Ocean engineering crane steel wire rope processing straightener and straightening process
By installing electromagnet-based metal particle adsorption components and related linkage components on the top and bottom pressure rollers of the straightening machine, the problem of residual metal particles on the pressure roller surface is solved, thereby improving the service life and safety of the wire rope.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-10
AI Technical Summary
Metal particles are easily left on the surface of the pressure rollers of existing wire rope straightening machines during operation, which can cause damage and local hardening to the wire rope surface, reduce flexibility and fatigue resistance, increase the risk of wire breakage or fatigue fracture, and affect service life and safety.
Metal particle adsorption components based on the principle of electromagnets are installed on the top and bottom pressure rollers of the straightening machine. Combined with path guiding components, continuous power supply components and automatic demagnetization components, timely adsorption and cleaning of metal particles are achieved to avoid particle residue.
This effectively avoids the residue of metal particles inside the wire rope, improves the flexibility and fatigue resistance of the wire rope, reduces the risk of wire breakage or fatigue fracture, and ensures the service life and safety of the wire rope.
Smart Images

Figure CN120205715B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wire rope straightening technology, and in particular to a wire rope straightening machine and straightening process for marine engineering cranes. Background Technology
[0002] High breaking strength steel wire ropes used in marine engineering cranes are prone to bending, twisting, or residual stress during manufacturing and transportation, affecting their stability and load-bearing capacity during use. The role of a straightening machine is to eliminate the initial bending of the wire rope through rollers, tensioning, or straightening devices, improve its straightness, make it bear the load more evenly, reduce local stress concentration, and extend its service life. The straightening machine can also optimize the arrangement of the wire rope, ensure its smooth operation on the drum or pulley, avoid instability caused by deformation, and improve the safety and reliability of marine engineering crane operations.
[0003] In existing wire rope straightening machines, the paired pressure rollers used to straighten wire ropes are prone to leaving metal particles inside the grooves during operation. If these metal particles are not cleaned in time, the straightening machine can easily press them into the wire rope, causing surface damage or localized hardening, reducing its flexibility and fatigue resistance. Embedded metal particles may also cause localized stress concentration, increasing the risk of wire breakage or fatigue fracture, affecting the service life and safety of the wire rope. In high-load or marine environments, this defect may exacerbate corrosion and wear, reduce the reliability of the wire rope, and even cause equipment failure or safety accidents. Summary of the Invention
[0004] The purpose of this invention is to solve the problem that in the existing wire rope straightening machine, the paired pressure rollers used for straightening wire ropes easily retain metal particles inside the grooves during operation. If the metal particles are not cleaned in time, the straightening machine can easily press the metal particles into the wire rope, causing damage or local hardening to the wire rope surface, reducing its flexibility and fatigue resistance. The embedded metal particles may also cause local stress concentration, increasing the risk of wire breakage or fatigue fracture, affecting the service life and safety of the wire rope. Therefore, this invention proposes a wire rope straightening machine for marine engineering cranes.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A wire rope straightening machine for marine engineering cranes includes a support platform, a top pressure roller, and a bottom pressure roller. A starting support plate, a U-shaped frame, and an end support plate are sequentially fixed on the top of the support platform. Rectangular grooves are formed on the left and right sides of the U-shaped frame. A metal particle adsorption component is provided at the rectangular groove position of the U-shaped frame. The metal particle adsorption component recovers metal particles attached to the surface of the top and bottom pressure rollers to prevent metal particles from affecting the straightening quality of the wire rope. The metal particle adsorption component includes an adsorption block, a first crossbar, a first electrical contact plate, and a second electrical contact plate.
[0007] A transfer cylinder is fixedly installed on the side of the rectangular groove of the support platform. A mounting baffle is fixedly installed at the output end of the transfer cylinder. A vertical plate is fixedly installed on the side of the mounting baffle of the rectangular groove. A guide plate is fixedly installed at the top of the side of the vertical plate. A recycling component is installed at the bottom of the guide plate. The recycling component is used to store the particles adsorbed by the metal particle adsorption component.
