Plasma laser cutting device for stainless steel plate

By introducing folding and stamping mechanisms into the plasma laser cutting machine, the problem of low efficiency in cutting thick stainless steel plates is solved, and efficient cutting and accurate positioning of thicker plates is achieved.

CN120206012AInactive Publication Date: 2025-06-27JIANGYIN WANGDEFU STEEL PROCESSING CO LTD
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Patent Information

Application Number
CN202510533853.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2025-06-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing plasma laser cutting machines are inefficient when cutting stainless steel plates with thicker thickness, making it difficult to achieve efficient cutting.

Method used

The folding mechanism is combined with the stamping mechanism to achieve bending and cutting of the plate. The stepper motor and the reduction gear set are used to drive the transmission wheel and the transmission belt, drive the rotation of the folding shaft body, synchronously fold the positioning seat, and improve the bending efficiency with the hydraulic cylinder.

Benefits of technology

Efficient cutting of thicker plates is achieved, and the cutting opening is gradually expanded through multiple bends and cuts to improve the overall cutting efficiency and accuracy.

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Abstract

The invention provides a stainless steel plate plasma laser cutting device which comprises a device base and a cutting platform and further comprises a feeding mechanism arranged on one side of the device base and used for automatically feeding materials; the positioning mechanism is arranged on the cutting platform and is used for positioning the material and bending the cutting position; the cutting mechanism is arranged on the cutting platform and used for repeatedly cutting materials and dispensing an anti-reflection agent, the bending structure and the stamping structure in the positioning mechanism are used for gradually bending the cutting position of a plate to enlarge a cutting opening, and meanwhile efficient contact between laser and the bottom of a cutting groove and dispensing of the anti-reflection agent are facilitated; and high-efficiency cutting of thick plates is realized in cooperation with dispensing of the anti-reflection agent and repeated moving cutting.
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Description

Technical Field

[0001] The present invention relates to the technical field of plasma laser cutting, and in particular to a plasma laser cutting device for stainless steel plates. Background Art

[0002] Plasma laser cutting is a metal processing technology mainly used for cutting various materials. Plasma laser cutting combines the advantages of plasma and laser technologies and can meet the cutting requirements of different plates.

[0003] Chinese Patent CN201721213274.4 discloses an efficient plasma laser cutting machine, including a platform support and a power protection device. The lower end of the platform support is fixedly installed with support legs, and an operation platform is provided at the upper end of the platform support. A longitudinal sliding track is provided on one side of the operation platform. A longitudinal moving table is provided on the outer surface of the longitudinal sliding track, and a radiator is fixedly installed at the upper end of the longitudinal moving table. A transverse moving table is fixedly installed on the lower surface of the radiator, and a first laser cutting head is fixedly installed at the lower end of the transverse moving table. A second laser cutting head is provided on one side of the first laser cutting head.

[0004] However, this technical solution has certain drawbacks when in use. The cutting thickness of this plasma laser cutting machine is limited. When the thickness of the stainless steel plate is relatively thick, it is not convenient to cut and process the thicker plate. Therefore, we propose a plasma laser cutting device for stainless steel plates. Summary of the Invention

[0005] The purpose of the present invention is to provide a plasma laser cutting device for stainless steel plates in view of the deficiencies of the prior art, which realizes the cutting function through a folding mechanism cooperating with a stamping mechanism, and solves the problem of inconvenient cutting and processing of thicker plates.

[0006] To achieve the above object, the present invention provides the following technical solution:

[0007] A plasma laser cutting device for stainless steel plates includes a device base, and further includes a feeding mechanism on the side of the device base, a cutting platform is arranged at the top of the device base, a positioning mechanism is arranged at the top of the cutting platform, and a cutting mechanism is arranged at the top of the cutting platform.

[0008] The feeding mechanism includes a feeding rack arranged on the side of the device base. A transport shaft a is arranged inside the feeding rack. Transport wheels a are arranged at both ends of the transport shaft a. A transport shaft b is arranged at one end of the feeding rack. Transport wheels b are arranged at both ends of the transport shaft b. A tensioning shaft is also arranged inside the feeding rack. Tensioning wheels are arranged at both ends of the tensioning shaft. Bearing seats are arranged at the bottoms of the transport shaft a, the transport shaft b and the tensioning shaft. A transport belt is arranged outside the transport wheels a, the transport wheels b and the tensioning wheels. A storage component and a limiting component are installed on the feeding rack.

