Welding quality detection device for pressure vessel

By designing a detection device for pressure vessel welding, the problem of inability to detect the quality of welds in real time during welding is solved, real-time quality inspection during welding is realized, and the trouble of rework is avoided.

CN120206066AActive Publication Date: 2025-06-27ZIBO SPECIAL EQUIP INSPECTION & RES INST
View PDF 9 Cites 0 Cited by

Patent Information

Application Number
CN202510481423.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-06-27
Estimated Expiration
2045-04-17

AI Technical Summary

Technical Problem

The quality of the weld is not detected in real time during welding of existing pressure vessels, resulting in rework when the welding fails to meet the standards. The process is cumbersome and the weld is prone to damage.

Method used

A pressure vessel welding quality detection device including a laser welding joint, a detection mechanism, an adjustment mechanism and a locking mechanism is designed, which can detect the weld quality in real time during welding and adjust the angle of the detection mechanism during arc welding.

Benefits of technology

Real-time quality inspection during welding is realized, the trouble of rework is avoided, and the accuracy and safety of weld inspection are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120206066A_ABST
    Figure CN120206066A_ABST
Patent Text Reader

Abstract

The invention relates to the field of welding detection, in particular to a pressure vessel welding quality detection device which comprises a machine shell, a laser welding head is arranged on the machine shell, a discharging mechanism is arranged on the machine shell, and the discharging mechanism is used for discharging welding powder; a detection mechanism is arranged on the machine shell. The laser welding head can be matched with metal powder for welding, the detection mechanism is used for detecting the laser welding head and can be adjusted during detection, and the angle of the detection mechanism does not need to be adjusted in the welding process of the laser welding head, the welding process of a pressure container and the linear welding process. When arc welding is carried out, the adjusting mechanism drives the detection mechanism to rotate until the detection mechanism can detect a welding seam in the welding process of the pressure container after rotating. During welding, a welding seam can be detected in real time, and when the welding seam goes wrong, welding can be directly stopped, and the welding position can be adjusted.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of welding detection, and more specifically to a welding quality detection device for pressure vessels. Background Art

[0002] In a pressure vessel, the weld is the weakest part of the gas storage tank. The quality of the weld can meet the qualified requirements. After the weld is completed, visual inspection is required to ensure that the appearance of the weld has no obvious defects such as pores or undercut. Then, the gas storage tank is subjected to radiographic inspection, and the relative weld position will be obtained after the inspection.

[0003] Existing pressure vessel bodies are generally large in volume. Welding is required at both ends of the sealed tank. After welding, the weld is inspected. When the welding quality does not meet the standard during the welding process, real-time inspection cannot be carried out. Only after the welding is completed, the weld of the pressure vessel is inspected. After inspection, rework is required. The rework is troublesome, and when reworking, the weld is burned, and the rework and repair are difficult. Therefore, it is necessary to be able to inspect the weld in real time during welding. Summary of the Invention

[0004] In view of the problems in the prior art, the present invention provides a welding quality detection device for pressure vessels.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a welding quality detection device for pressure vessels, including a machine shell, a laser welding head is arranged on the machine shell, a discharging mechanism is arranged on the machine shell, and the discharging mechanism is used to discharge welding powder; a detection mechanism is arranged on the machine shell, and the detection mechanism is used to detect the weld after welding; an adjusting mechanism is arranged on the machine shell, and the adjusting mechanism is used to adjust the angle of the detection mechanism; before adjustment, the detection mechanism horizontally detects the weld, and after adjustment, the detection mechanism is used to detect the arc-shaped weld; a locking mechanism is arranged on the machine shell, and the locking mechanism is connected to the discharging mechanism, and the locking mechanism is used to lock the discharging mechanism.

[0006] A rotating table is arranged inside the machine shell, a discharging pipe is arranged on the rotating table, and the discharging pipe discharges metal powder onto the discharging mechanism; the rotating table rotates inside the machine shell, a motor is installed on the machine shell, a first gear is arranged at the end of the motor, a second gear is arranged on the first gear, the second gear is arranged on the rotating table, a guiding block is arranged inside the machine shell, a guiding groove is arranged inside the guiding block, the guiding groove is arc-shaped, and the guiding groove abuts against the adjusting mechanism.

