Assembling method of box column inner partition plate assembling tool

Abstract

The invention discloses an assembling method of a box column inner partition plate assembling tool. The assembling method comprises the following steps that a ground rail, an objective table and an inner partition plate assembling unit are arranged; mounting a magnetic pick-and-place manipulator; placing a bottom electroslag strip; placing an inner partition plate; and placing the top electroslag strip, welding the inner partition plate assembly and taking out. By means of the assembling method, spot welding can be conveniently conducted on the electroslag strips and the inner partition plates by workers, welding in a welding bead in the spot welding process during assembling is avoided, the welding material filled during connection of the inner partition plate assemblies can be kept consistent with the welding material adopted during assembling, the welding quality of welding seams is improved, the assembling quality of the box column inner partition plates is improved, and the assembling efficiency of the box column inner partition plates is improved. Meanwhile, the requirements of flow line production can be met.

Description

Technical Field

[0001] The present invention relates to an assembly method for an internal partition assembly tool in a box-shaped column. Background Art

[0002] The internal partition in a steel structure box-shaped column is an important component of the box-shaped column, which has an important impact on the mechanical properties of the steel structure column. The quality of the internal partition often affects the mechanical properties of the column itself, and thus affects the safety of the entire building.

[0003] Traditionally, the internal partition assembly method is horizontal assembly, that is, first place two electroslag strips, then place the internal partition, and then place the electroslag strips. Inevitably, welding will be carried out inside the weld bead in such an assembly method. When the column itself is connected to the internal partition assembly by electroslag welding later, the welding materials filled during connection are inconsistent with the welding materials used during assembly, and cracks or tears will occur in the weld. With horizontal assembly, workers can only spot weld inside the weld bead, which inevitably causes quality defects and cannot meet the requirements of assembly line production, greatly reducing the efficiency. Summary of the Invention

[0004] The purpose of the present invention is to provide a technical solution for an assembly method of an internal partition assembly tool in a box-shaped column for the deficiencies existing in the prior art. This assembly method not only facilitates workers to spot weld the electroslag strips and the internal partition, avoids spot welding inside the weld bead during assembly, but also enables the welding materials filled during the connection of the internal partition assembly to be consistent with the welding materials used during assembly, improves the welding quality of the weld, and thus improves the quality of the internal partition assembly in the box-shaped column. At the same time, it can meet the requirements of assembly line production.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] An assembly method for an internal partition assembly tool in a box-shaped column, characterized by including the following steps:

[0007] S1. Layout of the ground rail, the loading platform and the internal partition assembly unit

[0008] a. First, fabricate a corresponding ground rail according to the design requirements, fix the ground rail to the ground through locking members, and equally spacedly arrange mounting frames along the top surface of the ground rail;

[0009] b. Then install a driving mechanism along the inner side of the ground rail, connect each mounting frame to the driving mechanism, and fixedly connect a loading platform to each mounting frame;

[0010] c. Then assemble a corresponding internal partition assembly unit according to the design requirements, and install the internal partition assembly units on the corresponding loading platforms respectively, with the opening side of the internal partition assembly unit facing upward;

[0011] The inner partition assembly unit includes a base, a first side panel and a second side panel arranged in parallel. The base, the first side panel and the second side panel are spliced to form a U-shaped cavity for accommodating the inner partition, which facilitates the sequential placement of the electroslag strip and the inner partition and improves the welding quality between the electroslag strip and the inner partition.

[0012] Both the first side panel and the second side panel include a push-pull member and a peripheral frame that are cooperatively connected. The push-pull member is movably connected to the peripheral frame through a limiting component. The push-pull member and the peripheral frame cooperate to form a welding space. The limiting component includes a guiding block and a sliding groove. The sliding groove is provided on the groove, and the guiding block is provided on the push-pull member. The guiding block moves along the sliding groove to prevent the push-pull member from disengaging from the peripheral frame. The push-pull member can slide relative to the peripheral frame to meet the clamping requirements during the welding of the inner partition and the electroslag strip and improve the welding quality. The limiting component can prevent the push-pull member from disengaging from the peripheral frame when it is pulled out.

[0013] S2. Installation of the magnetic pick-and-place manipulator

[0014] a. First, determine the first station, the second station, the third station and the fourth station along the outside of the ground rail and install the corresponding magnetic pick-and-place manipulators. The first station is used for placing the bottom electroslag strip, the second station is used for placing the inner partition, the third station is used for placing the top electroslag strip, and the fourth station is used for welding the inner partition assembly and taking out the inner partition assembly.