[0009] The storage component includes: a storage frame fixedly installed on the feeding rack; plates stacked in the storage frame. The limiting component includes: a limiting plate fixedly installed inside the feeding rack; a limiting piece arranged on the top of the limiting plate.

[0010] The positioning mechanism includes two groups of positioning seats arranged on the top of the cutting platform. The two groups of positioning seats are symmetrically distributed. Two groups of magnetic plates are arranged inside the positioning seats. Multiple groups of struts are arranged at the bottom of the magnetic plates. An electromagnetic seat is installed at the bottom of the magnetic plates. A power connection seat is arranged on one side of the electromagnetic seat. Folding components, guiding components, stamping components and clamping components are installed at the bottoms of the two groups of positioning seats.

[0011] The folding component includes: a folding shaft body fixedly arranged on the opposite sides of the two groups of positioning seats; gear sleeves fixedly distributed at both ends of the two groups of folding shaft bodies. The two groups of folding shaft bodies are meshed through the gear sleeves; a structure seat installed at the bottom of one group of positioning seats; a stepping motor installed inside the structure seat; an output gear installed at one end of the driving shaft of the stepping motor; a reduction gear set arranged inside the structure seat; an output shaft penetrating and connecting to one side of the structure seat; a transmission wheel arranged at one end of the output shaft and the folding shaft body; a transmission belt, and the transmission wheels at one ends of the output shaft and the folding shaft body are connected by the transmission belt. The guiding component includes: a cross plate fixedly installed inside the cutting platform; multiple groups of guiding rails fixedly installed on the cross plate; guiding sliders movably connected to the multiple groups of guiding rails; a crank seat a arranged on the multiple groups of guiding sliders; a crank seat b fixedly installed at the bottoms of the two groups of positioning seats; a connecting rod, and the crank seat a and the crank seat b are movably connected by the connecting rod.

[0012] The stamping assembly includes: a stamping base fixedly installed on the cross plate; a hydraulic cylinder disposed on the stamping base; a hydraulic rod which is the output rod of the hydraulic cylinder; an output plate fixedly installed at the top of the hydraulic rod; and two guide rods fixedly connected to the bottom of the output plate.

[0013] The clamping assembly includes: two L-shaped supports fixedly connected to the two positioning seats; a suspension plate fixedly connected to the end of the L-shaped support; a pressure plate movably connected to the bottom of the suspension plate; a threaded rod disposed on the top of the pressure plate; a threaded seat fixedly connected to the bottom of the suspension plate; and a clamping plate fixedly connected to the bottom of the pressure plate.

[0014] The cutting mechanism includes a displacement cross beam disposed on the top of the cutting platform. Two support plates are provided at the bottom of the displacement cross beam, and a longitudinal movement assembly, a transverse movement assembly, a vertical movement assembly and a cutting assembly are provided on the displacement cross beam.

[0015] The longitudinal movement assembly includes: a longitudinal guide rail plate fixedly installed on the cutting platform; a longitudinal drive group disposed outside the longitudinal guide rail plate; and a longitudinal rack fixedly installed on the longitudinal guide rail plate. The transverse movement assembly includes: a transverse movement bottom plate movably connected to the displacement cross beam; a transverse drive group disposed on the transverse movement bottom plate; and a transverse rack fixedly connected to the displacement cross beam. The vertical movement assembly includes: a vertical plate fixedly connected to one side of the transverse movement bottom plate; an adjustment plate movably connected to one side of the vertical plate; a vertical motor disposed on the top of the vertical plate; a lead screw fixedly connected to the bottom end of the drive shaft of the vertical motor; and a nut fixedly connected to the inner side of the adjustment plate.

[0016] The cutting assembly includes: an equipment plate movably connected to the outside of the adjustment plate; an assembly plate fixedly connected to the outside of the equipment plate; a laser head installed at the bottom of the assembly plate; a structural plate fixedly connected to the outside of the assembly plate; a cross bar disposed between the two structural plates; an anti-reflection agent spray head penetrating and connected to the cross bar; and a conduit disposed at the end of the anti-reflection agent spray head.

