Dust deposition prevention device for flue heat exchanger

By designing a flue heat exchanger anti-ash accumulation device, the synergistic effect of rotating components, linkage components and movable components is used to solve the serious problem of dust accumulation inside the flue heat exchanger, achieving the effect of preventing blockage and reducing vibration, and improving the operating efficiency and reliability of the equipment.

CN120194559AInactive Publication Date: 2025-06-24HUANENG BEIJING CO GENERATION
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Patent Information

Application Number
CN202510476301.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-06-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

There is severe dust accumulation inside the flue heat exchanger, which can easily cause flue blockage.

Method used

A flue heat exchanger anti-ash device is designed, including cleaning components and conversion components. The cleaning component prevents dust from accumulation through the synergy of the rotating assembly, the linkage assembly and the movable assembly, and loosens the dust through the pounding action of the movable assembly. The conversion component adjusts the operation of the movable component through the coordination of the limiting component, the adjustment component and the driving component to reduce vibration to the main body.

Benefits of technology

Effectively prevent dust accumulation in the flue heat exchanger, prevent flue blockage, reduce vibration to the main body, and improve the operating efficiency and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of flue heat exchanger cleaning, in particular to a flue heat exchanger ash deposition prevention device which comprises a cleaning component, a main body, a shell arranged on the main body, a rotating assembly arranged in the shell, a linkage assembly arranged on the rotating assembly and a movable assembly arranged on the linkage assembly. The conversion component comprises a limiting assembly arranged on the rotating assembly, an adjusting assembly arranged on one side of the limiting assembly and a driving assembly arranged on the rotating assembly, dust accumulation in the flue heat exchanger is prevented through rotation of the rotating assembly, the dust floats after flapping, and the dust can be prevented from falling off; when the rotating assembly rotates, the movable assembly is driven to knock the interior of the main body, so that dust accumulated in the flue heat exchanger is loosened, the dust is separated from the main body, the movable assembly can stop running when the rotating assembly runs through the adjusting assembly, and vibration to the main body is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of flue heat exchanger cleaning, and particularly to an anti - ash - accumulation device for a flue heat exchanger. Background Art

[0002] A flue heat exchanger is a device used to improve thermal efficiency, usually used in the industrial and energy fields. Its main function is to recover and utilize the heat in the waste gas, thereby improving the overall energy efficiency of the system; the flue heat exchanger recovers the heat in the waste gas by transferring the heat in the waste gas to another medium (such as water or air). This recovered heat can be used to heat process fluids or pre - heat fuels. By recovering the heat in the waste gas, the flue heat exchanger can reduce the demand for external heat sources, thereby reducing energy consumption and operating costs.

[0003] During use, most of the low - temperature economizer and phase - change heat exchanger renovations are installed as the main devices of energy - saving technologies in the extended section of the flue gas at the tail of the power plant boiler. As low - temperature waste - heat recovery devices, they have shown good energy - saving performance; however, the above - mentioned two flue heat exchanger devices cause serious ash accumulation inside the flue due to the change of the flue gas flow field, which easily causes blockage of the flue. Summary of the Invention

[0004] The purpose of this part is to outline some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract and title of the present application, to avoid obscuring the purpose of this part, the abstract, and the title. However, such simplifications or omissions shall not be used to limit the scope of the present invention.

[0005] In view of the problem of serious ash accumulation inside the flue and easy blockage of the flue in the above - mentioned or existing technologies, the present invention is proposed.

[0006] Therefore, the purpose of the present invention is to provide an anti - ash - accumulation device for a flue heat exchanger.

[0007] To solve the above - mentioned technical problems, the present invention provides the following technical solution: an anti - ash - accumulation device for a flue heat exchanger, including,

[0008] A cleaning component, including a main body, a housing arranged on the main body, a rotating component arranged in the housing, a linkage component arranged on the rotating component, and a movable component arranged on the linkage component.

