Multi-size adjustable tire mold detection device
By designing a multi-size adjustable tire mold detection device, including a tightening module, a rotating module, a lifting column module, a detection length adjustment module and a camera module, the problem of inability to adapt to tire molds of different sizes in the prior art is solved, and the operation stability and detection accuracy are improved.
Patent Information
- Application Number
- CN202510388133.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-06-24
AI Technical Summary
The existing tire mold detection devices cannot adapt to tire molds of different sizes, and their operation is unstable and their mechanism is huge, making it difficult to meet the growing demand.
A multi-size adjustable tire mold detection device is designed, including a tightening module, a rotating module, a shield, a lifting column module, a detection length adjustment module and a camera module. Through the combination and adjustment of these modules, the detection of tire molds of different sizes is realized.
The tire mold detection device is able to adjust its size and run stably, and meets the defect detection needs of different types of tire molds, reducing the volume and complexity of the device.
Smart Images

Figure CN120195173A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of tire mold defect detection, in particular to a tire mold detection device with adjustable multiple sizes. Background Art
[0002] During the tire vulcanization process, tire molds will inevitably adhere to contaminants, and the tire molds need to be disassembled and cleaned regularly. After cleaning, they will be assembled, which will inevitably cause bumps or assembly defects. In addition, the characters in the tire molds are in mirror form, and character defects are not easy to find. Usually, a tire mold detection device is used to photograph the tire mold and perform defect detection on it.
[0003] At present, in the process of tire mold defect detection, due to the various types and sizes of tire molds, tire molds can only be detected by tire mold detection devices with corresponding sizes. In addition, in the tire production process, tire molds of different sizes need to be detected for defects. The detection process is complicated and cumbersome, and it is impossible for one detection device to meet the defect detection needs of tire molds of different models. The technical problems existing in the current tire mold detection device include: it cannot adapt to the detection needs of tire molds of different sizes, unstable operation, bulky structure, etc., which are difficult to meet the growing demand.
[0004] In order to overcome these problems, the present invention provides a tire mold detection device with multiple adjustable sizes, which has the advantages of adjustable size, stable operation, modular structural design, etc. Summary of the invention
[0005] In view of the deficiencies of the prior art, the present invention provides a tire mold detection device with multiple adjustable sizes, which solves the problem that the tire mold detection device in the prior art cannot be adjusted according to the size of the tire mold when in use.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A multi-size adjustable tire mold detection device comprises an expansion module, a rotation module, a shield, a lifting column module, a detection length adjustment module, and a camera module; the expansion module is fastened to the tire mold by expansion, the rotation module is fixedly connected to the shield, the rotation module is fixedly connected to the lifting column module by bolts, the lifting column module is connected to the detection length adjustment module by bolts, and the detection length adjustment module is fixedly connected to the camera module by bolts; the rotation module drives the lifting column module to rotate, the lifting column module drives the detection length adjustment module to rise and fall, the detection length adjustment module drives the camera module to move horizontally, and the camera module takes pictures.
[0008] Preferably, the expansion module includes: an expansion motor, a coupling I, a worm, a worm gear, a slider I, a lead screw I, a limit block I, a slider II, a rubber-coated expansion wheel, an expansion module base, an expansion wheel connecting piece, a nut, a lead screw II, and a motor bracket I; the expansion motor is fixedly connected to the motor bracket I by bolts, the motor bracket I is fixedly connected to the expansion module base by bolts, the expansion motor is connected to the coupling I by a key, the coupling I is circumferentially connected to the worm by a key, the expansion motor drives the worm, the worm is connected to a bearing seat by a deep groove ball bearing, the bearing seat is fixedly connected to the expansion module base by bolts, the worm meshes with the worm gear, the worm gear is positioned by the limit block I, the two sides of the worm gear are fixedly connected to the lead screw I and the lead screw II by flanges, the lead screw I and the lead screw II are threadedly connected to the nut, the flange ring of the nut is fixedly connected to the slider I by bolts, the lead screw I and the lead screw II have opposite thread pitches and drive the two sliders I to reciprocate and move in opposite directions, the slider I is fixedly connected to the slider II, the side end of the slider I is fixedly connected to the expansion wheel connecting piece by bolts, and the expansion wheel connecting piece and the rubber-coated expansion wheel are statically connected through a positioning wheel shaft to drive the rubber-coated expansion wheel to reciprocate and move.
