Rock wool powder recycling and stirring device and method

By setting up a rotary stirring device at the discharge port of the storage tank, the rock wool powder is stirred and transported, and the problem of discharge port blockage caused by powder accumulation is solved, and the continuity and stability of the rock wool powder discharge is achieved.

CN120204971APending Publication Date: 2025-06-27TAISHI ROCK WOOL
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Patent Information

Application Number
CN202510384027.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-06-27

AI Technical Summary

Technical Problem

In rock wool production, rock wool powder is prone to accumulate at the outlet of the storage tank, resulting in blockage of the outlet and affecting the continuity and stability of the discharge.

Method used

A rotary stirring device for recycling rock wool powder is designed, including components such as rotor drum, frame, top cover, reamer and transmission shaft. The rotary stirring device is used to stir the rock wool powder in the storage tank loosely and convey it to avoid powder accumulation.

Benefits of technology

It effectively avoids the accumulation of rock wool powder at the discharge port, ensures the continuity and stability of rock wool powder discharge, and improves the stirring efficiency and the smoothness of discharge.

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Abstract

The invention provides a rock wool powder recycling rotary stirring device and method, and belongs to the technical field of rock wool production, the rock wool powder recycling rotary stirring device comprises a rotary drum, the rotary drum is fixed to a discharge port of a storage tank through a rack, a top cover is arranged at the top of the rotary drum, reamer stirring ports are formed in the two sides of the top cover, and reamers are rotationally connected into the two reamer stirring ports. According to the rock wool powder discharging device, rock wool powder can be prevented from being accumulated at the discharging port of the storage tank, and the continuity and stability of rock wool powder discharging are guaranteed.
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Description

Technical Field

[0001] The present invention belongs to the technical field of rock wool production, and particularly relates to a rotary stirring device and method for recycling rock wool powder. Background Art

[0002] In the production of rock wool, after the rock wool fibers are cured and formed out of the curing furnace, a part of the redundant edges will be generated. After longitudinal cutting, edge crushing and transverse cutting, they are broken into powder. The powder needs to be recycled and stored in a tank first for convenient subsequent recycling. In addition, at the head and tail of the equipment startup, due to unstable flow, a part of the redundant plates will be generated, and during the plate picking, due to unqualified appearance, size, etc., the redundant waste plates will be selected. These plates need to be broken and then recycled and stored in the tank for secondary addition and utilization. Since the particle size of the crushed rock wool dust is small, the volume is easy to compress after collection and storage, and it is easy to agglomerate after long-term storage, which is not convenient to take out from the storage tank.

[0003] To solve the above problems and ensure the smooth extraction of the powder from the storage tank, a stirring device is usually arranged in the storage tank to disperse the extruded powder blocks and then take them out from the discharge port. On the one hand, the resistance of the stirring device in the storage tank is large, the rotation of the stirring device is relatively slow, and the stirring efficiency is low. On the other hand, the space at the discharge port is narrow, and a large amount of powder will accumulate at the discharge port, causing the discharge port to be blocked and affecting the continuity and smoothness of the discharge. Summary of the Invention

[0004] Aiming at the defects or deficiencies in the prior art, the present invention provides a rotary stirring device and method for recycling rock wool powder, which can avoid the accumulation of rock wool powder at the discharge port of the storage tank and ensure the continuity and smoothness of the discharge of rock wool powder.

[0005] To achieve the above object, the present invention adopts the following technical solutions: In a first aspect, an embodiment of the present invention provides a rotary stirring device for recycling rock wool powder, including a rotary drum, the rotary drum is fixed at the discharge port of the storage tank through a frame, a top cover is arranged at the top of the rotary drum, and reamer feeding ports are opened on both sides of the top cover, and reamers are rotatably connected in both reamer feeding ports.

[0006] Further, the frame is of a cylindrical structure, its bottom is closed and its top is open. The top of the frame is sleeved outside the bottom of the rotary drum and is rotatably connected to the rotary drum. The bottom of the rotary drum is provided with an opening, and the inside of the rotary drum is communicated with the inside of the frame.

[0007] Further, the top cover is conical, and a plurality of scraping plates are arranged on the top surface of the top cover, and the plurality of scraping plates on the top cover rotate following the rotary drum.

[0008] Further, the reamer is of a spiral structure, and the length of the reamer is adapted to the diameter of the storage tank.

[0009] Furthermore, a commutation rotation device is arranged inside the rotary drum. The commutation rotation device includes a commutator and a driving motor. One input end and two output ends are arranged on the commutator. The two output ends are horizontally arranged and symmetric to each other. The input end is perpendicular to the two output ends. The two output ends are respectively fixedly connected to two reamers. The driving motor is fixed at the bottom of the frame. The output end of the commutator is fixedly connected to the output shaft of the driving motor through a transmission shaft.

