Socket panel detection device and detection method

Abstract

The invention belongs to the technical field of product detection, and discloses a socket panel detection device and a detection method. The socket panel detection device comprises a support, a conveying assembly, a feeding assembly, a shooting assembly, a lighting part, a sorting assembly and a recycling assembly, and the conveying assembly is arranged on the support; the feeding assembly is arranged at the feeding end of the conveying assembly and can convey the socket panels stored in the feeding assembly to the conveying assembly. The shooting assembly and the lighting part are both arranged in a closed shooting space on the support, the shooting assembly is used for shooting the socket panel, and the lighting part is used for providing a lateral light source for the shooting assembly; the sorting assembly and the recycling assembly are both arranged at the discharging end of the conveying assembly, the sorting assembly is configured to move the defective socket panels away from the conveying assembly, and the recycling assembly is configured to store the defect-free socket panels. According to the socket panel detection device, the light reflection phenomenon during shooting can be remarkably reduced, the authenticity of a shot image can be ensured, and the accuracy of a detection result is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of product detection, and particularly to a socket panel detection device and a detection method. Background Art

[0002] A socket panel is a device installed on a wall for connecting a power source and an electrical appliance. It not only provides a power access point but also plays an important role in the aesthetics of a room. However, when the production process control is improper or the raw material quality is poor, defects such as cracks, variegated colors, and air bubbles may appear on the surface of the socket panel. These defects may not only expose the conductive parts inside the socket, increasing the risk of electric shock, but also affect the conductive performance of the socket, resulting in the electrical appliance not working properly or working unstably. Therefore, before the socket panel leaves the factory, it is necessary to detect the appearance of the socket panel to ensure the product quality.

[0003] In the prior art, intelligent detection equipment is mostly used to detect socket panels, that is, a plurality of socket panels to be detected are placed on a conveyor belt, the socket panels on the conveyor belt are photographed by a camera, and an image analysis software is used to judge whether there are defects in the appearance of the socket panel. However, in the above detection process, due to the smooth and reflective characteristics of the surface of the socket panel, it is easy to affect parameters such as the exposure and clarity of the photographed image, resulting in the image not being able to truly reflect the defects of the socket panel, thereby reducing the detection accuracy.

[0004] Therefore, there is an urgent need for a socket panel detection device and a detection method to solve the above problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a socket panel detection device and a detection method, which can significantly reduce the occurrence of reflection during shooting on the premise of ensuring the automation degree and detection efficiency of detection, help to ensure the authenticity of the photographed image, and improve the accuracy of the detection result.

[0006] To achieve this purpose, the present invention adopts the following technical solutions:

[0007] On the one hand, a socket panel detection device is provided, including:

[0008] A bracket, on which a closed shooting space is provided;

[0009] A conveying component, arranged on the bracket and passing through the shooting space. The conveying component includes a loading end and an unloading end, and a socket panel can be placed on the conveying component;

[0010] A loading component, arranged at the loading end. The loading component can store a plurality of socket panels and can convey the stored socket panels to the conveying component;

[0011] The photographing assembly and the lighting member are both arranged in the photographing space. The photographing assembly is used to photograph the front and side surfaces of the socket panel. The lighting member is located on one side of the photographing assembly and is used to provide a light source for the photographing assembly.

[0012] The sorting assembly and the recycling assembly are both arranged at the discharge end. The sorting assembly is configured to move the defective socket panels away from the conveying assembly, and the recycling assembly is configured to recycle and store the non-defective socket panels.

[0013] Optionally, the photographing assembly includes a first photographing member and a plurality of second photographing members. The first photographing member is arranged directly above the conveying assembly and is used to photograph the front surface of the socket panel. The second photographing members are arranged above the conveying assembly and are used to photograph the side surfaces of the socket panel.

[0014] Optionally, the socket panel detection device further includes a first lifting driving member and a driving assembly both arranged on the bracket. The first lifting driving member is located below the first photographing member and is used to drive the socket panel moved to below the first photographing member to move vertically. The driving assembly is located below the second photographing members and is used to drive the socket panel moved to below the second photographing members to rotate around the vertical direction and move vertically.

[0015] Optionally, the feeding assembly includes a first storage member. The first storage member is arranged above the feeding end and is spaced from the conveying assembly. A first storage space is provided on the first storage member, and a plurality of socket panels can be stacked in the first storage space. An outlet is provided at the bottom of the first storage member, and the socket panels in the first storage space can fall onto the conveying assembly through the outlet.

[0016] Optionally, the feeding assembly further includes a first linear driving member and a first limiting member both arranged at the bottom of the first storage member. The output end of the first linear driving member is connected to the first limiting member and is used to drive the first limiting member to switch between a first limiting position where it abuts against several of the lowermost socket panels in the first storage space and a discharging position where it separates from several of the lowermost socket panels in the first storage space. In the first limiting position, a plurality of socket panels are limited in the first storage space. In the discharging position, the socket panels in the first storage space can fall onto the conveying assembly through the outlet.

[0017] Optionally, the recycling assembly includes a second storage member and a third lifting driving member both arranged on the bracket. The second storage member is located above the discharge end and is spaced from the conveying assembly. A second storage space is provided on the second storage member, and a plurality of socket panels can be stacked in the second storage space. An inlet is provided at the bottom of the second storage member, and the third lifting driving member is located below the second storage member and is used to drive the socket panel moved to below the second storage member to move vertically through the inlet into the second storage space.