[0009] Preferably, the rotation module includes: a rotation base, a cylindrical gear I, a motor bracket II, a speed reducer, a rotation motor, a connecting ring, a cylindrical gear ring, an H-groove bearing, and a bearing bracket; the rotation motor is connected to the speed reducer by a flange, the speed reducer is fixedly connected to the motor bracket II by bolts, the speed reducer is connected to the cylindrical gear I in the circumferential direction by a key and axially positioned by an end shaft retaining ring and screws in the axial direction to drive the cylindrical gear I to rotate, the cylindrical gear I meshes with the cylindrical gear ring internally, the cylindrical gear ring is positioned by the H-groove bearing, the H-groove bearing is connected to the bearing bracket through a bearing mounting shaft, the bearing mounting shaft is fixedly connected to the bearing bracket by bolts, the top of the cylindrical gear ring is fixedly connected to the connecting ring by bolts, and the connecting ring is fixedly connected to the rotation base by a bolt group to drive the rotation base to rotate.
[0010] Preferably, the rotation base includes a rotating roller and a roller shaft, and each set of the rotating roller and the roller shaft is connected by a deep groove ball bearing, with a total of four sets; the roller shaft is fixedly connected to the rotation base by bolts, and when the rotation base rotates, the rotating roller contacts the circular surface of the tire mold base, and as the rotation base rotates, the rotating roller rolls on the circular ring of the tire mold base to increase stability.
[0011] Preferably, the lifting column module includes: a lead screw bearing seat, lead screw III, trapezoidal nut, coupling II, lifting motor, limit block II, slider III, column, and column bracket; the lifting motor is connected to the lead screw III through the coupling II, the bottom end of the lead screw III is connected to the lead screw bearing seat through a thrust ball bearing, the lead screw bearing seat is fixedly connected to the column by bolts, the column is fixedly connected to the column bracket and the limit block II by bolts, the slider III is fixedly connected to the trapezoidal nut by bolts, the trapezoidal nut is threadedly connected to the lead screw III, and the trapezoidal nut is fixedly connected to the detection length adjustment module by bolts; the lifting motor drives the lead screw III to rotate to drive the trapezoidal nut and the detection length adjustment module to lift.
[0012] Preferably, the detection length adjustment module includes a synchronous belt driving wheel, a detection length adjustment module motor, a motor bracket III, a slider IV, a slider V, a detection length adjustment module intermediate moving plate, a pulley mounting plate, a synchronous belt driven wheel, a belt clip I, a detection length adjustment module moving plate, a synchronous belt, a belt clip II, and a detection length adjustment module base; the top of the slider IV is fixedly connected to the detection length adjustment module intermediate moving plate by bolts, the detection length adjustment module intermediate moving plate is fixedly connected to the motor bracket III, the pulley mounting plate, and the guide rail by bolts, the motor bracket III is fixedly connected to the detection length adjustment module motor by bolts, the detection length adjustment module motor is key-connected to the synchronous belt driving wheel to drive the synchronous belt driving wheel to rotate, the synchronous belt driving wheel meshes with the synchronous belt, the other end of the synchronous belt meshes with the synchronous belt driven wheel to drive the synchronous belt driven wheel to rotate, the synchronous belt driven wheel is connected to the pulley mounting plate through an idler wheel shaft, the slider V is fixedly connected to the detection length adjustment module moving plate by bolts, the detection length adjustment module moving plate is fixedly connected to the belt clip II, the belt clip II is fixedly connected to the synchronous belt, the synchronous belt drives the belt clip II and the detection length adjustment module moving plate to move, the synchronous belt is fixedly connected to the belt clip I, and the belt clip I is fixedly connected to the detection length adjustment module base by bolts; during the synchronous belt transmission process, the belt clip II and the upper belt are transmitted forward and backward. Since the belt clip I is fixedly connected to the detection length adjustment module base, the lower belt of the synchronous belt cannot be transmitted forward and backward. When the upper belt of the synchronous belt moves forward, the tension generated by the synchronous belt drives the synchronous belt driving wheel to move horizontally forward, thereby driving the detection length adjustment module motor and the detection length adjustment module intermediate moving plate to move horizontally forward. The moving stroke of the detection length adjustment module intermediate moving plate is half of the stroke of the detection length adjustment module moving plate. When the upper belt of the synchronous belt moves backward, the tension generated by the synchronous belt drives the synchronous belt driven wheel to move horizontally backward, thereby driving the detection length adjustment module motor and the detection length adjustment module intermediate moving plate to move horizontally backward. The moving stroke of the detection length adjustment module intermediate moving plate is half of the stroke of the detection length adjustment module moving plate.
