Filling equipment, filling production line with suspension bottle conveying equipment and use method

By designing a filling equipment with adjustable jaws, the problem that existing equipment cannot adapt to the shape and size of different glass bottles is solved, and the firm fixation and efficient filling of different models of bottles is achieved, which improves the working efficiency of the flexible production line.

CN120191879APending Publication Date: 2025-06-24LUZHOU LAOJIAO CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510514451.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2025-06-24

AI Technical Summary

Technical Problem

Existing bottle filling equipment cannot firmly and reliably clamp and fix different types of glass bottles, affecting the differentiated product switching of flexible production lines.

Method used

A filling device including a filling can, a rotating disc, a bottle filling nozzle and a fixed jaw of a bottle body are designed. The fixing jaw of the bottle body is adjusted to fix the opening of the jaw according to the cross-sectional size of the glass bottle body by tightening the inflating of the air bag and positioning the air rod to fix the glass bottle body of different models.

Benefits of technology

It realizes firm fixing and filling of glass bottles of different shapes and sizes, improves the working efficiency of the flexible production line, and can adapt to the clamping and transfer of different models of bottles.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120191879A_ABST
    Figure CN120191879A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of bottle body transferring equipment, in particular to filling equipment, a filling production line with suspension bottle conveying equipment and a using method. The filling equipment comprises a filling tank used for storing a fluid medium to be filled; the rotating disc is arranged on the periphery of the filling tank in a sleeving mode, and the rotating disc is driven to rotate around the circumferential direction of the filling tank; the plurality of bottle body filling nozzles are arranged in the circumferential direction of the rotating disc; the bottle body fixing clamping jaws are arranged on the rotating disc, and each bottle body filling nozzle is provided with one bottle body fixing clamping jaw corresponding to the bottle body filling nozzle; the opening degree of the bottle body fixing clamping jaw is adjusted according to the size of the cross section of the glass bottle body so as to clamp and fix different types of glass bottle bodies. The bottle body fixing clamping jaw is matched with the rotating disc, so that the bottle body filling equipment can firmly and reliably clamp and fix different types of bottle bodies, and the differentiated product switching requirement of a flexible production line is met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of glass bottle filling equipment, and particularly relates to a filling equipment, a filling production line with a suspension bottle feeding equipment, and a using method. Background Art

[0002] In the filling process of packaging bottles, it is necessary to transfer the empty bottles conveyed by the bottle body feeding line to the filling equipment through the bottle body transfer equipment for bottle filling work. In the prior art, the filling equipment for glass bottles such as wine bottles can only be used for filling glass bottles of a fixed bottle type. The clamping jaws of the filling equipment cannot clamp and fix different-shaped and different-sized differentiated bottle bodies as required. This results in insufficient adaptability of the filling equipment. When the existing filling equipment is applied to a flexible production line, the above-mentioned filling equipment will affect the product type switching work of the entire filling production line and seriously affect the working efficiency of the flexible production line. Therefore, those skilled in the art urgently need a new filling equipment to solve the problem that the existing bottle filling equipment cannot meet the filling requirements of differentiated glass bottles of different shapes and different sizes. Summary of the Invention

[0003] Therefore, the technical problem to be solved by the present invention is to solve the problem in the prior art that the bottle filling equipment cannot firmly and reliably clamp and fix different types of bottle bodies, affecting the differentiated product switching of the flexible production line. To this end, the present invention provides a filling equipment, including:

[0004] A filling tank for storing a fluid medium to be filled;

[0005] A rotating disk sleeved on the outer periphery of the filling tank, and the rotating disk is driven to rotate around the circumferential direction of the filling tank;

[0006] A plurality of bottle filling nozzles arranged in the circumferential direction of the rotating disk;

[0007] A bottle body fixing clamping jaw provided on the rotating disk, and each bottle filling nozzle is provided with a corresponding bottle body fixing clamping jaw; the opening degree of the bottle body fixing clamping jaw is adjusted according to the cross-sectional size of the glass bottle body to tightly fix glass bottles of different models.

[0008] Optionally, the bottle body fixing clamping jaw includes: an annular clamp, a tightening air bag provided at the movable end of the annular clamp, and a positioning air rod provided at the fixed end of the annular clamp; the tightening air bag and the positioning air rod are communicated with an air charging and discharging component; the positioning air rod is arranged in a direction perpendicular to the plane where the annular clamp is located;

[0009] When the bottle fixing clamp clamps the glass bottle, the tightening airbag is inflated to push the glass bottle to closely abut against the fixed end of the annular clamp, and at the same time, the positioning air rod is inflated to abut against the length direction of the side wall of the glass bottle to fix the glass bottle.

[0010] Optionally, a pressure sensor is further provided in the tightening airbag and / or the positioning air rod; the pressure sensor is used to detect the pressure in the airbag so that the tightening airbag and / or the positioning air rod are tightly connected to the glass bottle body.

[0011] Optionally, the positioning gas rod is fixed at the fixed end position and is inclined 2 to 5 degrees toward the center direction of the annular clamp; and an annular protrusion is also provided on the side of the positioning gas rod away from the fixed end position.

[0012] Optional filling equipment also includes:

[0013] A support base is provided on which a driving shaft connected to the rotating disk is arranged; the driving shaft drives the rotating disk to rotate under the drive of a first driving source.

[0014] A filling production line with a suspended bottle feeding device, comprising: the above-mentioned filling device; and a suspended bottle feeding device;

[0015] The suspended bottle feeding device comprises:

[0016] A sliding track, the sliding track connecting the bottle feeding line and the filling equipment;

[0017] A first sliding mechanism is driven and slidably disposed on the sliding track, wherein the first sliding mechanism is provided with two bottle positioning cross bars which are arranged parallel to each other; the bottle positioning cross bars are arranged along the plane where the sliding track is located;

[0018] The second sliding mechanism is driven to slide on the sliding track, corresponding to the first sliding mechanism to adjust the distance between the two and tighten and fix glass bottles of different shapes; the second sliding mechanism is provided with two bottle positioning vertical rods arranged parallel to each other; the bottle positioning vertical rods are arranged along the vertical direction of the plane where the sliding track is located.