[0008] The adsorption block is provided with a path guiding component on the top side. The path guiding component can control the adsorption block to move out of the grooves of the top pressure roller and the bottom pressure roller, and then move to the top of the recycling component, so as to facilitate the adsorption block to release metal particles into the recycling component.
[0009] A continuous power supply component is provided on the side of the vertical plate. The continuous power supply component enables the metal particle adsorption component to obtain power in the grooves of the top and bottom pressure rollers, thereby adsorbing metal particles based on the principle of electromagnetism. The continuous power supply component loses power above the recycling component, which facilitates the release of metal particles by the metal particle adsorption component.
[0010] An automatic demagnetizing component is additionally provided on the side of the adsorption block. The automatic demagnetizing component prevents the adsorption block from having a residual magnetic field when the continuous power supply component stops supplying power to the metal particle adsorption component, thus preventing residual metal particles from remaining on the adsorption block.
[0011] Optionally, the top of the U-shaped frame is symmetrically fixed with top columns, and the top columns are rotatably connected with top pressure rollers. The bottom of the U-shaped frame is fixed with a support plate, and the top of the support plate is symmetrically fixed with bottom columns. The top side of the bottom columns is fixed with a drive motor, and the output end of the drive motor is fixed with a bottom pressure roller. The paired top pressure rollers and bottom pressure rollers form a straightening structure.
[0012] A winding motor is fixedly connected to the side of the end support plate, and a winding roller is provided at the output end of the winding motor. The winding roller is used to wind up the wire rope that has been straightened by the straightening structure.
[0013] The starting support plate is symmetrically and rotatably connected to the top side of the plate. The guide rollers are used to guide the wire rope into the straightening structure composed of a pair of top pressure rollers and bottom pressure rollers.
[0014] Optionally, the recycling assembly includes an extension column, a recycling hopper, and a top cover plate. The top of the extension column is fixedly connected to the side of the guide plate, and the bottom of the extension column is fixedly located at the top edge of the top cover plate. A docking screw is fixedly located at the top of the recycling hopper. A U-shaped groove is provided on the top of the top cover plate, and a fixing bolt is screwed into the docking screw after it passes through the U-shaped groove.
[0015] Optionally, the path guiding component includes a mounting block, an extension block, a drive column, a rectangular column, and a contact spring. The adsorption block has an arc-shaped groove on its side. The mounting block is fixedly mounted on the side opposite the arc-shaped groove. The rectangular column is fixedly mounted on the side of the mounting block. The rectangular column is movably inserted into the side of the mounting plate. The outer wall of the rectangular column is fixedly connected to one end of the contact spring. The other end of the contact spring is fixedly connected to the side of the mounting plate. An extension block is fixedly mounted at the top edge of the mounting block. The drive column is fixedly mounted on the side of the extension block. The guide plate has an inclined surface on one side of the drive column. One end of the drive column is in contact with the inclined surface.
[0016] Optionally, the adsorption block has an adsorption core fixedly installed on the bottom side of the mounting block, a second crossbar fixedly installed on one side of the adsorption core, a top block fixedly installed at the end of the second crossbar, a bottom terminal post fixedly installed at the edge of the side of the second crossbar, a top terminal post fixedly installed on the side of the top block, an electric wire wound around the outer wall of the adsorption core, and the two ends of the electric wire wound around the outer wall of the adsorption core are respectively fixed to the bottom terminal post and the top terminal post. The continuous power supply component includes a top plate and a bottom plate, and the side of the vertical plate has a top horizontal groove and a bottom horizontal groove sequentially opened along the vertical direction.
[0017] Optionally, a top connecting plate is movably inserted into the top transverse groove, and a bottom connecting plate is movably inserted into the bottom transverse groove. Connecting columns are fixedly provided on the sides of both the top and bottom connecting plates. A common vertical rod is fixedly provided at the ends of the two connecting columns. A return spring is fixedly provided at the middle position of the side of the common vertical rod. A mounting base is fixedly connected to the other end of the return spring. The mounting base is fixedly connected to the side of the vertical plate.
