Electronic controller assembly
By designing an electronic controller assembly including a top cover, circuit board assembly and bottom plate, the problems of large space occupation and high maintenance difficulties in traditional controllers are solved, and the compactness, reliability and maintenance performance are improved.
Patent Information
- Application Number
- CN202510227278.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-06-24
AI Technical Summary
Due to the huge structure of traditional controllers, they take up too much space and cannot meet the needs of compactness and miniaturization. At the same time, the structural setting is inconvenient for disassembly and assembly, which increases the difficulty of later maintenance.
An electronic controller assembly is designed, including a top cover, a circuit board assembly and a bottom plate. The top cover is fixedly connected to the bottom plate, and an accommodation space is formed inside. The circuit board assembly is connected to the external electrical connector through a cable lead, the cable lead is fixed by a tightening member, and the circuit board assembly is predetermined and fixed in the accommodation space through the positioning structure of the inner wall of the top cover.
It realizes the improvement of electronic controller compactness, operation reliability and usage regularity, and has the advantages of good maintenance performance, low manufacturing cost and suitable for mass production.
Smart Images

Figure CN120201669A_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of electronic control technology, and particularly relates to an electronic controller assembly. Background Art
[0002] With the development of digital technology, the number of controllers has increased, making the system more complex. Traditional controllers may be too large in structure, resulting in excessive space occupation and unable to meet the requirements for compactness and miniaturization; at the same time, traditional controllers are not convenient for disassembly and assembly due to their own structure settings, increasing the difficulty of later maintenance. Summary of the Invention
[0003] In view of this, this application aims to propose an electronic controller assembly to solve at least one of the above problems.
[0004] To achieve the above object, the technical solution of this application is realized as follows: This application provides an electronic controller assembly, including a top cover, a circuit board assembly, and a bottom plate. Among them, the top cover is fixedly connected to the bottom plate, and an accommodation space for placing the circuit board assembly is formed inside; The circuit board assembly is connected to an external electrical connector through a cable lead provided thereon. The cable lead is fixed on the circuit board assembly through a fastening member. The circuit board assembly is pre-positioned through a positioning structure provided on the inner wall of the top cover and fixed in the accommodation space through a fastening member; A lead-out tile groove for the cable lead to pass through is reserved between the bottom plate and the top cover.
[0005] Further, the top cover is in the shape of a square box body, and one side is an open structure, with an accommodation space formed inside; The circuit board assembly includes a printed board, as well as an indicator light and a buzzer provided on the printed board. Device probe holes corresponding to the indicator light and the buzzer are opened on the top cover. At least one BOSS post is provided inside the top cover. The printed board is fixed to one of the BOSS posts located in the middle of the top cover through a pan head self-tapping screw; A plurality of support ribs are provided on the inner side wall of the top cover. A counterbore is provided on both the support ribs and the BOSS posts located at the four peripheral edges of the top cover. The counterbore surface and the top surface of the BOSS post are on the same plane.
[0006] Further, two adjacent through holes are opened on the printed board. A bundling beam is formed between the two through holes. The cable lead is bundled to the bundling beam through a nylon cable tie.
[0007] Further, the outer shape of the bottom plate matches the outer shape of the top cover, and a convex edge is provided on one side. The convex edges enclose an inner stop, and the inner stop is correspondingly buckled with the top cover; Counterbored holes are provided at the four corners of the bottom plate, and the countersunk self-tapping screws pass through the counterbored holes and are fixedly connected to the BOSS posts provided at the peripheral edges of the top cover.
[0008] Further, lugs extend outward from the edge position of the bottom plate, and mounting holes are provided on the lugs for external connection.
[0009] Further, a convex male groove is provided on one side of the bottom plate, with a concave arc at the top and a rectangle at the bottom. A concave female groove corresponding to the convex male groove is provided on the top cover. The hollow part of the concave guiding groove is arc-shaped, and the convex male groove and the concave female groove match to form an outgoing line tile groove.
[0010] Further, a label pool is provided on the upper end surface of the top cover, and a label is pasted in the label pool.
[0011] Compared with the prior art, the electronic controller assembly described in this application has the following beneficial effects: The electronic controller assembly described in this application has a small overall volume and strong space adaptability, effectively improving the compactness, operation reliability and use regularity of the electronic controller; at the same time, the controller assembly has the advantages of good maintenance performance, low manufacturing cost and suitability for mass production. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The drawings constituting a part of this application are used to provide a further understanding of this application. The schematic embodiments of this application and their descriptions are used to explain this application and do not constitute an improper limitation to this application. In the drawings: Figure 1 is an exploded view of an electronic controller assembly according to an embodiment of this application from a first angle; Figure 2 is an exploded view of an electronic controller assembly according to an embodiment of this application from a second angle; Figure 3 is a schematic diagram of the structure of the top cover according to an embodiment of this application; Figure 4 is a schematic diagram of the connection structure between the circuit board assembly and the cable lead according to an embodiment of this application.