[0017] The beneficial effects of the present invention are as follows:

[0018] (1) The present invention realizes the rotation of a set of folding shaft bodies through the drive of a stepping motor and a reduction gear set, as well as the transmission of a transmission wheel and a transmission belt, that is, one end of a set of positioning seats undergoes a folding bend, while the other set of folding shaft bodies is meshed with it through a gear sleeve, thereby synchronously driving the other set of folding shaft bodies to flip towards each other, further realizing the synchronous folding of the two sets of positioning seats. During folding, the bottom crank seats b of the two sets of positioning seats are movably connected to the crank seat a through connecting rods, and drive the guide sliders to slide on the guide rails during folding to guide the folding of the two sets of positioning seats. Cooperating with the fixation of the sheet material by the electromagnetic structure in the positioning mechanism, the bending of the cutting part of the sheet material is realized. During the bending process, the hydraulic cylinder is started, and the power is output to the output plate through the hydraulic rod. The output plate passes through the gap between the two sets of folding shaft bodies and contacts the bottom end of the cutting part of the sheet material to further improve the bending efficiency of the sheet material, continuously expand the cutting opening and open the cutting opening, facilitating the next cutting and realizing the efficient cutting of relatively thick sheet materials.

[0019] (2) The present invention docks a conduit with a pump and a tank body, and drips an antireflection agent into the bent cutting groove to improve the next cutting effect. After repeatedly cutting with the bending structure for multiple times, the cutting of relatively thick sheet materials is completed, greatly improving the overall cutting effect and efficiency of the device.

[0020] (3) The present invention triggers the energization of the electromagnetic wire in the electromagnetic seat at the bottom of the magnetic plate on the positioning seat through the travel switch on the cutting platform. After the electromagnetic seat is energized, it endows the magnetic plate with magnetic force to adsorb and fix the sheet material fed to the designated position to complete positioning. By driving the threaded rod, the threaded connection of the threaded seat will drive the clamping plate at the bottom end of the pressure plate to move downward to clamp and press the two side edges of the cutting part of the sheet material, so as to provide a stable fixing effect for the bending of the sheet material while realizing automatic positioning. At the same time, the clamping structure can avoid the deformation of the cutting edge of the sheet material during the bending process.

[0021] (4) The present invention drives the rotation of the gears in the longitudinal drive group and the transverse drive group through motors. Each gear meshes with the longitudinal rack and the transverse rack, thereby realizing the horizontal and vertical movement of the displacement crossbeam and the cutting equipment, so as to realize the horizontal and vertical position adjustment of the laser head and the movement during cutting. By driving the screw rod to rotate on the bearing of the vertical plate through the vertical motor, the nut on the adjustment plate is threadedly connected to the screw rod, and the vertical height adjustment of the laser head is realized through the guidance of the slider and the guide rail, thereby ensuring the accuracy of cutting.

[0022] (5) The present invention realizes the movement of the conveyor belt through the drive of the transport wheel a on the transport shaft a by the transport motor, the transmission of the transport wheel b on the transport shaft b, and the tensioning of the tensioning wheel on the tensioning shaft. The sheet material at the lowest end of the storage frame is transported to the cutting platform through the conveyor belt to complete the loading, reducing the manual loading process and improving the processing efficiency.

[0023] In summary, the present invention has the advantages of high efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 Schematic diagram of the overall structure of the present invention;

[0025] Figure 2 Schematic top view of the present invention;

[0026] Figure 3 Schematic diagram of the overall structure of the loading mechanism of the present invention;

[0027] Figure 4 Schematic diagram of the disassembled structure of the loading mechanism of the present invention;

[0028] Figure 5 Schematic diagram of the overall structure of the processing platform of the present invention;

[0029] Figure 6 Schematic diagram of the overall structure of the positioning mechanism of the present invention;

[0030] Figure 7 Schematic bottom view of the positioning mechanism of the present invention;

[0031] Figure 8 Schematic diagram of the disassembled structure of the positioning mechanism of the present invention;

[0032] Figure 9 Schematic diagram of the structure of the positioning component of the present invention;

[0033] Figure 10 Schematic diagram of the overall structure of the folding guide component of the present invention;

[0034] Figure 11 Schematic diagram of the partial structure of the folding component of the present invention;

[0035] Figure 12 Schematic diagram of the structure of the stamping component of the present invention;

[0036] Figure 13 Schematic diagram of the structure of the clamping component of the present invention;

[0037] Figure 14 Schematic partial top view of the positioning mechanism of the present invention;

[0038] Figure 15 Schematic diagram of the overall structure of the cutting component of the present invention;

[0039] Figure 16 Schematic diagram of the partial structure of the cutting component of the present invention;

[0040] Figure 17 Schematic diagram of the bending effect of the present invention.