[0019] Optionally, the bottle body positioning cross bar is synchronously rotated by a first rotating mechanism and is set on the first sliding mechanism to adapt to glass bottles of different shapes; the first rotating mechanism includes: a rotating plate arranged in a vertical direction, a first rotating shaft respectively connecting the rotating plate and the first sliding mechanism, and a limiting component installed on the first sliding mechanism to limit the rotation angle of the rotating plate.

[0020] Optionally, the bottle body positioning vertical rod is synchronously rotated and arranged on the second sliding mechanism through a second rotating mechanism to adapt to glass bottles of different bottle shapes; the second rotating mechanism includes: a second rotating shaft rotatably connected to the second sliding mechanism, and an elastic member for restricting the rotation angle of the second rotating shaft; the rotation angle of the second rotating shaft is limited by the elastic force of the elastic member.

[0021] Optionally, the first sliding mechanism and / or the second sliding mechanism are driven by a suspension driving mechanism to slide on the sliding track.

[0022] The sliding track is a closed elliptical track, so that the first sliding mechanism and the second sliding mechanism slide and reset along the circumferential direction of the sliding track.

[0023] The suspension driving mechanism includes: a driving wheel and a magnetic part of the sliding mechanism; the driving wheel is connected to a driving motor and is used to drive the sliding mechanism to move, and there is a floating space between the driving wheel and the sliding track; the magnetic part of the sliding mechanism corresponds to the magnetic part of the track on the sliding track to generate repulsive magnetic forces between the two, so that there is a floating gap between the sliding mechanism and the sliding track to ensure that the gripper of the filling equipment will not damage the glass bottle and the equipment when grasping the glass bottle.

[0024] Optionally, an annular clamping part slidably connected to the driving wheel of the sliding mechanism is arranged on the inclined surface of the outer periphery of the sliding track; magnetic parts of the track are arranged on the horizontal surface of the outer periphery of the sliding track and are respectively located on the upper and lower sides of the sliding track.

[0025] The sliding mechanism is of a C-shaped structure and is floatingly and slidably connected to the sliding track through its inner cavity; the magnetic part of the sliding mechanism is arranged at the upper and lower positions of the opening of the inner cavity of the sliding mechanism, and the driving wheel is arranged at the inner side position of the inner cavity of the sliding mechanism; moreover, there is a gap between the driving wheel and the sliding track, forming a floating limit structure that is clamped with the annular clamping part.

[0026] Optionally, a filling production line with a suspension bottle feeding device further includes:

[0027] A bottle body removing mechanism, which is arranged near the filling equipment and is far away from the suspension bottle feeding device; the bottle body removing mechanism includes: a rotating wheel, a limiting side baffle, and a second driving source for driving the rotating wheel to rotate; a positioning groove adapted to the glass bottle is arranged on the outer periphery of the rotating wheel; the limiting side baffle is arranged opposite to the rotating wheel to block the glass bottle from moving out of the rotating wheel and guide the glass bottle into the next working station.

[0028] A method of using a filling production line for a filling production line with a suspended bottle feeding device, comprising the following steps:

[0029] Step S1, the suspended bottle feeding device detects that an empty bottle body is transferred from the bottle body feeding line to the working position of the suspended bottle feeding device; the first sliding mechanism and the second sliding mechanism of the suspended bottle feeding device move towards each other under the position indication of the vision sensor and clamp the bottle body through the mutually cooperating bottle body positioning cross bar and bottle body positioning vertical bar;

[0030] Step S2, the first sliding mechanism and the second sliding mechanism rotate synchronously to drive the glass bottle body to move to the position of the filling device; the bottle body fixing jaw of the filling device grabs the empty glass bottle body, and during this process, the position offset distance generated by the sliding mechanism is filled through the floating gap between the sliding mechanism and the sliding track;

[0031] Step S3, the bottle body fixing jaw of the filling device grabs the glass bottle body. In this step, the clamping air bag and positioning air rod of the bottle body fixing jaw are inflated to fix the glass bottle body; then, the filling device fills the glass bottle body with liquid, and the bottle body is transferred to the filling discharge line through the bottle body removal mechanism.

[0032] The technical solution of the present invention has the following advantages:

[0033] 1. The filling device provided by the present invention includes: a filling tank for storing a fluid medium to be filled; a rotating disk sleeved on the outer circumference of the filling tank, and the rotating disk is driven to rotate around the circumferential direction of the filling tank; a bottle body filling nozzle, with a plurality of the bottle body filling nozzles arranged in the circumferential direction of the rotating disk; a bottle body fixing jaw, which is arranged on the rotating disk, and each bottle body filling nozzle is provided with a corresponding bottle body fixing jaw; the opening degree of the bottle body fixing jaw is adjusted according to the cross-sectional size of the glass bottle body to clamp and fix glass bottle bodies of different models.

[0034] In the present invention, a rotating disk that rotates relative to it is sleeved on the outer peripheral wall of the filling tank. The bottle body filling nozzle and the bottle body fixing jaw are fixed on the above-mentioned rotating disk, so that the bottle body filling nozzle and the bottle body fixing jaw rotate in the circumferential direction of the filling tank and correspond to the suspended bottle feeding device, so as to clamp the empty bottles transferred by the suspended bottle feeding device. During the process of clamping and fixing the empty bottles and filling the solution, in order to enable the bottle body fixing jaw to meet the different shapes, sizes and other differential characteristics of the bottles in the flexible production line, the opening degree of the bottle body fixing jaw in the present invention is adjusted according to the cross-sectional size of the glass bottle body, so as to clamp and fix bottles of different models.