[0015] b. Then, install the first electroslag strip pick-and-place manipulator and the second electroslag strip pick-and-place manipulator at the first station and the third station respectively, install the first inner partition pick-and-place manipulator and the second inner partition pick-and-place manipulator at the second station and the fourth station respectively, and connect each manipulator to the external electric control equipment and pneumatic control equipment.

[0016] S3. Placement of the bottom electroslag strip

[0017] Drive the carrier platform and the corresponding inner partition assembly unit to move to the first station through the driving mechanism, pull out the push-pull member, suck the electroslag strip through the first electroslag strip pick-and-place manipulator, transfer it above the U-shaped cavity of the inner partition assembly unit, put the electroslag strip into the U-shaped cavity, and withdraw the first electroslag strip pick-and-place manipulator.

[0018] S4. Placement of the inner partition

[0019] Drive the carrier platform and the inner partition assembly unit to move to the second station through the driving mechanism and the mounting frame, push the push-pull member in, the first inner partition pick-and-place manipulator grabs the inner partition, rotates it above the U-shaped cavity of the inner partition assembly unit, puts the inner partition into the U-shaped cavity, and withdraw the first inner partition pick-and-place manipulator.

[0020] S5. Placement of the top electroslag strip

[0021] Move the stage and the inner partition assembly unit to the third station through the drive mechanism and the mounting frame. Keep the pusher in the pushed state. Use the second electro-slag bar picking and placing manipulator to pick up the electro-slag bar, transfer it above the U-shaped cavity of the inner partition assembly unit, place the electro-slag bar into the U-shaped cavity, and then withdraw the second electro-slag bar picking and placing manipulator.

[0022] S6. Weld and remove the inner partition assembly

[0023] Move the stage and the inner partition assembly unit to the fourth station through the drive mechanism and the mounting frame. Through the reserved welding space, weld and fix the inner partition and the electro-slag bar to form the required inner partition assembly. Use the second inner partition picking and placing manipulator to remove the inner partition assembly and proceed with the welding of the next inner partition assembly.

[0024] This assembly method not only facilitates the worker to spot-weld the electro-slag bar and the inner partition, avoiding spot-welding inside the weld bead during assembly, but also enables the welding material filled during the connection of the inner partition assembly to be consistent with the welding material used during assembly, improving the welding quality of the weld seam, thereby improving the quality of the inner partition assembly of the box column. At the same time, it can meet the requirements of assembly line production.

[0025] Further, the drive mechanism in step S1 includes a transmission belt, a driving wheel, and a driven wheel. The driving wheel and the driven wheel are arranged on the ground rail. The driving wheel is connected to the driven wheel through the transmission belt, and the mounting frame is connected to the transmission belt. The driving wheel is connected to an external motor, and the driving wheel drives the driven wheel to rotate through the transmission belt, thereby enabling the mounting frame to move along the ground rail, realizing that each stage drives the corresponding inner partition assembly unit to move to the corresponding station, meeting the welding requirements of the inner partition and the electro-slag bar.

[0026] Further, the inner partition assembly unit in step S1 is connected to the stage by welding, bolt fixing, or magnetic attraction.

[0027] Further, a rib is fixedly or movably connected to the side of the base protruding towards the U-shaped cavity. A cavity for placing the electro-slag bar is formed by the cooperation between the rib and the first side panel and the second side panel. The top edge of the rib is provided with an inclined surface for guiding the electro-slag bar into the cavity. The width of the rib is the same as the thickness of the inner partition. When the edge of the electro-slag bar abuts against the inclined surface, the inclined surface plays a guiding role, accurately guiding the electro-slag bar into the cavity, improving the welding quality between the electro-slag bar and the inner partition.

[0028] Further, positioning blocks are provided inside the outer frame. A groove is formed between the two positioning blocks. Positioning grooves are provided at the corners of the pusher, and the positioning grooves match the positioning blocks. The positioning grooves and the positioning blocks have a positioning and guiding function to ensure that the pusher enters and exits the outer frame in the horizontal direction.

[0029] Furthermore, a handle and a retaining block are provided on the outer side of the push-pull member. On the inner side of the push-pull member, there are convex portions for positioning the electroslag strip. On one side of the convex portion close to the inner partition and located below, there is an inclined guiding surface. The retaining block can prevent the over-pushing of the push-pull member, playing a role in protecting the inner partition and the electroslag strip. The handle enables the smooth pushing and pulling of the push-pull member. The convex portions can position the electroslag strip, improving the stability and reliability during welding. Moreover, the inclined guiding surface facilitates the vertical placement of the inner partition between the two electroslag strips.