[0041] The reference numerals of the present application are as follows: 1, device base; 2, loading mechanism; 201, loading rack; 202, transport shaft a; 203, transport wheel a; 204, transport shaft b; 205, transport wheel b; 206, tensioning shaft; 207, tensioning wheel; 208, bearing seat; 209, conveyor belt; 21, storage component; 211, storage frame; 212, sheet material; 22, limiting component; 221, limiting plate; 222, limiting piece; 3, cutting platform; 4, positioning mechanism; 401, positioning seat; 402, magnetic plate; 403, support pillar; 404, electromagnetic seat; 405, power connection seat; 41, folding component; 411, folding shaft body; 412, gear sleeve; 413, structure seat; 414, stepping motor; 415, output gear; 416, reduction gear set; 417, output shaft; 418, driving wheel; 419, transmission belt; 42, guiding component; 421, cross plate; 422, guiding rail; 423, guiding slider; 424, crank seat a; 425, crank seat b; 426, connecting rod; 43, stamping component; 431, stamping seat; 432, hydraulic cylinder; 433, hydraulic rod; 434, output plate; 435, guiding rod; 44, clamping component; 441, L-shaped support; 442, hanging plate; 443, pressure plate; 444, threaded rod; 445, threaded seat; 446, clamping plate; 5, cutting mechanism; 501, displacement cross beam; 502, support plate; 51, longitudinal movement component; 511, longitudinal guide rail plate; 512, longitudinal drive group; 513, longitudinal rack; 52, transverse movement component; 521, transverse movement bottom plate; 522, transverse drive group; 523, transverse rack; 53, vertical movement component; 531, vertical plate; 532, adjusting plate; 533, vertical motor; 534, lead screw; 535, nut; 54, cutting component; 541, equipment plate; 542, assembly plate; 543, laser head; 544, structure plate; 545, cross bar; 546, antireflection agent spray head; 547, conduit. Detailed implementation manners

[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0043] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0044] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, the meaning of "a plurality" is two or more unless otherwise specifically defined.

[0045] Embodiment 1: As Figures 1-16 shown, this embodiment provides a plasma laser cutting device for stainless steel plates, including a device base 1, and further including a feeding mechanism 2 on the side of the device base 1. A cutting platform 3 is provided on the top of the device base 1, a positioning mechanism 4 is provided on the top of the cutting platform 3, and a cutting mechanism 5 is provided on the top of the cutting platform 3.

[0046] As Figures 3-4 shown, the feeding mechanism 2 includes a feeding rack 201 provided on the side of the device base 1. A transport shaft a 202 is provided inside the feeding rack 201, transport wheels a 203 are provided at both ends of the transport shaft a 202. A transport shaft b 204 is provided at one end of the feeding rack 201, transport wheels b 205 are provided at both ends of the transport shaft b 204. A tensioning shaft 206 is further provided inside the feeding rack 201, tensioning wheels 207 are provided at both ends of the tensioning shaft 206. Bearing seats 208 are provided at the bottoms of the transport shaft a 202, the transport shaft b 204 and the tensioning shaft 206. A transport belt 209 is provided on the outer sides of the transport wheels a 203, the transport wheels b 205 and the tensioning wheels 207. A storage component 21 and a limiting component 22 are installed on the feeding rack 201.

[0047] In this embodiment, the driving of the transport belt 209 is achieved by driving the transport shaft a 202, driving the transport shaft b 204 in a driven manner, and tensioning the tensioning shaft 206. The material is transported and fed through the transport belt 209.

[0048] The material storage assembly 21 includes: a material storage frame 211 fixedly installed on the loading rack 201; a sheet material 212 stacked in the material storage frame 211; the limiting assembly 22 includes: a limiting plate 221 fixedly installed inside the loading rack 201; a limiting member 222 disposed on the top of the limiting plate 221.

[0049] In this embodiment, both ends of the material storage frame 211 are open structures, and its bottom end is in contact with the conveyor belt 209. Feeding is achieved when the conveyor belt 209 moves through gravity and the limitation of the upper sheet material 212. Multiple groups of limiting members 222 are installed on the limiting plate 221 and are arranged above the conveyor belt 209, so as to limit the sheet material 212 during transportation and prevent the sheet material 212 from deviating from the transportation track.