[0009] A conversion component, including a limiting component arranged on the rotating component, an adjusting component arranged on one side of the limiting component, and a driving component arranged on the rotating component.

[0010] As a preferred embodiment of the ash accumulation prevention device for the flue gas heat exchanger of the present invention, wherein: the rotating assembly includes a rotating shaft provided on the housing, a movable rod provided at one end of the rotating shaft, and multiple groups of baffles provided on the rotating shaft.

[0011] As a preferred embodiment of the ash accumulation prevention device for the flue gas heat exchanger of the present invention, wherein: the linkage assembly includes a lever provided on the housing, a connecting rod provided on one side of the lever, a hinged rod provided below the connecting rod, and a limiting block provided on the hinged rod.

[0012] As a preferred embodiment of the ash accumulation prevention device for the flue gas heat exchanger of the present invention, wherein: the movable assembly includes a knocking rod provided below the limiting block, a sliding rod provided on one side of the knocking rod, a sliding groove opened on the knocking rod, and multiple groups of triangular blocks provided on both sides of the knocking rod.

[0013] As a preferred embodiment of the ash accumulation prevention device for the flue gas heat exchanger of the present invention, wherein: there are two groups of the multiple groups of triangular blocks provided on the side close to the limiting block, and one group provided on the other side. The triangular block is further provided with a side edge, and a hook-shaped block provided on the limiting block.

[0014] As a preferred embodiment of the ash accumulation prevention device for the flue gas heat exchanger of the present invention, wherein: the movable assembly further includes a clamping block provided in the sliding groove, and a spring provided on the clamping block.

[0015] As a preferred embodiment of the ash accumulation prevention device for the flue gas heat exchanger of the present invention, wherein: the limiting assembly includes a connecting rod provided on the movable rod, a limiting ring provided on the connecting rod, and a cavity opened at one end of the rotating shaft.

[0016] As a preferred embodiment of the ash accumulation prevention device for the flue gas heat exchanger of the present invention, wherein: the adjusting assembly includes a groove opened on the movable rod, multiple groups of stoppers provided in the groove, and a support rod provided on the stopper.

[0017] As a preferred embodiment of the ash accumulation prevention device for the flue gas heat exchanger of the present invention, wherein: a clamping groove, a channel, and a card slot are provided between the multiple groups of stoppers.

[0018] As a preferred embodiment of the ash accumulation prevention device for the flue gas heat exchanger of the present invention, wherein: the driving assembly includes a connecting seat provided on the housing, and a motor provided on the connecting seat.

[0019] Beneficial effects of the dust accumulation prevention device for the flue gas heat exchanger of the present invention: By utilizing the operation of the rotating assembly to prevent dust accumulation in the flue gas heat exchanger, the dust will float up after being fanned. While the rotating assembly rotates, it drives the movable assembly to knock inside the main body, making the dust accumulated in the flue gas heat exchanger loose, and the dust detaches from the main body. Moreover, the adjustable assembly can also make the movable assembly stop operating when the rotating assembly is operating, reducing the vibration of the main body. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:

[0021] Figure 1 It is an overall schematic diagram of the dust accumulation prevention device for the flue gas heat exchanger.

[0022] Figure 2 It is an overall schematic diagram of the cleaning component.

[0023] Figure 3 It is an overall schematic diagram of the movable assembly.

[0024] Figure 4 It is an overall schematic diagram of the movable assembly from another angle.

[0025] Figure 5 It is an overall schematic diagram of the linkage assembly.

[0026] Figure 6 It is a schematic diagram of the adjustable assembly. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] To make the above objects, features, and advantages of the present invention more obvious and understandable, the following will provide a detailed description of the specific embodiments of the present invention in conjunction with the drawings of the specification.

[0028] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

[0029] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that can be included in at least one implementation manner of the present invention. The appearances of "in one embodiment" in different places in this specification do not all refer to the same embodiment, nor are they separate or alternative embodiments that exclude each other with other embodiments.