[0035] 2. The filling equipment provided by the present invention, the bottle body fixing jaw includes: an annular clamp, a tightening airbag arranged at the movable end position of the annular clamp, and a positioning air rod arranged at the fixed end position of the annular clamp; the tightening airbag and the positioning air rod are communicated with an air charging and discharging component; the positioning air rod is arranged in the vertical direction of the plane where the annular clamp is located;

[0036] When the bottle body fixing jaw clamps the glass bottle body, the tightening airbag is inflated to push the glass bottle body to tightly abut against the fixed end position of the annular clamp, and at the same time the positioning air rod is inflated to abut against the side wall length direction position of the glass bottle body to fix the glass bottle body.

[0037] In the present invention, a tightening airbag is arranged at the movable end position of the bottle body fixing jaw that is driven to open and close. The above-mentioned tightening airbag can be controlled to charge and discharge air. When the bottle body fixing jaw clamps a special-shaped glass bottle body, the two tightening airbags on the same bottle body fixing jaw can have different inflation amounts, so as to better fix the special-shaped glass bottle body. In addition, the tightening airbag can also change the inflation amount of the airbag according to the shape of the bottle body, so that the bottle body is far away from the above-mentioned movable end position, preventing the bottle body from detaching from the bottle body fixing jaw at the movable end position.

[0038] Furthermore, the present invention also records that a positioning air rod is also arranged at the fixed end position of the annular clamp. The above-mentioned positioning air rod is arranged along the length direction of the glass bottle body in the inflated state and is attached to the side wall of the glass bottle body. Through the above-mentioned positioning air rod, it can effectively prevent the middle and lower sides of the glass bottle body from shaking during the process of being clamped and fixed and transferred by the bottle body fixing jaw, ensuring the stable progress of the filling and transfer work of the bottle body. Moreover, the above-mentioned tightening airbag can also push the bottle body to the side close to the positioning air rod, thereby improving the contact firmness between the positioning air rod and the bottle body.

[0039] 3. The filling equipment provided by the present invention, a pressure sensor is also arranged in the tightening airbag and / or the positioning air rod; the pressure sensor is used to detect the pressure in the airbag so that the tightening airbag and / or the positioning air rod are tightly attached to the glass bottle body.

[0040] In the present invention, by arranging a pressure sensor in the tightening airbag and the positioning air rod, the pressure of the tightening airbag and the positioning air rod can be detected in real time, so as to calculate whether the inflation amounts of the two are appropriate through a computer, ensuring the effective fixation of the glass bottle body. Moreover, the tightening airbag and the positioning air rod in the present invention are more suitable for the glass bottle body, and the glass bottle body can withstand a relatively greater pressure, thereby ensuring that the bottle body fixing jaw can tightly fix the bottle body.

[0041] 4. The filling device provided by the present invention has a positioning air rod fixed at the fixed end position and inclined 2 to 5 degrees towards the center of the annular clamp; and, on the side of the positioning air rod away from the fixed end position, there is also an annular protrusion.

[0042] In the present invention, the positioning air rod is set such that one end away from the fixed end position is inclined towards the center of the annular clamp. The above structural setting allows the positioning air rod to fit more closely to the side wall of the glass bottle body.

[0043] 5. The filling device provided by the present invention further includes: a support base, on which a driving rotating shaft in transmission connection with the rotating disk is provided; the driving rotating shaft drives the rotating disk to rotate under the drive of a first driving source.

[0044] In the present invention, the filling device further includes: a support base. The driving rotating shaft on the support base can effectively drive the rotating disk to rotate, with the advantages of reasonable specific structural layout and stable and reliable structure.

[0045] 6. The filling production line with a suspension bottle feeding device provided by the present invention includes: a filling device and a suspension bottle feeding device. Because the filling production line includes: a filling device. Therefore, the filling production line has all the advantages of the filling device.

[0046] 7. The filling production line with a suspension bottle feeding device provided by the present invention, the suspension bottle feeding device includes:

[0047] A sliding track, which connects the bottle body feeding line and the filling device;

[0048] A first sliding mechanism, slidably arranged on the sliding track under drive, and two mutually parallel bottle body positioning cross bars are arranged on the first sliding mechanism; the bottle body positioning cross bars are arranged along the plane where the sliding track is located;

[0049] A second sliding mechanism, slidably arranged on the sliding track under drive, opposite to the first sliding mechanism to adjust the distance between the two and tightly fix glass bottles of different bottle shapes; two mutually parallel bottle body positioning vertical bars are arranged on the second sliding mechanism; the bottle body positioning vertical bars are arranged along the vertical direction of the plane where the sliding track is located.

[0050] In the present invention, through the above-mentioned first sliding mechanism and second sliding mechanism which are respectively driven to slide on the sliding track, it is possible to effectively achieve automatic adaptation to the diameter of the bottle body according to different bottle shapes, and adapt to clamping and transferring bottle bodies of different shapes and sizes. Moreover, in the present invention, a bottle body positioning cross bar and a bottle body positioning vertical bar are respectively arranged on the first sliding mechanism and the second sliding mechanism, so as to clamp and fix the bottle body. The above-mentioned bottle body positioning cross bar and bottle body positioning vertical bar can effectively fix the bottle body firmly in the horizontal direction and the vertical direction, maintain the clamping and fixing stability of the bottle body by the suspension bottle feeding device, make the suspension bottle feeding device adapt to different models of bottle bodies, and meet the design requirements of the flexible production line.

[0051] 8. The filling production line with a suspension bottle feeding device provided by the present invention, wherein the bottle body positioning cross bar is synchronously rotated and arranged on the first sliding mechanism through a first rotating mechanism to adapt to glass bottle bodies of different bottle shapes; the first rotating mechanism includes: a rotating plate arranged in the vertical direction, a first rotating shaft respectively connecting the rotating plate and the first sliding mechanism, and a limiting component installed on the first sliding mechanism to limit the rotation angle of the rotating plate.