[0018] Optionally, the automatic demagnetizing assembly includes a demagnetizing core, a first electrical contact plate, a second electrical contact plate, and an electrical contact block. The adsorption block is provided with the demagnetizing core at the same horizontal height as the adsorption core, and a first crossbar is fixedly provided on the side of the adsorption block with respect to the demagnetizing core.
[0019] Optionally, a first contact plate and a second contact plate are fixedly provided on the side of the first crossbar in sequence, and the outer wall of the demagnetizing core is also wound with wires, the wires wound on the outer wall of the demagnetizing core having the opposite winding direction to the wires wound on the outer wall of the adsorption core.
[0020] Optionally, the two ends of the wire wound around the outer wall of the demagnetizing core are fixed to the first and second contact plates in sequence. Two contact blocks are fixedly provided on the top of the top cover plate. The two contact blocks are connected to the positive and negative terminals of an external power source. The top and bottom contact plates are connected to the positive and negative terminals of another power source.
[0021] A process for straightening and straightening steel wire ropes for marine engineering cranes includes the following steps:
[0022] S1: The straightening machine performs straightening and metal particle adsorption. The metal particle adsorption component is located on the side of the top and bottom pressure roller grooves to adsorb the metal particles present on the top and bottom pressure rollers. After the worker passes the steel wire rope to be straightened through the paired guide rollers, top and bottom pressure rollers, it is finally wound around the outer wall of the take-up roller.
[0023] S2: The metal particle adsorption component is moved to the recycling component for unloading. During this process, the path guide component moves the metal particle adsorption component out of the grooves of the top and bottom pressure rollers and moves it above the recycling component. At this time, the continuous power supply component cannot supply power to the metal particle adsorption component. The automatic demagnetizing component also works to eliminate the magnetic field remaining on the adsorption block by the continuous power supply component, releasing all particles on the adsorption block into the recycling hopper.
[0024] Compared with the prior art, the present invention has the following advantages:
[0025] 1. The components responsible for the straightening function in this invention are the top pressure roller and the bottom pressure roller. A metal particle adsorption component based on the principle of electromagnetism is provided on the sides of the top and bottom pressure rollers. This component can promptly adsorb residual metal particles inside the sides of the top and bottom pressure rollers onto the adsorption blocks on the metal particle adsorption component. This solves to a certain extent the problem in existing wire rope straightening machines where metal particles easily remain inside the grooves of the paired pressure rollers during operation. If these metal particles are not cleaned in time, the straightening machine can easily press them into the wire rope, causing surface damage or localized hardening, reducing its flexibility and fatigue resistance. Furthermore, embedded metal particles may cause localized stress concentration, increasing the risk of wire breakage or fatigue fracture.
[0026] 2. The present invention provides a recovery component, a path guiding component, a continuous power supply component, and an automatic demagnetizing component near the metal particle adsorption component. When the transverse cylinder on one side is activated, the transverse cylinder, in cooperation with the path guiding component and the continuous power supply component, moves the metal particle adsorption component out from inside the top and bottom pressure rollers and onto the recovery component, thereby timely removing the metal particles adsorbed by the metal particle adsorption component and preventing the metal particle adsorption component from adsorbing too many particles, which would affect the adsorption capacity of the metal particle adsorption component.
[0027] 3. The path guiding component, continuous power supply component, and automatic demagnetizing component of this invention are interconnected. A single lateral movement cylinder controls the path guiding component's movement between the adsorption and release stations. Simultaneously, the continuous power supply component physically stops supplying power to the metal particle adsorption component. When the metal particle adsorption component reaches the recycling station, it automatically releases the metal particles to the recycling component, avoiding additional electrical control and improving system reliability. Furthermore, the physical structure controls the start and stop of power supply, ensuring precise synchronization between the adsorption and release processes, preventing metal particle residue and improving cleaning efficiency.