[0013] Preferably, the camera module includes: a 3D profiler, an industrial camera, a light source, a laser displacement sensor, a sensor bracket, a camera mounting plate, and a profiler mounting plate; the 3D profiler is fixedly connected to the profiler mounting plate by bolts, the industrial camera is firmly connected to the profiler mounting plate through the camera mounting plate, the laser displacement sensor is firmly connected to the profiler mounting plate through the sensor bracket, and the light source is fixedly connected to the profiler mounting plate by bolts.
[0014] Compared with the existing tire mold detection device, the present invention provides a tire mold detection device with adjustable multi - sizes, having the following beneficial effects:
[0015] 1. The present invention is provided with a tightening module. The base of the tire mold is of a ring structure. By controlling the telescopic motor, the rubber - coated tightening wheel can be telescoped to automatically adjust the position of the rubber - coated tightening wheel, so that it is in fixed contact with the inner - side section of the ring of the tire mold base, playing a role of positioning and fixing. The rubber - coated tightening wheel has good elasticity and shock - absorption performance, which can effectively absorb the vibration and impact generated during operation, avoid the jitter of the tire mold detection device during operation, and thus make the operation of the tire mold detection device more stable.
[0016] 2. The present invention is provided with a lead screw Ⅰ and a lead screw Ⅱ with the same specification but opposite thread directions. The two sides of the worm gear are fixedly connected to the lead screw Ⅰ and the lead screw Ⅱ with opposite thread directions through flanges. The rotation of the worm gear drives the rotation of the lead screw Ⅰ and the lead screw Ⅱ, which can respectively drive two sliders Ⅰ to reciprocate and telescopically move in the opposite direction for the same stroke, making the movement of the tightening module more stable and reducing impact and vibration.
[0017] 3. The present invention is provided with an H - groove bearing. The bearing in the groove of the H - groove bearing is closely attached to the outer wall of the cylindrical gear ring, and the bearing groove clamps and extrudes the outer end face of the cylindrical gear ring, playing a role of limiting the cylindrical gear ring, so as to ensure the stable rotation of the cylindrical gear ring and the rotation module.
[0018] 4. The present invention is provided with a rotation module. Four sets of rotating rollers and roller shafts are deployed around the rotating base. The rotating rollers are in contact with the upper - end face of the ring of the tire mold base, which can play a supporting role. The rotation of the rotation module can make the rotating base drive the rotating rollers to roll smoothly on the upper - end face of the ring of the tire mold base, so that the lifting column module and the detection length adjustment module fixed on the rotation module are more stable when rotating, ensuring the stability of the rotation of the camera module, and further improving the detection accuracy of the tire mold.
[0019] 5. The present invention is provided with a lifting column module and a detection length adjustment module. The rotation of the ball screw can be driven by a motor, and then drive the screw nut and the detection length adjustment module to lift, controlling the height of the detection length adjustment module. While driving the screw nut and the detection length adjustment module to lift, the detection length adjustment module drives the moving plate of the detection length adjustment module and the camera module fixedly connected thereto to move horizontally through the motor - driven synchronous belt. Through lifting and horizontal movement, the pose of the camera module can be accurately adjusted, and the pose of the camera module can be flexibly controlled, so that it can meet the detection pose requirements of tire molds of different sizes, and further realize the adjustable size of the tire mold detection device, meeting the defect detection requirements of tire molds of different models.
[0020] 6. The detection length adjustment module of the present invention fixes the upper and lower belt clips of the synchronous belt to the moving plate and the base of the detection length adjustment module respectively, and the motor of the detection length adjustment module is fixedly connected to the intermediate moving plate of the detection length adjustment module. It can realize that while the moving plate of the detection length adjustment module moves horizontally, the intermediate moving plate of the detection length adjustment module also moves horizontally, achieving double-stroke detection length adjustment for the camera module, so as to meet the detection requirements of some relatively large tire molds. Moreover, the double-stroke detection length adjustment structure can reduce the volume of the tire mold detection device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 FIG. 6 is a three-dimensional view of the overall structure of a multi-size adjustable tire mold detection device proposed by the present invention;
