Thickness detection device for carbon steel protective cover
By designing a thickness detection device for carbon steel protective cover including a detection table, support column, opening and closing screw, conveyor belt, stepper motor, hydraulic cylinder and monitoring components, the problems of traditional manual measurement are solved, and efficient and accurate thickness detection is achieved.
Patent Information
- Application Number
- CN202510575006.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-06-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the thickness measurement of carbon steel protective covers mainly depends on traditional manual measurement methods, and there are problems of low measurement efficiency and low accuracy, which is difficult to meet the fast-paced requirements of modern industrial production.
A thickness detection device for carbon steel protective cover is designed, including a detection table, support column, opening and closing screw, conveyor belt, stepper motor, hydraulic cylinder and monitoring assembly. The knob drives the opening and closing screw to make the baffle close to the carbon steel protective cover, and the stable conveying of the carbon steel protective cover is achieved by using the conveyor belt and stepper motor. The hydraulic cylinder drives the monitoring component to descend and contacts the surface of the carbon steel protective cover. The carbon steel protective cover is fixed by springs and telescopic blocks to achieve high-precision thickness detection.
The efficiency and accuracy of carbon steel protective cover thickness detection are improved, and the thickness of carbon steel protective cover can be measured quickly and accurately, meeting the needs of modern industrial production.
Smart Images

Figure CN120194588A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of thickness detection devices for carbon steel protective covers, and specifically provides a thickness detection device for carbon steel protective covers. Background Art
[0002] In today's industrial field, as an important component, the carbon steel protective cover has been widely used in many industrial equipment and mechanical components due to its low cost, high strength, wear resistance and many other advantages. From the protective structures of various large-scale mechanical equipment to the key components in complex automated production lines, the carbon steel protective cover can be found everywhere. It plays a crucial role in ensuring the normal operation, performance and service life of the equipment.
[0003] The thickness of the carbon steel protective cover is largely related to its overall performance and quality. An appropriate thickness can ensure that the protective cover has sufficient structural strength to withstand various external loads and impacts, maintaining the stable operation of the equipment; a moderate thickness can also take into account the lightweight requirements, reducing the overall energy consumption and operating costs of the equipment.
[0004] However, at present, the measurement of the thickness of carbon steel protective covers in the industry mainly relies on traditional manual measurement methods. There are many drawbacks in the actual application of traditional manual measurement means. On the one hand, its measurement efficiency is extremely low. The measurement personnel need to operate on each carbon steel protective cover one by one, and each measurement takes a long time. Especially in large-scale production scenarios, this low-efficiency measurement method seriously restricts the progress of the production process and cannot keep up with the fast pace requirements of modern industrial production. On the other hand, the accuracy of manual measurement is quite limited. Due to the combined influence of various factors such as the accuracy of the measurement tool, the proficiency of the measurement personnel and visual errors, the obtained thickness data often has certain deviations and it is difficult to accurately reflect the true thickness of the carbon steel protective cover. Summary of the Invention
[0005] The purpose of the present invention is to provide a thickness detection device for carbon steel protective covers to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the present invention provides the following technical solution: a detection table, support columns are arranged on both sides of the top of the detection table, an opening and closing screw rod is arranged inside the support columns, the threads at both ends of the opening and closing screw rod are opposite, both ends of the opening and closing screw rod are slidably connected to the opening and closing screw rod, a card slot is opened in the middle of the inside of the opening and closing screw rod, a support plate is arranged at the bottom end of the card slot, a first spring is connected to the bottom of the support plate, and a moving block is connected to the bottom of the first spring.
[0007] Preferably, multiple sets of rollers are arranged on both sides of the middle part of the detection table. A conveyor belt is sleeved on the rollers. One end of the outermost roller extends out from the outside of the detection table and is inserted into the end of a stepping motor arranged on one side of the detection table. The stepping motor can drive the roller to rotate, so that the conveyor belt starts to move.
[0008] Preferably, a support frame is arranged in the middle of the top of the detection table. A hydraulic cylinder is arranged in the middle of the top of the support frame. A telescopic rod is inserted into the bottom of the hydraulic cylinder. The bottom of the telescopic rod is connected with a monitoring component. The hydraulic cylinder can drive the telescopic rod to extend and retract, driving the monitoring component to lift.