[0030] Furthermore, both the first electroslag strip picking and placing manipulator and the second electroslag strip picking and placing manipulator in step S2 include a first manipulator support, an electroslag strip picking support, a first driving motor, a first rotating seat, a first manipulator adjustment assembly, and a first manipulator execution end. A first foot ring is provided at the bottom of the first manipulator support. The electroslag strip picking support is connected to the first base through a first cantilever beam. The first base is provided on the first manipulator support. A first driving motor and a first rotating seat are provided at the top of the first manipulator support. The first driving motor is connected to the first rotating seat through a first gear set. The first rotating seat is connected to the first manipulator execution end through the first manipulator adjustment assembly. The first manipulator support improves the stability and reliability of the installation of the entire electroslag strip picking and placing manipulator. By driving the first rotating seat to rotate through the first driving motor, the first manipulator execution end can be driven to rotate through the first manipulator adjustment assembly, realizing the transportation of the electroslag strip.

[0031] Furthermore, the first manipulator execution end includes a first telescopic plate, a first cylinder, a first lifting plate, and a magnetic block. The first telescopic plate is connected to the first manipulator adjustment assembly. The first cylinder is provided on the first telescopic plate. The first cylinder is connected to the first lifting plate through a first piston rod. On both sides of the first piston rod at the top of the first lifting plate, first guiding rods are symmetrically provided. The first guiding rods are movably connected to the first telescopic plate. The magnetic block is provided at the bottom of the first lifting plate. The first manipulator adjustment assembly can drive the first manipulator execution end to horizontally telescopically move, adjusting the horizontal position of the electroslag strip. The first cylinder can drive the first lifting plate to move up and down through the first piston rod, and then the electroslag strip can be driven to move up and down through the magnetic block, meeting the requirements for the picking and placing of the electroslag strip.

[0032] Furthermore, both the first inner partition picking and placing manipulator and the second inner partition picking and placing manipulator in step S2 include a second manipulator support, an inner partition picking support, a second driving motor, a second rotating seat, a second manipulator adjustment assembly, and a second manipulator execution end. A second foot ring is provided at the bottom of the second manipulator support. The inner partition picking support is connected to the second base through a second cantilever beam. The second base is arranged on the second manipulator support. A second driving motor and a second rotating seat are provided at the top of the second manipulator support. The second driving motor is connected to the second rotating seat through a second gear set. The second rotating seat is connected to the second manipulator execution end through a second manipulator adjustment assembly. The second manipulator support improves the installation stability and reliability of the entire inner partition picking and placing manipulator. By driving the second rotating seat to rotate through the second driving motor, the second manipulator execution end can be driven to rotate through the second manipulator adjustment assembly, realizing the conveyance of the inner partition.

[0033] Furthermore, the second manipulator execution end includes a second telescopic plate, a second cylinder, a second lifting plate, and a concave block. The second telescopic plate is connected to the second manipulator adjustment assembly. The second cylinder is arranged on the second telescopic plate. The second cylinder is connected to the second lifting plate through a second piston rod. Second guide rods are symmetrically arranged on both sides of the top of the second lifting plate and on both sides of the second piston rod. The second guide rods are movably connected to the second telescopic plate. The concave block is arranged at the bottom of the second lifting plate. The second manipulator adjustment assembly can drive the second manipulator execution end to horizontally telescopically move, adjusting the horizontal position of the inner partition. The second cylinder can drive the second lifting plate to move up and down through the second piston rod, and then the inner partition can be driven to move up and down through the concave block, meeting the picking and placing requirements of the inner partition.

[0034] Due to the adoption of the above technical solutions, the present invention has the following beneficial effects:

[0035] 1. The assembly method of the present invention not only facilitates the worker to spot-weld the electroslag strip and the inner partition, avoiding spot-welding in the weld bead during assembly, but also enables the welding material filled during the connection of the inner partition assembly to be consistent with the welding material used during assembly, improving the welding quality of the weld seam, thereby improving the quality of the inner partition assembly of the box column. At the same time, it can meet the requirements of assembly line production.

[0036] 2. The push-pull member can slide relative to the outer frame, meeting the clamping requirements during the welding of the inner partition and the electroslag strip, improving the welding quality. The limiting assembly can prevent the push-pull member from disengaging from the outer frame when being pulled out. The anti-disengagement block can prevent the push-pull member from being overly pushed in, playing a role in protecting the inner partition and the electroslag strip. The handle enables the push-pull member to be smoothly pushed in and pulled out. The positioning groove and the positioning block have a positioning and guiding effect, ensuring that the push-pull member enters and exits the outer frame along the horizontal direction. The inclined guiding surface facilitates the placement of the inner partition. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The present invention will be further described below with reference to the accompanying drawings:

[0038] Figure 1 It is a flowchart of the assembling method of the internal partition assembly tooling for the box column of the present invention;

[0039] Figure 2 It is a schematic structural diagram of the assembling tooling in the present invention;

[0040] Figure 3 It is a schematic structural diagram of the first electroslag bar picking and placing manipulator and the second electroslag bar picking and placing manipulator in the present invention;

[0041] Figure 4 It is a schematic structural diagram of the first internal partition picking and placing manipulator and the second internal partition picking and placing manipulator in the present invention;

[0042] Figure 5 It is a schematic connection diagram between the internal partition assembly unit and the loading platform in the present invention;

[0043] Figure 6 It is an effect diagram after two electroslag bars at the bottom are placed into the internal partition assembly unit in the present invention;

[0044] Figure 7 It is an effect diagram after the internal partition is placed into the internal partition assembly unit in the present invention;

[0045] Figure 8 It is an effect diagram after the internal partition is taken out of the internal partition assembly unit after the electroslag bar and the internal partition are welded in the present invention;

[0046] Figure 9 It is a schematic structural diagram of the base in the present invention;

[0047] Figure 10 It is a schematic structural diagram of the outer frame in the present invention;

[0048] Figure 11 It is a schematic structural diagram of the push-pull member in the present invention;

[0049] Figure 12 It is Figure 11 a schematic structural diagram in the A direction in

[0050] In the figure: 1 - First electroslag bar picking and placing manipulator; 101 - First manipulator support; 102 - First foot ring; 103 - Electroslag bar picking support; 104 - First cantilever beam; 105 - First base; 106 - First driving motor; 107 - First rotating seat; 108 - First manipulator adjustment assembly; 109 - First manipulator execution end; 110 - First telescopic plate; 111 - First cylinder; 112 - First lifting plate; 113 - First piston rod; 114 - First guide rod; 115 - Magnetic block;

[0051] 2 - First inner partition placing and removing manipulator; 201 - Second manipulator support; 202 - Second foot ring; 203 - Inner partition support; 204 - Second cantilever beam; 205 - Second base; 206 - Second driving motor; 207 - Second rotating seat; 208 - Second manipulator adjustment component; 209 - Second manipulator execution end; 210 - Second telescopic plate; 211 - Second cylinder; 212 - Second lifting plate; 213 - Second piston rod; 214 - Second guide rod; 215 - Concave block

[0052] 3 - Second electroslag strip placing and removing manipulator; 4 - Second inner partition placing and removing manipulator

[0053] 5 - Floor track; 501 - Locking piece; 502 - Mounting frame; 503 - Driving wheel; 504 - Transmission belt; 505 - Transmission wheel

[0054] 6 - Loading platform

[0055] 7 - Inner partition assembly unit; 701 - First side panel; 702 - Second side panel; 703 - Base; 704 - Pushing and pulling piece; 705 - Welding space; 706 - Rib; 707 - Inclined surface; 708 - Peripheral frame; 709 - Groove; 710 - Positioning block; 711 - Slide groove; 712 - Handle; 713 - Anti - detachment block; 714 - Positioning groove; 715 - Guide block; 716 - Protrusion; 717 - Inclined guiding surface Detailed implementation manners

[0056] It should be noted that, without conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the drawings and in combination with the embodiments.

[0057] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0058] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above - mentioned drawings are used to distinguish similar objects, and do not necessarily need to describe a specific order or sequence. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non - exclusive inclusion.

[0059] As Figure 1 and Figure 2 shown, the erection method of the box - type column inner partition erection tooling of the present invention includes the following steps:

[0060] Layout of S1, ground rail, loading platform and inner partition assembly unit

[0061] a. First, fabricate the corresponding ground rail 5 according to the design requirements, fix the ground rail 5 to the ground through the locking member 501, and arrange the mounting brackets 502 at equal intervals along the top surface of the ground rail 5 to improve the installation stability and reliability of the ground rail 5;

[0062] b. Then, install the driving mechanism along the inner side of the ground rail 5, connect each mounting bracket 502 to the driving mechanism, and fixedly connect the loading platform 6 to each mounting bracket 502, which can meet the installation of multiple inner partition assemblies one by one;

[0063] The driving mechanism includes a transmission belt 504, a driving wheel 503 and a transmission wheel 505. The driving wheel 503 and the transmission wheel 505 are arranged on the ground rail 5. The driving wheel 503 is connected to the transmission wheel 505 through the transmission belt 504, and the mounting bracket 502 is connected to the transmission belt 504; the driving wheel 503 is connected to an external motor, and the driving wheel 503 drives the transmission wheel 505 to rotate through the transmission belt 504, so that the mounting bracket 502 can move along the ground rail 5, realizing that each loading platform 6 drives the corresponding inner partition assembly unit 7 to move to the corresponding working station, meeting the welding requirements of the inner partition and the electroslag strip.