[0028] 4. The present invention is additionally provided with an automatic demagnetizing component. The continuous power supply component uses the magnetic field formed by the metal particle adsorption component to adsorb metal particles. After the metal particle adsorption component is powered off, the automatic demagnetizing component can automatically form a magnetic field in the opposite direction to the continuous power supply component, thereby canceling the magnetic field remaining in the metal particle adsorption component and avoiding residual magnetic force on the adsorption block, which would prevent the adsorbed metal particles from being completely released. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0030] Figure 2 This is a schematic diagram of the straightening assembly.
[0031] Figure 3 This is a schematic diagram of the metal waste adsorption assembly and its connecting parts.
[0032] Figure 4 for Figure 3 Another perspective structural diagram.
[0033] Figure 5 for Figure 4 Another perspective structural diagram.
[0034] Figure 6 A schematic diagram of the structure of a continuous power supply component.
[0035] Figure 7 This is a structural diagram of the vertical plate and its connecting parts.
[0036] Figure 8 This is a schematic diagram of the metal waste adsorption assembly and the transfer cylinder.
[0037] Figure 9 This is a structural diagram of the recovery hopper and its connecting parts.
[0038] Figure 10 This is a structural diagram of the recovery hopper and top cover.
[0039] Figure 11 This is a schematic diagram of the metal waste adsorption component.
[0040] Figure 12 for Figure 11 Another perspective structural diagram.
[0041] In the diagram: 1. Starting support plate; 2. Guide roller; 3. Rewinding motor; 301. Rewinding roller; 4. End support plate; 5. Support platform; 6. Top connecting column; 7. U-shaped frame; 71. Rectangular groove; 8. Top pressure roller; 9. Bottom pressure roller; 10. Drive motor; 11. Support plate; 12. Bottom connecting column; 13. Recovery hopper; 131. Top handle; 14. Extension column; 15. Transfer cylinder; 16. Vertical plate; 161. Top horizontal groove; 162. Bottom horizontal groove; 163. Clearance groove; 17. Top connecting plate; 18. Connecting column; 19. Return spring; 20. Common vertical bar; 21. Installation. 22. Base plate; 23. Guide plate; 231. Inclined surface; 24. Mounting folding plate; 25. Top cover plate; 251. Electrical connection block; 252. U-shaped groove; 26. Connecting screw; 27. Fixing bolt; 28. Adsorption block; 281. Arc groove; 29. First crossbar; 30. First electrical connection plate; 31. Second electrical connection plate; 32. Demagnetizing core; 33. Adsorption iron core; 34. Extension block; 35. Drive column; 36. Mounting block; 37. Fitting spring; 38. Rectangular column; 39. Top block; 40. Top electrical connection column; 41. Second crossbar; 42. Bottom electrical connection column. Detailed Implementation
[0042] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0043] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0044] A wire rope straightening machine for marine engineering cranes includes a support platform 5, a top pressure roller 8, and a bottom pressure roller 9. A starting support plate 1, a U-shaped frame 7, and an end support plate 4 are sequentially fixedly mounted on the top of the support platform 5. A winding motor 3 is fixedly connected to the side of the end support plate 4. A winding roller 301 is installed at the output end of the winding motor 3. The winding roller 301 is used to wind up the wire rope that has been straightened by the straightening structure. A top connecting column 6 is symmetrically fixedly mounted on the top of the U-shaped frame 7. A top connecting column 6 is rotatably connected to the side of the top connecting column 6. The pressure roller 8 and the U-shaped frame 7 are fixedly provided with a support plate 11 at the bottom. The support plate 11 is symmetrically provided with a bottom connecting column 12 at the top. The bottom connecting column 12 is fixedly provided with a drive motor 10 on the top side. The output end of the drive motor 10 is fixedly provided with a bottom pressure roller 9. The top pressure roller 8 and the bottom pressure roller 9 arranged in pairs form a straightening structure. The top side of the starting support plate 1 is symmetrically rotatably connected with a guide roller 2. The guide roller 2 is used to guide the wire rope into the straightening structure composed of the top pressure roller 8 and the bottom pressure roller 9 arranged in pairs.