[0009] Preferably, both sides of the baffle are slidably connected with opening and closing screws arranged on the inner sides of the support columns on both sides of the detection table. A knob is arranged in the middle of the opening and closing screw. A limiting rod is arranged on the inner side of the top end of the support frame at the same time. The limiting rod is also slidably connected with the baffle. Turning the knob can make the baffle slide open and close according to the carbon steel protective cover.
[0010] Preferably, connecting rods are arranged on both sides of the top of the monitoring component of the telescopic rod. A first telescopic groove is opened in the middle of the outer side of the connecting rod. A telescopic connecting rod is inserted into the first telescopic groove. A limiting plate is arranged at the inner end of the outer side of the telescopic connecting rod. The limiting plate limits the telescopic connecting rod to prevent the telescopic connecting rod from disengaging from the first telescopic groove.
[0011] Preferably, the outer end of the telescopic connecting rod is inserted into a clamping groove opened in the middle of the inner side of the baffle. Limiting plates are arranged on both sides of the clamping groove located at the top of the support plate. Clamping grooves are opened on both sides of the outer end of the telescopic connecting rod. The limiting plates are clamped in the clamping grooves to connect the telescopic connecting rod with the baffle.
[0012] Preferably, the bottom of the support plate is connected with a moving block through a first spring. The middle of the top of the moving block is connected with a pressing rod. The pressing rod extends out from the top of the support plate. The hydraulic cylinder can drive the telescopic rod to descend, so that the telescopic rod drives the connecting rod and the telescopic connecting rod to descend synchronously, so that the outer end of the telescopic connecting rod presses the pressing rod, and the pressing rod presses the moving block to descend.
[0013] Preferably, a second telescopic groove is opened at the bottom of the moving block. A second spring is arranged in the second telescopic groove. The top of the second spring is connected with the inner wall of the second telescopic groove. The bottom of the second telescopic groove is connected with a telescopic block. The inner side of the bottom of the telescopic block is connected with a pressing plate. The second spring can drive the telescopic block to extend and retract in the second telescopic groove.
[0014] Preferably, a bearing plate is arranged in the middle of the detection table. The bearing plate is arranged at the inner top end of the conveyor belt. The middle of the bearing plate is perpendicular to the monitoring component at the bottom of the telescopic rod.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] A thickness detection device for a carbon steel protective cover proposed by the present invention. When detecting the thickness of the carbon steel protective cover, first, turn the knob according to the diameter of the carbon steel protective cover, so that the knob drives the opening and closing screw rod to rotate, causing the baffles slidably connected on both sides of the opening and closing screw rod to converge or diverge, making the inner walls of the two baffles closely adhere to the carbon steel protective cover to prevent it from shifting during transmission, improving the stability of transmission. At the same time, the telescopic connecting rod expands and contracts in the first telescopic groove according to the contraction and expansion of the baffle, preventing the connecting rod and the telescopic connecting rod from jamming the contraction and expansion of the baffle. Then, place the carbon steel protective cover between the two baffles through one side of the detection table, start the stepping motor, so that the stepping motor drives the roller shaft to drive the conveyor belt to transmit, and start to convey the carbon steel protective cover. When the carbon steel protective cover reaches directly below the monitoring component, the conveying stops, and the hydraulic cylinder starts to drive the telescopic rod to expand and contract, causing the telescopic rod to drive the monitoring component to descend. The telescopic rod synchronously drives the connecting rod at the top of the monitoring component and the telescopic connecting rod connected to the outside of the connecting rod to descend. When the detectors at the bottom of the monitoring component all contact the surface of the carbon steel protective cover, the telescopic connecting rod simultaneously presses the pressure rod, causing the pressure rod to press down, making the pressure rod press the moving block and the telescopic block elastically connected to the bottom of the moving block to descend synchronously, so that the pressing plate connected to the inner side of the bottom of the telescopic block holds against both sides of the top of the carbon steel protective cover. The hydraulic cylinder continues to drive the telescopic rod to descend, causing the detector head at the bottom of the monitoring component to retract into the monitoring component, and start to detect the thickness of the carbon steel protective cover. At the same time, the telescopic connecting rod continuously presses the pressure rod, causing the telescopic block to press the carbon steel protective cover, making the conveyor belt at the bottom of the carbon steel protective cover closely adhere to the bearing plate arranged in the middle of the detection table, avoiding the conveyor belt driving the carbon steel protective cover to shake, and fixing the carbon steel protective cover through the tension of the second spring in the second telescopic groove. Then, the hydraulic cylinder drives the telescopic rod to contract, retracting the monitoring component. At the same time, the connecting rod and the telescopic connecting rod rise, and the first spring resets the moving block through the contraction force, and the detection is completed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structural schematic diagram of the present invention;
[0018] Figure 2 is a sectional structural schematic diagram of the present invention;
[0019] Figure 3 is Figure 2 an enlarged schematic diagram of the structure at A in
[0020] Figure 4 is a sectional structural schematic diagram of the other side of the present invention;
[0021] Figure 5 is Figure 4 an enlarged schematic diagram of the structure at B in
[0022] Figure 6 is Figure 4 an enlarged schematic diagram of the structure at C in
[0023] Figure 7 This is a schematic diagram of the front sectional structure of the baffle of the present invention.