[0064] c. Then, assemble the corresponding inner partition assembly unit 7 according to the design requirements, and install the inner partition assembly unit 7 on the corresponding loading platform 6 respectively, with the opening side of the inner partition assembly unit 7 facing upward;

[0065] As Figures 5 to 12 shown, the inner partition assembly unit 7 is connected to the loading platform 6 by welding, bolt fixing or magnetic attraction.

[0066] The inner partition assembly unit 7 includes a base 703, a first side panel 701 and a second side panel 702 arranged in parallel. The base 703, the first side panel 701 and the second side panel 702 are spliced to form a U-shaped cavity for accommodating the inner partition; it is convenient for the electroslag strip and the inner partition to be placed in sequence, improving the welding quality between the electroslag strip and the inner partition.

[0067] A rib 706 is fixedly or movably connected to one side of the base 703 protruding into the U-shaped cavity. The rib 706 and the first side panel 701 and the second side panel 702 cooperate to form a cavity for placing the electroslag strip. The top edge of the rib 706 is provided with an inclined surface 707 for guiding the electroslag strip into the cavity. The width of the rib 706 is the same as the thickness of the inner partition; when the edge of the electroslag strip abuts against the inclined surface 707, the inclined surface 707 plays a guiding role, accurately guiding the electroslag strip into the cavity, improving the welding quality between the electroslag strip and the inner partition.

[0068] Both the first side panel 701 and the second side panel 702 include a push-pull member 704 and a peripheral frame 708 that are cooperatively connected. The push-pull member 704 is movably connected to the peripheral frame 708 through a limit assembly. The push-pull member 704 and the peripheral frame 708 cooperate to form a welding space 705. The limit assembly includes a guide block 715 and a chute 711. The chute 711 is provided on the groove 709, and the guide block 715 is provided on the push-pull member 704. The guide block 715 moves along the chute 711 to prevent the push-pull member 704 from detaching from the peripheral frame 708. The push-pull member 704 can slide relative to the peripheral frame 708 to meet the clamping requirements for welding the inner partition board and the electroslag bar, improving the welding quality. The limit assembly can prevent the push-pull member 704 from disengaging from the peripheral frame 708 when it is pulled out.

[0069] Positioning blocks 710 are provided inside the peripheral frame 708, and a groove 709 is formed between the two positioning blocks 710. Positioning grooves 714 are provided at the corners of the push-pull member 704, and the positioning grooves 714 match the positioning blocks 710. The positioning grooves 714 and the positioning blocks 710 have a positioning and guiding function to ensure that the push-pull member 704 enters and exits the peripheral frame 708 in the horizontal direction.

[0070] A handle 712 and a retaining block 713 are provided on the outer side of the push-pull member 704, and a convex portion 716 for positioning the electroslag bar is provided on the inner side of the push-pull member 704. An inclined guiding surface 717 is provided on one side of the lower convex portion 716 close to the inner partition board. The retaining block 713 can prevent the push-pull member 704 from being pushed in excessively, playing a role in protecting the inner partition board and the electroslag bar. The handle 712 enables the push-pull member 704 to be smoothly pushed in and pulled out. The convex portion 716 can position the electroslag bar, improving the stability and reliability during welding. Moreover, the inclined guiding surface 717 facilitates the vertical placement of the inner partition board between the two electroslag bars.

[0071] S2. Installation of the magnetic pick-and-place manipulator

[0072] a. First, determine the first station, the second station, the third station, and the fourth station along the outer side of the ground rail 5, and install the corresponding magnetic pick-and-place manipulators. The first station is used for placing the bottom electroslag bar, the second station is used for placing the inner partition board, the third station is used for placing the top electroslag bar, and the fourth station is used for welding the inner partition board assembly and taking out the inner partition board assembly.

[0073] b. Then, install the first electroslag bar pick-and-place manipulator 1 and the second electroslag bar pick-and-place manipulator 3 at the first station and the third station respectively, and install the first inner partition board pick-and-place manipulator 2 and the second inner partition board pick-and-place manipulator 4 at the second station and the fourth station respectively. Connect each manipulator to the external electric control equipment and pneumatic control equipment.