[0010] Furthermore, a dial wheel is sleeved outside the transmission shaft. The dial wheel is provided with dial teeth. The length of the dial teeth is adapted to the inside of the frame bin body.

[0011] Furthermore, a rotary drum rotation device is further arranged on the frame. The rotary drum transmission device includes a fixed bracket. The fixed bracket is vertically fixed on the frame. Bearing seats are arranged at the top end and the bottom end of the fixed bracket. A rotating shaft is rotationally connected through the bearing seats. A transmission gear is arranged at the top end of the rotating shaft. The transmission gear meshes with an annular gear fixed on the outer wall of the rotary drum. An eccentric wheel is arranged at the bottom end of the rotating shaft.

[0012] Furthermore, a cylinder is arranged on one side of the eccentric wheel. The output shaft of the cylinder is connected to the eccentric wheel through a rocker. One end of the rocker is rotationally connected to the output shaft of the cylinder, and the other end is eccentrically connected to the eccentric wheel.

[0013] Furthermore, a backstop is sleeved on the rotating shaft. The backstop is also fixedly connected to the fixed bracket.

[0014] In a second aspect, an embodiment of the present invention provides a rotary stirring method, which uses a rotary stirring device for recycling rock wool powder as described above, including the following steps: The rotary drum transmission device drives the rotary drum to rotate, and then drives the top cover to rotate. The scraper on the top surface of the top cover scrapes the rock wool powder in the storage tank. The driving motor drives the reamer to rotate. While the reamer rotates around its own axis, it follows the rotation of the top cover to stir and transport the rock wool powder in the storage tank, conveys the rock wool powder from the reamer feeding port to the inside of the rotary drum, and falls along the rotary drum to the inside of the frame. The feeding wheel drives the feeding teeth to rotate, and discharges the rock wool powder inside the frame from the feeding port at the bottom of the frame.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. By arranging a rotary stirring device at the discharge port of the storage tank, the present invention uses the rotary stirring device to stir and loosen the rock wool powder in the storage tank and convey the rock wool powder, avoiding the accumulation of rock wool powder at the discharge port and blocking the discharge port, and ensuring the continuity and stability of the discharge of rock wool powder.

[0016] 2. The present invention provides a scraper on the top cover, and the scraper rotates with the drum, so that the loose powder can be removed before stirring the powder, thereby avoiding large resistance on the reamer during rotation, which affects the stirring and conveying efficiency of the reamer.

[0017] 3. The present invention opens reamer feeding ports on both sides of the top cover and arranges reamer at the reamer feeding ports, uses the reamer to stir the rock wool powder in the storage tank, and transports the rock wool powder to avoid the accumulation of rock wool powder at the discharge port and blockage of the discharge port.

[0018] 4. The present invention provides a toggle wheel on the transmission shaft, and utilizes the toggle wheel to pull out the rock wool powder inside the frame bin through the discharge port at any time, thereby ensuring the continuity and stability of the rock wool powder discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the stirring device in Example 1 of the present invention; Figure 2 This is a schematic structural diagram of a reversing rotation device in Embodiment 1 of the present invention; Figure 3 This is a schematic diagram of the structure of the toggle wheel in the first embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of the drum rotating device in the first embodiment of the present invention; Among them, 1. rotating drum; 2. frame; 3. sealing plate; 4. top cover; 5. scraper; 6. reamer; 7. driving motor; 8. commutator; 9. transmission shaft; 10. toggle wheel; 11. toggle gear; 12. fixed bracket; 13. rotating shaft; 14. transmission gear; 15. eccentric wheel; 16. cylinder; 17. rocker; 18. check valve; 19. storage tank; 20. discharge port. DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0021] Embodiment 1 A typical implementation of the present invention is as follows Figure 1 As shown, a rock wool powder recovery rotating stirring device includes a rotating drum 1, which is fixed at the discharge port 20 of a storage tank 19 through a frame 2. The storage tank 19 is used to store the powder after the rock wool board is crushed. The rotating drum 1 is rotatably connected to the frame 2. A sealing plate 3 is sleeved on the outer side of the rotating drum 1, which can realize a soft connection and sealing between the discharge port 20 of the storage tank 19 and the rotating drum 1 to prevent leakage.

[0022] The frame 2 is a cylindrical structure with a closed bottom and an open top. The bottom of the drum 1 is open, and the top of the frame 2 is sleeved on the outside of the bottom of the drum 1 and is rotatably connected to the drum 1, so that the drum 1 is connected to the inside of the frame 2. A discharge port is provided on the bottom surface of the frame 2. After the rock wool powder enters the drum 1, it falls into the inside of the frame 2 and is discharged from the discharge port at the bottom of the frame 2.