[0052] In the present invention, through the above-mentioned limiting component, the rotation angle of the rotating plate can be effectively limited, thereby limiting the rotation angle of the bottle body positioning cross bar on the first rotating mechanism. Moreover, the installer can adjust the position of the limiting component according to needs, so as to adjust the rotation angle of the bottle body positioning cross bar to make it adapt to the clamping and fixing size requirements of different bottle bodies.

[0053] 9. The filling production line with a suspension bottle feeding device provided by the present invention, wherein the bottle body positioning vertical bar is synchronously rotated and arranged on the second sliding mechanism through a second rotating mechanism to adapt to glass bottle bodies of different bottle shapes; the second rotating mechanism includes: a second rotating shaft rotatably connected to the second sliding mechanism, and an elastic member for limiting the rotation angle of the second rotating shaft; the rotation angle of the second rotating shaft is limited by the elastic force of the elastic member.

[0054] In the present invention, the rotation angle of the second rotating shaft is limited by the elastic member, so that the bottle body positioning vertical bar on the second rotating shaft can adapt to different shapes of the bottle body, clamp and fix the bottle body, and make it adapt to the clamping and fixing size requirements of different bottle bodies.

[0055] 10. The filling production line with a suspension bottle feeding device provided by the present invention, wherein the first sliding mechanism and / or the second sliding mechanism are driven by a suspension driving mechanism to slide on the sliding track;

[0056] The sliding track is a closed elliptical track, so that the first sliding mechanism and the second sliding mechanism slide and reset along the circumferential direction of the sliding track;

[0057] The suspension drive mechanism includes: a drive wheel and a magnetic part of the sliding mechanism; the drive wheel is connected to a drive motor and is used to drive the sliding mechanism to move, and there is a floating space between the drive wheel and the sliding track; the magnetic part of the sliding mechanism corresponds to the magnetic part of the track on the sliding track and generates a repulsive magnetic force between the two, so that there is a floating gap between the sliding mechanism and the sliding track, ensuring that the gripper of the filling equipment does not damage the glass bottle body and the equipment when grasping the glass bottle body.

[0058] In the present invention, the sliding mechanism is floatingly arranged on the sliding track through the suspension drive mechanism. The above setting can effectively ensure that during the sliding process of the sliding mechanism on the sliding track and when the gripper of the filling equipment grasps the bottle body, the sliding mechanism shakes in position, and the floating gap formed by the above suspension drive mechanism can effectively fill the position, ensuring that there is no problem of damage to the bottle body or the equipment during the movement of the bottle body. Moreover, through the magnetic part of the sliding mechanism arranged on the sliding mechanism and the magnetic part of the track on the sliding track. The two correspond to each other and generate a repulsive magnetic force between the sliding mechanism and the sliding track, and this structure can form the floating gap required by the sliding mechanism, having the advantages of stable and reliable structure.

[0059] 11. The filling production line with a suspension bottle feeding device provided by the present invention, an annular clamping part slidably connected to the drive wheel of the sliding mechanism is arranged on the inclined surface of the outer periphery of the sliding track; magnetic parts of the track are arranged on the horizontal surface of the outer periphery of the sliding track and are respectively located on the upper and lower sides of the sliding track;

[0060] The sliding mechanism is of a C-shaped structure and is floatingly slidably connected to the sliding track through its inner cavity; the magnetic part of the sliding mechanism is arranged at the upper and lower sides of the opening of the inner cavity of the sliding mechanism, and the drive wheel is arranged at the inner side of the inner cavity of the sliding mechanism; and, there is a gap between the drive wheel and the sliding track, forming a floating limit structure that is clamped with the annular clamping part.

[0061] In the present invention, the sliding mechanism is of a C-shaped structure, and the sliding mechanism of this structure can be stably and firmly connected with the sliding track. Moreover, the magnetic part of the sliding mechanism is arranged at the upper and lower sides of the opening of the inner cavity of the sliding mechanism, and the magnetic part of the track is arranged at the upper and lower sides of the sliding track. The above structural setting can effectively ensure that the upper and lower surfaces of the sliding mechanism are both affected by the magnetic force, ensure the floating balance of the sliding mechanism, and ensure that the sliding mechanism stably and reliably realizes floating.

[0062] 12. The filling production line with a suspended bottle feeding device provided by the present invention further includes: a bottle body removal mechanism, which is arranged near the filling device and is far away from the suspended bottle feeding device; the bottle body removal mechanism includes: a rotating wheel, a limiting side baffle, and a second driving source for driving the rotating wheel to rotate; a positioning groove adapted to the glass bottle body is arranged on the outer peripheral edge of the rotating wheel; the limiting side baffle is arranged opposite to the rotating wheel to block the glass bottle body from moving out of the rotating wheel and guide the glass bottle body into the next working station.

[0063] In the present invention, through the rotating wheel that is rotatably arranged in a driven manner, the bottle body that has completed the filling process can be effectively removed from the filling device. At the same time, a limiting side baffle is arranged at the outer peripheral position of the rotating wheel, and through the above-mentioned limiting side baffle, the glass bottle body can be effectively cooperated with the rotating wheel to move along the preset track direction.

[0064] 13. The using method of the filling production line provided by the present invention includes the following steps:

[0065] Step S1, the suspended bottle feeding device detects that an empty bottle body is transferred from the bottle body feeding line to the working position of the suspended bottle feeding device; the first sliding mechanism and the second sliding mechanism of the suspended bottle feeding device move towards each other under the position indication of the visual sensor and clamp the bottle body through the mutually cooperating bottle body positioning cross bar and bottle body positioning vertical bar;

[0066] Step S2, the first sliding mechanism and the second sliding mechanism rotate synchronously to drive the glass bottle body to move to the position of the filling device; the bottle body fixing jaw of the filling device grabs the empty glass bottle body, and during this process, the position offset distance generated by the sliding mechanism is filled through the floating gap between the sliding mechanism and the sliding track;

[0067] Step S3, the bottle body fixing jaw of the filling device grabs the glass bottle body. In this step, the clamping air bag and the positioning air rod of the bottle body fixing jaw are inflated to fix the glass bottle body; then, the filling device fills the glass bottle body with liquid, and the bottle body is transferred to the filling discharge line through the bottle body removal mechanism.