[0045] The U-shaped frame 7 has rectangular grooves 71 on its left and right sides. A metal particle adsorption component is set at the rectangular groove 71 on the U-shaped frame 7. The metal waste adsorption component recovers the metal particles attached to the surface of the top pressure roller 8 and the bottom pressure roller 9 to avoid the metal particles affecting the straightening quality of the wire rope. The metal particle adsorption component includes an adsorption block 28, a first crossbar 29, a first electrical contact plate 30, and a second electrical contact plate 31.
[0046] Reference Figure 5-9 A transfer cylinder 15 is fixedly installed on the side of the support platform 5 and the rectangular groove 71. A mounting baffle 24 is fixedly installed at the output end of the transfer cylinder 15. A vertical plate 16 is fixedly installed on the side of the mounting baffle 24 and the top of the side of the vertical plate 16 is fixedly installed. An avoidance groove 163 is opened on the top of the side of the vertical plate 16 to make room for the lateral movement of the rectangular column 38. A recycling component is installed at the bottom of the guide plate 23. The recycling component is used to store the particles adsorbed by the metal particle adsorption component. The recycling component includes an extension column 14 and a recycling hopper 13. The top cover plate 25 and the extension column 14 are fixedly connected to the side of the guide plate 23. The bottom of the extension column 14 is fixedly set at the top edge of the top cover plate 25. The top of the recycling hopper 13 is fixedly set with a docking screw 26. The top of the top cover plate 25 has a U-shaped groove 252. After the docking screw 26 passes through the U-shaped groove 252, a fixing bolt 27 is screwed in, which makes the recycling hopper 13 detachable and facilitates the recycling of metal particles inside the recycling hopper 13. In addition, the top of the side of the recycling hopper 13 is provided with an upper handle 131 for easy transfer of the recycling hopper 13.
[0047] Reference Figure 5-12A path guiding component is provided on the top side of the adsorption block 28. The path guiding component can control the adsorption block 28 to move out of the grooves of the top pressure roller 8 and the bottom pressure roller 9, and then move to the top of the recycling component, so as to facilitate the adsorption block 28 to release metal particles into the recycling component. The path guiding component includes a mounting block 36, an extension block 34, a drive column 35, a rectangular column 38, and a bonding spring 37. An arc-shaped groove 281 is opened on the side of the adsorption block 28. The mounting block 36 is fixedly installed on the side opposite the arc-shaped groove 281. A rectangular column 38 is fixedly installed on the side of the mounting block 36. The rectangular column 38 is movably inserted into the side of the mounting plate 24. The outer wall of the rectangular column 38 is fixedly connected to one end of the bonding spring 37. The other end of the bonding spring 37 is fixedly connected to the side of the mounting plate 24. A fixed edge is provided at the top edge of the mounting block 36. An extension block 34 has a drive column 35 fixedly installed on its side. A guide plate 23 has an inclined surface 231 on one side of the drive column 35. One end of the drive column 35 is in contact with the inclined surface 231. When the contact spring 37 is at its original length, the vertical plate 16 is completely in contact with the side of the guide plate 23. An adsorption block 28 has an adsorption core 33 fixedly installed on the bottom side of the mounting block 36. A second crossbar 41 is fixedly installed on one side of the adsorption core 33. A top block 39 is fixedly installed at the end of the second crossbar 41. A bottom connection post 42 is fixedly installed at the edge of the side of the second crossbar 41. A top connection post 40 is fixedly installed on the side of the top block 39. Wires are wound around the outer wall of the adsorption core 33. The two ends of the wires wound around the outer wall of the adsorption core 33 are fixed to the bottom connection post 42 and the top connection post 40, respectively.