[0050] Embodiment 2: As Figures 5-14 shown, the same or corresponding components as those in Embodiment 1 are denoted by the corresponding reference numerals in Embodiment 1. For simplicity, only the differences from Embodiment 1 will be described below. The difference between this Embodiment 2 and Embodiment 1 lies in:

[0051] The positioning mechanism 4 includes two groups of positioning seats 401 disposed on the top of the cutting platform 3. The two groups of positioning seats 401 are symmetrically distributed. Two groups of magnetic plates 402 are arranged inside the positioning seats 401. Multiple groups of support columns 403 are arranged at the bottom of the magnetic plates 402. An electromagnetic seat 404 is installed at the bottom of the magnetic plates 402. A power connection seat 405 is arranged on one side of the electromagnetic seat 404. A folding assembly 41, a guiding assembly 42, a stamping assembly 43, and a clamping assembly 44 are installed at the bottom of the two groups of positioning seats 401.

[0052] In this embodiment, the two groups of positioning seats 401 are positioning units for stainless steel sheet materials 212. This unit endows the two groups of magnetic plates 402 with magnetic force through the magnetic field generated when the electromagnetic wire in the electromagnetic seat 404 is energized, and adsorbs and fixes the stainless steel sheet materials 212 fed onto the cutting platform 3 through the magnetic force to achieve workpiece positioning.

[0053] The folding assembly 41 includes: a folding shaft 411, which is fixedly arranged on the opposite sides of the two sets of positioning seats 401; a gear sleeve 412, which is distributed and fixedly installed at both ends of the two sets of folding shafts 411, and the two sets of folding shafts 411 are meshed through the gear sleeve 412; a structural seat 413, which is installed at the bottom of a set of positioning seats 401; a stepping motor 414, which is installed in the structural seat 413; an output gear 415, which is installed at one end of the driving shaft of the stepping motor 414; a reduction gear set 416, which is arranged in the structural seat 413; an output shaft 417, which is connected to one side of the structural seat 413; a transmission wheel 418, which is installed in the transmission wheel 41 8 is arranged at one end of the output shaft 417 and the folding shaft body 411; the transmission belt 419, the output shaft 417 and the transmission wheel 418 at one end of the folding shaft body 411 are connected through the transmission belt 419; the guide assembly 42 includes: a horizontal plate 421, the horizontal plate 421 is fixedly installed in the cutting platform 3; a guide rail 422, a plurality of groups of guide rails 422 are fixedly installed on the horizontal plate 421; a guide slider 423, the guide slider 423 is movably connected to the plurality of groups of guide rails 422; a crank seat a424, the crank seat a424 is arranged on the plurality of groups of guide sliders 423; a crank seat b425, the crank seat b425 is fixedly installed at the bottom of the two groups of positioning seats 401; a connecting rod 426, the crank seat a424 and the crank seat b425 are movably connected through the connecting rod 426.

[0054] The gear 416 is driven by the stepper motor 414 to rotate, and the output shaft 417 outputs power. After being transmitted by the transmission belt 419 on the transmission wheel 418, a group of folding shaft bodies 411 will be driven to rotate, and the other group of folding shaft bodies 411 will be meshed with it through the gear sleeve 412, thereby synchronously driving the other group of folding shaft bodies 411 to flip toward each other, further realizing the folding of the two groups of positioning seats 401. When folding, the crank seat b425 at the bottom of the two groups of positioning seats 401 is movably connected with the crank seat a424 through the connecting rod 426, and when folding, it drives the guide slider 423 to slide on the guide rail 422 to guide the folding of the two groups of positioning seats 401, and cooperates with the electromagnetic structure in the positioning mechanism 4 to fix the plate 212 to realize the bending of the cutting part of the plate 212, so that the cutting opening is continuously expanded, which is convenient for dripping the transmittance enhancer while opening the cutting opening, facilitating the next cutting, so as to improve the cutting efficiency.

[0055] The stamping assembly 43 includes: a stamping seat 431, which is fixedly mounted on the horizontal plate 421; a hydraulic cylinder 432, which is arranged on the stamping seat 431; a hydraulic rod 433, which is the output rod of the hydraulic cylinder 432; an output plate 434, which is fixedly mounted on the top of the hydraulic rod 433; and guide rods 435, where two groups of guide rods 435 are fixedly connected to the bottom of the output plate 434.