[0068] Through the above-mentioned using method of the filling production line, the transportation of glass bottle bodies with different bottle types can be effectively realized through the suspended bottle feeding device, and the bottle body fixing jaw of the filling device can clamp and fix the glass bottle bodies with the above-mentioned different bottle types. During the process of clamping and fixing the bottle body, the clamping air bag and the positioning air rod are inflated adaptively according to the shape structure of the bottle body under the cooperative control of the sensor and the control mechanism, so as to firmly fix the glass bottle body, and then the bottle body filling work is realized. The above structure can effectively ensure that the suspended bottle feeding device and the filling device clamp and fix bottle bodies of different models, so as to meet the design requirements of the flexible production line. Description of the Drawings

[0069] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0070] Figure 1 Schematic structural diagram of the filling device provided by the present invention;

[0071] Figure 2 Schematic three-dimensional structural diagram of the bottle fixing jaw with a clamping airbag and a positioning air rod provided by the present invention;

[0072] Figure 3 Schematic three-dimensional structural diagram of the suspension bottle feeding device provided by the present invention;

[0073] Figure 4 Schematic three-dimensional structural diagram of the connection structure of the first sliding mechanism and the second sliding mechanism provided by the present invention, which are respectively connected in cooperation with the sliding track;

[0074] Figure 5 Schematic three-dimensional structural diagram of the first sliding mechanism and the second sliding mechanism provided by the present invention;

[0075] Figure 6 Schematic cooperation structure diagram of the suspension bottle feeding device, the filling device and the bottle removing mechanism provided by the present invention.

[0076] Explanation of reference numerals:

[0077] 1 - filling tank; 2 - rotating disk; 3 - bottle filling nozzle; 4 - bottle fixing jaw; 5 - annular clamp; 6 - clamping airbag; 7 - positioning air rod; 8 - air charging and discharging component; 9 - movable end position; 10 - fixed end position; 11 - support base; 12 - driving rotating shaft; 13 - first driving source; 14 - suspension bottle feeding device; 15 - sliding track; 16 - first sliding mechanism; 17 - bottle positioning cross bar; 18 - second sliding mechanism; 19 - bottle positioning vertical bar; 20 - first rotating mechanism; 21 - rotating plate; 22 - first rotating shaft; 23 - limiting component; 24 - second rotating mechanism; 25 - second rotating shaft; 26 - elastic member; 27 - driving wheel; 28 - magnetic part of the sliding mechanism; 29 - magnetic part of the track; 30 - annular clamping part; 31 - filling device; 32 - bottle removing mechanism. Specific embodiments

[0078] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0079] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0080] Example 1

[0081] See also Figure 1 , Figure 1 The filling equipment in the embodiment of the present invention is shown in the structural diagram. In the present invention, the filling equipment is specifically applied to the field of liquor filling technology, and the filling equipment includes:

[0082] A filling tank 1, wherein the filling tank 1 is used to store a fluid medium to be filled;

[0083] A rotating disk 2 is sleeved on the outer circumference of the filling tank 1, and the rotating disk 2 is driven to rotate around the circumference of the filling tank 1;

[0084] A bottle filling nozzle 3, wherein the bottle filling nozzle 3 is multiple and arranged in the circumferential direction of the rotating disk 2;

[0085] The bottle fixing jaws 4 are arranged on the rotating disk 2, and each of the bottle filling nozzles 3 is provided with a bottle fixing jaw 4 corresponding thereto; the opening of the bottle fixing jaws 4 is adjusted according to the cross-sectional size of the glass bottle to tighten and fix glass bottles of different models;

[0086] A support base 11 is provided with a driving shaft 12 which is transmission-connected to the rotating disk 2 ; the driving shaft 12 drives the rotating disk 2 to rotate under the drive of a first driving source 13 .

[0087] In a preferred embodiment, Figure 2Schematic three-dimensional structure diagram of a bottle body fixing jaw with a tightening airbag and a positioning air rod. The bottle body fixing jaw 4 includes: an annular clip 5, a tightening airbag 6 provided at the movable end position 9 of the annular clip 5, and a positioning air rod 7 provided at the fixed end position 10 of the annular clip 5; the tightening airbag 6 and the positioning air rod 7 are communicated with an air charging and discharging component 8; the positioning air rod 7 is arranged in a direction perpendicular to the plane where the annular clip 5 is located;

[0088] When the bottle body fixing jaw 4 clamps a glass bottle body, the tightening airbag 6 is inflated to push the glass bottle body into close contact with the fixed end position 10 of the annular clip 5, and at the same time, the positioning air rod 7 is inflated to abut against the side wall length direction position of the glass bottle body to fix the glass bottle body.

[0089] Specifically, in order to realize real-time detection of the pressures of the tightening airbag 6 and the positioning air rod 7, and thus calculate through a computer whether the air charging amounts of the two are appropriate to ensure effective fixation of the glass bottle body. In this embodiment, it is also specifically disclosed that: pressure sensors are further arranged in the tightening airbag 6 and the positioning air rod 7; the pressure sensors are used to detect the pressure in the airbag so that the tightening airbag 6 and the positioning air rod 7 are closely attached to the glass bottle body. Of course, in this embodiment, there is no specific limitation on whether the above pressure sensors are arranged in both the tightening airbag 6 and the positioning air rod 7. In other embodiments, the above pressure sensor is arranged in one of the tightening airbag 6 and the positioning air rod 7.

