Automatic spraying system for container identification
By designing the automatic spraying system for container identification and using movable spray guns and identification mold frame fixing devices, the problems of high technical requirements, unstable quality and high cost in manual spraying are solved, and automated spraying is realized, efficiency and quality are improved, and production costs are reduced.
Patent Information
- Application Number
- CN202510435095.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-06-27
AI Technical Summary
In the existing container production, manual spray marking has problems such as high skill requirements, unstable quality and high cost, and large personnel flows lead to quality hazards.
Design a container marking automatic spraying system, including a spray room, a spray device and a marking mold frame fixing device. The spray gun can move along the container height and length direction. The marking mold frame fixing device can abut the marking mold frame against the container side plate to realize automatic spraying.
Automatic spraying of container markings has been realized, the efficiency and quality of spraying markings have been improved, production costs have been reduced, and quality hazards caused by personnel flow have been eliminated.
Smart Images

Figure CN120205376A_ABST
Abstract
Description
Technical Field
[0001] This application generally relates to the technical field of spraying equipment, and more specifically to an automatic container identification spraying system. Background Art
[0002] Containers can be used to load packaged or unpackaged goods for transportation by sea, land, and air. Container transportation is an important transportation method in the multimodal transportation process of international trade goods. During transit, the goods inside the container do not need to be moved, and the container can be quickly loaded and unloaded as a transportation unit, facilitating loading and unloading with mechanical equipment, and can be reused repeatedly for a long time. Freight transportation through containers can greatly improve transportation efficiency and reduce transportation costs.
[0003] During the production process of containers, the side panel trademark, as the most important identification of the container body, mainly has spraying and pasting methods; the existing spraying technologies mainly include manual spraying, dedicated machine spraying, and robot spraying. The manual spraying method is simple, but has high requirements for personnel skills, and the spraying quality is not stable enough; the dedicated machine spraying is convenient for adjustment and has stable spraying quality, but is limited by the structure and has a limited range of execution; the robot spraying is flexible and can perform multiple tasks by adjusting the program, but has a high cost.
[0004] Almost all existing container manufacturers use manual spraying. Usually, 4 - 6 people are required for trademark spraying. However, due to environmental reasons, the personnel flow is large, the personnel skills are unstable, and it is difficult to guarantee the spraying quality. Subsequently, personnel need to be arranged for touch-up marking operations, increasing production costs.
[0005] Therefore, an automatic container identification spraying system is needed to at least partially solve the above problems. Summary of the Invention
[0006] A series of simplified concepts are introduced in the Summary of the Invention section, which will be further elaborated in detail in the Detailed Description section. The Summary of the Invention section of this application does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the protection scope of the claimed technical solution.
[0007] To at least partially solve the above problems, this application provides an automatic container identification spraying system, including:
[0008] A spraying booth, the interior of which can accommodate a container;
[0009] A spraying device, which is arranged inside the spraying booth and on the side of the container. The spraying device is provided with a spray gun, and the spray gun can move along the height direction and the first direction of the container; and
[0010] An identification die carrier fixing device, which can abut the identification die carrier against at least one of the side plate and the end of the container, and the spray gun can spray paint towards the identification die carrier to form an identification on at least one of the side plate and the end of the container.
[0011] Optionally, the spraying device includes:
[0012] A first guide rail, which is arranged inside the spraying booth and is arranged along the first direction of the container;
[0013] A first pulley, which is arranged on the first guide rail and can move along the first guide rail;
[0014] A bracket, the lower end of which is supported by the first pulley and can be supported and moved by the first pulley, and the bracket can drive the spray gun to move along the first direction of the container.
[0015] Optionally, the spraying device further includes:
[0016] A first traveling device, which is arranged on the inner wall of the spraying booth and is connected to the upper end of the bracket, and can drive the bracket to move along the first direction of the container;
[0017] A second traveling device, which is arranged on the bracket and can be driven by the bracket to move along the first direction of the container, the spray gun is arranged on the second traveling device, and the second traveling device can drive the spray gun to move along the height direction of the container.
[0018] Optionally, the first traveling device includes:
[0019] A first support, which is arranged on the inner wall of the spraying booth;
[0020] A second guide rail, which is arranged on the first support and is arranged along the first direction of the container;
[0021] A first driving device, which is arranged at the upper end of the bracket;
[0022] A traveling wheel, which is arranged on the second guide rail and can move along the second guide rail, the upper end of the bracket is supported on the traveling wheel, the first driving device is connected to the traveling wheel, the first driving device drives the traveling wheel to rotate, and the traveling wheel drives the bracket to move along the first direction of the container.
[0023] Optionally, the traveling wheel includes:
[0024] A driving walking wheel and at least one driven walking wheel, the driving walking wheel and the driven walking wheel jointly support the upper end of the bracket, and the first driving device is connected to the driving walking wheel.
[0025] Optionally, the second walking device includes:
[0026] A second driving device, which is arranged at the upper end of the bracket;
[0027] A third guide rail, which is arranged on the bracket and is arranged along the height direction of the container, and the spray gun is arranged on the third guide rail and can move along the third guide rail;
[0028] A transmission device, the second driving device is connected to the transmission device, the transmission device is connected to the spray gun, and the second driving device drives the spray gun to move along the height direction of the container through the transmission device.
[0029] Optionally, the transmission device includes:
[0030] A driving wheel, which is arranged at the upper end of the bracket, and the second driving device is connected to the driving wheel;
[0031] A driven wheel, which is arranged at the lower end of the bracket;
[0032] A transmission chain or a transmission belt, the transmission chain or the transmission belt is connected to the driving wheel and the driven wheel, the spray gun is connected to the transmission chain or the transmission belt, and the movement of the transmission chain or the transmission belt can drive the spray gun to move along the height direction of the container.
[0033] Optionally, the first driving device and the second driving device include a servo motor and a precision reduction gear.