[0018] Optionally, the recycling component further includes a second linear driving member and a second limiting member both disposed at the bottom of the second storage member. The output end of the second linear driving member is connected to the second limiting member, and is configured to drive the second limiting member to switch between a second limiting position where it abuts against several socket panels at the bottom in the second storage space and a feeding position where it separates from several socket panels at the bottom in the second storage space. In the second limiting position, a plurality of socket panels are limited in the second storage space. In the feeding position, the socket panels on the conveying component can move into the second storage space through the feeding port.

[0019] Optionally, the sorting component includes a track disposed above the conveying component. The track extends along a preset direction, and a support movable along its extending direction is disposed on the track. A sorting member movable in the vertical direction is disposed on the support. The sorting member is configured to grab or adsorb the socket panel, and the preset direction is perpendicular to the extending direction of the conveying component.

[0020] Optionally, the socket panel detection device further includes a plurality of blocking members movably disposed in the vertical direction between the feeding component and the photographing component and / or between the photographing component and the recycling component. The blocking member has a blocking position where it can contact the socket panel on the conveying component and a conveying position where it separates from the socket panel on the conveying component. In the blocking position, the socket panel is limited between the feeding component and the photographing component or between the photographing component and the recycling component. In the conveying position, the socket panel can move along with the conveying component.

[0021] On the other hand, a method for detecting a socket panel is provided, which uses the above-mentioned socket panel detection device to detect the socket panel, and includes the following steps:

[0022] S1. The socket panel is conveyed by the feeding component to the feeding end of the conveying component;

[0023] S2. The conveying component drives the socket panel into the photographing space and moves it to the photographing component. The lighting member provides a light source to the photographing component, and the front and side surfaces of the socket panel are photographed by the photographing component;

[0024] S3. Determine whether the socket panel is defective. If so, control the conveying component to drive the defective socket panel to the sorting component, and use the sorting component to remove the defective socket panel from the conveying component; if not, control the conveying component to drive the non-defective socket panel to the recycling component, and use the recycling component to recycle the non-defective socket panel.

[0025] Compared with the prior art, the beneficial effects of the present invention are:

[0026] The present invention provides a socket panel detection device and a detection method. The feeding component can convey the stored socket panels to the conveying component. Driven by the conveying component, the socket panels can automatically move to the photographing component for taking pictures, and after the photographing is completed, they can automatically move to the recycling component or the sorting component, so that the defect-free socket panels can be recycled and stored by the recycling component, and the defective socket panels can be removed from the conveying component by the sorting component, thus realizing the automatic detection of socket panels and ensuring the efficiency of socket panel detection. During the detection process, the socket panels can be stored in the feeding component in advance and stored by the recycling component after the photographing is completed, eliminating the need for manual feeding and discharging, which helps improve the automation degree and detection rate of the plug detection. Both the photographing component and the lighting component are arranged in a closed photographing space, making the light conditions in the photographing space relatively stable and not affected by external light, so as to ensure that the texture of the socket panel surface can be evenly presented in the image, guarantee the authenticity of the photographed image, and improve the accuracy of the socket panel detection result. When taking pictures, the lighting component provides light from one side of the photographing component, enabling the light to irradiate the socket panel at a certain angle, making the undulations of the texture on the socket panel more obvious, further guaranteeing the authenticity of the photographed image; moreover, compared with the light source irradiating from the front, the light source irradiating from the side can significantly reduce the occurrence of specular reflection, helping to improve the authenticity of the photographed image and ensuring the accuracy of the detection result. Even if reflection still occurs, the side lighting method helps to concentrate the light, facilitating subsequent image processing; even more, by adjusting the angle of the side light, the reflection can be controlled within a range that does not affect the socket panel image to avoid the occurrence of reflection, and the operation is convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 The first schematic structural diagram of the socket panel detection device provided by the present invention;

[0028] Figure 2 The first sectional view of the socket panel detection device provided by the present invention;

[0029] Figure 3 The second schematic structural diagram of the socket panel detection device provided by the present invention (hiding the hollow box);

[0030] Figure 4 The second sectional view of the socket panel detection device provided by the present invention (hiding the hollow box);

[0031] Figure 5 The schematic structural diagram of the sorting component of the socket panel detection device provided by the present invention;

[0032] Figure 6 The flowchart of the socket panel detection method provided by the present invention.

[0033] In the figure:

[0034] 100, socket panel;

[0035] 1, bracket; 11, hollow box body; 111, shooting space; 12, first supporting seat; 13, second supporting seat;

[0036] 2, conveying component; 21, conveyor belt;

[0037] 3, feeding component; 31, first storage member; 311, first storage space; 312, discharge port; 32, first linear driving member; 33, first limiting member; 331, limiting block;

[0038] 4, shooting component; 41, first shooting member; 42, second shooting member;

[0039] 5, lighting member;

[0040] 6, sorting component; 61, track; 611, slider; 62, support; 63, sorting member; 631, suction nozzle; 64, third linear driving member; 65, fourth linear driving member; 66, sorting channel;

[0041] 7, recycling component; 71, second storage member; 711, second storage space; 712, feeding port; 72, third lifting driving member; 73, third supporting seat; 74, second linear driving member; 75, second limiting member;

[0042] 81, first lifting driving member; 82, driving component; 821, second lifting driving member; 822, rotating driving member; 83, fourth lifting driving member;

[0043] 9, blocking member. Detailed implementation manners

[0044] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present invention, rather than limiting the present invention. In addition, it should be noted that, for the sake of description, only the parts related to the present invention rather than all the structures are shown in the accompanying drawings.