[0074] As Figure 3As shown, the first electric slag bar picking and placing manipulator 1 and the second electric slag bar picking and placing manipulator 3 both include a first manipulator support 101, an electric slag bar picking support 103, a first driving motor 106, a first rotating base 107, a first manipulator adjustment assembly 108 and a first manipulator execution end 109. A first foot ring 102 is provided at the bottom of the first manipulator support 101. The electric slag bar picking support 103 is connected to a first base 105 through a first cantilever beam 104. The first base 105 is arranged on the first manipulator support 101. A first driving motor 106 and a first rotating base 107 are provided at the top of the first manipulator support 101. The first driving motor 106 is connected to the first rotating base 107 through a first gear set. The first rotating base 107 is connected to the first manipulator execution end 109 through the first manipulator adjustment assembly 108. The first manipulator support 101 improves the installation stability and reliability of the entire electric slag bar picking and placing manipulator. By driving the first rotating base 107 to rotate through the first driving motor 106, the first manipulator execution end 109 can be driven to rotate through the first manipulator adjustment assembly 108, realizing the conveying of the electric slag bar.

[0075] The first manipulator execution end 109 includes a first telescopic plate 110, a first cylinder 111, a first lifting plate 112 and a magnetic block 115. The first telescopic plate 110 is connected to the first manipulator adjustment assembly 108. The first cylinder 111 is arranged on the first telescopic plate 110. The first cylinder 111 is connected to the first lifting plate 112 through a first piston rod 113. First guiding rods 114 are symmetrically arranged on both sides of the top of the first lifting plate 112 and on both sides of the first piston rod 113. The first guiding rods 114 are movably connected to the first telescopic plate 110. The magnetic block 115 is arranged at the bottom of the first lifting plate 112. The first manipulator adjustment assembly 108 can drive the first manipulator execution end 109 to horizontally telescopically move to adjust the horizontal position of the electric slag bar. The first cylinder 111 can drive the first lifting plate 112 to move up and down through the first piston rod 113, and then the electric slag bar can be driven to move up and down through the magnetic block 115, meeting the picking and placing requirements of the electric slag bar.

[0076] As Figure 4As shown in the figure, both the first inner partition picking and placing manipulator 2 and the second inner partition picking and placing manipulator 4 include a second manipulator support 201, an inner partition picking support 203, a second driving motor 206, a second rotating seat 207, a second manipulator adjustment assembly 208, and a second manipulator execution end 209. A second foot ring 202 is provided at the bottom of the second manipulator support 201. The inner partition picking support 203 is connected to the second base 205 through a second cantilever beam 204. The second base 205 is arranged on the second manipulator support 201. A second driving motor 206 and a second rotating seat 207 are provided at the top of the second manipulator support 201. The second driving motor 206 is connected to the second rotating seat 207 through a second gear set. The second rotating seat 207 is connected to the second manipulator execution end 209 through a second manipulator adjustment assembly 208. The second manipulator support 201 improves the installation stability and reliability of the entire inner partition picking and placing manipulator. By driving the second rotating seat 207 to rotate through the second driving motor 206, the second manipulator execution end 209 can be driven to rotate through the second manipulator adjustment assembly 208, realizing the conveying of the inner partition.

[0077] The second manipulator execution end 209 includes a second telescopic plate 210, a second cylinder 211, a second lifting plate 212, and a concave block 215. The second telescopic plate 210 is connected to the second manipulator adjustment assembly 208. The second cylinder 211 is arranged on the second telescopic plate 210. The second cylinder 211 is connected to the second lifting plate 212 through a second piston rod 213. Second guide rods 214 are symmetrically arranged on both sides of the top of the second lifting plate 212 and on both sides of the second piston rod 213. The second guide rods 214 are movably connected to the second telescopic plate 210. The concave block 215 is arranged at the bottom of the second lifting plate 212. The second manipulator adjustment assembly 208 can drive the second manipulator execution end 209 to horizontally telescopically move, adjusting the horizontal position of the inner partition. The second cylinder 211 can drive the second lifting plate 212 to move up and down through the second piston rod 213, and then the inner partition can be driven to move up and down through the concave block 215, meeting the picking and placing requirements of the inner partition.

[0078] S3. Placing the bottom electroslag strip

[0079] Drive the carrier 6 and the corresponding inner partition assembly unit 7 to move to the first station through the driving mechanism, pull out the push-pull member 704, suck the electroslag strip by the first electroslag strip picking and placing manipulator 1, transfer it above the U-shaped cavity of the inner partition assembly unit 7, place the electroslag strip into the U-shaped cavity, and withdraw the first electroslag strip picking and placing manipulator 1.

[0080] S4. Placing the inner partition

[0081] The stage 6 and the inner partition assembly unit 7 are moved to the second station by the driving mechanism and the mounting bracket 502. The push-pull member 704 is pushed in. The first inner partition picking and placing manipulator 2 grabs the inner partition, rotates above the U-shaped cavity of the inner partition assembly unit 7, places the inner partition into the U-shaped cavity, and withdraws the first inner partition picking and placing manipulator 2.

