Basket type gun cleaning device

Abstract

The invention discloses a basket type gun cleaning device, and relates to the technical field of welding gun cleaning equipment. Comprising a box body, a shearing mechanism is fixedly installed at the position, close to the upper side, of the left side face of the box body, and a first collecting disc is fixedly installed at the position, close to the lower side, of the left side face of the box body corresponding to the lower side of the shearing mechanism; a cleaning mechanism is arranged on the front side face, corresponding to the clamping mechanism, of the box body and close to the lower side, a second collecting disc is arranged on the front side face, corresponding to the lower side of the cleaning mechanism, of the box body, and a spraying mechanism is fixedly installed on the right side face, close to the upper side, of the box body. The box body structure is firmer, that is, the shearing mechanism, the cleaning mechanism and the spraying mechanism are mounted more stably and are not prone to deformation and damage, the conditions that a gun head is clamped and a welding wire shear is not broken are effectively avoided, the cleaning efficiency is greatly improved, all cleaning positions are positioned accurately, the cleaning effect is better, and use is facilitated.

Description

Technical Field

[0001] The present invention relates to the technical field of welding torch cleaning equipment, and specifically to a basket-type gun cleaner. Background Art

[0002] With the rapid development of technology, robots are widely used in welding operations. During the welding process, many welding spatter adhere to the nozzle. To ensure welding quality and extend the service life of the welding torch, etc., the welding torch often needs to be inserted into the gun cleaner, and the head of the gun is cleaned by the knife in the gun cleaner.

[0003] In the prior art, the outer frame structure of the conventional basket-type gun cleaner is thin, and the thin plates are connected to each other by bolts and support bridge plates. The structure is not firm. The reamer cylinder and the wire shear are fixed on the thin plate (1 mm thick). During use, it is easy to deform under the push of the cylinder force, resulting in misalignment during the gun cleaning process, situations such as the head of the gun getting stuck and the welding wire not being cut, being easily damaged, greatly reducing the work efficiency, being not conducive to use. At the same time, during use, the positioning between the various cleaning structures is inaccurate, resulting in a reduction in the cleaning efficiency and poor cleaning effect. Summary of the Invention

[0004] (I) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the present invention provides a basket-type gun cleaner to solve the problems raised in the above background art.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the present invention provides the following technical solution: A basket-type gun cleaner includes a box body. An installation mechanism is fixedly installed on the lower surface of the box body. A shearing mechanism is fixedly installed on the upper side near the left side of the box body, and a first collection tray is fixedly installed on the lower side near the left side of the box body corresponding to the lower side of the shearing mechanism. A clamping mechanism is fixedly installed on the upper side near the front side of the box body. A cleaning mechanism is arranged on the lower side near the front side of the box body corresponding to the clamping mechanism. A second collection tray is arranged on the lower side near the front side of the box body corresponding to the cleaning mechanism. A spraying mechanism is fixedly installed on the upper side near the right side of the box body, and a third collection tray is installed on the lower side near the right side of the box body corresponding to the lower side of the spraying mechanism.

[0008] As a preferred technical solution of the present invention, the box body includes thick plates, thin plates and fastening bolts. There are four thick plates around, and the thick plates are respectively arranged on the upper and lower and left and right sides. Thin plates are arranged on the front and rear sides of the thick plates. The positions where the thick plates and the thin plates are in contact are locked and fixed by fastening bolts.

[0009] As a preferred technical solution of the present invention, the installation mechanism includes a rectangular tube, a bottom plate and a round hole. The rectangular tube is fixedly installed on the lower surface of the box body. The bottom plate is fixedly installed on the lower surface of the rectangular tube. Round holes are provided on the lower side wall of the box body corresponding to the rectangular tube and on the bottom plate.

[0010] As a preferred technical solution of the present invention, the shearing mechanism includes a first cylinder, a rear cutting head, a guiding block and a front cutting head. The first cylinder is installed on the left side surface of the box body. The right side surface of the output shaft of the first cylinder is fixedly installed with the rear cutting head. A guiding block is installed on the left side surface of the box body corresponding to the front side of the rear cutting head. The front cutting head is installed on the upper surface of the guiding block.

[0011] As a preferred technical solution of the present invention, the rear cutting head is movably arranged in the guiding block, and the upper surface of the rear cutting head is movably attached to the lower surface of the front cutting head.

[0012] As a preferred technical solution of the present invention, the clamping mechanism includes a first mounting plate, a double-headed cylinder and clamping blocks. The first mounting plate is installed on the upper surface of the box body. The double-headed cylinder is installed on the front side surface of the first mounting plate, and clamping blocks are installed on the left and right output shafts of the double-headed cylinder.