[0045] In the description of the present invention, unless otherwise clearly defined and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0046] In the present invention, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through additional features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.

[0047] In the description of this embodiment, the orientation or positional relationships such as "up", "down", "right", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0048] Embodiment 1

[0049] As Figures 1 to 5 shown, this embodiment provides a socket panel detection device, which can significantly reduce the occurrence of reflection during shooting on the premise of ensuring the automation degree and detection efficiency of the detection, helps to ensure the authenticity of the captured image, and improves the accuracy of the detection result.

[0050] Referring to Figure 1 、 Figure 2 and Figure 3 , the socket panel detection device includes a bracket 1, a conveying component 2, a feeding component 3, a shooting component 4, a lighting component 5, a sorting component 6 and a recycling component 7. A closed shooting space 111 is provided on the bracket 1; the conveying component 2 is arranged on the bracket 1 and passes through the shooting space 111. The conveying component 2 includes a feeding end and a discharging end, and the socket panel 100 can be placed on the conveying component 2; the feeding component 3 is arranged at the feeding end, and the feeding component 3 can store a plurality of socket panels 100 and can convey the stored socket panels 100 to the conveying component 2; both the shooting component 4 and the lighting component 5 are arranged in the shooting space 111. The shooting component 4 is used for shooting the front and side of the socket panel 100, and the lighting component 5 is located on one side of the shooting component 4 and is used to provide a light source for the shooting component 4; both the sorting component 6 and the recycling component 7 are arranged at the discharging end. The sorting component 6 is configured to move the defective socket panels 100 away from the conveying component 2, and the recycling component 7 is configured to recycle and store the non-defective socket panels 100. Among them, the feeding end and the discharging end are respectively the two ends of the conveying component 2 along its extending direction (Figure 1 at both ends in the X direction (in the present embodiment).

[0051] In the socket panel detection device provided in this embodiment, the feeding component 3 can convey the stored socket panel 100 to the conveying component 2. Driven by the conveying component 2, the socket panel 100 can automatically move to the photographing component 4 for taking pictures, and after the photographing is completed, it can automatically move to the recycling component 7 or the sorting component 6, so that the defect-free socket panel 100 can be recycled and stored by the recycling component 7, and the defective socket panel 100 can be removed from the conveying component 2 by the sorting component 6, thereby realizing the automatic detection of the socket panel 100 and ensuring the efficiency of the detection of the socket panel 100. During the detection process, the socket panel 100 can be stored in the feeding component 3 in advance and stored by the recycling component 7 after the photographing is completed, without the need to use manual labor for feeding and discharging, which helps to improve the degree of automation of the detection and the detection rate. The photographing component 4 and the lighting member 5 are both arranged in the closed photographing space 111, so that the light conditions in the photographing space 111 are relatively stable and will not be interfered by external light, so as to ensure that the texture of the surface of the socket panel 100 can be evenly presented in the image, ensure the authenticity of the photographed image, and improve the accuracy of the detection result of the socket panel 100. When taking pictures, the lighting member 5 provides light source to the photographing component 4 from one side, so that the light can irradiate the socket panel 100 at a certain angle, so that the undulation of the texture on the socket panel 100 is more obvious, further ensuring the authenticity of the photographed image; moreover, compared with the light source irradiated from the front, the light source irradiated from the side can significantly reduce the occurrence of specular reflection phenomenon, which helps to improve the authenticity of the photographed image and ensure the accuracy of the detection result. Even if there is still reflection, the side lighting method helps to concentrate the light, which is convenient for subsequent image processing; even, by adjusting the angle of the side light, the reflection can be controlled within the range that does not affect the image of the socket panel 100, so as to avoid the occurrence of reflection phenomenon, and the operation is convenient and fast.

[0052] In this embodiment, referring to Figure 1 and Figure 2 , the bracket 1 includes a hollow box body 11, the photographing space 111 is the inner cavity of the hollow box body 11, and the hollow box body 11 can effectively block the light sources from all directions outside, so as to ensure the sealing of the photographing space 111.

[0053] Furthermore, referring to Figure 2 , the feeding component 3, the sorting component 6 and the recycling component 7 are all arranged outside the hollow box body 11, so that the feeding and discharging of the socket panel 100 on the conveying component 2 can be realized without opening the hollow box body 11, and the operation is convenient and fast; moreover, it can significantly reduce the volume of the box body and reduce the production cost of the bracket 1.

[0054] In this embodiment, the socket panel detection device further includes a control module, which is electrically connected or communicatively connected to both the sorting component 6 and the photographing component 4. The control module can obtain the images captured by the photographing component 4. By comparing the images of the defect-free socket panel 100 with the captured images, it can determine whether there are defects in the captured socket panel 100. If there are defects, the control module can control the sorting component 6 to remove the socket panel 100 from the conveying component 2. If there are no defects, the socket panel 100 can move to the recycling component 7 for recycling.

[0055] Exemplarily, referring to Figure 3 , the lighting member 5 adopts a flat lamp to provide sufficient light for the photographing component 4.