[0034] Optionally, the identification die carrier fixing device includes:
[0035] A second support, which is arranged on the inner wall of the spraying room;
[0036] A driving cylinder, which is arranged on the second support;
[0037] A positioning device, which is arranged at the front end of the piston rod of the driving cylinder, and the driving cylinder can drive the positioning device to be connected to the identification die carrier and abut the identification die carrier against the side plate of the container.
[0038] Optionally, the identification die carrier fixing device further includes:
[0039] A fourth guide rail, which is arranged on the second support and is arranged along the first direction of the container;
[0040] The first moving seat, which is arranged at the tail end of the driving cylinder;
[0041] At least two fourth pulleys, which are arranged inside the first moving seat and distributed on both the upper and lower sides of the fourth guide rail. The fourth pulleys are connected to the fourth guide rail and can move along the fourth guide rail, so as to support the first moving seat and the driving cylinder to move along the fourth guide rail.
[0042] Optionally, the identification mold base fixing device includes at least two fourth guide rails, four groups of driving cylinders and four groups of positioning devices. The two fourth guide rails are distributed at different heights. On each fourth guide rail, two groups of driving cylinders and two groups of positioning devices are arranged, and the distance between the two groups of driving cylinders and the two groups of positioning devices on the same fourth guide rail can be adjusted according to the identification size and shape.
[0043] Optionally, the automatic container identification spraying system further includes:
[0044] A moving support device, which extends into the spraying room and can support the container to move between the outside and inside of the spraying room.
[0045] Optionally, the moving support device includes:
[0046] A fifth guide rail, which extends from the outside to the inside of the spraying room and is arranged along the first direction of the container;
[0047] A fifth pulley, which is arranged on the fifth guide rail and can move along the fifth guide rail;
[0048] A second moving seat, which is supported on the fifth pulley, and the top of the second moving seat can support the container.
[0049] Optionally, the automatic container identification spraying system further includes:
[0050] Two groups of limiting devices, which are arranged at both ends of the spraying station inside the spraying room and can limit the container moving to the spraying station.
[0051] Optionally, the limiting device includes:
[0052] A base, which is arranged on the ground inside the spraying room;
[0053] A retaining arm, which is arranged on the base and can rotate or move on the base;
[0054] A driving cylinder is provided on the base, and the piston rod of the driving cylinder is connected to the blocking arm, capable of driving the blocking arm to rotate or move to block the moving support device.
[0055] Optionally, four sets of the spraying devices and two sets of the marking mold fixing devices are symmetrically arranged on both sides inside the spraying booth, and the four sets of the spraying devices and the two sets of the marking mold fixing devices are respectively located on both sides in the second direction of the container.
[0056] According to an automatic container marking spraying system of the present application, by providing a spray gun capable of moving along the height direction and the first direction of the container, and a marking mold fixing device, the marking can be automatically sprayed on the side plate of the container, replacing manual marking, meeting the marking requirements of various container types, meeting the spraying requirements of markings with different sizes and shapes, improving the marking efficiency, ensuring the marking quality, being able to eliminate the quality hidden dangers caused by large personnel flow and unstable skills, and effectively reducing the production cost. Description of the Drawings
[0057] The following drawings of the embodiments of the present application are hereby incorporated as part of the present application for understanding the present application. The embodiments of the present application and their descriptions are shown in the drawings to explain the principles of the present application. In the drawings,
[0058] Figure 1 is a left view of a container according to a preferred embodiment of the present application;
[0059] Figure 2 is a front view of an automatic container marking spraying system according to a preferred embodiment of the present application;
[0060] Figure 3 is Figure 2 a partial enlarged view of
[0061] Figure 4 is Figure 2 a partial enlarged view of
[0062] Figure 5 is a top view of an automatic container marking spraying system according to a preferred embodiment of the present application;
[0063] Figure 6 is Figure 5 a partial enlarged view of
[0064] Figure 7 is Figure 5 a partial enlarged view of
[0065] Description of the Reference Numerals:
[0066] 100: Container 101: Top plate
[0067] 102: Side plate 103: Underframe
[0068] 104: Front end 105: Door end
[0069] 200: Automatic spraying system 201: Spraying booth
[0070] 202: Spraying device 221: Bracket
[0071] 222: First pulley 223: First guide rail
[0072] 203: First traveling device 231: First driving device
[0073] 232: Transmission shaft 233: Driving traveling wheel
[0074] 234: Driven traveling wheel 235: Second guide rail
[0075] 236: First support 204: Second traveling device
[0076] 241: Second driving device 242: Third guide rail
[0077] 243: Transmission chain, transmission belt 244: Driving wheel
[0078] 245: Driven wheel 205: Spray gun
[0079] 206: Marking die holder fixing device 261: Driving cylinder
[0080] 262: Positioning device 263: First moving seat
[0081] 264: Fourth pulley 265: Fourth guide rail
[0082] 266: Second support 207: Moving support device
[0083] 271: Second moving seat 272: Fifth pulley
[0084] 273: Fifth guide rail 208: First limiting device
[0085] 281: First driving cylinder 282: First base
[0086] 283: First retaining arm 209: Second limiting device
[0087] 291: Second driving cylinder 292: Second base
[0088] 293: Second retaining arm 300: Marking die Detailed implementation manners
[0089] In the following description, numerous specific details are given to provide a more thorough understanding of the present application. However, it will be apparent to those skilled in the art that the present application may be practiced without one or more of these details. In other instances, some technical features well known in the art are not described to avoid confusion with the present application.
[0090] To thoroughly understand the present application, a detailed description will be presented in the following. It should be understood that these embodiments are provided to make the disclosure of the present application thorough and complete, and to fully convey the concept of these exemplary embodiments to those of ordinary skill in the art. Obviously, the implementation of the embodiments of the present application is not limited to the specific details familiar to those skilled in the art. The preferred embodiments of the present application are described in detail below. However, in addition to these detailed descriptions, the present application may also have other embodiments.
[0091] Ordinal numbers such as "first" and "second" cited in the present application are merely identifiers and do not have any other meanings, such as a specific order, etc. Moreover, for example, the term "first component" does not imply the existence of a "second component" by itself, and the term "second component" does not imply the existence of a "first component" by itself.