[0022] Figure 2 FIG. 10 is a three-dimensional view of the structure of the tensioning module of a multi-size adjustable tire mold detection device proposed by the present invention;
[0023] Figure 3 FIG. 14 is a three-dimensional view of the structure of the rotation module of a multi-size adjustable tire mold detection device proposed by the present invention;
[0024] Figure 4 FIG. 18 is a three-dimensional view of the cylindrical gear ring limiting structure of a multi-size adjustable tire mold detection device proposed by the present invention;
[0025] Figure 5 FIG. 22 is a three-dimensional view of the rotation base structure of a multi-size adjustable tire mold detection device proposed by the present invention;
[0026] Figure 6 FIG. 26 is a three-dimensional view of the lifting column module structure of a multi-size adjustable tire mold detection device proposed by the present invention;
[0027] Figure 7 FIG. 30 is a three-dimensional view of the detection length adjustment module structure of a multi-size adjustable tire mold detection device proposed by the present invention;
[0028] Figure 8 FIG. 34 is an enlarged three-dimensional view of A in the detection length adjustment module structure of a multi-size adjustable tire mold detection device proposed by the present invention;
[0029] Figure 9 FIG. 38 is a three-dimensional view of the camera module structure of a multi-size adjustable tire mold detection device proposed by the present invention;
[0030] In the figure: 1. Tightening module; 2. Rotating module; 3. Shield; 4. Lifting column module; 5. Detection length adjustment module; 6. Camera module; 11. Tightening motor; 12. Coupling Ⅰ; 13. Worm; 14. Worm gear; 15. Slide block Ⅰ; 16. Lead screw Ⅰ; 17. Limit block Ⅰ; 18. Slide block Ⅱ; 19. Rubber-coated tightening wheel; 110. Tightening module base; 111. Tightening wheel connecting piece; 112. Nut; 113. Lead screw Ⅱ; 114. Motor bracket Ⅰ; 21. Rotating base; 22. Cylindrical gear Ⅰ; 23. Motor bracket Ⅱ; 24. Reducer; 25. Rotating motor; 26. Connecting ring; 27. Cylindrical gear ring; 28. H-groove bearing; 29. Bearing bracket; 211. Rotating roller; 212. Roller shaft; 41. Lead screw bearing seat; 42. Lead screw Ⅱ; 43. Trapezoidal nut; 44. Coupling Ⅱ; 45. Lifting motor; 46. Limit block Ⅱ; 47. Slide block Ⅲ; 48. Column; 49. Column bracket; 51. Synchronous belt driving pulley; 52. Detection length adjustment module motor; 53. Motor bracket Ⅲ; 54. Slide block Ⅳ; 55. Slide block Ⅴ; 56. Detection length adjustment module intermediate moving plate; 57. Belt pulley mounting plate; 58. Synchronous belt driven pulley; 59. Belt clip Ⅰ; 510. Detection length adjustment module moving plate; 511. Synchronous belt; 512. Belt clip Ⅱ; 513. Detection length adjustment module base; 61. 3D profiler; 62. Industrial camera; 63. Light source; 64. Laser displacement sensor; 65. Sensor bracket; 66. Camera mounting plate; 67. Profiler mounting plate. Detailed implementation mode
[0031] The present invention will be further described below with reference to the accompanying drawings.
[0032] As Figure 1 shown, a tire mold detection device with adjustable multi-sizes of the present invention includes: a tightening module 1, a rotating module 2, a shield 3, a lifting column module 4, a detection length adjustment module 5, and a camera module 6. The tightening module 1 is fastened to the tire mold by tightening, playing a role of positioning and clamping to ensure the operation stability of the overall device; the rotating module 2 is fixedly connected to the shield 3, and the shield 3 prevents fine particles such as dust and sand grains from entering the interior of the machine; the rotating module 2 is fixedly connected to the lifting column module 4 by bolts, and drives the lifting column module 4 to rotate when rotating; the lifting column module 4 is connected to the detection length adjustment module 5 by bolts and can drive the detection length adjustment module 5 to lift; the detection length adjustment module 5 is fixedly connected to the camera module 6 by bolts; the rotating module 2 drives the lifting column module 4 to rotate, the lifting column module 4 drives the detection length adjustment module 5 to lift, the detection length adjustment module 5 drives the camera module 6 to move horizontally, and the camera module 6 takes pictures.