[0056] Optionally, referring to Figure 3 and Figure 4 , the photographing component 4 includes a first photographing member 41 and a plurality of second photographing members 42. The first photographing member 41 is arranged directly above the conveying component 2 for photographing the front of the socket panel 100, and the second photographing members 42 are arranged above the conveying component 2 for photographing the sides of the socket panel 100. With such an arrangement, the first photographing member 41 and the second photographing members 42 can photograph the socket panel 100 from different angles, ensuring that each area of the front and sides of the socket panel 100 is fully covered, which helps to more comprehensively detect possible defects of the socket panel 100 and improve the accuracy of detection. Moreover, the first photographing member 41 and the second photographing members 42 can work simultaneously, which helps to shorten the detection time of multiple socket panels 100 and improve the detection efficiency and automation degree.

[0057] Exemplarily, both the first photographing member 41 and the second photographing members 42 adopt high-resolution cameras, which can photograph the socket panel 100 more clearly.

[0058] In this embodiment, referring to Figure 4 , the socket panel detection device further includes a first lifting drive member 81 and a drive assembly 82 both arranged on the bracket 1. The first lifting drive member 81 is located below the first photographing member 41 and is used to drive the socket panel 100 that has moved below the first photographing member 41 to move vertically. The drive assembly 82 is located below the second photographing members 42 and is used to drive the socket panel 100 that has moved below the second photographing members 42 to rotate and move vertically around the vertical direction ( Figure 4 the Z direction in

[0059] Specifically, referring to Figure 3 and Figure 4 , the conveying assembly 2 includes two conveyor belts 21 spaced along a preset direction ( Figure 3 the Y direction in

[0060] ). The two ends of the socket panel 100 along the preset direction can respectively contact the two conveyor belts 21. Among them, the preset direction is perpendicular to the extending direction of the conveying assembly 2. A first supporting seat 12 is arranged on the bracket 1. The first supporting seat 12 is located below the conveying assembly 2 and between the two conveyor belts 21. The output end of the first lifting driving member 81 is connected to the first supporting seat 12. When the socket panel 100 moves below the first photographing member 41, the first lifting driving member 81 drives the first supporting seat 12 to move upward. The first supporting seat 12 passes through between the two conveyor belts 21 and gradually contacts the socket panel 100, and drives the socket panel 100 to move upward close to the first photographing member 41.

[0061] Specifically, referring to Figure 3 and Figure 4 , a second supporting seat 13 is arranged on the bracket 1. The second supporting seat 13 is located below the conveying assembly 2 and between the two conveyor belts 21. The driving assembly 82 includes a second lifting driving member 821 and a rotating driving member 822. The output end of the rotating driving member 822 is connected to the second supporting seat 13 for driving the second supporting seat 13 to rotate around the vertical direction. The output end of the second lifting driving member 821 is connected to the rotating driving member 822 for driving the rotating driving member 822 to drive the second supporting seat 13 to move vertically. When the socket panel 100 moves below the second photographing member 42, the second lifting driving member 821 drives the second supporting seat 13 to move upward. The second supporting seat 13 passes through between the two conveyor belts 21 and gradually contacts the socket panel 100, and drives the socket panel 100 close to the second photographing member 42; after the second photographing member 42 finishes photographing one side of the socket panel 100, the control rotates the rotating driving member 822 to drive the second supporting seat 13 to rotate 90 degrees to photograph the other side of the socket panel 100 until all four sides of the socket panel 100 are photographed.

[0062] Exemplarily, the second lifting driving member 821 adopts a cylinder, and the rotating driving member 822 adopts a motor.

[0063] Further, referring to Figure 3 and Figure 4 , there are two second photographing members 42. The two second photographing members 42 are respectively arranged on both sides of the conveying assembly 2 along the preset direction, so that two sides of the socket panel 100 can be photographed each time. Furthermore, the rotating driving member 822 only needs to drive the socket panel 100 to rotate once, which helps to improve the detection speed.

[0064] Optionally, refer to Figure 3 and Figure 4 , the feeding component 3 includes a first storage member 31. The first storage member 31 is arranged above the feeding end and is spaced apart from the conveying component 2. A first storage space 311 is provided on the first storage member 31. A plurality of socket panels 100 can be stacked and placed in the first storage space 311. A discharge port 312 is provided at the bottom of the first storage member 31. The socket panels 100 in the first storage space 311 can fall onto the conveying component 2 via the discharge port 312. With such a setting, the socket panels 100 in the first storage space 311 can automatically fall onto the conveying component 2 under the action of gravity, realizing the automatic feeding of the socket panels 100 on the conveying component 2 and ensuring the automation degree of the detection.

[0065] Refer to Figure 3 and Figure 4 , the first storage member 31 is a frame body extending in the vertical direction, and its top surface and side surfaces are both designed with hollow openings. During the conveying process of the conveying component 2, the staff can put the socket panels 100 into the first storage space 311 from the hollow openings, so as to realize the continuous feeding of the socket panels 100 during the detection process.