[0090] Specifically, in order to make the positioning air rod 7 fit more closely with the side wall of the glass bottle body. In a preferred embodiment of the present invention, it is also disclosed that: the positioning air rod 7 is fixed at the fixed end position 10 and is inclined 3 degrees toward the center direction of the annular clip 5; and, an annular protrusion is further arranged on the side of the positioning air rod 7 away from the fixed end position 10. Of course, in this embodiment, there is no specific limitation on the inclination angle of the positioning air rod 7. In other embodiments, the positioning air rod 7 is fixed at the fixed end position 10 and is inclined 2 degrees or 5 degrees toward the center direction of the annular clip 5, or any angle between 2 degrees and 5 degrees.

[0091] Embodiment 2

[0092] Refer to Figure 3 and Figure 4 , Figure 3 which shows a schematic three-dimensional structure diagram of a suspension bottle feeding device in an embodiment of the present invention. Figure 4 which shows a schematic three-dimensional connection structure diagram of a first sliding mechanism and a second sliding mechanism in an embodiment of the present invention, respectively cooperating with a sliding track. The filling production line includes: the filling device 31 described in Embodiment 1; and, a suspension bottle feeding device 14. The suspension bottle feeding device 14 includes:

[0093] A sliding track 15, the sliding track 15 communicating with the bottle body feeding line and the filling device 31;

[0094] A first sliding mechanism 16, slidably arranged on the sliding track 15 under drive, and two mutually parallel bottle body positioning cross bars 17 are arranged on the first sliding mechanism 16; the bottle body positioning cross bars 17 are arranged along the plane where the sliding track 15 is located. In the present invention, as Figure 4 and Figure 5 shown, the bottle body positioning cross bars 17 are synchronously rotatably arranged on the first sliding mechanism 16 through a first rotating mechanism 20 to adapt to glass bottles of different bottle shapes; the first rotating mechanism 20 includes: a rotating plate 21 arranged in the vertical direction, a first rotating shaft 22 respectively connecting the rotating plate 21 and the first sliding mechanism 16, and a limiting member 23 installed on the first sliding mechanism 16 to limit the rotation angle of the rotating plate 21;

[0095] A second sliding mechanism 18, slidably arranged on the sliding track 15 under drive, opposite to the first sliding mechanism 16 to adjust the distance therebetween and clamp and fix glass bottles of different bottle shapes; two mutually parallel bottle body positioning vertical bars 19 are arranged on the second sliding mechanism 18; the bottle body positioning vertical bars 19 are arranged along the vertical direction of the plane where the sliding track 15 is located. In the present invention, as Figure 4 and Figure 5 shown, the bottle body positioning vertical bars 19 are synchronously rotatably arranged on the second sliding mechanism 18 through a second rotating mechanism 24 to adapt to glass bottles of different bottle shapes; the second rotating mechanism 24 includes: a second rotating shaft 25 rotatably connected to the second sliding mechanism 18, and an elastic member 26 for limiting the rotation angle of the second rotating shaft 25; the rotation angle of the second rotating shaft 25 is limited by the elastic force of the elastic member 26.

[0096] The above-mentioned mutually cooperating first sliding mechanism 16 and second sliding mechanism 18 that slide have the following beneficial effects: The first sliding mechanism 16 and the second sliding mechanism 18 slidably arranged on the sliding track 15 can effectively achieve automatic adaptation to the diameters of bottle bodies of different bottle shapes and be adapted to clamp and transfer bottle bodies of different shapes and sizes. Moreover, in the present invention, the bottle body positioning cross bars 17 and the bottle body positioning vertical bars 19 are respectively arranged on the first sliding mechanism 16 and the second sliding mechanism 18, so as to clamp and fix the bottle body. The above-mentioned bottle body positioning cross bars 17 and bottle body positioning vertical bars 19 can effectively fix the bottle body firmly from the horizontal direction and the vertical direction, maintain the clamping and fixing stability of the suspended bottle feeding device for the bottle body, make the suspended bottle feeding device adapted to bottle bodies of different models, and meet the design requirements of a flexible production line.

[0097] In a preferred embodiment, in order to ensure that during the sliding process of the sliding mechanism on the sliding track 15 and when the gripper of the filling device 31 grabs the bottle body, the sliding mechanism does not shake in position. The floating gap can effectively fill the position, ensuring that the bottle body will not be damaged during the movement process. In a preferred embodiment of the present application, it is also specifically disclosed that the first sliding mechanism 16 and the second sliding mechanism 18 are driven by a floating drive mechanism to realize sliding on the sliding track 15. Refer to Figure 3 、 Figure 4 and Figure 5 , Figure 3 which shows a three-dimensional structural schematic diagram of the floating bottle feeding device in the embodiment of the present invention. Figure 4 which shows a three-dimensional structural schematic diagram of the connection structure in which the first sliding mechanism and the second sliding mechanism in the embodiment of the present invention are respectively connected in cooperation with the sliding track. Figure 5 which shows a three-dimensional structural schematic diagram of the first sliding mechanism and the second sliding mechanism in the embodiment of the present invention.

[0098] The above-mentioned sliding track 15 is a closed elliptical track, so that the first sliding mechanism 16 and the second sliding mechanism 18 slide and reset along the circumferential direction of the sliding track 15; the floating drive mechanism includes: a drive wheel 27 and a magnetic part 28 of the sliding mechanism; the drive wheel 27 is connected to a drive motor and is used to drive the sliding mechanism to move, and there is a floating space between the drive wheel 27 and the sliding track 15; the magnetic part 28 of the sliding mechanism corresponds to the magnetic part 29 on the sliding track 15 to generate a repulsive magnetic force between the two, so that there is a floating gap between the sliding mechanism and the sliding track 15, ensuring that the gripper of the filling device 31 will not damage the glass bottle body and the device when grabbing the glass bottle body.