[0024] In the figure: inspection table 1, roller shaft 2, conveyor belt 3, stepping motor 4, support frame 5, hydraulic cylinder 6, telescopic rod 7, monitoring component 8, support column 9, opening and closing screw 10, baffle 11, knob 12, limiting rod 13, card slot 14, limiting plate 15, connecting rod 16, support plate 17, first spring 18, moving block 19, telescopic block 20, pressing plate 21, pressing rod 22, first telescopic groove 23, telescopic connecting rod 24, limiting plate 25, second telescopic groove 26, second spring 27, clamping groove 28, bearing plate 29. Detailed implementation manners
[0025] In order to clearly and completely describe the purpose, technical solution of the present invention, and make the advantages more clear, the following further details the embodiments of the present invention with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
[0026] Please refer to Figures 1 to 7, the present invention provides a technical solution: a detection table 1, support columns 9 are arranged on both sides of the top of the detection table 1, an opening and closing screw rod 10 is arranged inside the support columns 9, the threads at both ends of the opening and closing screw rod 10 are opposite, both ends of the opening and closing screw rod 10 are slidably connected to the opening and closing screw rod 10, a card slot 14 is opened in the middle of the inside of the opening and closing screw rod 10, a support plate 17 is arranged at the bottom end of the card slot 14, a first spring 18 is connected to the bottom of the support plate 17, and a moving block 19 is connected to the bottom of the first spring 18; multiple roller shafts 2 are arranged on both sides of the middle of the detection table 1, a conveyor belt 3 is sleeved on the roller shafts 2, one end of the outermost roller shaft 2 extends out from the outside of the detection table 1 and is inserted into the end of a stepping motor 4 arranged on one side of the detection table 1, and the stepping motor 4 can drive the roller shaft 2 to rotate to make the conveyor belt 3 start to drive; a support frame 5 is arranged in the middle of the top of the detection table 1, a hydraulic cylinder 6 is arranged in the middle of the top of the support frame 5, a telescopic rod 7 is inserted into the bottom of the hydraulic cylinder 6, and a monitoring component 8 is connected to the bottom of the telescopic rod 7. The hydraulic cylinder 6 can drive the telescopic rod 7 to extend and retract to drive the monitoring component 8 to lift; both sides of the baffle 11 are slidably connected to the opening and closing screw rods 10 arranged inside the support columns 9 on both sides of the detection table 1, a knob 12 is arranged in the middle of the opening and closing screw rod 10, a limiting rod 13 is simultaneously arranged inside the top end of the support frame 5, and the limiting rod 13 is simultaneously slidably connected to the baffle 11. Turning the knob 12 can make the baffle 11 slide open and close according to the carbon steel protective cover; connecting rods 16 are arranged on both sides of the top of the monitoring component 8 of the telescopic rod 7, a first telescopic groove 23 is opened in the middle of the outside of the connecting rod 16, a telescopic connecting rod 24 is inserted into the first telescopic groove 23, a limiting plate 25 is arranged at the inner end of the telescopic connecting rod 24, and the limiting plate 25 limits the telescopic connecting rod 24 to prevent the telescopic connecting rod 24 from disengaging from the first telescopic groove 23; the outer end of the telescopic connecting rod 24 is inserted into the card slot 14 opened in the middle of the inside of the baffle 11, limiting plates 15 are arranged on both sides of the card slot 14 located at the top of the support plate 17, and clamping grooves 28 are opened on both sides of the outer end of the telescopic connecting rod 24. The limiting plates 15 are clamped in the clamping grooves 28 to connect the telescopic connecting rod 24 and the baffle 11; the bottom of the support plate 17 is connected to the moving block 19 through the first spring 18, a pressing rod 22 is connected to the middle of the top of the moving block 19, and the pressing rod 22 extends out from the top of the support plate 17. The hydraulic cylinder 6 can drive the telescopic rod 7 to descend, so that the telescopic rod 7 drives the connecting rod 16 and the telescopic connecting rod 24 to descend synchronously, so that the outer end of the telescopic connecting rod 24 presses against the pressing rod 22 to press the pressing rod 22 to press the moving