[0092] It should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer" and similar expressions used in the present application are for illustrative purposes only and are not restrictive.
[0093] The present application discloses an automatic container identification spraying system. The automatic container identification spraying system includes a spraying chamber, a spraying device, and an identification mold fixing device. The interior of the spraying chamber can accommodate a container. The spraying device is disposed inside the spraying chamber and on the side of the container. The spraying device is provided with a spray gun, and the spray gun can move along the height direction and the first direction of the container. The identification mold fixing device can abut the identification mold against at least one of the side plate and the end of the container, and the spray gun can spray paint toward the identification mold to form an identification on at least one of the side plate and the end of the container.
[0094] It should be noted that in the technical solution where the automatic container identification spraying system is applied to spray an identification on the side plate of a container, the first direction is the length direction of the container, and the second direction is the width direction of the container. In the technical solution where the automatic container identification spraying system is applied to spray an identification on the end of a container, the first direction is the width direction of the container, and the second direction is the length direction of the container. The first direction is perpendicular to the second direction. The height direction is perpendicular to the first direction and the second direction.
[0095] Now, exemplary embodiments according to the present application will be described in more detail with reference to the accompanying drawings.
[0096] As shown Figure 1 in the figure, the container 100 generally may include main structures such as a top plate 101, side plates 102, a chassis 103, and ends. The container 100 may include two ends oppositely arranged in a first direction. Larger trademarks and other markings usually need to be sprayed or pasted on the ends or side plates 102 for easy user identification. The two ends of the illustrated container 100 may include a front end 104 and a door end 105, and a door may be provided at the door end 105. Of course, the automatic container marking spraying system according to the present application may also be applicable to a side-opening container, that is, a door is provided on the side plate 102, and no door needs to be provided at the two ends of the container.
[0097] As shown Figure 1 in Figure 2 the figure, in a preferred embodiment, an automatic container marking spraying system 200 includes: a spraying chamber 201, a spraying device 202, and a marking mold fixing device 206;
[0098] The inside of the spraying chamber 201 can accommodate the container 100. The spraying chamber 201 provides shielding for the marking operation to form a closed or semi-closed working environment and avoid paint and gas from polluting the external environment. The container 100 to be marked moves into the inside of the spraying chamber 201 for marking spraying and then moves away from the spraying chamber 201 after the marking spraying is completed;
[0099] The spraying device 202 is arranged inside the spraying chamber 201 and on the side of the container 100. The spraying device 202 is provided with a spray gun 205. The spray gun 205 can move along the height direction and the first direction of the container 100. In the figure, the height direction of the container 100 is the Z-axis direction, and the first direction is the X-axis direction. Moving in these two directions can form markings of a certain area in the form of text or patterns. The moving mode is reciprocating movement, which can provide sufficient paint spraying volume to ensure the quality of the formed markings and avoid insufficient paint spraying volume at a certain part of the marking, which may affect the shape of the marking. The opening and closing speed of the spray gun 205 can be controlled by servo pulses to ensure the spraying of markings of different sizes and shapes.
[0100] The marking mold fixing device 206 can abut the marking mold 300 against the side plate 102 of the container 100, and the spray gun 205 can spray paint towards the marking mold 300 to form a marking on the side plate 102 of the container 100. It can be understood that Figure 1The shape of the logo in it (the Chinese character "trademark") is only exemplary. In this application, the shape of the logo is not specifically limited. The logo mold 300 is designed according to the logo to be sprayed, and is usually set as a hollow structure. The logo mold 300 may include a logo mold body and a hollow part provided on the logo mold body. The hollow part can allow the paint to pass through, so as to form a logo on the side plate 102 of the container 100. After the logo spraying is completed, the logo mold fixing device 206 can also move the logo mold 300 away from the side plate 102 of the container 100.
[0101] The automatic container logo spraying system 200 in this embodiment can automatically spray logos (abbreviated as logo spraying for short) on the side plate 102 of the container 100, replacing manual logo spraying, meeting the logo spraying needs of various container types, meeting the spraying needs of logos of different sizes and shapes, improving the logo spraying efficiency, ensuring the logo spraying quality, and effectively reducing the production cost.
[0102] The front end 104 of the container 100 may include an end plate, and the end plate may be connected between two corner posts along the second direction. The door end 105 of the container 100 may include a door plate, and the door plate may be arranged between two corner posts along the second direction. If it is necessary to spray a logo on the end plate of the front end 104 of the container 100, the spraying device 202 may also be arranged inside the spraying room 201 and in front of the container 100. The spray gun 205 can move along the height direction and the second direction of the container 100. In the figure, the second direction of the container 100 is the Y-axis direction. The logo mold fixing device 206 can abut the logo mold 300 against the front end 104 of the container 100, and the spray gun 205 can spray paint towards the logo mold 300 to form a logo on the front end 104 of the container 100. This is easily achievable by those skilled in the art with simple adjustments based on this embodiment. Of course, if necessary and / or desired, the automatic container logo spraying system 200 according to this application can also be used to spray logos on the door end 105 of the container 100 after simple adjustments.
[0103] In one embodiment, as Figure 2 、 Figure 3 、 Figure 4 shown, the spraying device 202 includes:
[0104] The first guide rail 223 is arranged inside the spraying room 201 and is arranged along the first direction of the container 100; the first guide rail 223 may be arranged on the ground or inner wall inside the spraying room 201, and the first guide rail 223 may be an I-shaped guide rail;
[0105] The first pulley 222 is arranged on the first guide rail 223 and can move along the first guide rail 223. A groove is provided on the outer circumferential surface of the first pulley 222, and the top of the first guide rail 223 can enter the groove, so that the first pulley 222 rides on the top of the first guide rail 223 and will not easily deviate.
[0106] The bracket 221, the lower end of the bracket 221 is supported by the first pulley 222 and can be supported and moved by the first pulley 222. The bracket 221 can drive the spray gun 205 to move along the first direction of the container 100, that is, the spray gun 205 can reciprocate along the first direction of the container 100, which is driven by the bracket 221.