[0066] In this embodiment, refer to Figure 3 and Figure 4 , the feeding component 3 further includes a first linear driving member 32 and a first limiting member 33 both arranged at the bottom of the first storage member 31. The output end of the first linear driving member 32 is connected to the first limiting member 33, and is used to drive the first limiting member 33 to switch between a first limiting position where it abuts against several socket panels 100 at the bottom in the first storage space 311 and a discharging position where it separates from several socket panels 100 at the bottom in the first storage space 311; in the first limiting position, a plurality of socket panels 100 are limited in the first storage space 311, and in the discharging position, the socket panels 100 in the first storage space 311 can fall onto the conveying component 2 via the discharge port 312. The setting of the first limiting member 33 enables that when in the first limiting position, a plurality of socket panels 100 will not all fall onto the conveying component 2 from the first storage space 311 at once, resulting in stacking of the socket panels 100 on the conveying component 2, and ensures the smoothness of the conveying of the conveying component 2.

[0067] Refer to Figure 4, the first limiting member 33 includes a plurality of limiting blocks 331 arranged at intervals in the vertical direction. A plurality of first linear driving members 32 are provided and correspond to the plurality of limiting blocks 331 one by one. The output end of the first linear driving member 32 is connected to the corresponding limiting block 331 to drive the limiting block 331 to move. The arrangement of the plurality of limiting blocks 331 enables the first limiting member 33 to abut against a plurality of socket panels 100 at the first limiting position, so as to ensure the stability of the storage of the plurality of socket panels 100 in the first storage space 311.

[0068] Further, referring to Figure 3 and Figure 4 , first limiting members 33 and first linear driving members 32 are provided on both sides of the first storage member 31 along the preset direction or the extending direction of the conveying assembly 2. At the first limiting position, several socket panels 100 at the lowermost part in the first storage space 311 are clamped by the two first limiting members 33, so as to ensure the stability of the limiting of the socket panels 100.

[0069] Exemplarily, the first linear driving member 32 is a cylinder.

[0070] Further, referring to Figure 3 and Figure 4 , multiple feeding assemblies 3 are provided and arranged at intervals along the extending direction of the conveying assembly 2, which helps to improve the feeding efficiency of the socket panels 100 and thus improve the detection efficiency.

[0071] Exemplarily, two feeding assemblies 3 are provided.

[0072] Optionally, referring to Figure 3 and Figure 4 , the recycling assembly 7 includes a second storage member 71 and a third jacking driving member 72 both provided on the bracket 1. The second storage member 71 is located above the discharging end and is arranged at an interval from the conveying assembly 2. A second storage space 711 is provided on the second storage member 71, and a plurality of socket panels 100 can be stacked in the second storage space 711. A feeding port 712 is provided at the bottom of the second storage member 71. The third jacking driving member 72 is located below the second storage member 71 and is used to drive the socket panel 100 moved below the second storage member 71 to vertically move into the second storage space 711 through the feeding port 712. With such an arrangement, the socket panels 100 on the conveying assembly 2 can be automatically moved into the second storage space 711 under the drive of the third jacking driving member 72, realizing the automatic recycling of the socket panels 100 and ensuring the degree of automation of the detection.

[0073] Referring to Figure 4 , the structure of the second storage member 71 is the same as that of the first storage member 31, and will not be elaborated here.

[0074] Referring to Figure 3 andFigure 4 The recycling component 7 further includes a third supporting seat 73. The output end of the third lifting driving member 72 is connected to the third supporting seat 73. The third supporting seat 73 is located below the conveying component 2 and between the two conveyor belts 21. When the socket panel 100 moves to below the second storage member 71, the third lifting driving member 72 drives the third supporting seat 73 to move upward. The third supporting seat 73 passes through between the two conveyor belts 21 and gradually contacts the socket panel 100, and then drives the socket panel 100 to gradually move vertically into the second storage space 711 through the feeding port 712.

[0075] Exemplarily, the third lifting driving member 72 is a cylinder.

[0076] In this embodiment, refer to Figure 3 and Figure 4 The recycling component 7 further includes a second linear driving member 74 and a second limiting member 75 both arranged at the bottom of the second storage member 71. The output end of the second linear driving member 74 is connected to the second limiting member 75, and is used to drive the second limiting member 75 to switch between a second limiting position where it abuts against several socket panels 100 at the bottom in the second storage space 711 and a feeding position where it separates from several socket panels 100 at the bottom in the second storage space 711; in the second limiting position, a plurality of socket panels 100 are limited in the second storage space 711, and in the feeding position, the socket panels 100 on the conveying component 2 can move into the second storage space 711 through the feeding port 712. The setting of the second limiting member 75 enables a plurality of socket panels 100 not to fall from the second storage space 711 onto the conveying component 2 in the second limiting position, ensuring the stability of the storage of a plurality of socket panels 100 in the recycling component 7.

[0077] Refer to Figure 4 The structure and arrangement mode of the second limiting member 75 are the same as those of the first limiting member 33, and will not be elaborated here; the arrangement mode of the second linear driving member 74 is the same as that of the first linear driving member 32, and will not be elaborated here.

[0078] Exemplarily, the second linear driving member 74 is a cylinder.

[0079] Furthermore, refer to Figure 3 and Figure 4 A plurality of sets of recycling components 7 are provided and arranged at intervals along the extending direction of the conveying component 2, which helps to improve the efficiency of recycling and storing the socket panels 100 so as to improve the detection efficiency.

[0080] Exemplarily, two sets of recycling components 7 are provided.