[0013] As a preferred technical solution of the present invention, the cleaning mechanism includes a reinforcing plate, a second cylinder, a clamping seat, a motor and a scraping knife. The reinforcing plate is fixedly installed between the left and right inner walls of the box body. The second cylinder is fixedly installed on the upper surface of the reinforcing plate. The upper surface of the output shaft of the second cylinder is fixedly installed with the clamping seat. A motor is installed on the clamping seat, and the motor is arranged on the front side of the front side wall of the box body. The scraping knife is installed on the upper surface of the output shaft of the motor, and the scraping knife is arranged corresponding to the clamping block up and down.

[0014] As a preferred technical solution of the present invention, a rectangular opening is provided on the front side wall of the box body corresponding to the clamping seat. A baffle is fixedly installed on the clamping seat corresponding to the rectangular opening. The rear side surface of the baffle is movably attached to the front side surface of the box body, and the baffle blocks the rectangular opening.

[0015] As a preferred technical solution of the present invention, the spraying mechanism includes a mounting frame, a nozzle, a second mounting plate and a limiting ring. The mounting frame is installed on the right side surface of the box body. The nozzle is arranged on the mounting frame. The second mounting plate is installed on the right side surface of the box body corresponding to the upper side of the nozzle. The limiting ring is arranged on the second mounting plate.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the present invention provides a basket-type gun cleaner, which has the following beneficial effects:

[0018] 1. The basket - type gun cleaning device makes the box body structure more firm by setting the thick plate in the box body and the reinforcing plate in the cleaning mechanism, so that the shearing mechanism, the cleaning mechanism and the spraying mechanism are more stably installed, not easily deformed or damaged, effectively avoiding the situation of gun head jamming and wire not being cut off, and greatly improving the cleaning efficiency.

[0019] 2. The basket - type gun cleaning device has a stable left - right movement process of the shearing mechanism, fast shearing, and the clamping mechanism clamps the gun head, which can better dock with the cleaning mechanism up and down, thus facilitating cleaning. At the same time, the spraying mechanism quickly and accurately places the gun head, so that the positioning of each cleaning position is accurate, the cleaning effect is better, and it is conducive to use. Brief Description of the Drawings

[0020] Figure 1 It is a schematic structural diagram of a basket - type gun cleaning device proposed by the present invention;

[0021] Figure 2 It is a right - view of a basket - type gun cleaning device proposed by the present invention;

[0022] Figure 3 It is a rear - view of a basket - type gun cleaning device proposed by the present invention;

[0023] Figure 4 It is a top - view of a basket - type gun cleaning device proposed by the present invention;

[0024] Figure 5 It is an exploded view of the cleaning mechanism of a basket - type gun cleaning device proposed by the present invention;

[0025] Figure 6 It is an exploded view of the shearing mechanism of a basket - type gun cleaning device proposed by the present invention;

[0026] Figure 7 It is an exploded view of the spraying mechanism of a basket - type gun cleaning device proposed by the present invention.

[0027] In the figure: 1. Box body; 101. Thick plate; 102. Thin plate; 103. Fastening bolt; 2. Installation mechanism; 201. Rectangular tube; 202. Bottom plate; 203. Round hole; 3. Shearing mechanism; 301. First cylinder; 302. Rear cutting head; 303. Guide block; 304. Front cutting head; 4. First collection tray; 5. Clamping mechanism; 501. First mounting plate; 502. Double - head cylinder; 503. Clamping block; 6. Cleaning mechanism; 601. Reinforcing plate; 602. Second cylinder; 603. Card seat; 604. Motor; 605. Scraper; 7. Second collection tray; 8. Spraying mechanism; 801. Mounting frame; 802. Nozzle; 803. Second mounting plate; 804. Limit ring; 9. Third collection tray; 10. Rectangular opening; 11. Baffle. Detailed Embodiments

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0029] Please refer to Figures 1-7 , a basket-type gun cleaning device, including a box body 1, an installation mechanism 2 is fixedly installed on the lower surface of the box body 1, a shearing mechanism 3 is fixedly installed on the upper side near the left side surface of the box body 1, and a first collection tray 4 is fixedly installed on the lower side near the left side surface of the box body 1 corresponding to the lower side of the shearing mechanism 3. A clamping mechanism 5 is fixedly installed on the upper side near the front side surface of the box body 1, a cleaning mechanism 6 is arranged on the lower side near the front side surface of the box body 1 corresponding to the clamping mechanism 5, a second collection tray 7 is arranged on the lower side near the front side surface of the box body 1 corresponding to the cleaning mechanism 6, a spraying mechanism 8 is fixedly installed on the upper side near the right side surface of the box body 1, and a third collection tray 9 is installed on the lower side near the right side surface of the box body 1 corresponding to the lower side of the spraying mechanism 8.