[0030] Example 1

[0031] Reference Figure 1 This is the first embodiment of the present invention. This embodiment provides a dust accumulation prevention device for a flue heat exchanger, which can achieve the effect of preventing flue blockage. It includes a cleaning component 100, which includes a main body 101, a housing 102 arranged on the main body 101, a rotating component 103 arranged in the housing 102. The rotating component 103 can prevent dust accumulation in the flue heat exchanger. A linkage component 104 is movably connected to the rotating component 103. The linkage component 104 can drive the operation of the movable component 105, and a movable component 105 arranged on the linkage component 104. When the movable component 105 operates, it can knock on the inside of the main body 101, so that the dust accumulated in the flue heat exchanger becomes loose.

[0032] A conversion component 200, which includes a limit component 201 arranged on the rotating component 103. The limit component 201 can adjust the state of the rotating component 103, an adjustment component 202 arranged on one side of the limit component 201, and a driving component 203 arranged on the rotating component 103. The driving component 203 can drive the operation of the rotating component 103.

[0033] In summary, by using the operation of the rotating component 103 to prevent dust accumulation in the flue heat exchanger, the dust will float up after being fanned. While the rotating component 103 rotates, it drives the movable component 105 to knock on the inside of the main body 101, so that the dust accumulated in the flue heat exchanger becomes loose, and the dust detaches from the main body 101. And by using the adjustment component 202, the movable component 105 can also stop operating when the rotating component 103 operates, reducing the vibration of the main body 101.

[0034] Example 2

[0035] Reference Figures 2 to 5 This is the second embodiment of the present invention. Different from the previous embodiment, this embodiment provides a dust accumulation prevention device for a flue heat exchanger, which solves the problem of serious dust accumulation in the flue in the prior art and easy flue blockage. The rotating component 103 includes a rotating shaft 103a rotatably connected to the housing 102, a movable rod 103b fixedly connected to one end of the rotating shaft 103a, and multiple groups of baffles 103c fixedly connected to the rotating shaft 103a. The multiple groups of baffles 103c are arranged in a circular array on the rotating shaft 103a. When the rotating shaft 103a rotates, it drives the baffles 103c to rotate, and the dust accumulated in the heat exchanger will be fanned by the wind speed driven by the rotation of the baffles 103c, so that the dust will not adhere to the inside of the flue heat exchanger.

[0036] Further, the linkage component 104 includes a lever 104a rotatably connected to the housing 102, a connecting rod 104b fixedly connected to one side of the lever 104a, the connecting rod 104b and the lever 104a are arranged in a staggered manner, a hinge rod 104c rotatably connected below the connecting rod 104b, and a limiting block 104d fixedly connected to the hinge rod 104c. The hinge rod 104c is rotatably connected to the inside of the housing 102 through a shaft.

[0037] Further, the movable component 105 includes a striking rod 105a slidably connected below the limiting block 104d, a sliding rod 105b arranged on one side of the striking rod 105a. The striking rod 105a is slidably connected to the side wall of the housing 102 through the sliding rod 105b to ensure that the sliding rod 105b slides linearly on the housing 102. A chute 105c is opened on the striking rod 105a, and a plurality of groups of triangular blocks 105d are fixedly connected to both sides of the striking rod 105a.

[0038] Further, there are two groups of the plurality of groups of triangular blocks 105d arranged on the side close to the limiting block 104d and one group arranged on the other side. The triangular block 105d is also provided with a side 105c-1, and a hook-shaped block 105c-2 fixedly connected to the limiting block 104d, and the hook-shaped block can be mutually attached to the right-angle side of the triangular block 105d.

[0039] Further, the movable component 105 also includes a clamping block 105e fixedly connected in the chute 105c, the clamping block 105e is fixedly connected to the housing 102, and a spring 105f fixedly connected to the clamping block 105e. The spring 105f is fixedly connected between the end of the chute 105c and the clamping block 105e.