[0033] As Figure 2As shown, the expansion module 1 includes: an expansion motor 11, a coupling Ⅰ 12, a worm 13, a worm gear 14, a slider Ⅰ 15, a lead screw Ⅰ 16, a limit block Ⅰ 17, a slider Ⅱ 18, a rubber-coated expansion wheel 19, an expansion module base 110, an expansion wheel connecting piece 111, a lead screw nut 112, a lead screw Ⅱ 113, and a motor bracket Ⅰ 114. The expansion motor 11 is fixedly connected to the motor bracket Ⅰ 114 by bolts, and the motor bracket Ⅰ 114 is fixedly connected to the expansion module base 110 by bolts; the expansion motor 11 is connected to the coupling Ⅰ 12 by a key, the coupling Ⅰ 12 is circumferentially connected to the worm 13 by a key, and the expansion motor 11 drives the worm 13; the worm 13 is connected to the bearing seat by a deep groove ball bearing, and the bearing seat is fixedly connected to the expansion module base 110 by bolts, and the worm 13 meshes with the worm gear 14; the worm gear 14 is positioned by the limit block Ⅰ 17 to ensure that the position of the worm gear 14 does not shift during rotation; both sides of the worm gear 14 are fixedly connected to the lead screw Ⅰ 16 and the lead screw Ⅱ 113 by flanges, driving the lead screw Ⅰ 16 and the lead screw Ⅱ 113 to rotate; the lead screw Ⅰ 16 and the lead screw Ⅱ 113 are threadedly connected to the lead screw nut 112, and the flange ring of the lead screw nut 112 is fixedly connected to the slider Ⅰ 15 by bolts; the lead screw Ⅰ 16 and the lead screw Ⅱ 113 have opposite thread pitches, respectively driving the two sliders Ⅰ 15 to reciprocate and retract in opposite directions; the slider Ⅰ 15 is fixedly connected to the slider Ⅱ 18; the side end of the slider Ⅰ 15 is fixedly connected to the expansion wheel connecting piece 111 by bolts, and the expansion wheel connecting piece 111 is statically connected to the rubber-coated expansion wheel 19 through a positioning wheel shaft, driving the rubber-coated expansion wheel 19 to reciprocate and retract, so that the rubber-coated expansion wheel 19 is in close contact with the circular cross-section of the tire mold bottom plate, preventing the tire mold detection device from jittering during operation and ensuring the stability of the operation of the tire mold detection device.
[0034] As Figure 3 , Figure 4 and Figure 5As shown in the figure, the rotation module 2 includes: a rotating base 21, a cylindrical gear I 22, a motor bracket II 23, a speed reducer 24, a rotating motor 25, a connecting ring 26, a cylindrical gear ring 27, an H-groove bearing 28, and a bearing bracket 29; the rotating base 21 includes a rotating roller 211 and a roller shaft 212. Each set of rotating rollers 211 and roller shafts 212 is connected by a deep groove ball bearing, with a total of four sets. The rotating rollers 211 and roller shafts 212 are connected by deep groove ball bearings; the roller shaft 212 is fixedly connected to the rotating base 21 by bolts. When the rotating base 21 rotates, the rotating rollers 211 are in contact with the upper end surface of the tire mold base ring. As the rotating base 21 rotates, the rotating rollers 211 roll on the upper end surface of the tire mold base ring, thereby increasing stability; the rotating motor 25 is connected to the speed reducer 24 by a flange; the speed reducer 24 is fixedly connected to the motor bracket II 23 by bolts; the speed reducer 24 is connected to the cylindrical gear I 22 in the circumferential direction by a key and axially positioned in the axial direction by an end retainer and screws to drive the cylindrical gear I 22 to rotate; the cylindrical gear I 22 is internally meshed with the cylindrical gear ring 27; the cylindrical gear ring 27 is positioned by the H-groove bearing 28, which can prevent the position of the cylindrical gear ring 27 from shifting when it rotates, enabling it to rotate stably; the H-groove bearing 28 is connected to the bearing bracket 29 by a bearing mounting shaft, and the bearing mounting shaft is fixedly connected to the bearing bracket 29 by bolts; the top end of the cylindrical gear ring 27 is fixedly connected to the connecting ring 26 by bolts; the connecting ring 26 is fixedly connected to the rotating base 21 by bolts; the rotating base 21 is fixedly connected to the shield 3 by bolts; the rotating motor 25 drives the cylindrical gear I 22 to rotate, and through the gear transmission, drives the cylindrical gear ring 27 to rotate, thereby driving the connecting ring 26 and the rotating base 21 to rotate, enabling the lifting column module 4 fixedly connected to the rotating base 21 to rotate stably.
[0035] As Figure 6 shown in the figure, the lifting column module 4 includes: a lead screw bearing seat 41, a lead screw III 42, a trapezoidal nut 43, a coupling II 44, a lifting motor 45, a limit block II 46, a slider III 47, a column 48, and a column bracket 49. The lifting motor 45 is connected to the lead screw III 42 by the coupling II 44; the bottom end of the lead screw II 42 is connected to the lead screw bearing seat 41 by a thrust ball bearing; the lead screw bearing seat 41 is fixedly connected to the column 48 by bolts; the column 48 is fixedly connected to the column bracket 49 and the limit block II 46 by bolts; the slider III 47 is fixedly connected to the trapezoidal nut 43 by bolts; the trapezoidal nut 43 is threadedly connected to the lead screw III 42; the trapezoidal nut 43 is fixedly connected to the detection length adjustment module 5 by bolts; the lifting motor 45 drives the lead screw III 42 to rotate to drive the trapezoidal nut 43 and the detection length adjustment module 5 to lift, which can control the height of the detection length adjustment module 5 to meet the detection height requirements of tire molds of different sizes and models.