[0030] Specifically, the box body 1 includes thick plates 101, thin plates 102 and fastening bolts 103. There are four thick plates 101 around, and the thick plates 101 are respectively arranged on the upper and lower and left and right side surfaces. Thin plates 102 are arranged on the front and rear side surfaces of the thick plates 101, and the positions where the thick plates 101 and the thin plates 102 are in contact are locked and fixed by the fastening bolts 103.

[0031] In this implementation scheme, the upper and lower and left and right thick plates 101 make the box body 1 have greater strength. The fastening bolts 103 connect and fix the thick plates 101 to each other and the thin plates 102, greatly improving the strength of the box body 1 and making the box body 1 not easily deformed or damaged. The thick plates 101 are made of 8 mm plates, with greater strength.

[0032] Specifically, the installation mechanism 2 includes a rectangular tube 201, a bottom plate 202 and round holes 203. The rectangular tube 201 is fixedly installed on the lower surface of the box body 1, the bottom plate 202 is fixedly installed on the lower surface of the rectangular tube 201, and round holes 203 are opened on the lower side wall of the box body 1 corresponding to the rectangular tube 201 and on the bottom plate 202.

[0033] In this implementation scheme, the bottom plate 202 on the lower surface of the rectangular tube 201 facilitates the installation and fixation of the box body 1. At the same time, the round holes 203 on the lower side wall of the box body 1 and on the bottom plate 202 facilitate the passage and installation of wires.

[0034] Specifically, the shearing mechanism 3 includes a first cylinder 301, a rear cutter head 302, a guide block 303 and a front cutter head 304. The first cylinder 301 is installed on the left side of the box body 1. A rear cutter head 302 is fixedly installed on the right side of the output shaft of the first cylinder 301. A guide block 303 is installed on the left side of the box body 1 corresponding to the front side of the rear cutter head 302. A front cutter head 304 is installed on the upper surface of the guide block 303.

[0035] In this embodiment, after the welding wire is inserted between the rear cutter head 302 and the front cutter head 304 on the gun head, the output shaft of the first cylinder 301 is then driven to move the rear cutter head 302 forward, so that the rear cutter head 302 moves forward along the guide block 303, and the rear cutter head 302 and the front cutter head 304 cut off the welding wire.

[0036] Specifically, the rear cutter head 302 is movably arranged in the guide block 303, and the upper surface of the rear cutter head 302 is movably attached to the lower surface of the front cutter head 304.

[0037] In this embodiment, the guide block 303 guides the forward and backward movement direction of the rear cutter head 302, and the fitting of the rear cutter head 302 and the front cutter head 304 makes the shearing effect better.

[0038] Specifically, the clamping mechanism 5 includes a first mounting plate 501, a double-headed cylinder 502 and clamping blocks 503. The first mounting plate 501 is installed on the upper surface of the box body 1. A double-headed cylinder 502 is installed on the front side of the first mounting plate 501, and clamping blocks 503 are installed on the left and right output shafts of the double-headed cylinder 502.

[0039] In this embodiment, the first mounting plate 501 is used to install the double-headed cylinder 502 on the upper surface of the box body 1. The left and right output shafts of the double-headed cylinder 502 drive the left and right clamping blocks 503 to move left and right, so that the left and right clamping blocks 503 clamp and fix the gun head.

[0040] Specifically, the cleaning mechanism 6 includes a reinforcing plate 601, a second cylinder 602, a clamping seat 603, a motor 604 and a scraper 605. The reinforcing plate 601 is fixedly installed between the left and right inner walls of the box body 1. A second cylinder 602 is fixedly installed on the upper surface of the reinforcing plate 601. A clamping seat 603 is fixedly installed on the upper surface of the output shaft of the second cylinder 602. A motor 604 is installed on the clamping seat 603, and the motor 604 is arranged in front of the front side wall of the box body 1. A scraper 605 is installed on the upper surface of the output shaft of the motor 604, and the scraper 605 is arranged corresponding to the clamping block 503 up and down.