[0048] A continuous power supply component is provided on the side of the vertical plate 16. The continuous power supply component enables the metal particle adsorption component to obtain power in the grooves of the top pressure roller 8 and the bottom pressure roller 9, thereby adsorbing metal particles based on the principle of electromagnetism. The continuous power supply component loses power above the recycling component, which facilitates the release of metal particles by the metal particle adsorption component. The continuous power supply component includes a top receiving plate 17 and a bottom receiving plate 22. The side of the vertical plate 16 is provided with a top horizontal groove 161 and a bottom horizontal groove 162 in sequence along the vertical direction. The top receiving plate 17 is movably inserted into the top horizontal groove 161, and the bottom receiving plate 22 is movably inserted into the bottom horizontal groove 162. Connecting columns 18 are fixedly provided on the sides of the top plate 17 and the bottom plate 22. A common vertical rod 20 is fixedly provided at the ends of the two connecting columns 18. A reset spring 19 is fixedly provided at the middle position of the side of the common vertical rod 20. The other end of the reset spring 19 is fixedly connected to a mounting base 21. The mounting base 21 is fixedly connected to the side of the vertical plate 16.
[0049] An automatic demagnetizing component is additionally provided on the side of the adsorption block 28. This component prevents residual magnetic fields from remaining on the adsorption block 28 when the continuous power supply component stops supplying power to the metal particle adsorption component, thus avoiding the accumulation of metal particles. The automatic demagnetizing component includes a demagnetizing core 32, a first contact plate 30, a second contact plate 31, and a contact block 251. The adsorption block 28 is equipped with the demagnetizing core 32 at the same horizontal level as the adsorption core 33. A first crossbar 29 is fixedly provided on the side of the adsorption block 28 and the demagnetizing core 32. A first power plate 30 and a second power plate 31 are fixedly installed in sequence. The outer wall of the demagnetizing core 32 is also wrapped with wires. The wires wrapped around the outer wall of the demagnetizing core 32 are wound in the opposite direction to the wires wrapped around the outer wall of the adsorption core 33. The two ends of the wires wrapped around the outer wall of the demagnetizing core 32 are fixed to the first power plate 30 and the second power plate 31 in sequence. Two power blocks 251 are fixedly installed on the top of the top cover plate 25. The two power blocks 251 are connected to the positive and negative terminals of an external power source. The top connecting plate 17 and the bottom connecting plate 22 are connected to the positive and negative terminals of another power source.
[0050] It should be added that the positions of the two electrical blocks 251 need to be installed properly to ensure that they are on the oblique movement paths of the first electrical block 30 and the second electrical block 31.
[0051] The specific implementation steps and principles of this invention are as follows:
[0052] The straightening machine performs straightening and metal particle adsorption operations. The metal particle adsorption component is located on the side of the grooves of the top pressure roller 8 and the bottom pressure roller 9. After the worker passes the steel wire rope to be straightened through the paired guide rollers 1, top pressure roller 8, and bottom pressure roller 9, it is finally wound around the outer wall of the take-up roller 301. At this time, the top contact plate 17 and the bottom contact plate 22 are in contact with the top contact post 40 and the bottom contact post 42, respectively. The adsorption iron core 33 makes the adsorption block 28 magnetic, adsorbing the metal particles present on the top pressure roller 8 and the bottom pressure roller 9.
[0053] The metal particle adsorption assembly is moved to the recycling assembly for unloading. During this process, the path guide assembly moves the metal particle adsorption assembly out of the grooves of the top pressure roller 8 and bottom pressure roller 9 and onto the recycling assembly. Specifically, the drive column 35 moves along the plane of the vertical plate 16 and the inclined surface 231 of the guide plate 23. During this process, the adsorption block 28 first moves laterally out of the grooves of the top pressure roller 8 and bottom pressure roller 9. During this process, the top contact plate 17 and bottom contact plate 22 contact the top contact post 40 and bottom contact post 42, respectively. The adsorption iron core 33 ensures that the adsorption block 28 still has magnetism, and then it moves longitudinally. During the process of moving to the top of the recycling hopper 13, the top plate 17 and the bottom plate 22 separate from the top electrode post 40 and the bottom electrode post 42, respectively. The adsorption block 28 loses its magnetic force and pours the metal particles into the recycling hopper 13. During this process, the automatic demagnetizing component also works to eliminate the magnetic field left on the adsorption block 28 by the continuous power supply component. Specifically, the first electrode plate 30 and the second electrode plate 31 briefly come into contact with the two electrode blocks 251 during the oblique movement. The demagnetizing core 32 generates a magnetic field in the opposite direction to that of the adsorption core 33, thus canceling out the magnetic field left on the adsorption core 33.