[0040] Specifically, when the lever 104a rotates and passes through the hinge rod 104c during the rotation process, the hinge rod 104c will rotate under the drive of the connecting rod 104b. While the hinge rod 104c rotates, it drives the limiting block 104d to deflect. Due to the elastic potential energy of the spring 105f, when the limiting block 104d deflects, the fixation of the striking rod 105a is released. Subsequently, with the cooperation of the elastic potential energy of the spring 105f, the striking rod 105a slides back and forth to strike the main body 101 multiple times until the hinge rod 104c fits with another group of triangular blocks 105d on the same side, driving the striking rod 105a to move back to its original position, and the hook-shaped block restores the striking rod 105a again.

[0041] In summary, when the rotating shaft 103a rotates, it not only drives the plurality of blocking blocks 202b to fan the dust, but also the striking rod 105a cooperates to strike the main body 101, so that the dust adhered to the main body 101 becomes loose, making the dust float inside the main body 101, preventing the blockage of the flue.

[0042] The remaining structure is the same as that of Embodiment 1.

[0043] Embodiment 3

[0044] Referring to Figures 3 to 6 , which is the third embodiment of the present invention. Different from the previous embodiment, this embodiment provides a dust accumulation prevention device for a flue heat exchanger, which solves the problem of adjusting the movable component 105. It includes a limiting component 201, which includes a connecting rod 201a fixedly connected to the movable rod 103b. A spring 105f is arranged at the end of the connecting rod 201a. The connecting rod 201a is installed at the end of the rotating shaft 103a. A limiting ring 201b fixedly connected to the connecting rod 201a, and a cavity 201c opened at one end of the rotating shaft 103a. The connecting rod 201a is rotatably connected in the cavity 201c.

[0045] Furthermore, the adjusting component 202 includes a groove 202a opened on the movable rod 103b, multiple groups of stoppers 202b fixedly connected in the groove 202a, and a support rod 202c hinged to the stoppers 202b.

[0046] Furthermore, a clamping groove 202d, a channel 202e, and a clamping slot 202f are arranged between multiple groups of stoppers 202b.

[0047] Furthermore, the driving component 203 includes a connecting seat 203a fixedly connected to the housing 102, and a motor 203b fixedly connected to the connecting seat 203a. The output shaft of the motor 203b is connected to the rotating shaft 103a.

[0048] Specifically, when the operator pushes the movable rod 103b, the end of the movable rod 103b enters the cavity 201c, so that the movable rod 103b is connected to the rotating shaft 103a. At the same time of connection, due to the displacement of the movable rod 103b, the support rod 202c on the movable rod 103b rotates. The end of the support rod 202c enters the clamping groove 202d from the channel 202e, thereby fixing the position where the movable rod 103b is pushed inward by the support rod 202c and preventing the rotating shaft 103a from disengaging from the movable rod 103b during rotation.

[0049] In summary, the motor 203b drives the rotating shaft 103a to rotate. During rotation, the linkage component 104 will operate together. Then, during rotation, the knocking rod 105a continuously knocks the main body 101, causing the main body 101 to vibrate and shake off the dust. When the dust vibrates to a certain degree, the operator can press the movable rod 103b so that the movable rod 103b disengages from the cavity 201c. At this time, while the rotating shaft 103a rotates, the dial rod 104a stops rotating, and the knocking rod 105a cannot operate. The two components are separate individuals and are no longer linked, so that the vibration degree of the main body 101 can be adjusted arbitrarily.

[0050] The remaining structure is the same as that of Embodiment 2.