[0041] In this implementation, the reinforcing plate 601 is installed between the left and right thick plates 101 in the box body 1 to improve the strength of the box body 1 and is used to install and fix the second cylinder 602, so that the second cylinder 602 is not easily displaced. The output shaft of the second cylinder 602 drives the motor 604 driven by the clamping seat 603 to move upward, so that the output shaft of the motor 604 drives the scraper 605 to move upward, so that the scraper 605 is inserted into the gun head. At the same time, the scraper 605 rotates the output shaft of the motor 604, so that the scraper 605 rotates to clean the inside of the gun head.

[0042] Specifically, a rectangular opening 10 corresponding to the clamping seat 603 is formed in the front side wall of the box body 1. A baffle 11 is fixedly installed on the clamping seat 603 corresponding to the rectangular opening 10. The rear side surface of the baffle 11 is movably attached to the front side surface of the box body 1, and the baffle 11 covers the rectangular opening 10.

[0043] In this implementation, the rectangular opening 10 facilitates the output shaft of the second cylinder 602 to drive the clamping seat 603 to move up and down. The baffle 11 covers the rectangular opening 10 to effectively prevent external impurities from entering, making it safer to use.

[0044] Specifically, the spraying mechanism 8 includes a mounting frame 801, a nozzle 802, a second mounting plate 803 and a limiting ring 804. The mounting frame 801 is installed on the right side surface of the box body 1. The mounting frame 801 is provided with a nozzle 802. The second mounting plate 803 is installed on the right side surface of the box body 1 corresponding to the upper side of the nozzle 802. The second mounting plate 803 is provided with a limiting ring 804.

[0045] In this implementation, the gun head is inserted into the limiting ring 804 on the second mounting plate 803, and a through hole is formed in the second mounting plate 803 at a position corresponding to the limiting ring 804, so that the gun head is exposed above the nozzle 802, and the nozzle 802 sprays cleaning liquid to spray and clean the gun head.

[0046] Working principle and usage process of the present invention: During use, the robot drives the welding wire of the welding torch to insert between the cutting knife head 302 and the front cutting knife head 304 in the shearing mechanism 3, and then the output shaft of the first cylinder 301 drives the rear cutting knife head 302 to move forward, causing the rear cutting knife head 302 to move forward along the guiding block 303, so that the rear cutting knife head 302 and the front cutting knife head 304 cut off the welding wire. The cut welding wire drops into the first collection tray 4. The robot welding torch head is placed between the left and right clamping blocks 503 in the clamping mechanism 5. The left and right output shafts of the double-headed cylinder 502 drive the left and right clamping blocks 503 to move left and right, so that the left and right clamping blocks 503 clamp and fix the torch head. Then, the output shaft of the second cylinder 602 in the cleaning mechanism 6 drives the motor 604 through the clamping seat 603 to move upward, so that the output shaft of the motor 604 drives the scraper 605 to move upward, causing the scraper 605 to insert into the torch head. At the same time, the scraper 605 rotates the output shaft of the motor 604, causing the scraper 605 to rotate and clean the inside of the torch head. The residues from the cleaning fall into the second collection tray 7. After the cleaning is completed, the cleaning mechanism 6 and the clamping mechanism 5 return to their original positions, and the robot torch head is inserted into the limit ring 804 in the spraying mechanism 8. The cleaning liquid is sprayed through the nozzle 802 to spray and clean the torch head. The waste liquid generated by the cleaning flows into the third collection tray 9. Through the thick plate 101 in the box body 1 and the reinforcing plate 601 in the cleaning mechanism 6, the structure of the box body 1 is made more firm, so that the shearing mechanism 3, the cleaning mechanism 6 and the spraying mechanism 8 are installed more stably, not easily deformed or damaged, effectively avoiding the situation of the torch head being stuck and the welding wire not being cut off, greatly improving the cleaning efficiency, so that the positioning of each cleaning position is accurate, making the cleaning effect better and being conducive to use.

[0047] In summary, for this basket-type gun cleaner, making the structure of the box body 1 more firm means that the shearing mechanism 3, the cleaning mechanism 6 and the spraying mechanism 8 are installed more stably, not easily deformed or damaged, effectively avoiding the situation of the torch head being stuck and the welding wire not being cut off, greatly improving the cleaning efficiency, and the positioning of each cleaning position is accurate, making the cleaning effect better and being conducive to use.

[0048] It should be noted that in this article, terms such as "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of another identical element in the process, method, article or device including the said element.