[0082] S5. Placing the top electroslag strip

[0083] The stage 6 and the inner partition assembly unit 7 are moved to the third station by the driving mechanism and the mounting bracket 502. The push-pull member 704 remains in the pushed-in state. The second electroslag strip picking and placing manipulator 3 sucks the electroslag strip, transfers it above the U-shaped cavity of the inner partition assembly unit 7, places the electroslag strip into the U-shaped cavity, and withdraws the second electroslag strip picking and placing manipulator 3.

[0084] S6. Welding and removing the inner partition assembly

[0085] The stage 6 and the inner partition assembly unit 7 are moved to the fourth station by the driving mechanism and the mounting bracket 502. Through the reserved welding space 705, the inner partition and the electroslag strip are fixed by electric welding to form the required inner partition assembly. The inner partition assembly is taken out by the second inner partition picking and placing manipulator 4 for welding the next inner partition assembly.

[0086] This assembling method not only facilitates the worker to spot-weld the electroslag strip and the inner partition, avoids performing spot-welding inside the weld bead during assembly, but also enables the welding material filled during the connection of the inner partition assembly to be consistent with the welding material used during assembly, improves the welding quality of the weld seam, thereby improving the quality of the inner partition assembly of the box column, and at the same time can meet the requirements of assembly line production.

[0087] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements, or modifications made based on the present invention to achieve substantially the same technical effects are all covered by the protection scope of the present invention.

Claims

1. The assembly method of the box-type column inner partition assembly tool is characterized by The steps include: S1. Layout of floor rail, loading platform and inner partition assembly unit a. First, make the corresponding ground rail according to the design requirements, fix the ground rail to the ground through the locking piece, and arrange the mounting frame at equal intervals along the top surface of the ground rail; b. Then, a driving mechanism is installed along the inner side of the ground rail, each mounting frame is connected to the driving mechanism, and a loading platform is fixedly connected to each mounting frame; c. Then, assemble the corresponding inner partition assembly units according to the design requirements, and install the inner partition assembly units on the corresponding loading platforms respectively, with the opening sides of the inner partition assembly units facing upwards; The inner partition assembly unit comprises a base, a first side panel and a second side panel arranged in parallel with each other, wherein the base, the first side panel and the second side panel are spliced ​​to form a U-shaped cavity for accommodating the inner partition; The first side panel and the second side panel each include a push-pull member and a peripheral frame that are mutually matched and connected, the push-pull member is movably connected to the peripheral frame through a limiting assembly, and the push-pull member and the peripheral frame cooperate to form a welding space; the limiting assembly includes a guide block and a slide groove, the slide groove is arranged on the groove, the guide block is arranged on the push-pull member, and the guide block moves along the slide groove to prevent the push-pull member from being separated from the peripheral frame; S2. Installation of magnetic pick-and-place robot a. First, determine the first, second, third and fourth stations along the outer side of the ground rail, and install corresponding magnetic pick-and-place manipulators, wherein the first station is used to place the bottom electroslag strip, the second station is used to place the inner partition, the third station is used to place the top electroslag strip, and the fourth station is used to weld the inner partition assembly and take out the inner partition assembly; b. Then, the first electroslag strip picking and placing robot and the second electroslag strip picking and placing robot are installed on the first station and the third station respectively, and the first inner partition picking and placing robot and the second inner partition picking and placing robot are installed on the second station and the fourth station respectively, and each robot is connected to the external electric control equipment and the pneumatic control equipment; S3. Bottom electroslag bar placement The stage and the corresponding inner partition assembly unit are driven to move to the first station by the driving mechanism, and the push-pull member is pulled out, the electroslag strip is sucked by the first electroslag strip pick-up and placement robot, and transferred to the top of the U-shaped cavity of the inner partition assembly unit, the electroslag strip is placed in the U-shaped cavity, and the first electroslag strip pick-up and placement robot is withdrawn; S4. Placement of inner partition The stage and the inner partition assembly unit are moved to the second station through the driving mechanism and the mounting frame, the push-pull member is pushed in, the first inner partition pick-up and placement robot grabs the inner partition, and rotates to the top of the U-shaped cavity of the inner partition assembly unit, the inner partition is placed in the U-shaped cavity, and the first inner partition pick-up and placement robot is withdrawn; S5. Top electroslag bar placement The stage and the inner partition assembly unit are moved to the third station by the driving mechanism and the mounting frame, the push-pull member is kept in the pushed-in state, the electroslag strip is sucked by the second electroslag strip pick-up and placement manipulator, and transferred to the top of the U-shaped cavity of the inner partition assembly unit, the electroslag strip is placed in the U-shaped cavity, and the second electroslag strip pick-up and placement manipulator is withdrawn; S6. Weld and remove the inner partition assembly The worktable and inner partition assembly unit are moved to the fourth workstation by the driving mechanism and the mounting frame. The inner partition and the electroslag strip are fixed by electric welding through the reserved welding space to form the required inner partition assembly. The inner partition assembly is taken out by the second inner partition picking and placing robot, and the welding of the next inner partition assembly is carried out.