[0051] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (e.g., changes in the dimensions, scales, structures, shapes, and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, colors, orientations, etc.). For example, an element shown as being integrally formed may be composed of multiple parts or elements, the positions of the elements may be inverted or otherwise changed, and the nature, number, or position of discrete elements may be altered or changed. Accordingly, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or re-ordered according to alternative embodiments. In the claims, any "means-plus-function" clauses are intended to cover the structures that perform the recited functions described herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the present invention is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0052] In addition, to provide a concise description of the exemplary embodiments, all features of the actual embodiments may not be described (i.e., those features that are not relevant to the currently contemplated best mode of carrying out the present invention or those features that are not relevant to implementing the present invention).

[0053] It should be understood that in the development of any actual implementation, as in any engineering or design project, numerous specific implementation decisions may be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without undue experimentation, such development efforts will be a routine task of design, fabrication, and production.

[0054] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.

Claims

1. A device for preventing dust accumulation in a flue heat exchanger, characterized in that: include, The cleaning component (100) comprises a main body (101), a shell (102) arranged on the main body (101), a rotating component (103) arranged in the shell (102), a linkage component (104) arranged on the rotating component (103), and a movable component (105) arranged on the linkage component (104). The conversion component (200) comprises a limit assembly (201) arranged on the rotating assembly (103), an adjustment assembly (202) arranged on one side of the limit assembly (201), and a driving assembly (203) arranged on the rotating assembly (103).

2. The dust accumulation prevention device for a flue heat exchanger according to claim 1, characterized in that: The rotating assembly (103) comprises a rotating shaft (103a) arranged on the housing (102), a movable rod (103b) arranged at one end of the rotating shaft (103a), and a plurality of baffles (103c) arranged on the rotating shaft (103a).

3. The dust accumulation prevention device for a flue heat exchanger according to claim 2, characterized in that: The linkage assembly (104) comprises a lever (104a) arranged on a housing (102), a connecting rod (104b) arranged on one side of the lever (104a), a hinged rod (104c) arranged below the connecting rod (104b), and a limit block (104d) arranged on the hinged rod (104c).

4. The dust accumulation prevention device for a flue heat exchanger according to claim 3, characterized in that: The movable component (105) comprises a knocking rod (105a) arranged below the limit block (104d), a sliding rod (105b) arranged on one side of the knocking rod (105a), a sliding groove (105c) provided on the knocking rod (105a), and a plurality of sets of triangular blocks (105d) arranged on both sides of the knocking rod (105a).

5. The dust accumulation prevention device for a flue heat exchanger according to claim 4, characterized in that: The plurality of groups of triangular blocks (105d) are provided with two groups on one side close to the limiting block (104d) and one group on the other side. The triangular block (105d) is also provided with a side edge (105c-1) and a hook-shaped block (105c-2) provided on the limiting block (104d).

6. The dust accumulation prevention device for a flue heat exchanger according to claim 5, characterized in that: The movable component (105) further comprises a clamping block (105e) arranged in the sliding groove (105c), and a spring (105f) arranged on the clamping block (105e).

7. The dust accumulation prevention device for a flue heat exchanger according to claim 6, characterized in that: The limiting assembly (201) comprises a connecting rod (201a) arranged on the movable rod (103b), a limiting ring (201b) arranged on the connecting rod (201a), and a cavity (201c) opened at one end of the rotating shaft (103a).

8. The dust accumulation prevention device for a flue heat exchanger according to claim 7, characterized in that: The adjustment component (202) comprises a groove (202a) formed on the movable rod (103b), a plurality of groups of stoppers (202b) arranged in the groove (202a), and a support rod (202c) arranged on the stoppers (202b).

9. The dust accumulation prevention device for a flue heat exchanger according to claim 8, characterized in that: A clamping groove (202d), a channel (202e), and a clamping groove (202f) are arranged between the multiple groups of stoppers (202b).

10. The dust accumulation prevention device for a flue heat exchanger according to claim 8 or 9, characterized in that: The driving assembly (203) comprises a connecting seat (203a) arranged on the housing (102), and a motor (203b) arranged on the connecting seat (203a).