[0049] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A basket-type gun cleaner, comprising a box (1), characterized in that: The lower surface of the box body (1) is fixedly mounted with a mounting mechanism (2); the left side surface of the box body (1) is fixedly mounted with a shearing mechanism (3) near the upper side, and the left side surface of the box body (1) corresponding to the lower side of the shearing mechanism (3) is fixedly mounted with a first collecting tray (4); the upper surface of the box body (1) is fixedly mounted with a clamping mechanism (5) near the front side, and the front side surface of the box body (1) corresponding to the clamping mechanism (5) is provided with a cleaning mechanism (6) near the lower side, and the front side surface of the box body (1) corresponding to the lower side of the cleaning mechanism (6) is provided with a second collecting tray (7); the right side surface of the box body (1) is fixedly mounted with a spraying mechanism (8) near the upper side, and the right side surface of the box body (1) corresponding to the lower side of the spraying mechanism (8) is fixedly mounted with a third collecting tray (9) near the lower side.

2. The basket-type gun cleaner according to claim 1, characterized in that: The box body (1) comprises a thick plate (101), a thin plate (102) and fastening bolts (103). There are four thick plates (101) around the box body, and the thick plates (101) are respectively arranged on the upper and lower sides and the left and right sides. The front and rear sides of the thick plate (101) are both provided with thin plates (102). The positions where the thick plate (101) and the thin plate (102) are in contact with each other are locked and fixed by fastening bolts (103).

3. The basket-type gun cleaner according to claim 1, characterized in that: The mounting mechanism (2) comprises a rectangular tube (201), a bottom plate (202) and a circular hole (203); the rectangular tube (201) is fixedly mounted on the lower surface of the box body (1); the bottom plate (202) is fixedly mounted on the lower surface of the rectangular tube (201); and the bottom plate (202) and the lower side wall of the box body (1) corresponding to the rectangular tube (201) are both provided with a circular hole (203).

4. The basket-type gun cleaner according to claim 1, characterized in that: The shearing mechanism (3) comprises a first cylinder (301), a rear cutting head (302), a guide block (303) and a front cutting head (304); the first cylinder (301) is mounted on the left side of the box body (1); the rear cutting head (302) is fixedly mounted on the right side of the output shaft of the first cylinder (301); the guide block (303) is mounted on the left side of the box body (1) corresponding to the front side of the rear cutting head (302); and the front cutting head (304) is mounted on the upper surface of the guide block (303).

5. The basket-type gun cleaner according to claim 4, characterized in that: The rear cutting head (302) is movably arranged in the guide block (303), and the upper surface of the rear cutting head (302) is movably fitted with the lower surface of the front cutting head (304).

6. The basket-type gun cleaner according to claim 1, characterized in that: The clamping mechanism (5) comprises a first mounting plate (501), a double-headed cylinder (502) and a clamping block (503); the first mounting plate (501) is mounted on the upper surface of the box body (1); the double-headed cylinder (502) is mounted on the front side of the first mounting plate (501); and the clamping blocks (503) are mounted on the left and right output shafts of the double-headed cylinder (502).

7. The basket-type gun cleaner according to claim 1, characterized in that: The cleaning mechanism (6) comprises a reinforcing plate (601), a second cylinder (602), a holder (603), a motor (604) and a scraper (605); the reinforcing plate (601) is fixedly mounted between the left and right inner walls of the box body (1); the second cylinder (602) is fixedly mounted on the upper surface of the reinforcing plate (601); the holder (603) is fixedly mounted on the upper surface of the output shaft of the second cylinder (602); the motor (604) is mounted on the holder (603), and the motor (604) is arranged at the front side of the front side wall of the box body (1); the scraper (605) is mounted on the upper surface of the output shaft of the motor (604), and the scraper (605) and the clamping block (503) are arranged correspondingly up and down.

8. The basket-type gun cleaner according to claim 7, characterized in that: A rectangular opening (10) is provided on the front side wall of the box body (1) corresponding to the card seat (603); a baffle (11) is fixedly mounted on the card seat (603) corresponding to the rectangular opening (10); the rear side of the baffle (11) is movably fitted with the front side of the box body (1), and the baffle (11) blocks the rectangular opening (10).

9. The basket-type gun cleaner according to claim 1, characterized in that: The spray mechanism (8) comprises a mounting frame (801), a nozzle (802), a second mounting plate (803) and a limiting ring (804); the mounting frame (801) is mounted on the right side of the box body (1); the mounting frame (801) is provided with a nozzle (802); a second mounting plate (803) is mounted on the right side of the box body (1) corresponding to the upper side of the nozzle (802); and a limiting ring (804) is provided on the second mounting plate (803).

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