[0099] In a preferred embodiment, as Figure 3 and Figure 4As shown, an annular clamping portion 30 that is slidably connected to the driving wheel 27 of the sliding mechanism is provided on the inclined surface of the outer peripheral edge of the sliding track 15; track magnetic portions 29 are provided on the horizontal surface of the outer peripheral edge of the sliding track 15 and are respectively located on the upper and lower sides of the sliding track 15. The sliding mechanism has a C-shaped structure and is floatingly and slidably connected to the sliding track 15 through its inner cavity; the magnetic portion 28 of the sliding mechanism is provided at the upper and lower positions of the opening of the inner cavity of the sliding mechanism, and the driving wheel 27 is provided at the inner side position of the inner cavity of the sliding mechanism; moreover, a gap is provided between the driving wheel 27 and the sliding track 15, forming a floating limit structure that is clamped with the annular clamping portion 30. The sliding mechanism has a C-shaped structure, and the sliding mechanism of this structure can be stably and firmly connected to the sliding track 15. Moreover, the magnetic portion 28 of the sliding mechanism is provided at the upper and lower positions of the opening of the inner cavity of the sliding mechanism, and the track magnetic portion 29 is provided at the upper and lower positions of the sliding track 15. The above structural settings can effectively ensure that the upper and lower surfaces of the sliding mechanism are both affected by magnetic force, ensure the floating balance of the sliding mechanism, and ensure that the sliding mechanism can stably and reliably achieve floating.

[0100] In a preferred embodiment, referring to Figure 6 In the embodiment of the present invention shown, a filling production line having a suspended bottle feeding device further includes:

[0101] A bottle body removing mechanism 32, which is arranged near the filling device 31 and is far away from the suspended bottle feeding device 14; the bottle body removing mechanism 32 includes: a rotating wheel, a limiting side baffle, and a second driving source for driving the rotating wheel to rotate; a positioning groove adapted to the glass bottle body is provided on the outer peripheral edge of the rotating wheel; the limiting side baffle is arranged opposite to the rotating wheel to block the glass bottle body from moving out of the rotating wheel and guide the glass bottle body into the next working station.

[0102] A using method of a filling production line for using a filling production line includes the following steps:

[0103] Step S1, the suspended bottle feeding device detects that an empty bottle body is transferred from the bottle feeding line to the working position of the suspended bottle feeding device 14; the first sliding mechanism 16 and the second sliding mechanism 18 of the suspended bottle feeding device 14 move towards each other under the position indication of the visual sensor and clamp the bottle body through the mutually cooperating bottle body positioning cross bar 17 and bottle body positioning vertical bar 19;

[0104] Step S2, the first sliding mechanism 16 and the second sliding mechanism 18 rotate synchronously to drive the glass bottle body to move to the position of the filling device 31; the bottle body fixing clamp 4 of the filling device 31 grabs the empty glass bottle body, and during this process, the position offset distance generated by the sliding mechanism is filled through the floating gap between the sliding mechanism and the sliding track 15;

[0105] Step S3: The bottle fixing jaws 4 of the filling device 31 grasp the glass bottle body. In this step, the clamping airbag 6 and the positioning air rod 7 of the bottle fixing jaws 4 are inflated to fix the glass bottle body. After that, the filling device 31 fills the glass bottle body with liquid, and the bottle body is transferred to the filling discharge line through the bottle body removal mechanism 32.

[0106] Obviously, the above embodiments are only examples for clear illustration and not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or variations can be made based on the above description. It is not necessary and impossible to enumerate all implementation manners here. The obvious changes or variations derived therefrom still fall within the protection scope of the present invention.

Claims

1. A filling device, characterized in that: include: A filling tank (1), wherein the filling tank (1) is used to store a fluid medium to be filled; A rotating disk (2) is sleeved on the outer circumference of the filling tank (1), and the rotating disk (2) is driven to rotate around the circumference of the filling tank (1); A bottle filling nozzle (3), wherein the bottle filling nozzle (3) is multiple and arranged in the circumferential direction of the rotating disk (2); A bottle body fixing clamp (4), the bottle body fixing clamp (4) being arranged on the rotating disk (2), and each of the bottle body filling nozzles (3) being provided with a bottle body fixing clamp (4) corresponding thereto; the opening of the bottle body fixing clamp (4) is adjusted according to the cross-sectional size of the glass bottle body, so as to tighten and fix glass bottles of different models.

2. The filling device according to claim 1, characterized in that: The bottle body fixing clamp (4) comprises: an annular clamp (5), a tightening air bag (6) arranged at the movable end position (9) of the annular clamp (5), and a positioning gas rod (7) arranged at the fixed end position (10) of the annular clamp (5); the tightening air bag (6) and the positioning gas rod (7) are connected to the inflation and deflation component (8); the positioning gas rod (7) is arranged in a vertical direction of the plane where the annular clamp (5) is located; When the bottle fixing clamp (4) clamps the glass bottle, the tightening airbag (6) is inflated to push the glass bottle to closely contact the fixed end position (10) of the annular clamp (5), and at the same time, the positioning air rod (7) is inflated to contact the side wall of the glass bottle in the length direction to fix the glass bottle.

3. The filling device according to claim 2, characterized in that: A pressure sensor is also provided in the tightening airbag (6) and / or the positioning air rod (7); the pressure sensor is used to detect the pressure in the airbag so that the tightening airbag (6) and / or the positioning air rod (7) are tightly connected to the glass bottle body; and / or, The positioning gas rod (7) is fixed on the fixed end position (10) and is inclined 2 to 5 degrees toward the center direction of the annular clamp (5); and a ring-shaped protrusion is also provided on the side of the positioning gas rod (7) away from the fixed end position (10).

4. The filling device according to claim 2, characterized in that: Also includes: A support base (11) is provided on the support base (11) with a driving shaft (12) connected to the rotating disk (2); the driving shaft (12) drives the rotating disk (2) to rotate under the drive of a first driving source (13).