[0081] Optionally, refer to Figure 3 、 Figure 4 and Figure 5, the sorting component 6 includes a track 61 disposed above the conveying component 2. The track 61 extends along a preset direction. A support 62 that is movable along its extending direction is disposed on the track 61. A sorting member 63 that is movable in the vertical direction is disposed on the support 62. The sorting member 63 is configured to grasp or adsorb the socket panel 100. When the control module detects a defect in the socket panel 100, when the defective socket panel 100 moves to the sorting component 6, the sorting member 63 moves downward to contact and grasp or adsorb the defective socket panel 100; subsequently, the sorting member 63 is driven to drive the socket panel 100 to move upward and leave the conveying component 2; by driving the support 62 to move along the track 61, the grasped or adsorbed socket panel 100 can be driven to move, so as to further move the socket panel 100 away from the conveying component 2.

[0082] Specifically, referring to Figure 4 and Figure 5 , the sorting component 6 further includes a third linear driving member 64 disposed on the track 61 and a fourth linear driving member 65 disposed on the support 62. The output end of the third linear driving member 64 is connected to the support 62 and is used to drive the support 62 to move along the extending direction of the track 61. The output end of the fourth linear driving member 65 is connected to the sorting member 63 and is used to drive the sorting member 63 to move vertically.

[0083] Exemplarily, both the third linear driving member 64 and the fourth linear driving member 65 adopt air cylinders.

[0084] Further, referring to Figure 5 , a slider 611 extending along the extending direction of the track 61 is disposed on the track 61. A chute that is slidably engaged with the slider 611 is disposed on the support 62. When the support 62 moves along the extending direction of the track 61, the slider 611 moves relative to the chute. With such a setting, the friction between the support 62 and the track 61 can be reduced, so that the support 62 can smoothly move on the track 61, reducing the energy consumption of the third linear driving member 64 and improving the moving speed of the support 62.

[0085] Exemplarily, the distributing member adopts a plurality of suction nozzles 631. When the suction nozzles 631 contact the socket panel 100, they can adsorb on the socket panel 100; in other embodiments, the distributing member adopts a gripper and can grasp the distributing member.

[0086] In this embodiment, referring to Figure 2 , Figure 3 and Figure 5, the sorting component 6 further includes a vertically inclined sorting channel 66 disposed on one side of the conveying component. One end of the sorting channel 66 is located within the photographing space 111, and the other end is located outside the photographing space 111. The sorting member 63 can drive the socket panel 100 it grasps or adsorbs to move to one end of the sorting channel 66, and the socket panel 100 can move along the sorting channel 66 to the outside of the photographing space 111, so as to facilitate the staff to recycle the defective socket panel 100.

[0087] Exemplarily, refer to Figure 3 , the sorting component 6 is located between the recycling component 7 and the photographing component 4.

[0088] Optionally, refer to Figure 3 and Figure 4 , the socket panel detection device further includes a plurality of blocking members 9. The blocking members 9 are movably disposed in the vertical direction between the loading component 3 and the photographing component 4 and / or between the photographing component 4 and the recycling component 7; the blocking members 9 have a blocking position where they can contact the socket panel 100 on the conveying component 2 and a conveying position where they are separated from the socket panel 100 on the conveying component 2. In the blocking position, the socket panel 100 is limited between the loading component 3 and the photographing component 4 or between the photographing component 4 and the recycling component 7. In the conveying position, the socket panel 100 can move with the conveying component 2. With such a setting, when in the blocking position, the socket panel 100 moved between the loading component 3 and the photographing component 4 can be blocked by the blocking member 9 between the loading component 3 and the photographing component 4, ensuring that at most only one socket panel 100 is being photographed at the first photographing member 41 and the second photographing member 42, effectively avoiding the occurrence of missed inspection; it also enables the socket panel 100 moved between the photographing component 4 and the recycling component 7 to be blocked by the blocking member 9 between the photographing component 4 and the recycling component 7, ensuring that at most only one socket panel 100 is being sorted or recycled at the sorting component 6 and the recycling component 7, effectively avoiding the occurrence of missed picking.

[0089] Specifically, refer to Figure 4 , the socket panel detection device further includes a fourth lifting driving member 83 disposed on the bracket 1. The output end of the fourth lifting driving member 83 is connected to the blocking member 9 for driving the blocking member 9 to move vertically.

[0090] In this embodiment, refer to Figure 4 , blocking members 9 are provided between the loading component 3 and the first photographing member 41, between the first photographing member 41 and the second photographing member 42, between the second photographing member 42 and the sorting component 6, and between the sorting component 6 and the recycling component 7 to ensure that at most only one socket panel 100 is at each detection process, effectively avoiding the occurrence of missed inspection.

[0091] Further, refer to Figure 4, a plurality of blocking members 9 are provided between the feeding component 3 and the first photographing member 41, which can prevent the occurrence of missed inspection due to too fast feeding speed and too slow photographing speed; blocking members 9 are also provided between two adjacent recycling components 7, which can prevent the recycling component 7 from not being able to recycle these socket panels 100 in time when the number of socket panels 100 conveyed to the recycling component 7 is too large, resulting in stacking of the socket panels 100 at the discharge end.

[0092] Embodiment Two

[0093] As Figure 6 shown, this embodiment provides a socket panel detection method, using the socket panel detection device of Embodiment One to detect the socket panel 100, including the following steps:

[0094] S1. The socket panel 100 is conveyed by the feeding component 3 to the feeding end of the conveying component 2.

[0095] Specifically, control the first linear driving member 32 to drive the first limiting member 33 to switch from the first limiting position to the discharging position, and the lowermost socket panel 100 in the first storage space 311 falls onto the conveying component 2 through the discharging port 312 under the action of gravity, completing the feeding of the socket panel 100.