[0107] Two or more first pulleys 222 can be provided at the lower end of the bracket 221, and the lower end of the bracket 221 can obtain stable support. The first pulley 222 is provided with a wheel axle, and the lower end of the bracket 221 is supported on the wheel axle. While the bracket 221 obtains support, it does not affect the rotation of the first pulley 222.
[0108] In one embodiment, as Figure 2 、 Figure 5 shown, the spraying device 202 further includes:
[0109] The first traveling device 203 is arranged on the inner wall of the spraying chamber 201 and is connected to the upper end of the bracket 221, and can drive the bracket 221 to move along the first direction of the container 100. In the figure, the first direction of the container 100 is the X-axis direction;
[0110] The second traveling device 204 is arranged on the bracket 221 and can be driven by the bracket 221 to move along the first direction of the container 100. The spray gun 205 is arranged on the second traveling device 204, and the second traveling device 204 can drive the spray gun 205 to move along the height direction of the container 100. In the figure, the height direction of the container 100 is the Z-axis direction.
[0111] By setting the first traveling device 203 and the second traveling device 204, the spray gun 205 can be reciprocally moved in two dimensions of the X-axis and the Z-axis, so that a sign with a certain area can be sprayed on the side plate 102 of the container 100.
[0112] In one embodiment, as Figure 2 、 Figure 3 、 Figure 4 shown, the first traveling device 203 includes:
[0113] The first support 236 is arranged on the inner wall of the spraying chamber 201. The first support 236 protrudes from the inner wall of the spraying chamber 201 in the Y-axis direction and can be composed of an angle steel or a rectangular steel pipe;
[0114] The second guide rail 235 is disposed on the first support 236 and is arranged along the first direction of the container 100. The second guide rail 235 can be an I-shaped guide rail;
[0115] The first driving device 231 can be disposed at the upper end of the bracket 221;
[0116] The traveling wheels are disposed on the second guide rail 235 and can move along the second guide rail 235. The upper end of the bracket 221 is supported on the traveling wheels. The first driving device 231 is connected to the traveling wheels. The first driving device 231 drives the traveling wheels to rotate, and the traveling wheels drive the bracket 221 to move along the first direction of the container 100. A groove is provided on the outer circumferential surface of the traveling wheels, and the top of the second guide rail 235 can enter the groove, so that the traveling wheels ride on the top of the second guide rail 235 and will not easily deviate.
[0117] The first driving device 231 includes a servo motor and a precision reduction gear, such as a planetary reduction gear, which can control the spray gun 205 to move precisely along the first direction of the container 100 to ensure accurate spraying of marks with different sizes and shapes.
[0118] In one embodiment, as Figure 2 , Figure 3 , Figure 7 shown, the traveling wheels include:
[0119] The driving traveling wheel 233 and at least one driven traveling wheel 234. The driving traveling wheel 233 and the driven traveling wheel 234 jointly support the upper end of the bracket 221. The first driving device 231 is connected to the driving traveling wheel 233.
[0120] By providing the driving traveling wheel 233 and at least one driven traveling wheel 234, the upper end of the bracket 221 can obtain stable support. The driving traveling wheel 233 and the driven traveling wheel 234 are provided with axles. The upper end of the bracket 221 is supported on the axles. While the bracket 221 obtains support, it does not affect the rotation of the driving traveling wheel 233 and the driven traveling wheel 234. The precision reduction gear of the first driving device 231 is connected to the axle of the driving traveling wheel 233, and the driving traveling wheel 233 can be driven to rotate.
[0121] In one embodiment, as Figure 2 , Figure 3 , Figure 4 shown, the second traveling device 204 includes:
[0122] The second driving device 241 is disposed at the upper end of the bracket 221;
[0123] The third guide rail 242 is arranged on the bracket 221 and is arranged along the height direction of the container 100. The spray gun 205 is arranged on the third guide rail 242 and can move along the third guide rail 242.
[0124] The transmission device, the second driving device 241 is connected to the transmission device, and the transmission device is connected to the spray gun 205. The second driving device 241 drives the spray gun 205 to move along the height direction of the container 100 through the transmission device. The transmission device can adopt a chain transmission device or a belt transmission device.
[0125] A sliding seat can be arranged at the bottom of the spray gun 205. The sliding seat forms a fitting relationship with the third guide rail 242. The sliding seat will not tilt on the third guide rail 242, which can prevent the spray gun 205 from tilting and ensure the spraying direction of the spray gun 205.
[0126] The second driving device 241 includes a servo motor and a precision reduction gear, such as a planetary reduction gear, which can control the spray gun 205 to move precisely along the height direction of the container 100 to ensure the precise spraying of marks with different sizes and shapes.
[0127] In some embodiments, the above-mentioned servo motor and precision reduction gear can be directly fixed. In some other embodiments, the above-mentioned servo motor and precision reduction gear can be connected together via a coupling to compensate for minor deviations, especially suitable for scenarios where the servo motor and precision reduction gear need to be installed separately.
[0128] In one embodiment, as Figure 2 、 Figure 3 、 Figure 4 shown, the transmission device includes:
[0129] The driving wheel 244 is arranged at the upper end of the bracket 221, and the second driving device 241 is connected to the driving wheel 244. The precision reduction gear of the second driving device 241 is connected to the wheel shaft of the driving wheel 244, which can drive the driving wheel 244 to rotate.
[0130] The driven wheel 245 is arranged at the lower end of the bracket 221.
[0131] The transmission chain 243 or the transmission belt 243 connects the driving wheel 244 and the driven wheel 245. The spray gun 205 is connected to the transmission chain 243 or the transmission belt 243. The movement of the transmission chain 243 or the transmission belt 243 can drive the spray gun 205 to move along the height direction of the container 100.