2. The method for assembling the box-type column inner partition assembly tool according to claim 1, characterized in that: The driving mechanism in step S1 includes a transmission belt, a driving wheel and a transmission wheel, wherein the driving wheel and the transmission wheel are arranged on a ground rail, the driving wheel is connected to the transmission wheel through the transmission belt, and the mounting frame is connected to the transmission belt.

3. The method for assembling the box-type column inner partition assembly tool according to claim 1, characterized in that: The inner partition assembly unit in step S1 is connected to the loading platform by welding, bolting or magnetic attraction.

4. The method for assembling the box-type column inner partition assembly tool according to claim 1, characterized in that: A convex strip is fixedly or movably connected to one side of the base protruding toward the U-shaped cavity, and the convex strip cooperates with the first side panel and the second side panel to form a cavity for placing the electroslag strip. The top edge of the convex strip is provided with an inclined surface for guiding the electroslag strip into the cavity, and the width of the convex strip is the same as the thickness of the inner partition.

5. The method for assembling the box-type column inner partition assembly tool according to claim 1, characterized in that: A positioning block is arranged in the outer frame, a groove is formed between two positioning blocks, and positioning grooves are arranged at the corners of the push-pull member, and the positioning grooves match the positioning blocks.

6. The method for assembling the box-type column inner partition assembly tool according to claim 1, characterized in that: A handle and a stop block are provided on the outer side of the push-pull member, a convex portion for positioning the electroslag strip is provided on the inner side of the push-pull member, and an inclined guiding surface is provided on the side of the convex portion located below close to the inner partition.

7. The method for assembling the box-type column inner partition assembly tool according to claim 1, characterized in that: The first electroslag bar picking and placing robot and the second electroslag bar picking and placing robot in step S2 both include a first robot support, an electroslag bar taking support, a first drive motor, a first rotating seat, a first robot adjustment assembly and a first robot execution end, a first robot support is provided with a first foot ring at the bottom, the electroslag bar taking support is connected to the first base through a first cantilever beam, the first base is provided on the first robot support, the first drive motor and the first rotating seat are provided on the top of the first robot support, the first drive motor is connected to the first rotating seat through a first gear set, and the first rotating seat is connected to the first robot execution end through the first robot adjustment assembly.

8. The method for assembling the box-type column inner partition assembly tool according to claim 7, characterized in that: The first manipulator execution end includes a first telescopic plate, a first cylinder, a first lifting plate and a magnetic block, the first telescopic plate is connected to the first manipulator adjustment assembly, the first cylinder is arranged on the first telescopic plate, the first cylinder is connected to the first lifting plate through a first piston rod, the top of the first lifting plate is located on both sides of the first piston rod and first guide rods are symmetrically arranged, the first guide rods are movably connected to the first telescopic plate, and the magnetic block is arranged at the bottom of the first lifting plate.

9. The method for assembling the box-type column inner partition assembly tool according to claim 1, characterized in that: The first inner partition picking and placing robot and the second inner partition picking and placing robot in step S2 both include a second robot support, an inner partition picking support, a second drive motor, a second rotating seat, a second robot adjustment assembly and a second robot execution end. A second foot ring is provided at the bottom of the second robot support. The inner partition picking support is connected to the second base through a second cantilever beam. The second base is provided on the second robot support. The second drive motor and the second rotating seat are provided on the top of the second robot support. The second drive motor is connected to the second rotating seat through a second gear set. The second rotating seat is connected to the second robot execution end through the second robot adjustment assembly.

10. The method for assembling the box-type column inner partition assembly tool according to claim 9, characterized in that: The second manipulator execution end includes a second telescopic plate, a second cylinder, a second lifting plate and a concave block, the second telescopic plate is connected to the second manipulator adjustment assembly, the second cylinder is arranged on the second telescopic plate, the second cylinder is connected to the second lifting plate through a second piston rod, the top of the second lifting plate is located on both sides of the second piston rod and second guide rods are symmetrically arranged, the second guide rods are movably connected to the second telescopic plate, and the concave block is arranged at the bottom of the second lifting plate.

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