[0013] Description of the reference numerals: 1 - Top cover; 11 - BOSS post; 12 - Support rib; 13 - Device probe hole; 14 - Concave groove; 15 - Label pool; 2 - Circuit board assembly; 21 - Printed circuit board; 22 - Indicator light; 23 - Buzzer; 24 - Through hole; 3 - Bottom plate; 31 - Flange; 32 - Countersunk hole; 33 - Lug; 34 - Mounting hole; 35 - Convex groove; 4 - Cable lead; 5 - Electrical connector; 6 - Nylon tie. Detailed implementation manners
[0014] To make the objectives, technical solutions and advantages of the present application clearer and more understandable, the following further elaborates on the present application in detail with reference to specific embodiments and the accompanying drawings.
[0015] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present application should have the ordinary meanings understood by those with ordinary skills in the field to which the present application belongs. The "first", "second" and similar terms used in the embodiments of the present application do not denote any order, quantity or importance, but are only used to distinguish different components. The terms such as "include" or "comprise" mean that the elements or objects appearing before this word cover the elements or objects listed after this word and their equivalents, without excluding other elements or objects. The terms such as "connect" or "be connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left", "right" are only used to represent relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0016] Please refer to Figure 1 and Figure 2 As shown, this embodiment provides an electronic controller assembly, including a top cover 1, a circuit board assembly 2 and a bottom plate 3. Among them, the top cover 1 is fixedly connected to the bottom plate 3, and an accommodation space for placing the circuit board assembly 2 is formed inside; The circuit board assembly 2 is connected to an external electrical connector 5 through a cable lead 4 arranged thereon. The cable lead 4 is fixed on the circuit board assembly 2 through a fastening member. The circuit board assembly 2 is pre-positioned through a positioning structure arranged on the inner wall of the top cover 1 and is fixed in the accommodation space through a fastening member; A lead-out tile groove for the cable lead 4 to pass through is reserved between the bottom plate 3 and the top cover 1.
[0017] The electronic controller assembly described in this embodiment is small in overall volume and strong in space adaptability, effectively improving the compactness, operation reliability and use regularity of the electronic controller; at the same time, this controller assembly has the advantages of good maintenance performance, low manufacturing cost and being suitable for mass production.
[0018] Such asFigure 3 As shown in the figure, the top cover 1 has a square box structure, with one side not closed. There are multiple device probe holes 13 and a label pool 15 on the top, and multiple support ribs 12 are provided on the inner side walls around. BOSS posts 11 are respectively provided at the four inner corners and the middle part. Among them, counterbores are provided on some of the support ribs 12 and the BOSS posts 11 at the four corners. The counterbore surface and the top surface of the BOSS post 11 are on the same plane, and the support ribs 12 limit the printed circuit board 21 in multiple directions. There is an inner hole in the BOSS post 11. During assembly, self-tapping threads can be made with countersunk head self-tapping screws or pan head self-tapping screws.
[0019] Outlet tile grooves are provided on the joint surfaces of the top cover 1 and the bottom plate 3. The depth of the outlet tile groove on the side of the top cover 1 is greater than the wire diameter of the cable lead 4, and the depth of the outlet tile groove on the side of the bottom plate 3 is smaller. However, the hollow part of the outlet tile groove is circular after the top cover 1 and the bottom plate 3 are butted, and its diameter is equivalent to the outer diameter of the cable lead 4. The outlet tile groove plays a role in fixing and protecting against cutting for the cable lead 4. Device probe holes 13 are provided on the top cover 1. The red / green indicator lights 22 and the buzzer 23 are discrete components. After being welded to the printed circuit board 21, their top surfaces are flush. The aperture size of the device probe hole 13 matches the sizes of the buzzer 23 and the red / green indicator lights 22, and the height is adjusted by the welding height of the device pins to keep the upper surfaces of the buzzer 23 and the red / green indicator lights 22 flush with the outer surface of the top cover 1, realizing the direct transmission of sound and light to the outside. A label pool 15 is provided on the top cover 1. The label pool 15 is a rectangular concave pit lower than the outer surface of the top cover 1. After the label is pasted in, it can protect the label from being worn and warped, etc.
[0020] Both the top cover 1 and the bottom plate 3 are rubber and plastic parts, formed by a mold. The inner stop of the bottom plate 3 bites with the wall plate of the top cover 1, and the outlet tile grooves bite up and down. The counterbores, BOSS posts 11, and support ribs 12 position the printed circuit board 21 in multiple directions and are fixed by tightening with countersunk head self-tapping screws.
[0021] The controller adopts a cable lead 4 type electrical connection, reducing space occupation and improving space adaptability. Specifically, the circuit board assembly 2 is connected to the top cover 1 with only one pan head self-tapping screw, and is limited and fixed by counterbores, BOSS posts 11, and support ribs 12 around.