[0096] Before step S1, the following steps are also included: The staff stack a plurality of socket panels 100 to be detected in the first storage space 311 through the hollow parts of the first storage member 31.

[0097] S2. The conveying component 2 drives the socket panel 100 into the photographing space 111 and moves it to the photographing component 4, the lighting member 5 provides a light source for the photographing component 4, and the photographing component 4 photographs the front and side of the socket panel 100.

[0098] Specifically, after the socket panel 100 falls onto the conveyor belt 21, the conveyor belt 21 drives the socket panel 100 to move in the direction of the hollow box body 11, and the socket panel 100 gradually enters the shooting space 111; when the socket panel 100 moves below the first shooting member 41, control the first lifting drive member 81 to drive the first supporting seat 12 to move upward, and the first supporting seat 12 gradually contacts the socket panel 100 and drives the socket panel 100 to gradually approach the first shooting member 41; control the first shooting member 41 to shoot the front of the socket panel 100 on the first supporting seat 12, and after the shooting is completed, control the first lifting drive member 81 to drive the socket panel 100 to move downward onto the conveyor belt 21 through the first supporting seat 12; the socket panel 100 will move below the second shooting member 42 driven by the conveyor belt 21. At this time, control the second lifting drive member 821 to drive the second supporting seat 13 to move upward, and the second supporting seat 13 gradually contacts the socket panel 100 and drives the socket panel 100 to gradually approach the second shooting member 42; control the second shooting member 42 to shoot the side of the socket panel 100 on the second supporting seat 13, and after one shooting is completed, control the rotation drive member 822 to drive the socket panel 100 to rotate 90 degrees through the second supporting seat 13, and then control the second shooting member 42 to shoot the side of the socket panel 100 on the second supporting seat 13 again; finally, control the second lifting drive member 821 to drive the socket panel 100 to move downward onto the conveyor belt 21 through the second supporting seat 13.

[0099] S3. Determine whether the socket panel 100 has defects. If so, control the conveying component 2 to drive the defective socket panel 100 to move to the sorting component 6, and use the sorting component 6 to remove the defective socket panel 100 from the conveying component 2; if not, control the conveying component 2 to drive the non-defective socket panel 100 to move to the recycling component 7, and use the recycling component 7 to recycle the non-defective socket panel 100.

[0100] Specifically, the control module receives the images captured by the first photographing member 41 and the second photographing member 42, and determines whether the socket panel 100 is defective according to the captured images. If so, when the defective socket panel 100 moves below the sorting component 6, the control module controls the fourth linear driving member 65 to drive the sorting member 63 to move downward, and the sorting member 63 gradually contacts the defective socket panel 100 and adsorbs the defective socket panel 100; subsequently, the control module controls the fourth linear driving member 65 to drive the sorting member 63 to drive the defective socket panel 100 to move upward, and controls the third linear driving member 64 to drive the sorting member 63 to drive the defective socket panel 100 to move along the extending direction of the track 61 through the support 62, so as to move the socket panel 100 to the sorting channel 66; the adsorption of the sorting member 63 on the socket panel 100 is released, and the socket panel 100 falls into the sorting channel 66 and moves along the sorting channel 66 to outside the photographing space 111. If not, when the non-defective socket panel 100 moves below the second storage member 71, the control module controls the third lifting driving member 72 to drive the third supporting seat 73 to move upward, and the third supporting seat 73 gradually contacts the non-defective socket panel 100 and drives the non-defective socket panel 100 to move upward, and the non-defective socket panel 100 enters the second storage space 711 through the feeding port 712; subsequently, the control module controls the second linear driving member 74 to drive the second limiting member 75 to switch from the feeding position to the second limiting position, and the socket panel 100 located in the second storage space 711 is limited in the second storage space 711 and will not fall out from the feeding port 712.

[0101] In this embodiment, when there are multiple socket panels 100 conveyed on the conveying component 2, the positions of the multiple socket panels 100 on the conveying component 2 can be controlled by controlling the fourth lifting driving member 83 to drive the blocking member 9 to switch from the conveying position to the blocking position, so as to avoid missing inspection and stacking of the socket panels 100 and ensure the smooth progress of the detection process.

[0102] Obviously, the above-mentioned embodiments of the present invention are only examples for clearly explaining the present invention, and are not intended to limit the implementation manners of the present invention. For those of ordinary skill in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. A socket panel detection device, characterized in that: include: A bracket (1) having a closed shooting space (111) disposed thereon; A conveying assembly (2) is arranged on the bracket (1) and penetrates the shooting space (111), the conveying assembly (2) comprises a loading end and a discharging end, and the socket panel (100) can be placed on the conveying assembly (2); A loading component (3) is arranged at the loading end, and the loading component (3) is capable of storing a plurality of the socket panels (100) and conveying the stored socket panels (100) to the conveying component (2); A photographing component (4) and a lighting component (5) are both arranged in the photographing space (111); the photographing component (4) is used to photograph the front and side surfaces of the socket panel (100); and the lighting component (5) is located on one side of the photographing component (4) and is used to provide light to the photographing component (4); The sorting component (6) and the recycling component (7) are both arranged at the discharge end, the sorting component (6) is configured to move the defective socket panel (100) away from the conveying component (2), and the recycling component (7) is configured to recycle and store the non-defective socket panel (100).