5. A filling production line with a suspended bottle feeding device, characterized in that: include: The filling device (31) according to any one of claims 1 to 4; and, a suspended bottle feeding device (14); The suspended bottle feeding device (14) comprises: A sliding track (15), wherein the sliding track (15) connects the bottle feeding line and the filling equipment (31); A first sliding mechanism (16) is driven and slidably arranged on the sliding track (15), and the first sliding mechanism (16) is provided with two bottle body positioning cross bars (17) arranged parallel to each other; the bottle body positioning cross bars (17) are arranged along the plane where the sliding track (15) is located; The second sliding mechanism (18) is driven to slide on the sliding track (15) and corresponds to the first sliding mechanism (16) to adjust the distance between the two and tighten and fix glass bottles of different shapes; the second sliding mechanism (18) is provided with two bottle positioning vertical rods (19) arranged parallel to each other; the bottle positioning vertical rods (19) are arranged along the vertical direction of the plane where the sliding track (15) is located.

6. The filling production line with suspended bottle feeding equipment according to claim 5 is characterized in that: The bottle positioning cross bar (17) is synchronously rotated and arranged on the first sliding mechanism (16) through a first rotating mechanism (20) to adapt to glass bottles of different bottle shapes; the first rotating mechanism (20) comprises: a rotating plate (21) arranged in a vertical direction, a first rotating shaft (22) respectively connecting the rotating plate (21) and the first sliding mechanism (16), and a limiting component (23) installed on the first sliding mechanism (16) to limit the rotation angle of the rotating plate (21); and / or, The bottle body positioning vertical rod (19) is synchronously rotated and arranged on the second sliding mechanism (18) through a second rotating mechanism (24) to adapt to glass bottles of different bottle shapes; the second rotating mechanism (24) comprises: a second rotating shaft (25) rotatably connected to the second sliding mechanism (18), and an elastic member (26) for limiting the rotation angle of the second rotating shaft (25); the rotation angle of the second rotating shaft (25) is limited by the elastic force of the elastic member (26).

7. The filling production line with suspended bottle feeding equipment according to claim 5 is characterized in that: The first sliding mechanism (16) and / or the second sliding mechanism (18) are driven by a suspension drive mechanism to achieve sliding on the sliding track (15); The sliding track (15) is a closed elliptical track, so that the first sliding mechanism (16) and the second sliding mechanism (18) can slide and reset along the circumferential direction of the sliding track (15); The suspension drive mechanism comprises: a driving wheel (27) and a sliding mechanism magnetic part (28); the driving wheel (27) is connected to a driving motor and is used to drive the sliding mechanism to move, and a floating space is provided between the driving wheel (27) and the sliding track (15); the sliding mechanism magnetic part (28) corresponds to the track magnetic part (29) on the sliding track (15) and generates a magnetic force that makes the two move away from each other, so that a floating gap is provided between the sliding mechanism and the sliding track (15), ensuring that the glass bottle body and the equipment will not be damaged when the clamping claw of the filling device (31) grabs the glass bottle body.

8. The filling production line with suspended bottle feeding equipment according to claim 7 is characterized in that: An annular clamping portion (30) is provided on the outer peripheral inclined surface of the sliding track (15) and is slidably connected to the driving wheel (27) of the sliding mechanism; and the track magnetic portions (29) are provided on the outer peripheral horizontal surface of the sliding track (15) and are respectively located on the upper and lower sides of the sliding track (15); The sliding mechanism is a C-shaped structure, and is connected to the sliding track (15) in a floating and sliding manner through its inner cavity; the sliding mechanism magnetic part (28) is arranged at the upper and lower sides of the inner cavity opening of the sliding mechanism, and the driving wheel (27) is arranged at the inner side of the inner cavity of the sliding mechanism; and there is a gap between the driving wheel (27) and the sliding track (15), forming a floating limit structure that is clamped with the annular clamping part (30).

9. The filling production line with suspended bottle feeding equipment according to claim 5, characterized in that: Also includes: The bottle removal mechanism (32) is arranged at a position close to the filling device (31) and away from the suspension bottle feeding device (14); the bottle removal mechanism (32) comprises: a rotating wheel, a limiting side stopper, and a second driving source for driving the rotating wheel to rotate; The outer periphery of the rotating wheel is provided with a positioning groove adapted to the glass bottle body; the limiting side stop is arranged opposite to the rotating wheel to prevent the glass bottle body from moving out of the rotating wheel and guide the glass bottle body to enter the next work station.

10. A method for using a filling production line, used for using the filling production line with a suspended bottle feeding device according to claim 9, characterized in that: The following steps are involved: Step S1, the suspended bottle feeding device detects that an empty bottle is transferred from the bottle feeding line to the working position of the suspended bottle feeding device (14); the first sliding mechanism (16) and the second sliding mechanism (18) of the suspended bottle feeding device (14) move towards each other under the position indication of the visual sensor to tighten the bottle through the bottle positioning horizontal rod (17) and the bottle positioning vertical rod (19) that cooperate with each other; Step S2, the first sliding mechanism (16) and the second sliding mechanism (18) rotate synchronously, driving the glass bottle to move to the position of the filling device (31); the bottle fixing clamp (4) of the filling device (31) grabs the empty glass bottle, and in this process, the position offset distance of the sliding mechanism is filled by the floating gap between the sliding mechanism and the sliding track (15); Step S3, the bottle body fixing clamp (4) of the filling device (31) grabs the glass bottle body. In this step, the tightening air bag (6) and the positioning air rod (7) of the bottle body fixing clamp (4) are inflated to fix the glass bottle body; then, the filling device (31) fills the glass bottle body with liquid and transfers the bottle body to the filling discharge line through the bottle body removal mechanism (32).

Citation Information

Cited By

  • Bottled pawpaw wine quality on-line detection device

    CN120628454A