[0056] In this embodiment, the power of the hydraulic cylinder 432 is output to the output plate 434 through the hydraulic rod 433. The output plate 434 passes through the gap between the two folding shafts 411 and contacts the bottom end of the cutting part of the plate 212, thereby improving the bending efficiency of the plate 212.

[0057] The clamping assembly 44 includes: an L-shaped support 441, and two L-shaped supports 441 are fixedly connected to the two positioning seats 401; a suspension plate 442, and the suspension plate 442 is fixedly connected to the tail end of the L-shaped support 441; a pressure plate 443, and the pressure plate 443 is movably connected to the bottom of the suspension plate 442; a threaded rod 444, and the threaded rod 444 is arranged on the top of the pressure plate 443; a threaded seat 445, and the threaded seat 445 is fixedly connected to the bottom of the suspension plate 442; a clamping plate 446, and the clamping plate 446 is fixedly connected to the bottom of the pressure plate 443.

[0058] In this embodiment, the forward and reverse driving of the threaded rod 444 on the threaded seat 445 realizes lifting, and the edge of the cutting part of the plate 212 can be clamped by the clamping plate 446 and the spring on its top, so as to avoid deformation during bending and ensure the cutting effect.

[0059] Embodiment Three: As Figures 15-16 shown, the same or corresponding components as those in Embodiment One adopt the corresponding reference numerals in Embodiment One. For the sake of simplicity, only the differences from Embodiment One will be described below. The difference between this Embodiment Two and Embodiment One lies in:

[0060] The cutting mechanism 5 includes a displacement cross beam 501 arranged on the top of the cutting platform 3. Two support plates 502 are arranged at the bottom of the displacement cross beam 501. A longitudinal movement component 51, a transverse movement component 52, a vertical movement component 53 and a cutting component 54 are arranged on the displacement cross beam 501.

[0061] The longitudinal movement component 51 includes: a longitudinal guide rail plate 511, which is fixedly installed on the cutting platform 3; a longitudinal drive group 512, which is arranged outside the longitudinal guide rail plate 511; a longitudinal rack 513, which is fixedly installed on the longitudinal guide rail plate 511; the transverse movement component 52 includes: a transverse movement bottom plate 521, which is movably connected to the displacement cross beam 501; a transverse drive group 522, which is arranged on the transverse movement bottom plate 521; a transverse rack 523, which is fixedly connected to the displacement cross beam 501; the vertical movement component 53 includes: a vertical plate 531, which is fixedly connected to one side of the transverse movement bottom plate 521; an adjustment plate 532, which is movably connected to one side of the vertical plate 531; a vertical motor 533, which is arranged at the top of the vertical plate 531; a lead screw 534, which is fixedly connected to the bottom end of the drive shaft of the vertical motor 533; a nut 535, which is fixedly connected to the inner side of the adjustment plate 532.

[0062] In this embodiment, when the motors in the longitudinal drive group 512 and the transverse drive group 522 start, they can drive the gears to rotate. The respective gears mesh with the longitudinal rack 513 and the transverse rack 523, so as to realize the horizontal and longitudinal movement of the displacement cross beam 501 and the cutting device, so as to realize the horizontal and longitudinal adjustment of the cutting position and realize the horizontal and longitudinal displacement cutting; when the vertical motor 533 starts, it will drive the lead screw 534 to rotate on the bearing of the vertical plate 531. The nut 535 on the adjustment plate 532 is threadedly connected to the lead screw 534, and the vertical height adjustment of the adjustment plate 532 and the cutting device is realized through the guidance of the slider and the guide rail.

[0063] The cutting component 54 includes: a device plate 541, which is movably connected to the outside of the adjustment plate 532; an assembly plate 542, which is fixedly connected to the outside of the device plate 541; a laser head 543, which is installed at the bottom of the assembly plate 542; a structural plate 544, which is fixedly connected to the outside of the assembly plate 542; a cross bar 545, which is arranged between two groups of structural plates 544; an anti-reflection agent spray head 546, which is connected through the cross bar 545; a conduit 547, which is arranged at the tail end of the anti-reflection agent spray head 546.