[0036] As Figure 7 andFigure 8 As shown in the figure, the detection length adjustment module 5 includes a synchronous belt driving pulley 51, a detection length adjustment module motor 52, a motor bracket III 53, a slider IV 54, a slider V 55, a detection length adjustment module intermediate moving plate 56, a pulley mounting plate 57, a synchronous belt driven pulley 58, a belt clip I 59, a detection length adjustment module moving plate 510, a synchronous belt 511, a belt clip II 512, and a detection length adjustment module base 513. The top of the slider IV 54 is fixedly connected to the detection length adjustment module intermediate moving plate 56 by bolts. The detection length adjustment module intermediate moving plate 56 is fixedly connected to the motor bracket III 53, the pulley mounting plate 57, and the guide rail by bolts. The motor bracket III 53 is fixedly connected to the detection length adjustment module motor 52 by bolts. The detection length adjustment module motor 52 is key-connected to the synchronous belt driving pulley 51 to drive the synchronous belt driving pulley 51 to rotate. The synchronous belt driving pulley 51 meshes with the synchronous belt 511. The other end of the synchronous belt 511 meshes with the synchronous belt driven pulley 58 to drive the synchronous belt driven pulley 58 to rotate. The synchronous belt driven pulley 58 is connected to the pulley mounting plate 57 by an idler wheel shaft. The slider V 55 is fixedly connected to the detection length adjustment module moving plate 510 by bolts. The detection length adjustment module moving plate 510 is fixedly connected to the belt clip II 512. The belt clip II 512 is fixedly connected to the synchronous belt 511. The synchronous belt 511 drives the belt clip II 512 and the detection length adjustment module moving plate 510 to move. The synchronous belt 511 is fixedly connected to the belt clip I 59. The belt clip I 59 is fixedly connected to the detection length adjustment module base 513 by bolts. During the synchronous belt transmission process, the belt clip II 512 and the upper belt are transmitted back and forth. Since the belt clip I 59 is fixedly connected to the detection length adjustment module base 513, the lower belt of the synchronous belt cannot be transmitted back and forth. When the upper belt of the synchronous belt moves forward, the tension force generated by the synchronous belt drives the synchronous belt driving pulley 51 to move horizontally forward, thereby driving the detection length adjustment module motor 52 and the detection length adjustment module intermediate moving plate 56 to move horizontally forward. The moving stroke of the detection length adjustment module intermediate moving plate 56 is half of the stroke of the detection length adjustment module moving plate 510. When the upper belt of the synchronous belt moves backward, the tension force generated by the synchronous belt drives the synchronous belt driven pulley 58 to move horizontally backward, thereby driving the detection length adjustment module motor 52 and the detection length adjustment module intermediate moving plate 56 to move horizontally backward. The moving stroke of the detection length adjustment module intermediate moving plate 56 is half of the stroke of the detection length adjustment module moving plate 510. Therefore, only one detection length adjustment module motor 52 can enable the detection length adjustment module moving plate 510 to achieve a double-stroke horizontal movement, realizing the double-stroke detection length adjustment of the camera module, so as to be able to meet the detection requirements of tire molds with different sizes, and the volume of the tire mold detection device can be reduced through the structure of the double-stroke detection length adjustment.
[0037] As Figure 9As shown in the figure, the camera module 6 includes: a 3D profiler 61, an industrial camera 62, a light source 63, a laser displacement sensor 64, a sensor bracket 65, a camera mounting plate 66, and a profiler mounting plate 67; the 3D profiler 61 is fixedly connected to the profiler mounting plate 67 by bolts; the industrial camera 62 is firmly connected to the profiler mounting plate 67 through the camera mounting plate 66; the laser displacement sensor 64 is firmly connected to the profiler mounting plate 67 through the sensor bracket 65, and the pose of the camera module 6 can be adjusted according to the result displayed by the laser displacement sensor 64 to verify whether the pose of the camera module 6 meets the requirements of tire mold detection; the light source 63 is fixedly connected to the profiler mounting plate 67 by bolts and can provide the necessary light source illumination in a scene with dim natural light.