[0132] The driving wheel 244 and the driven wheel 245 maintain a vertical relationship, and the transmission chain 243 or the transmission belt 243 also maintains a vertical relationship. When the transmission device adopts a chain transmission device, the driving wheel 244 and the driven wheel 245 are sprockets. When the transmission device adopts a belt transmission device, the driving wheel 244 and the driven wheel 245 are pulleys.
[0133] In one embodiment, as Figure 2 , Figure 3 , Figure 4 , Figure 5 shown, the identification mold base fixing device 206 includes:
[0134] A second support 266 is provided on the inner wall of the spraying booth 201; the second support 266 protrudes from the inner wall of the spraying booth 201 in the Y-axis direction and can be composed of angle steel or rectangular steel pipes;
[0135] A driving cylinder 261 is provided on the second support 266, and the axial direction of the driving cylinder 261 is arranged in the Y-axis direction;
[0136] A positioning device 262 is provided at the front end of the piston rod of the driving cylinder 261. The driving cylinder 261 can drive the positioning device 262 to be connected to the identification mold base 300 and abut the identification mold base 300 against the side plate 102 of the container 100.
[0137] The positioning device 262 can be connected to the identification mold base body of the identification mold base 300. Optionally, the positioning device 262 can be connected to the outer peripheral part of the identification mold base body away from the hollow part, so as to avoid interfering with the operation of the spray gun during spraying. The positioning device 262 and the identification mold base 300 can be connected by a common connection method to ensure replaceability.
[0138] In some embodiments, the positioning device 262 and the identification mold base 300 can be connected via a connecting piece such as a connecting pin. The connecting piece can be separately provided from the identification mold base 300 or integrally provided with the identification mold base 300. It can be understood that the connecting piece can be connected to or provided on the identification mold base body. Optionally, the connecting piece can be connected to or provided on the outer peripheral part of the identification mold base body away from the hollow part. In a specific embodiment, the positioning device 262 can have two connecting holes arranged in opposite directions along the second direction for respectively receiving and connecting the front end of the piston rod of the driving cylinder 261 and the connecting pin.
[0139] Before spraying, the piston rod of the driving cylinder 261 extends, and the positioning device 262 can drive the identification mold frame 300 to move, abut the identification mold frame 300 against the side plate 102 of the container 100, and maintain a pressing state. After spraying is completed, the piston rod of the driving cylinder 261 retracts, and the positioning device 262 can drive the identification mold frame 300 to move away from the side plate 102 of the container 100.
[0140] In one embodiment, as Figure 2 , Figure 3 , Figure 4 shown, the identification mold frame fixing device 206 further includes:
[0141] A fourth guide rail 265, which is arranged on the second support 266 and is arranged along the first direction of the container 100; the fourth guide rail 265 can be an I-shaped guide rail;
[0142] A first moving seat 263, which is arranged at the tail end of the driving cylinder 261, and the first moving seat 263 is U-shaped;
[0143] At least two fourth pulleys 264, which are arranged inside the first moving seat 263 and are distributed on the upper and lower sides of the fourth guide rail 265. The fourth pulleys 264 are connected to the fourth guide rail 265 and can move along the fourth guide rail 265, so as to support the first moving seat 263 and the driving cylinder 261 to move along the fourth guide rail 265.
[0144] By arranging the first moving seat 263 and the fourth pulleys 264, it is possible to keep the axial direction of the driving cylinder 261 arranged along the Y-axis direction, avoid tilting when the driving cylinder 261 moves, ensure the accurate movement of the identification mold frame 300, and be able to accurately move the identification mold frame 300 to the position where the container 100 needs to be sprayed with identification.
[0145] In one embodiment, as Figure 2 , Figure 5 shown, the identification mold frame fixing device 206 includes at least two fourth guide rails 265, four groups of driving cylinders 261 and four groups of positioning devices 262. The two fourth guide rails 265 are distributed at different heights, and two groups of driving cylinders 261 and two groups of positioning devices 262 are arranged on each fourth guide rail 265. The distance between the two groups of driving cylinders 261 and the two groups of positioning devices 262 on the same fourth guide rail 265 can be adjusted according to the size and shape of the identification. Thereby, the fixing of identification mold frames of different sizes is ensured.
[0146] In some embodiments, the positions of the positioning device 262, the driving cylinder 261, and the fourth guide rail 265 correspond to the positions of the connecting members connected to the identification mold frame 300, so as to achieve reliable connection.
[0147] Understandably, for identification signs of different sizes and / or at different positions, the sizes of the corresponding identification mold bases 300 may also be different, but the relative positions between the connecting members connected to the identification mold bases 300 of different sizes can remain unchanged.
[0148] Each identification mold base 300 is connected to four groups of positioning devices 262, and the identification mold base 300 can obtain stable support. When the size of the identification mold base 300 is relatively large, the distance between the two groups of driving cylinders 261 and the two groups of positioning devices 262 provided on each fourth guide rail 265 can be increased. When the size of the identification mold base 300 is relatively small, the distance between the two groups of driving cylinders 261 and the two groups of positioning devices 262 provided on each fourth guide rail 265 can be reduced. The operations of increasing and reducing the distance can be adjusted by the operator when connecting the identification mold base 300 to the four groups of positioning devices 262.
[0149] In one embodiment, as Figure 2 、 Figure 4 、 Figure 5 shown, the automatic container identification spraying system 200 further includes:
[0150] A mobile support device 207, which extends into the spraying chamber 201 and can support the movement of the container 100 between the outside and inside of the spraying chamber 201. The mobile support device 207 may or may not be provided with a driving device. The mobile support device 207 provided with a driving device can move by itself, and the mobile support device 207 without a driving device needs to be towed for movement.
[0151] Before spraying, the container 100 is placed on the mobile support device 207. The mobile support device 207 moves the container 100 from the outside of the spraying chamber 201 to the inside, and stops at the position of the spraying station for identification spraying operation. After spraying is completed, the mobile support device 207 moves the container 100 from the inside of the spraying chamber 201 to the outside.