[0064] In this embodiment, the laser head 543 is the output end of the cutting device of the device; the anti-reflection agent spray head 546 on the cross bar 545 between the structural plates 544 is docked with the pump and the tank body through the conduit 547, and the anti-reflection agent spray head 546 and the center of the laser head 543 are on the same horizontal line, so as to reduce the positioning steps of cutting and anti-reflection agent dripping. The cutting effect is improved by the application of the anti-reflection agent, and the overall cutting efficiency of the device is improved by the bent setting.

[0065] Working steps

[0066] Step 1, loading process: The movement of the conveyor belt 209 is realized by driving the conveyor wheel a203 on the conveyor shaft a202, driving the conveyor wheel b205 on the conveyor shaft b204, and tensioning the tensioning wheel 207 on the tensioning shaft 206 by the transport motor. The lowest-end plate 212 of the storage frame 211 is transported to the cutting platform 3 via the conveyor belt 209 to complete the loading;

[0067] Step 2, positioning process: After the travel switch on the cutting platform 3 is triggered, the electromagnetic wire in the electromagnetic seat 404 at the bottom of the magnetic plate 402 on the positioning seat 401 is energized. The energized electromagnetic seat 404 imparts magnetic force to the magnetic plate 402 to adsorb and fix the plate 212 loaded to the specified position to complete the positioning. By driving the threaded rod 444, the threaded connection of the threaded seat 445 will drive the clamping plate 446 at the bottom end of the pressure plate 443 to move downward to clamp and press the two side edges of the cutting part of the plate 212;

[0068] Step 3, primary cutting process: The motors in the longitudinal drive group 512 and the transverse drive group 522 drive the gears to rotate. Each gear meshes with the longitudinal rack 513 and the transverse rack 523, so as to realize the horizontal and vertical movement of the displacement cross beam 501 and the cutting equipment, so as to realize the horizontal and vertical position adjustment of the laser head 543 and the movement during cutting. The vertical motor 533 drives the lead screw 534 to rotate on the bearing of the vertical plate 531. The nut 535 on the adjusting plate 532 is threadedly connected to the lead screw 534, and the vertical height adjustment of the laser head 543 is realized through the guidance of the slider and the guide rail. The laser device is started to cut the plate 212;

[0069] Step Four: Multiple Bending and Cutting Process: After the laser head 543 reciprocally cuts the cutting area once, through the drive of the stepper motor 414 and the reduction gear set 416, and the transmission of the transmission wheel 418 and the transmission belt 419, a set of folding shaft bodies 411 gradually rotate, that is, one end of a set of positioning seats 401 flips, causing half of the sheet 212 separated by the cut to bend. The other set of folding shaft bodies 411 is meshed through the gear sleeve 412, thereby synchronously driving the other set of folding shaft bodies 411 to flip towards each other, further realizing the synchronous folding of the two sets of positioning seats 401. During folding, the bottom crank seats b425 of the two sets of positioning seats 401 are movably connected to the crank seats a424 through the connecting rods 426, and drive the guiding sliders 423 to slide on the guiding rails 422 during folding to guide the folding of the two sets of positioning seats 401. Cooperating with the fixation of the sheet 212 by the electromagnetic structure in the positioning mechanism 4, it realizes a gradually smaller degree of bending at the cutting area of the sheet 212, making the cut continuously expand and open the cutting opening. Bending once and cutting once in cooperation is convenient for the contact of the laser head 543 to improve the cutting effect. During the bending process, the hydraulic cylinder 432 is started, and the power is gradually output to the output plate 434 through the hydraulic rod 433. The output plate 434 passes through the gap between the two sets of folding shaft bodies 411 and contacts the bottom end of the cutting area of the sheet 212, cooperating with the above-mentioned bending setting to further improve the bending efficiency of the thicker sheet 212 during cutting, so as to improve the cutting efficiency;

[0070] Step Five: Anti-Reflection Drop Coating Process: The anti-reflection agent is dropped into the bent cutting groove through the connection of the conduit 547 with the pump and the tank body, improving the next cutting effect. After repeatedly cutting in cooperation with the bending structure for multiple times, the cutting of the thicker sheet 212 is completed.