block 19 to descend; a second telescopic groove 26 is opened at the bottom of the moving block 19, a second spring 27 is arranged in the second telescopic groove 26, the top of the second spring 27 is connected to the inner wall of the second telescopic groove 26, the bottom of the second telescopic groove 26 is connected to a telescopic block 20, and a pressing plate 21 is connected to the inner side of the bottom of the telescopic block 20. The second spring 27 can drive the telescopic block 20 to expand and contract in the second telescopic groove 26;A bearing plate 29 is arranged in the middle of the detection table 1. The bearing plate 29 is arranged at the inner top of the conveyor belt 3, and the middle of the bearing plate 29 is perpendicular to the monitoring component 8 at the bottom of the telescopic rod 7.;
[0027] During actual use, when detecting the thickness of the carbon steel protective cover, first turn the knob 12 according to the diameter of the carbon steel protective cover, so that the knob 12 drives the opening and closing screw rod 10 to rotate, and the baffles 11 slidably connected on both sides of the opening and closing screw rod 10 are closed or opened, so that the inner walls of the two baffles 11 are closely attached to the carbon steel protective cover to prevent it from shifting during transmission and improve the stability of transmission. At the same time, the telescopic connecting rod 24 expands and contracts in the first telescopic groove 23 according to the contraction and expansion of the baffle 11 to prevent the connecting rod 16 and the telescopic connecting rod 24 from jamming the contraction and expansion of the baffle 11. Then, place the carbon steel protective cover between the two baffles 11 through one side of the detection table 1, start the stepping motor 4, so that the stepping motor 4 drives the roller shaft 2 to drive the conveyor belt 3 to transmit, and start to convey the carbon steel protective cover. When the carbon steel protective cover reaches directly below the monitoring component 8, the conveying stops, and the hydraulic cylinder 6 starts to drive the telescopic rod 7 to expand and contract, so that the telescopic rod 7 drives the monitoring component 8 to descend. The telescopic rod 7 synchronously drives the connecting rod 16 at the top of the monitoring component 8 and the telescopic connecting rod 24 connected to the outside of the connecting rod 16 to descend. When the detectors at the bottom of the monitoring component 8 all contact the surface of the carbon steel protective cover, the telescopic connecting rod 24 synchronously squeezes the pressure rod 22, so that the pressure rod 22 is pressed down, and the pressure rod 22 presses the moving block 19 and the telescopic block 20 elastically connected to the bottom of the moving block 19 to descend synchronously, so that the pressing plate 21 connected to the inner side of the bottom of the telescopic block 20 holds against both sides of the top of the carbon steel protective cover. The hydraulic cylinder 6 continues to drive the telescopic rod 7 to descend, so that the detection heads at the bottom of the monitoring component 8 retract into the monitoring component 8, and start to detect the thickness of the carbon steel protective cover. At the same time, the telescopic connecting rod 24 continuously presses the pressure rod 22, so that the telescopic block 20 presses the carbon steel protective cover, so that the conveyor belt 3 at the bottom of the carbon steel protective cover is closely attached to the bearing plate 29 arranged in the middle of the detection table 1, avoiding the conveyor belt 3 driving the carbon steel protective cover to shake, and fixing the carbon steel protective cover through the tension of the second spring 27 in the second telescopic groove 26. Then, the hydraulic cylinder 6 drives the telescopic rod 7 to contract, retracts the monitoring component 8, and at the same time the connecting rod 16 and the telescopic connecting rod 24 rise, and the first spring 18 resets the moving block 19 through the contraction force, that is, the detection is completed.
[0028] Although the above describes the illustrative specific embodiments of the present application for the convenience of those skilled in the art to understand the present application, the present application is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as various changes are within the spirit and scope of the present application defined and determined by the appended claims, all application creations using the concept of the present application are within the scope of protection.