[0038] Finally, it should be noted that the above are only preferred examples of the present invention and are not used to limit the patent of the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A multi-size adjustable tire mold detection device, characterized in that: The invention comprises an expansion module (1), a rotating module (2), a protective cover (3), a lifting column module (4), a detection length adjustment module (5), and a camera module (6); the expansion module (1) is fastened to the tire mold by expansion, the rotating module (2) is fixedly connected to the protective cover (3), the rotating module (2) is fixedly connected to the lifting column module (4) by bolts, the lifting column module (4) is connected to the detection length adjustment module (5) by bolts, and the detection length adjustment module (5) is fixedly connected to the camera module (6) by bolts; the rotating module (2) drives the lifting column module (4) to rotate, the lifting column module (4) drives the detection length adjustment module (5) to rise and fall, the detection length adjustment module (5) drives the camera module (6) to move horizontally, and the camera module (6) takes pictures.
2. The multi-size adjustable tire mold detection device according to claim 1, characterized in that: The expansion module (1) comprises: an expansion motor (11), a coupling I (12), a worm (13), a worm wheel (14), a slider I (15), a lead screw I (16), a limit block I (17), a slider II (18), a rubber-coated expansion wheel (19), an expansion module base (110), an expansion wheel connector (111), a nut (112), a lead screw II (113), and a motor bracket I (114); the expansion motor (11) and the motor bracket I (114) are connected to each other. ) are fixedly connected by bolts, the motor bracket I (114) and the expansion module base (110) are fixedly connected by bolts, the expansion motor (11) and the coupling I (12) are connected by keys, the coupling I (12) and the worm (13) are circumferentially connected by keys, the expansion motor (11) drives the worm (13), the worm (13) and the bearing seat are connected by deep groove ball bearings, and the bearing seat and the expansion module base (110) are connected by The worm (13) is connected by bolts, the worm gear (14) is engaged with the worm wheel (14), the worm wheel (14) is positioned by the limit block I (17), the two sides of the worm wheel (14) are connected by flanges to the lead screw I (16) and the lead screw II (113), the lead screw I (16) and the lead screw II (113) are connected to the nut (112) by threads, the flange ring of the nut (112) is connected to the slider I (15) by bolts, and the lead screw The threaded rotation directions of the lead screw Ⅰ (16) and the lead screw Ⅱ (113) are opposite, and respectively drive the two sliders Ⅰ (15) to move reciprocatingly and telescopically in opposite directions. The slider Ⅰ (15) is fixedly connected to the slider Ⅱ (18). The side end of the slider Ⅰ (15) is fixedly connected to the tension wheel connecting piece (111) by bolts. The tension wheel connecting piece (111) and the rubber-coated tension wheel (19) are statically connected by a positioning wheel shaft, and drive the rubber-coated tension wheel (19) to move reciprocatingly and telescopically.
3. The multi-size adjustable tire mold detection device according to claim 1, characterized in that: The rotating module (2) comprises: a rotating base (21), a cylindrical gear I (22), a motor bracket II (23), a reducer (24), a rotating motor (25), a connecting ring (26), a cylindrical gear ring (27), an H-groove bearing (28), and a bearing bracket (29); the rotating motor (25) is connected to the reducer (24) via a flange, the reducer (24) is fixedly connected to the motor bracket II (23) via bolts, the reducer (24) is connected to the cylindrical gear I (22) in the circumferential direction via a key, and is axially positioned in the axial direction via a shaft end retaining ring and a screw. , driving the cylindrical gear I (22) to rotate, the cylindrical gear I (22) is meshed with the cylindrical gear ring (27), the cylindrical gear ring (27) is positioned by the H-groove bearing (28), the H-groove bearing (28) is connected to the bearing bracket (29) by a bearing mounting shaft, the bearing mounting shaft and the bearing bracket (29) are fixedly connected by bolts, the top end of the cylindrical gear ring (27) is fixedly connected to the connecting ring (26) by bolts, and the connecting ring (26) is fixedly connected to the rotating base (21) by a bolt group, thereby driving the rotating base (21) to rotate.
4. The multi-size adjustable tire mold detection device according to claim 3, characterized in that: The rotating base (21) comprises a rotating roller (211) and a roller shaft (212); each set of the rotating rollers (211) and the roller shaft (212) are connected via a deep groove ball bearing, and there are four sets in total; the roller shaft (212) and the rotating base (21) are fixedly connected via bolts; when the rotating base (21) rotates, the rotating rollers (211) contact the upper end surface of the tire mold base circular ring; as the rotating base (21) rotates, the rotating rollers (211) roll on the upper end surface of the tire mold base circular ring, thereby increasing stability.