[0152] In one embodiment, as Figure 2 、 Figure 3 、 Figure 4 shown, the mobile support device 207 includes:
[0153] A fifth guide rail 273, which extends from the outside of the spraying chamber 201 to the inside and is arranged along the first direction of the container 100; the fifth guide rail 273 can be arranged on the ground, and the fifth guide rail 273 can be an I-shaped guide rail;
[0154] The fifth pulley 272 is arranged on the fifth guide rail 273 and can move along the fifth guide rail 273; a groove is arranged on the outer circumferential surface of the fifth pulley 272, and the top of the fifth guide rail 273 can enter the groove, so that the fifth pulley 272 rides on the top of the fifth guide rail 273 and will not easily deviate;
[0155] The second moving seat 271 is supported on the fifth pulley 272, and the top of the second moving seat 271 can support the container 100, specifically, it can support the chassis 103 of the container 100.
[0156] The fifth pulley 272 is provided with an axle, and the second moving seat 271 is supported on the axle. While the second moving seat 271 obtains support, it does not affect the rotation of the fifth pulley 272.
[0157] In actual spraying operations, the fifth pulley 272 can be similar to the box wheels in the prior art or be set as the box wheels in the prior art, and the fifth pulley 272 can be correspondingly connected to the bottom corner fittings of the container 100. It can be understood that the mobile support device 207 can have four fifth pulleys 272. Two of the fifth pulleys 272 are close to the front end 104, and the other two fifth pulleys 272 are close to the door end 105.
[0158] In one embodiment, as Figure 2 、 Figure 5 、 Figure 6 shown, the automatic container identification spraying system 200 further includes:
[0159] Two groups of limiting devices are arranged at both ends of the spraying station inside the spraying room 201, and can limit the container 100 moving to the spraying station, and can keep the container 100 in an accurate position, which is beneficial to carry out the identification spraying operation according to the predetermined design plan, and the identification will also be formed at the designed position on the container 100.
[0160] The limiting device can include a base, a retaining arm and a driving cylinder. The base is arranged on the ground inside the spraying room 201. The retaining arm is arranged on the base and can rotate or move on the base. The driving cylinder is arranged on the base, and the piston rod of the driving cylinder is connected to the retaining arm and can drive the retaining arm to rotate or move to block the mobile support device 207.
[0161] In the illustrated embodiment, the two sets of limiting devices are respectively the first limiting device 208 and the second limiting device 209 in the figure, which respectively correspond to both ends of the labeling station to position the container 100 at the labeling station. The distance between the first limiting device 208 and the second limiting device 209 along the first direction is approximately equal to the length of the container 100. For the convenience of description, both ends of the above-mentioned labeling station are respectively referred to as the "first end" and the "second end", and the direction from the "second end" to the "first end" is parallel to the direction in which the container 100 enters from the entrance of the spraying chamber 201 and moves to the labeling station along the first direction.
[0162] Reference Figure 5 , the first limiting device 208 and the second limiting device 209 can be approximately located at diagonal positions, which is beneficial to stably limit the container 100.
[0163] Figure 5 In the illustrated embodiment, the container 100 enters from the entrance of the spraying chamber 201 and moves to the labeling station with the door end 105 facing forward and the front end 104 facing backward. In some embodiments not shown, the container 100 can also enter from the entrance of the spraying chamber 201 and move to the labeling station with the front end 104 facing forward and the door end 105 facing backward.
[0164] In one embodiment, as Figure 2 , Figure 5 shown, the first limiting device 208 includes:
[0165] A first base 282, the first base 282 is disposed on the inner floor of the spraying chamber 201;
[0166] A first blocking arm 283, the first blocking arm 283 is disposed on the first base 282 and can move on the first base 282 and can maintain linear movement;
[0167] A first driving cylinder 281, the first driving cylinder 281 is disposed on the first base 282, the piston rod of the first driving cylinder 281 is connected to the first blocking arm 283, and can drive the first blocking arm 283 to move to abut against the moving support device 207, thereby blocking the moving support device 207, and further limiting the container 100. Specifically, the piston rod of the first driving cylinder 281 extends along the second direction to drive the first blocking arm 283 to move along the second direction and abut against the fifth pulley 272 of the moving support device 207 along the first direction, thereby limiting the container 100. It can be understood that in this application, the first blocking arm 283 is abutted against the moving support device 207 for limiting, rather than against the container 100 itself, which can avoid damage such as scratches and knocks on the surface of the container 100.
[0168] In one embodiment, as Figure 5 , Figure 6As shown, the second limiting device 209 includes:
[0169] A second base 292, which is arranged on the inner floor of the spraying room 201;
[0170] A second blocking arm 293, which is arranged on the second base 292 and can rotate on the second base 292 by an appropriate angle;
[0171] A second driving cylinder 291, which is arranged on the second base 292. The piston rod of the second driving cylinder 291 is connected to the second blocking arm 293 and can drive the second blocking arm 293 to rotate to abut against the moving support device 207, thereby blocking the moving support device 207 and further limiting the container 100. Specifically, the piston rod of the first driving cylinder 291 moves along the second direction to drive the second blocking arm 293 to rotate along the first direction and abut against the fifth pulley 272 of the moving support device 207 along the first direction, thereby limiting the container 100. It can be understood that in this application, the second blocking arm 293 is abutted against the moving support device 207 for limiting, rather than against the container 100 itself, which can avoid damage such as scratches and knocks on the surface of the container 100.
[0172] In some embodiments, the piston rod of the first driving cylinder 291 can convert the linear motion of the piston rod into rotational motion via, for example, a lever mechanism, a crank-slider mechanism, etc., so as to drive the second blocking arm 293 to rotate along the first direction. The above lever mechanism can be similar to Figure 5 the structure in the second limiting device 209.