[0054] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. An offshore engineering crane wire rope processing straightener comprising a support table, a top pressure roller, a bottom pressure roller, characterized in that, The support table top is sequentially fixed with a starting support plate, a U-shaped frame and a terminal support plate, rectangular grooves are formed in the left and right sides of the U-shaped frame, a metal particle adsorption assembly is arranged at the position of the rectangular groove of the U-shaped frame, the metal particle adsorption assembly recycles the metal particles adhered to the surface of the top pressure roller and the bottom pressure roller, avoids the influence of the metal particles on the straightening quality of the steel wire rope, and the metal particle adsorption assembly comprises an adsorption block, a first horizontal rod, a first power receiving plate, a second power receiving plate; The support table is fixed with a transfer air cylinder at the side of the rectangular groove, the output end of the transfer air cylinder is fixed with a mounting flange, the side of the rectangular groove is fixed with a vertical plate at the side of the mounting flange, the top of the side of the vertical plate is fixed with a guide plate, the bottom of the guide plate is provided with a recycling assembly, and the recycling assembly is used for storing the particles adsorbed by the metal particle adsorption assembly; The side of the adsorption block is provided with a path guiding assembly, the path guiding assembly can control the adsorption block to move out of the top pressure roller and the bottom pressure roller groove and then be transferred above the recycling assembly, so that the adsorption block releases the metal particles into the recycling assembly; The side of the vertical plate is provided with a continuous power supply assembly, the continuous power supply assembly enables the metal particle adsorption assembly to obtain power in the top pressure roller and the bottom pressure roller groove, thereby adsorbing the metal particles based on the principle of electromagnet, and the continuous power supply assembly loses power above the recycling assembly, so that the metal particle adsorption assembly releases the metal particles; The recycling assembly comprises an extension column, a recycling bucket and a top cover plate, the top of the extension column is fixedly connected to the side of the guide plate, the bottom of the extension column is fixedly arranged at the top edge position of the top cover plate, the top position of the recycling bucket is fixedly provided with a butt joint screw rod, the top of the top cover plate is provided with a U-shaped groove, and the butt joint screw rod is screwed into a fixed bolt after penetrating through the U-shaped groove; The path guiding assembly comprises a mounting block, an extension block, a driving column, a rectangular column and a fitting spring, the side of the adsorption block is provided with an arc-shaped groove, the side opposite to the arc-shaped groove of the adsorption block is fixedly provided with the mounting block, the side of the mounting block is fixedly provided with the rectangular column, the rectangular column is movably inserted into the side of the mounting flange, the outer wall of the rectangular column is fixedly connected with one end of the fitting spring, the other end of the fitting spring is fixedly connected to the side of the mounting flange, the top edge position of the mounting block is fixedly provided with the extension block, and the side of the extension block is fixedly provided with the driving column; The guide plate is provided with an inclined surface at one side of the driving column, one end of the driving column is fitted with the side of the inclined surface, the adsorption block is fixedly provided with an adsorption iron core at the bottom side of the mounting block, the adsorption block is fixedly provided with a second horizontal rod at one side of the adsorption iron core, the end of the second horizontal rod is fixedly provided with a top block, the side edge position of the second horizontal rod is fixedly provided with a bottom power receiving column, the side of the top block is fixedly provided with a top power receiving column, the outer wall of the adsorption iron core is wound with an electric wire, and the electric wire wound on the outer wall of the adsorption iron core is fixed to the bottom power receiving column and the top power receiving column at both ends respectively; The continuous power supply assembly comprises a top connecting plate and a bottom connecting plate, top and bottom horizontal grooves are sequentially formed in the vertical plate in a vertical direction, the top connecting plate is movably inserted into the top horizontal groove, the bottom connecting plate is movably inserted into the bottom horizontal groove, connecting columns are fixedly arranged on the side surfaces of the top connecting plate and the bottom connecting plate, a common vertical rod is fixedly arranged at the ends of the two connecting columns, a reset spring is fixedly arranged at the middle position of the side surface of the common vertical rod, an installation seat is fixedly connected to the other end of the reset spring, and the installation seat is fixedly connected to the side surface of the vertical plate. The automatic demagnetization assembly is additionally arranged on the side surface of the adsorption block, and the automatic demagnetization assembly avoids the residual magnetic field of the adsorption block when the continuous power supply assembly stops supplying power to the metal particle adsorption assembly, so that the residual metal particles in the adsorption block are avoided.