5. The multi-size adjustable tire mold detection device according to claim 1, characterized in that: The lifting column module (4) comprises: a screw bearing seat (41), a screw III (42), a trapezoidal nut (43), a coupling II (44), a lifting motor (45), a limit block II (46), a slider III (47), a column (48), and a column bracket (49); the lifting motor (45) is connected to the screw III (42) via the coupling II (44), the bottom end of the screw III (42) is connected to the screw bearing seat (41) via a thrust ball bearing, and the screw bearing seat (41) is fixed to the column (48) via bolts. The column (48) is fixedly connected with the column bracket (49) and the limit block II (46) by bolts, the slider III (47) is fixedly connected with the trapezoidal nut (43) by bolts, the trapezoidal nut (43) is connected with the lead screw III (42) by threads, and the trapezoidal nut (43) is fixedly connected with the detection length adjustment module (5) by bolts; the lifting motor (45) drives the lead screw III (42) to rotate, so as to drive the trapezoidal nut (43) and the detection length adjustment module (5) to rise and fall.
6. The multi-size adjustable tire mold detection device according to claim 1, characterized in that: The detection length adjustment module (5) comprises a synchronous belt driving wheel (51), a detection length adjustment module motor (52), a motor bracket III (53), a slider IV (54), a slider V (55), a detection length adjustment module intermediate moving plate (56), a pulley mounting plate (57), a synchronous belt driven wheel (58), a belt clamp I (59), a detection length adjustment module moving plate (510), a synchronous belt (511), a belt clamp II (512), and a detection length adjustment module base (513); the top of the slider IV (54) is fixedly connected to the detection length adjustment module intermediate moving plate (56) by bolts, the detection length adjustment module intermediate moving plate (56) is fixedly connected to the motor bracket III (53), the pulley mounting plate (57) and the guide rail by bolts, the motor bracket III (53) is fixedly connected to the detection length adjustment module motor (52) by bolts, and the detection length adjustment module motor (52) and the synchronous belt driving wheel (51) are connected by bolts. The synchronous belt driving wheel (51) is connected by a key, driving the synchronous belt driving wheel (51) to rotate, the synchronous belt driving wheel (51) engages with the synchronous belt (511), and the other end of the synchronous belt (511) engages with the synchronous belt driven wheel (58), driving the synchronous belt driven wheel (58) to rotate, the synchronous belt driven wheel (58) is connected to the pulley mounting plate (57) through an idler wheel shaft, the slider V (55) is fixedly connected to the detection length adjustment module moving plate (510) by bolts, and the detection The measuring length adjustment module moving plate (510) is fixedly connected to the belt clamp II (512), the belt clamp II (512) is fixedly connected to the synchronous belt (511), the synchronous belt (511) drives the belt clamp II (512) and the measuring length adjustment module moving plate (510) to move, the synchronous belt (511) is fixedly connected to the belt clamp I (59), and the belt clamp I (59) is fixedly connected to the measuring length adjustment module base (513) by bolts;During the synchronous belt transmission process, the belt clamp II (512) and the upper belt are transmitted forward and backward. Since the belt clamp I (59) is fixedly connected to the detection length adjustment module base (513), the lower belt of the synchronous belt cannot be transmitted forward and backward. When the upper belt of the synchronous belt is transmitted forward, the tension force generated by the synchronous belt drives the synchronous belt driving wheel (51) to move forward horizontally, thereby driving the detection length adjustment module motor (52) and the detection length adjustment module intermediate moving plate (56) to move forward horizontally. The moving stroke of the detection length adjustment module intermediate moving plate (56) is half of the stroke of the detection length adjustment module moving plate (510). When the upper belt of the synchronous belt is transmitted backward, the tension force generated by the synchronous belt drives the synchronous belt driven wheel (58) to move backward horizontally, thereby driving the detection length adjustment module motor (52) and the detection length adjustment module intermediate moving plate (56) to move backward horizontally. The moving stroke of the detection length adjustment module intermediate moving plate (56) is half of the stroke of the detection length adjustment module moving plate (510).
7. The multi-size adjustable tire mold detection device according to claim 1, characterized in that: The camera module (6) comprises: a 3D profiler (61), an industrial camera (62), a light source (63), a laser displacement sensor (64), a sensor bracket (65), a camera mounting plate (66), and a profiler mounting plate (67); the 3D profiler (61) and the profiler mounting plate (67) are fixedly connected by bolts, the industrial camera (62) is connected and fastened to the profiler mounting plate (67) via the camera mounting plate (66), the laser displacement sensor (64) is connected and fastened to the profiler mounting plate (67) via the sensor bracket (65), and the light source (63) is fixedly connected to the profiler mounting plate (67) via bolts.