[0173] Refer to Figure 5 , before spraying, the container 100 enters the spraying room from the entrance of the spraying room 201 and moves along the first direction towards the labeling station. The piston rod of the first driving cylinder 281 extends along the second direction, driving the first blocking arm 283 to move along the second direction to block the moving support device 207 from further moving along the first direction. Specifically, the first blocking arm 283 abuts against the fifth pulley 272 close to the door end 105 along the first direction. After the piston rod of the first driving cylinder 281 acts, and after the fifth pulley 272 close to the front end 104 passes along the first direction through the second driving cylinder 291, the piston rod of the second driving cylinder 291 moves along the second direction to drive the second blocking arm 293 to rotate along the first direction and abut against the fifth pulley 272 close to the front end 104 along the first direction, thereby limiting the container 100.
[0174] Therefore, the first limiting device 208 and the second limiting device 209 respectively abut against the fifth pulley 272 close to the door end 105 and the fifth pulley 272 close to the front end 104 at both ends of the spraying station inside the spraying room 201, thereby limiting the container 100 and positioning the container 100 at the spraying station inside the spraying room 201.
[0175] After spraying is completed, the piston rod of the first driving cylinder 281 retracts, driving the first blocking arm 283 to disengage from the fifth pulley 272 of the mobile support device 207, and the piston rod of the second driving cylinder 291 retracts, driving the second blocking arm 293 to disengage from the fifth pulley 272 of the mobile support device 207, thereby releasing the limit on the container 100.
[0176] In one embodiment, if Figure 2 , Figure 5 As shown, four groups of spray devices 202 and two groups of identification mold frame fixing devices 206 are symmetrically arranged on both sides of the interior of the spray room 201. The four groups of spray devices 202 and the two groups of identification mold frame fixing devices 206 are respectively located on both sides of the second direction of the container 100. The identification spraying operation can be performed on both sides of the container 100 at the same time to improve the operation efficiency.
[0177] The two sets of spraying devices 202 on the same side of the container 100 can be linked or can be moved individually. When the marking area is large, two sets of spraying devices 202 (using two spray guns 205) can be used to spray on the same side of the container 100 at the same time. When the marking area is small, one set of spraying devices 202 (using one spray gun 205) can be used to spray on the same side of the container 100.
[0178] According to an automatic container marking spraying system of the present application, by providing a spray gun that can move along the height direction and the first direction of the container, and a marking mold frame fixing device, it is possible to automatically spray the marking on the side panel of the container, instead of manual spraying, meet the needs of spraying markings of various box types, meet the needs of spraying markings of different sizes and shapes, improve the spraying efficiency, ensure the spraying quality, eliminate the quality risks caused by large personnel turnover and unstable skills, and effectively reduce production costs.
[0179] The processes and steps described in all the above preferred embodiments are only examples. Unless adverse effects occur, various processing operations can be performed in a sequence different from the sequence of the above processes. The sequence of steps in the above processes can also be increased, merged or deleted according to actual needs.
[0180] In understanding the scope of the present application, the term "comprising" and its derivatives as used herein are intended to be open-ended terms that specify the presence of the recited features, elements, components, groups, wholes, and / or steps, but do not preclude the presence of other unrecited features, elements, components, groups, wholes, and / or steps. This concept also applies to words having similar meanings, such as the terms "including", "having", and their derivatives.
[0181] As used herein, the term "attached" or "attachment" includes: a configuration in which an element is directly fixed to another element by directly fixing the element to the other element; a configuration in which an element is indirectly fixed to another element by fixing the element to an intermediate member, and the intermediate member is in turn fixed to the other element; and a configuration in which one element is integral with another element, i.e., one element is substantially a part of the other element. This definition also applies to words having similar meanings, such as "connected", "coupled", "joined", "mounted", "adhered", "fixed", and their derivatives. Finally, degree terms such as "substantially", "about", and "approximately" as used herein represent the amount of deviation that modifies the term such that the final result is not significantly changed.
[0182] Unless otherwise defined, the technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the technical field of the present application. The terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present application. The features described in one embodiment herein can be applied to another embodiment alone or in combination with other features, unless the feature is not applicable or otherwise stated in that other embodiment.
[0183] The present application has been illustrated by the above embodiments, but it should be understood that the above embodiments are only for purposes of illustration and example, and are not intended to limit the present application to the scope of the described embodiments. In addition, those skilled in the art can understand that the present application is not limited to the above embodiments, and more variations and modifications can be made according to the teachings of the present application, and these variations and modifications all fall within the scope claimed by the present application.
Claims
1. A container marking automatic spraying system, characterized in that: include: A spraying room (201), wherein the interior of the spraying room (201) is capable of accommodating a container (100); a spraying device (202), the spraying device (202) being arranged inside the spraying room (201) and located on the side of the container (100), the spraying device (202) being provided with a spray gun (205), and the spray gun (205) being movable along the height direction and the first direction of the container (100); and A logo mold frame fixing device (206) is provided, wherein the logo mold frame fixing device (206) is capable of placing the logo mold frame (300) against at least one of the side panel (102) and the end portion of the container (100), and the spray gun (205) is capable of spraying paint toward the logo mold frame (300) to form a logo on at least one of the side panel (102) and the end portion of the container (100).
2. The container marking automatic spraying system according to claim 1 is characterized in that: The spraying device (202) comprises: a first guide rail (223), the first guide rail (223) being arranged inside the spray booth (201) and arranged along a first direction of the container (100); a first pulley (222), the first pulley (222) being disposed on the first guide rail (223) and being capable of moving along the first guide rail (223); A bracket (221), wherein the lower end of the bracket (221) is supported on the first pulley (222), and can be supported and moved by the first pulley (222), and the bracket (221) can drive the spray gun (205) to move along the first direction of the container (100).
3. The container marking automatic spraying system according to claim 2 is characterized in that: The spraying device (202) further comprises: a first walking device (203), the first walking device (203) being arranged on the inner wall of the spray booth (201) and connected to the upper end of the bracket (221), and being capable of driving the bracket (221) to move along a first direction of the container (100); A second walking device (204), wherein the second walking device (204) is arranged on the bracket (221) and can be driven by the bracket (221) to move along a first direction of the container (100); the spray gun (205) is arranged on the second walking device (204), and the second walking device (204) can drive the spray gun (205) to move along a height direction of the container (100).