2. A wire rope processing straightener for an offshore engineering crane according to claim 1, characterized in that The top of the U-shaped frame is symmetrically fixed with top connecting columns, the top connecting columns are rotatably connected with top pressing rollers, the bottom of the U-shaped frame is fixed with a support plate, the top of the support plate is symmetrically fixed with bottom connecting columns, the top of the bottom connecting columns is fixed with a driving motor, the output end of the driving motor is fixed with a bottom pressing roller, and the top pressing rollers and the bottom pressing roller are arranged in pairs to form a straightening structure. The side surface of the end support plate is fixedly connected with a winding motor, the output end of the winding motor is provided with a winding roller, and the winding roller is used to wind the steel wire rope after being straightened by the straightening structure. The side surface of the starting support plate is symmetrically rotatably connected with guide rollers, and the guide rollers are used to guide the steel wire rope into the straightening structure composed of the top pressing rollers and the bottom pressing rollers.
3. A wire rope processing straightener for an offshore engineering crane according to claim 2, characterized in that The automatic demagnetization assembly comprises a demagnetization core, a first power connection plate, a second power connection plate and a power connection block, the demagnetization core is arranged at the same horizontal height as the adsorption core of the adsorption block, and the first horizontal rod is fixedly arranged on the side surface of the demagnetization core.
4. A wire rope processing straightener for an offshore engineering crane according to claim 3, characterized in that The first horizontal rod is sequentially fixed with the first power connection plate and the second power connection plate, the outer wall of the demagnetization core is also wound with an electric wire, and the winding direction of the electric wire wound on the outer wall of the demagnetization core is opposite to that of the electric wire wound on the outer wall of the adsorption core.
5. A wire rope processing straightener for an offshore engineering crane according to claim 4, characterized in that The two ends of the electric wire wound on the outer wall of the demagnetization core are sequentially fixed to the first power connection plate and the second power connection plate, the top of the top cover plate is fixedly provided with two power connection blocks, the two power connection blocks are connected to the positive and negative electrodes of an external power supply, and the top connecting plate and the bottom connecting plate are connected to the positive and negative electrodes of another power supply.
6. A process for straightening a wire rope for an offshore crane, for a straightening machine according to any one of claims 1-5, characterized in that, The method comprises the following steps: S1: the straightening machine performs straightening work and metal particle adsorption work, the metal particle adsorption assembly is arranged on the side surface of the top pressing roller and the bottom pressing roller groove, the metal particles existing in the top pressing roller and the bottom pressing roller are adsorbed, the worker passes the steel wire rope to be straightened through the guide rollers, the top pressing rollers and the bottom pressing rollers arranged in pairs, and finally winds the steel wire rope on the outer wall of the winding roller; S2: the metal particle adsorption assembly is moved to the recovery assembly for unloading, in this process, the path guide assembly moves the metal particle adsorption assembly out of the top pressing roller and the bottom pressing roller groove and moves above the recovery assembly, at this time, the continuous power supply assembly cannot supply power to the metal particle adsorption assembly, the automatic demagnetization assembly simultaneously acts to eliminate the residual magnetic field of the continuous power supply assembly on the adsorption block, and all particles on the adsorption block are released into the recovery hopper.
Citation Information
Patent Citations
Steel wire rope machining straightening machine
CN220679221U
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