[0022] As Figure 4 shown, the cable lead 4 is directly welded to the printed circuit board 21. One end of the cable lead 4 is connected to the electrical connector 5, and the other end is a bare wire head, welded to the printed circuit board 21. Adjacent through holes 24 are provided on the printed circuit board 21. A bundling beam is naturally formed between the two through holes 24. The nylon tie strap 6 is inserted through the through holes 24 to bundle the cable lead 4 to the bundling beam, playing a role in fixing the cable lead 4 and the printed circuit board 21. In addition, fixing holes are provided on the printed circuit board 21 and are fixed to the top cover 1 with pan head self-tapping screws.
[0023] The controller is externally connected with three mounting holes 34 and is connected by screws, which can also reduce the space occupation. Specifically, the bottom plate 3 is in the shape of a flat plate, and part of its outer shape matches the shape of the top cover 1. Three lugs 33 are provided at the edge position, and mounting holes 34 are provided in the center of the lugs 33 for external connection. A convex edge 31 is provided around the bottom plate 3, and the convex edge 31 encloses to form an inner stop, which engages with the wall plate of the top cover 1 to play a stopping role in the in-plane direction. Countersunk holes 32 are provided at the four corners of the bottom plate 3 and are fixed to the upper cover by countersunk self-tapping screws.
[0024] Similarly, a wire outlet tile groove is provided on the bottom plate 3. The wire outlet tile groove on the bottom plate 3 is a convex male groove 35, with a concave arc at the top and a rectangle at the bottom. The convex male groove 35 of the wire outlet tile groove is inserted into the concave female groove 14 of the top cover 1 to form a circular middle hole, realizing the quick installation and fixation of the bottom plate 3 and the top cover 1.
[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered by the scope of the claims and the description of the present invention.
[0026] The embodiments of the present application are intended to cover all such replacements, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the embodiments of the present application shall be included within the protection scope of the present application.
Claims
1. An electronic controller assembly, characterized in that: It comprises a top cover (1), a circuit board assembly (2) and a bottom plate (3), wherein the top cover (1) is fixedly connected to the bottom plate (3) and an accommodating space for accommodating the circuit board assembly (2) is formed inside the top cover (1); The circuit board assembly (2) is connected to an external electrical connector (5) via a cable lead (4) arranged thereon; the cable lead (4) is fixed to the circuit board assembly (2) via a clamp; the circuit board assembly (2) is pre-positioned via a positioning structure arranged on the inner wall of the top cover (1) and is fixed in the accommodating space via a fastener; A wire outlet groove for the cable lead (4) to pass through is reserved between the bottom plate (3) and the top cover (1).
2. An electronic controller assembly according to claim 1, characterized in that: The top cover (1) is in the form of a square box, and one side is an open structure, with a storage space formed inside; The circuit board assembly (2) comprises a printed board (21), and an indicator light (22) and a buzzer (23) arranged on the printed board (21); a device probe hole (13) corresponding to the indicator light (22) and the buzzer (23) is provided on the top cover (1); at least one BOSS column (11) is provided in the top cover (1); the printed board (21) is fixed to one of the BOSS columns (11) located in the middle of the top cover (1) by means of a pan head self-tapping screw; A plurality of supporting ribs (12) are provided on the inner side wall of the top cover (1), and a sinking platform is provided on the supporting ribs (12) and the BOSS columns (11) located at the edges of the top cover (1), and the sinking platform surface and the top surface of the BOSS columns (11) are in the same plane.
3. An electronic controller assembly according to claim 2, characterized in that: The printed circuit board (21) is provided with two adjacent through holes (24), a bundling beam is formed between the two through holes (24), and the cable lead (4) is bundled to the bundling beam by a nylon tie (6).
4. An electronic controller assembly according to claim 1, characterized in that: The bottom plate (3) has an outer shape that matches that of the top cover (1), and is provided with a convex edge (31) on one side, the convex edge (31) encloses and forms an inner stop, and the inner stop is correspondingly buckled with the top cover (1); Countersunk holes (32) are provided at the four corners of the bottom plate (3), and countersunk self-tapping screws pass through the countersunk holes (32) to be fixedly connected to the BOSS columns (11) provided at the edges of the top cover (1).
5. An electronic controller assembly according to claim 4, characterized in that: A lug (33) extends outward from the edge of the bottom plate (3), and a mounting hole (34) is provided on the lug (33) for external connection.
6. An electronic controller assembly according to claim 4, characterized in that: A convex male groove (35) is provided on one side of the bottom plate (3), the top of which is in a concave arc shape and the bottom is in a rectangular shape. A concave female groove (14) corresponding to the convex male groove (35) is provided on the top cover (1). The hollow part of the concave guide groove is in an arc shape. The convex male groove (35) matches the concave female groove (14) to form a wire outlet groove.
7. An electronic controller assembly according to claim 1, characterized in that: The upper end surface of the top cover (1) is provided with a label pool (15), and a label is pasted in the label pool (15).