4. The container marking automatic spraying system according to claim 3 is characterized in that: The first walking device (203) comprises: A first support (236), wherein the first support (236) is arranged on an inner wall of the spray booth (201); a second guide rail (235), the second guide rail (235) being disposed on the first support (236) and arranged along a first direction of the container (100); A first driving device (231), wherein the first driving device (231) is disposed at an upper end of the bracket (221); A running wheel, wherein the running wheel is arranged on the second guide rail (235) and can move along the second guide rail (235), the upper end of the bracket (221) is supported on the running wheel, the first driving device (231) is connected to the running wheel, the first driving device (231) drives the running wheel to rotate, and the running wheel drives the bracket (221) to move along the first direction of the container (100).
5. The container marking automatic spraying system according to claim 4 is characterized in that: The walking wheel comprises: A driving walking wheel (233) and at least one driven walking wheel (234), wherein the driving walking wheel (233) and the driven walking wheel (234) jointly support the upper end of the bracket (221), and the first driving device (231) is connected to the driving walking wheel (233).
6. The container marking automatic spraying system according to claim 4 is characterized in that: The second walking device (204) comprises: A second driving device (241), wherein the second driving device (241) is disposed at an upper end of the bracket (221); a third guide rail (242), the third guide rail (242) being arranged on the bracket (221) and arranged along the height direction of the container (100), the spray gun (205) being arranged on the third guide rail (242) and being able to move along the third guide rail (242); The second driving device (241) is connected to the driving device, the driving device is connected to the spray gun (205), and the second driving device (241) drives the spray gun (205) to move along the height direction of the container (100) through the driving device.
7. The container marking automatic spraying system according to claim 6 is characterized in that: The transmission device comprises: A driving wheel (244), wherein the driving wheel (244) is arranged at the upper end of the bracket (221), and the second driving device (241) is connected to the driving wheel (244); A driven wheel (245), wherein the driven wheel (245) is arranged at the lower end of the bracket (221); A transmission chain (243) or a transmission belt (243), wherein the transmission chain (243) or the transmission belt (243) connects the driving wheel (244) and the driven wheel (245), and the spray gun (205) is connected to the transmission chain (243) or the transmission belt (243), and the movement of the transmission chain (243) or the transmission belt (243) can drive the spray gun (205) to move along the height direction of the container (100).
8. The container marking automatic spraying system according to claim 6 is characterized in that: The first driving device (231) and the second driving device (241) include a servo motor and a precision reducer.
9. The container marking automatic spraying system according to claim 1 is characterized in that: The marking mold frame fixing device (206) comprises: A second support (266), wherein the second support (266) is arranged on an inner wall of the spray booth (201); A driving cylinder (261), wherein the driving cylinder (261) is disposed on the second support (266); A positioning device (262) is arranged at the front end of the piston rod of the driving cylinder (261), and the driving cylinder (261) can drive the positioning device (262) to connect with the identification mold frame (300) to make the identification mold frame (300) abut against the side plate (102) of the container (100).
10. The container marking automatic spraying system according to claim 9, characterized in that: The marking mold frame fixing device (206) further comprises: a fourth guide rail (265), the fourth guide rail (265) being disposed on the second support (266) and arranged along a first direction of the container (100); A first movable seat (263), wherein the first movable seat (263) is disposed at the rear end of the driving cylinder (261); At least two fourth pulleys (264), the fourth pulleys (264) are arranged inside the first movable seat (263) and distributed on the upper and lower sides of the fourth guide rail (265), the fourth pulleys (264) are connected to the fourth guide rail (265) and can move along the fourth guide rail (265), thereby supporting the first movable seat (263) and the driving cylinder (261) to move along the fourth guide rail (265).
11. The container marking automatic spraying system according to claim 10, characterized in that: The logo mold frame fixing device (206) comprises at least two fourth guide rails (265), four groups of driving cylinders (261) and four groups of positioning devices (262); the two fourth guide rails (265) are distributed at different heights; two groups of driving cylinders (261) and two groups of positioning devices (262) are arranged on each fourth guide rail (265); and the spacing between the two groups of driving cylinders (261) and the two groups of positioning devices (262) on the same fourth guide rail (265) can be adjusted according to the size and shape of the logo.
12. The container marking automatic spraying system according to claim 1, characterized in that: Also includes: A movable support device (207), wherein the movable support device (207) extends into the interior of the spray booth (201) and is capable of supporting the container (100) to move between the exterior and the interior of the spray booth (201).
13. The container marking automatic spraying system according to claim 12, characterized in that: The mobile support device (207) comprises: a fifth guide rail (273), the fifth guide rail (273) extending from the outside to the inside of the spray booth (201) and arranged along the first direction of the container (100); a fifth pulley (272), the fifth pulley (272) being disposed on the fifth guide rail (273) and being capable of moving along the fifth guide rail (273); A second movable seat (271), wherein the second movable seat (271) is supported on the fifth pulley (272), and the top of the second movable seat (271) is capable of supporting the container (100).
14. The container marking automatic spraying system according to claim 12, characterized in that: Also includes: Two sets of limiting devices are provided at two ends of the spraying station inside the spraying room (201) and can limit the position of the container (100) moved to the spraying station.
15. The container marking automatic spraying system according to claim 14, characterized in that: The limiting device comprises: A base, the base being arranged on the inner floor of the spraying room (201); A barrier arm, the barrier arm is disposed on the base and can rotate or move on the base; A driving cylinder is arranged on the base, and a piston rod of the driving cylinder is connected to the blocking arm, and can drive the blocking arm to rotate or move to block the movable support device (207).
16. The container marking automatic spraying system according to any one of claims 1 to 15, characterized in that: Four groups of the spraying devices (202) and two groups of the identification mold frame fixing devices (206) are symmetrically arranged on both sides of the interior of the spraying room (201); the four groups of the spraying devices (202) and the two groups of the identification mold frame fixing devices (206) are respectively located on both sides of the second direction of the container (100).