2. The socket panel detection device according to claim 1, characterized in that: The photographing component (4) comprises a first photographing member (41) and a plurality of second photographing members (42); the first photographing member (41) is arranged directly above the conveying component (2) and is used to photograph the front side of the socket panel (100); and the second photographing member (42) is arranged above the conveying component (2) and is used to photograph the side side of the socket panel (100).

3. The socket panel detection device according to claim 2, characterized in that: The socket panel detection device further comprises a first lifting driving member (81) and a driving assembly (82) both of which are arranged on the bracket (1); the first lifting driving member (81) is located below the first shooting member (41) and is used to drive the socket panel (100) moved below the first shooting member (41) to move vertically; the driving assembly (82) is located below the second shooting member (42) and is used to drive the socket panel (100) moved below the second shooting member (42) to rotate around the vertical direction and move vertically.

4. The socket panel detection device according to claim 1, characterized in that: The loading component (3) comprises a first material storage piece (31), the first material storage piece (31) is arranged above the loading end and is spaced apart from the conveying component (2), a first storage space (311) is provided on the first material storage piece (31), a plurality of the socket panels (100) can be stacked and placed in the first storage space (311), a discharge port (312) is provided at the bottom of the first material storage piece (31), and the socket panels (100) in the first storage space (311) can fall into the conveying component (2) through the discharge port (312).

5. The socket panel detection device according to claim 4, characterized in that: The loading assembly (3) further comprises a first linear driving member (32) and a first limiting member (33) both arranged at the bottom of the first material storage member (31); the output end of the first linear driving member (32) is connected to the first limiting member (33) for driving the first limiting member (33) to switch between a first limiting position abutting against a plurality of the lowermost socket panels (100) in the first storage space (311) and a discharge position separated from a plurality of the lowermost socket panels (100) in the first storage space (311); in the first limiting position, a plurality of the socket panels (100) are limited in the first storage space (311); in the discharge position, the socket panels (100) in the first storage space (311) can fall into the conveying assembly (2) via the discharge port (312).

6. The socket panel detection device according to claim 1, characterized in that: The recovery component (7) comprises a second material storage member (71) and a third lifting drive member (72) both of which are arranged on the bracket (1); the second material storage member (71) is located above the discharge end and is arranged at a distance from the conveying component (2); a second storage space (711) is provided on the second material storage member (71); a plurality of socket panels (100) can be stacked in the second storage space (711); a feed port (712) is provided at the bottom of the second material storage member (71); the third lifting drive member (72) is located below the second material storage member (71) and is used for driving the socket panel (100) moved below the second material storage member (71) to move vertically into the second storage space (711) via the feed port (712).

7. The socket panel detection device according to claim 6, characterized in that: The recovery component (7) further comprises a second linear drive component (74) and a second limiting component (75) both arranged at the bottom of the second material storage component (71); the output end of the second linear drive component (74) is connected to the second limiting component (75) for driving the second limiting component (75) to switch between a second limiting position abutting against the plurality of socket panels (100) at the bottom of the second storage space (711) and a feeding position separated from the plurality of socket panels (100) at the bottom of the second storage space (711); in the second limiting position, the plurality of socket panels (100) are limited in the second storage space (711); in the feeding position, the socket panels (100) on the conveying component (2) can be moved into the second storage space (711) via the feeding port (712).

8. The socket panel detection device according to any one of claims 1 to 7, characterized in that: The sorting component (6) comprises a track (61) arranged above the conveying component (2), the track (61) extending along a preset direction, the track (61) being provided with a support (62) movable along its extension direction, the support (62) being provided with a sorting piece (63) movable along a vertical direction, the sorting piece (63) being configured to grasp or adsorb the socket panel (100), the preset direction being perpendicular to the extension direction of the conveying component (2).

9. The socket panel detection device according to any one of claims 1 to 7, characterized in that: The socket panel detection device further comprises a plurality of blocking members (9), wherein the blocking members (9) are movably arranged in a vertical direction between the loading component (3) and the shooting component (4) and / or between the shooting component (4) and the recovery component (7); the blocking members (9) have a blocking position capable of contacting the socket panel (100) on the conveying component (2) and a conveying position capable of separating from the socket panel (100) on the conveying component (2); in the blocking position, the socket panel (100) is limited to be located between the loading component (3) and the shooting component (4) or between the shooting component (4) and the recovery component (7); in the conveying position, the socket panel (100) can move with the conveying component (2).

10. A socket panel detection method, characterized in that: Using the socket panel detection device according to any one of claims 1 to 9 to detect a socket panel (100) comprises the following steps: S1, the socket panel (100) is transported by the loading component (3) to the loading end of the conveying component (2); S2, the conveying component (2) drives the socket panel (100) to enter the shooting space (111) and move to the shooting component (4), the lighting component (5) provides light to the shooting component (4), and the front and side surfaces of the socket panel (100) are photographed by using the shooting component (4); S3. Determine whether the socket panel (100) is defective. If so, control the conveying component (2) to drive the defective socket panel (100) to move to the sorting component (6), and use the sorting component (6) to remove the defective socket panel (100) from the conveying component (2); if not, control the conveying component (2) to drive the non-defective socket panel (100) to move to the recycling component (7), and use the recycling component (7) to recycle the non-defective socket panel (100).

Images