[0071] It should be noted that: In this embodiment, the thicker steel plate is cut multiple times. The first cut makes a cut in the steel plate, and then the two sides of the steel plate are bent (the angle should not be too large, and the preferred bending angle is 5°). The cut after bending is V-shaped. The anti-reflection agent is dropped into the V-shaped cut. The laser head 543 makes the second cut at the V-shaped cut. The anti-reflection agent enhances the plasma laser cutting effect; then the two sides of the steel plate are bent again, gradually increasing the angle of the V-shaped cut and then gradually cutting. The increase in the angle of the V-shaped cut facilitates the anti-reflection agent to flow to the bottom of the cut, and at the same time is also conducive to the laser head 543 inserting into the V-shaped cut for another cut. Repeat multiple times until the stainless steel plate is cut off.

[0072] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A plasma laser cutting device for stainless steel plates, comprising a device base (1) and a cutting platform (3), characterized in that: Also includes: A feeding mechanism (2), the feeding mechanism (2) being arranged on one side of the device base (1) and being used for automatically feeding materials; A positioning mechanism (4), the positioning mechanism (4) being arranged on the cutting platform (3) and used for positioning the material and bending it at the cutting position; A cutting mechanism (5), wherein the cutting mechanism (5) is arranged on the cutting platform (3) and is used for repeatedly cutting the material and dripping the permeability enhancer.

2. The stainless steel plate plasma laser cutting device according to claim 1, characterized in that: The loading mechanism (2) comprises a loading rack (201) and a transport component arranged on the device base (1) and used for transporting and loading materials, as well as a material storage component (21) and a position limiting component (22) arranged on the transport component.

3. The stainless steel plate plasma laser cutting device according to claim 2, characterized in that: The material storage assembly (21) comprises a material storage frame (211) fixedly mounted on the material loading rack (201) and used for storing materials; the position limiting assembly (22) comprises a position limiting plate (221) and a position limiting member (222) fixedly mounted in the material loading rack (201) and used for limiting the position of materials.

4. The stainless steel plate plasma laser cutting device according to claim 1, characterized in that: The positioning mechanism (4) comprises two groups of positioning seats (401) arranged on the cutting platform (3) and used for electromagnetic adsorption and fixation of materials, two groups of magnetic plates (402), an electromagnetic seat (404) and an electric connection seat (405), and a folding component (41), a guide component (42), a punching component (43) and a clamping component (44) arranged at the bottom of the two groups of positioning seats (401).

5. The stainless steel plate plasma laser cutting device according to claim 4, characterized in that: The folding assembly (41) comprises a folding shaft (411) fixedly arranged on opposite sides of the two sets of positioning seats (401) and used to drive the two sets of positioning structures to drive the material cutting part to bend, a gear sleeve (412), a structural seat (413), a stepping motor (414), an output gear (415) and a reduction gear set (416).

6. The stainless steel plate plasma laser cutting device according to claim 5, characterized in that: The folding assembly (41) comprises an output shaft (417) which penetrates and is connected to one side of the structural seat (413) and is used to stably transmit the motor power required for bending, a transmission wheel (418) and a transmission belt (419).

7. The stainless steel plate plasma laser cutting device according to claim 1, characterized in that: The guide assembly (42) comprises a transverse plate (421) fixedly installed in the cutting platform (3) and used for limiting and guiding the flipping of the positioning seat 401, a guide rail (422), a guide slider (423), a crank seat a (424), a crank seat b (425) and a connecting rod (426).

8. The stainless steel plate plasma laser cutting device according to claim 7, characterized in that: The punching assembly (43) comprises a punching seat (431) fixedly mounted on the transverse plate (421) and used to apply pressure to the cutting portion of the material to improve the bending effect, a hydraulic cylinder (432), a hydraulic rod (433), an output plate (434) and a guide rod (435).

9. The stainless steel plate plasma laser cutting device according to claim 4, characterized in that: The clamping assembly (44) comprises an L-shaped support (441) fixedly connected to the two groups of positioning seats (401) and used for applying pressure and clamping the cutting edge of the material, a hanging plate (442), a pressure plate (443), a threaded rod (444), a threaded seat (445) and a clamping plate (446).

10. The stainless steel plate plasma laser cutting device according to claim 1, characterized in that: The cutting mechanism (5) comprises a displacement beam (501) and two sets of support plates (502) arranged on the top of the cutting platform (3) and used to support the overall cutting device, as well as a longitudinal moving component (51), a lateral moving component (52), a vertical moving component (53) and a cutting component (54) arranged on the displacement beam (501) and used to adjust the cutting position and drive the reciprocating cutting operation.

Citation Information

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