[0023] A top cover 4 is arranged on the top of the drum 1. The top cover 4 is conical. A plurality of scrapers 5 are arranged on the top surface of the top cover 4. The top cover 4 can rotate together with the drum 1. When the top cover 4 rotates, the plurality of scrapers 5 on the top surface of the top cover 4 can loosen the top rock wool powder, thereby reducing the resistance encountered by the reamer 6 when rotating, and improving the stirring and conveying efficiency of the reamer 6.

[0024] Reamer discharging ports are provided on both sides of the top cover 4, and a reamer 6 is provided in each of the two reamer discharging ports. The reamer 6 is a spiral structure, and the length of the reamer 6 is adapted to the diameter of the storage tank 19. While the reamer 6 rotates around itself, it also rotates with the top cover 4, thereby stirring and transporting the rock wool powder in the storage tank 19, and transporting the rock wool powder from the reamer discharging ports to the inside of the rotating drum 1, so as to avoid the rock wool powder from accumulating at the discharge port 20 of the storage tank 19 and blocking the discharge port 20.

[0025] A reversing rotating device is provided inside the drum 1, and the two reamers 6 are connected to the driving motor 7 through the reversing rotating device, so that the driving motor 7 drives the two reamers 6 to rotate. Specifically, Figure 2 As shown, the reversing rotation device includes a commutator 8, which is provided with an input end and two output ends. The two output ends are horizontally arranged and symmetrical to each other. The input end and the two output ends are perpendicular to each other. The two output ends are fixedly connected to the two reamers 6 respectively. The drive motor 7 is fixed at the bottom of the frame 2. The output end of the commutator 8 is connected to the output shaft of the drive motor 7 through a transmission shaft 9. The two ends of the transmission shaft 9 are fixedly connected to the output end of the commutator 8 and the output shaft of the drive motor 7 through a coupling respectively.

[0026] The outer side of the transmission shaft 9 is sleeved with a toggle wheel 10. Figure 3 As shown, a toggle tooth 11 is provided on the toggle wheel 10, and the length of the toggle tooth 11 is adapted to the interior of the bin body of the frame 2. By providing the toggle wheel 10, the rock wool powder reamed by the reamer 6 in the bin body of the frame 2 can be pulled out through the discharge port at any time, thereby ensuring the continuity and stability of the rock wool powder transportation and avoiding the accumulation of rock wool powder in the bin body of the frame 2.

[0027] The frame 2 is also provided with a drum rotating device, and the drum transmission device is used to drive the drum 1 to rotate. Figure 4As shown in the figure, the rotary drum transmission device includes a fixed bracket 12, which is vertically fixed on the frame 2. Bearing seats are provided at both the top and bottom ends of the fixed bracket 12. A rotating shaft 13 is rotatably connected through the bearing seats. A transmission gear 14 is provided at the top end of the rotating shaft 13, and the transmission gear 14 meshes with an annular gear fixed on the outer wall of the rotary drum 1. An eccentric wheel 15 is provided at the bottom end of the rotating shaft 13. A cylinder 16 is provided on one side of the eccentric wheel 15. The output shaft of the cylinder 16 is connected to the eccentric wheel 15 through a rocker 17. One end of the rocker 17 is rotatably connected to the output shaft of the cylinder 16, and the other end is eccentrically connected to the eccentric wheel 15.

[0028] The cylinder 16, the rocker 17 and the eccentric wheel 15 form a crank-slider mechanism. The telescopic movement of the output shaft of the cylinder 16 is used to drive the eccentric wheel 15 to rotate, thereby driving the transmission gear 14 to rotate through the rotating shaft 13. The transmission gear 14 meshes with the annular gear on the outer wall of the rotary drum 1, and further drives the rotary drum 1 to rotate.

[0029] A backstop 18 is also sleeved on the rotating shaft 13, and the backstop 18 is also fixedly connected to the fixed bracket 12. The backstop 18 has a braking function, and can thus prevent the rotary drum 1 from rotating in reverse.

[0030] In the present invention, by providing a rotary stirring device at the discharge port of the storage tank, the rock wool powder in the storage tank is stirred and loosened by the rotary stirring device, and the rock wool powder is conveyed, so as to avoid the accumulation of the rock wool powder at the discharge port, block the discharge port, and ensure the continuity and stability of the discharge of the rock wool powder.