Claims
1. A thickness detection device for a carbon steel protective cover, characterized in that: include: The detection platform (1) is provided with support columns (9) on both sides of the top of the detection platform (1), an opening and closing screw (10) is provided on the inner side of the support column (9), the threads at both ends of the opening and closing screw (10) are opposite, the two ends of the opening and closing screw (10) are slidably connected to the opening and closing screw (10), a slot (14) is provided in the middle of the inner side of the opening and closing screw (10), a support plate (17) is provided at the bottom end of the slot (14), the bottom of the support plate (17) is connected to a first spring (18), and the bottom of the first spring (18) is connected to a moving block (19).
2. The thickness detection device for a carbon steel protective cover according to claim 1, characterized in that: A plurality of rollers (2) are arranged on both sides of the middle of the detection platform (1), and a conveyor belt (3) is sleeved on the rollers (2). One end of the outermost roller (2) extends out from the outside of the detection platform (1) and is plugged into the end of a stepper motor (4) arranged on one side of the detection platform (1). The stepper motor (4) can drive the rollers (2) to rotate, so that the conveyor belt (3) starts to transmit.
3. The thickness detection device for a carbon steel protective cover according to claim 2, characterized in that: A support frame (5) is arranged in the middle of the top of the detection platform (1), a hydraulic cylinder (6) is arranged in the middle of the top of the support frame (5), a telescopic rod (7) is inserted at the bottom of the hydraulic cylinder (6), and the bottom of the telescopic rod (7) is connected to a monitoring component (8), and the hydraulic cylinder (6) can drive the telescopic rod (7) to extend and retract, thereby driving the monitoring component (8) to rise and fall.
4. The thickness detection device for a carbon steel protective cover according to claim 3, characterized in that: The two sides of the baffle (11) are slidably connected to the opening and closing screws (10) arranged on the inner sides of the support columns (9) on both sides of the detection platform (1), and a knob (12) is arranged in the middle of the opening and closing screw (10). A limit rod (13) is also arranged on the inner side of the top end of the support frame (5), and the limit rod (13) is slidably connected to the baffle (11). By turning the knob (12), the baffle (11) can be opened and closed and slid according to the carbon steel protective cover.
5. The thickness detection device for a carbon steel protective cover according to claim 4, characterized in that: The telescopic rod (7) is provided with connecting rods (16) on both sides of the top of the monitoring component (8); a first telescopic groove (23) is provided in the middle of the outer side of the connecting rod (16); a telescopic connecting rod (24) is inserted into the first telescopic groove (23); a limiting plate (25) is provided at the inner end of the telescopic connecting rod (24); the limiting plate (25) limits the telescopic connecting rod (24) to prevent the telescopic connecting rod (24) from being separated from the first telescopic groove (23).
6. A thickness detection device for a carbon steel protective cover according to claim 5, characterized in that: The outer end of the telescopic connecting rod (24) is inserted into a slot (14) provided in the middle of the inner side of the baffle (11); limiting plates (15) are provided on both sides of the slot (14) located at the top of the support plate (17); retaining grooves (28) are provided on both sides of the outer end of the telescopic connecting rod (24); the limiting plates (15) are retained in the retaining grooves (28) to connect the telescopic connecting rod (24) to the baffle (11).
7. A thickness detection device for a carbon steel protective cover according to claim 6, characterized in that: The bottom of the support plate (17) is connected to the moving block (19) through a first spring (18), and the middle of the top of the moving block (19) is connected to a pressure rod (22). The pressure rod (22) extends from the top of the support plate (17). The hydraulic cylinder (6) can drive the telescopic rod (7) to descend, so that the telescopic rod (7) drives the connecting rod (16) and the telescopic connecting rod (24) to descend synchronously, so that the outer end of the telescopic connecting rod (24) presses the pressure rod (22), so that the pressure rod (22) presses the moving block (19) to descend.
8. The thickness detection device for a carbon steel protective cover according to claim 7, characterized in that: A second telescopic groove (26) is provided at the bottom of the movable block (19), a second spring (27) is arranged in the second telescopic groove (26), the top of the second spring (27) is connected to the inner wall of the second telescopic groove (26), the bottom of the second telescopic groove (26) is connected to the telescopic block (20), the inner side of the bottom of the telescopic block (20) is connected to the pressure plate (21), and the second spring (27) can drive the telescopic block (20) to telescope in the second telescopic groove (26).
9. A thickness detection device for a carbon steel protective cover according to claim 8, characterized in that: A carrying plate (29) is arranged in the middle of the detection platform (1), and the carrying plate (29) is arranged at the inner top end of the conveyor belt (3). The middle of the carrying plate (29) is perpendicular to the monitoring component (8) at the bottom of the telescopic rod (7).