[0031] Embodiment 2 This embodiment provides a rotary stirring method for rock wool powder recovery, which uses a rotary stirring device for rock wool powder recovery as described in Embodiment 1, and includes the following steps: The rotary drum transmission device drives the rotary drum to rotate, and further drives the top cover to rotate. The scraper on the top surface of the top cover scrapes the rock wool powder in the storage tank, so that the rock wool powder is loosened, reducing the resistance during the stirring of the reamer. The drive motor drives the reamer to rotate. While the reamer rotates around its own axis, it follows the top cover to rotate, stirs and transports the rock wool powder in the storage tank, conveys the rock wool powder from the reamer feeding port to the inside of the rotary drum, and falls along the rotary drum to the inside of the frame. The feeding wheel drives the feeding teeth to rotate, and discharges the rock wool powder inside the frame from the feeding port at the bottom of the frame, ensuring the stable output of the rock wool powder.

[0032] In the present invention, the scraper on the top cover first loosens the rock wool powder in the storage tank to reduce the resistance received during the rotation of the reamer, improve the stirring and transporting efficiency of the reamer. At the same time, the reamer is used to timely convey the rock wool powder in the storage tank to the inside of the rotary drum to avoid the accumulation and blockage of the discharge port by the rock wool powder. The feeding wheel on the transmission shaft drives the feeding teeth to rotate, and timely discharges the rock wool powder inside the frame from the feeding port at the bottom of the frame, thereby ensuring the continuity and stability of the storage of the rock wool powder.

[0033] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A rock wool powder recovery rotary stirring device, characterized in that: The utility model comprises a rotating drum, which is fixed at the discharge port of the storage tank through a frame, a top cover is arranged on the top of the rotating drum, reamer feeding ports are arranged on both sides of the top cover, and reamers are rotatably connected in the two reamer feeding ports.

2. A rock wool powder recovery rotary stirring device as claimed in claim 1, characterized in that: The frame is a cylindrical structure with a closed bottom and an open top. The top of the frame is sleeved on the outside of the bottom of the drum and is rotatably connected to the drum. The bottom of the drum is open, and the interior of the drum is connected to the interior of the frame.

3. A rock wool powder recovery rotary stirring device as claimed in claim 1, characterized in that: The top cover is conical, and a plurality of scrapers are arranged on the top surface of the top cover. The plurality of scrapers on the top cover rotates along with the drum.

4. A rock wool powder recovery rotary stirring device as claimed in claim 1, characterized in that: The reamer is a spiral structure, and the length of the reamer is adapted to the diameter of the storage tank.

5. A rock wool powder recovery rotary stirring device as claimed in claim 1, characterized in that: A reversing rotation device is arranged inside the drum, and the reversing rotation device includes a commutator and a driving motor. The commutator is provided with an input end and two output ends, the two output ends are arranged horizontally and symmetrically with each other, the input end and the two output ends are perpendicular to each other, and the two output ends are fixedly connected to two reamers respectively. The driving motor is fixed at the bottom of the frame, and the output end of the commutator is fixedly connected to the output shaft of the driving motor through a transmission shaft.

6. A rock wool powder recovery rotary stirring device as claimed in claim 5, characterized in that: A toggle wheel is sleeved on the outer side of the transmission shaft, and toggle teeth are arranged on the toggle wheel. The length of the toggle teeth is adapted to the interior of the frame bin body.

7. A rock wool powder recovery rotary stirring device as claimed in claim 1, characterized in that: The frame is also provided with a drum rotating device, and the drum transmission device includes a fixed bracket, which is vertically fixed on the frame. The top and bottom ends of the fixed bracket are provided with bearing seats, and a rotating shaft is rotatably connected through the bearing seats. A transmission gear is provided at the top end of the rotating shaft, and the transmission gear is meshed with an annular gear fixed on the outer wall of the drum. An eccentric wheel is provided at the bottom end of the rotating shaft.

8. A rock wool powder recovery rotary stirring device as claimed in claim 7, characterized in that: A cylinder is arranged on one side of the eccentric wheel, and the output shaft of the cylinder is connected to the eccentric wheel through a rocker, one end of the rocker is rotationally connected to the cylinder output shaft, and the other end is eccentrically connected to the eccentric wheel.

9. A rock wool powder recovery rotary stirring device as claimed in claim 7, characterized in that: A check valve is also sleeved on the rotating shaft, and the check valve is also fixedly connected to the fixing bracket.

10. A rock wool powder recovery rotary stirring method, using a rock wool powder recovery rotary stirring device as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: The drum transmission device drives the drum to rotate, and then drives the top cover to rotate. The scraper on the top surface of the top cover scrapes the rock wool powder in the storage tank, and the driving motor drives the reamer to rotate. While the reamer rotates around its own axis, it rotates with the top cover to stir and transport the rock wool powder in the storage tank, and transports the rock wool powder from the reamer's feeding port to the inside of the drum, and falls along the drum into the inside of the frame. The feeding wheel drives the feeding teeth to rotate, and discharges the rock wool powder inside the frame from the discharge port at the bottom of the frame.