[0007] The detection mechanism includes a support rod arranged on the rotating table. A rotating head is arranged below the support rod, and a camera is arranged on the rotating head. The camera is used to scan the weld seam. A second rotating pin is arranged on the rotating head, and a second pull rod is arranged on the second rotating pin. The end of the second pull rod is connected to the adjusting mechanism. A blanking pipe is arranged on the rotating table, and a support block is arranged on the blanking pipe. An adsorption chamber is arranged at the bottom of the blanking pipe, and a material suction port is arranged on the adsorption chamber. The material suction port is used to adsorb the metal powder after welding. The support block is connected to the adjusting mechanism.

[0008] The adjusting mechanism includes a first abutting rod abutting against the guiding groove. The first abutting rod slides on the rotating table. A sliding plate is arranged on one side of the adsorption chamber, and a sliding block is arranged on the sliding plate. The sliding block slides in the adsorption chamber. A first elastic member is sleeved on the first abutting rod, and the first elastic member is used to push the first abutting rod to reset. A second abutting rod is arranged inside the rotating table, and the end of the second abutting rod abuts against the end of the first abutting rod. A second elastic member is sleeved on the second abutting rod, and the second elastic member is used to push the second abutting rod to reset. A third pull rod is arranged at the end of the second abutting rod, and a limiting pin is arranged on the third pull rod. A second sliding groove is arranged on the third pull rod, and an adjusting pin is connected inside the second sliding groove. A rotating groove is arranged on the third pull rod, and the rotating groove is connected to the support rod through a rotating pin. A limiting groove is arranged on the support block, and the limiting pin slides inside the limiting groove. The limiting groove is an arc-shaped structure.

[0009] The discharging mechanism includes a discharging component and a pushing component. The discharging component is used for discharging materials downward. The pushing component is used to push the discharging component to move. The discharging component includes an extrusion cylinder arranged inside the rotating table. A blanking frame is arranged inside the extrusion cylinder, a blanking plate is arranged inside the blanking frame, a blanking groove is arranged inside the blanking frame. One end of the blanking plate rotates around the blanking frame. A pulling groove is arranged on the blanking plate, and a receiving groove is arranged on the inner wall of the blanking frame. The receiving groove is used to receive the blanking plate. The blanking plate is engaged with the locking mechanism. The blanking plate rotates downward to discharge the metal powder downward. Anti-blocking holes are arranged on the extrusion cylinder, and the anti-blocking holes are used to discharge the metal powder.

[0010] The pushing component includes a pushing rod disposed inside the extrusion cylinder. An extrusion block is provided below the extrusion cylinder. A first rotating rod is provided above the pushing rod. A first rotating pin is provided on the first rotating rod, and the first rotating pin is disposed on the extrusion cylinder. A first sliding groove is provided on the first rotating rod; a through groove is formed on the first rotating rod, and the through groove communicates with the first sliding groove; a pulling ball is disposed inside the pulling groove, and the pulling ball slides inside the pulling groove. A first pulling rod is provided on the pulling ball, and a first connecting pin is provided at the end of the first pulling rod; the first pulling rod passes through the inside of the through groove, and the first connecting pin slides inside the first sliding groove.

[0011] The locking mechanism includes a first inner groove and a second inner groove disposed inside the extrusion cylinder, and the first inner groove and the second inner groove are perpendicular to each other; a push rod is disposed inside the first inner groove, the push rod slides inside the first inner groove, and a second connecting pin is provided at the end of the push rod; An inner cavity is formed on the blanking frame. A third elastic member is provided inside the inner cavity. A locking rod is provided inside the second inner groove. A third elastic member is sleeved on the locking rod, and the third elastic member is disposed inside the inner cavity. The third elastic member is used to push the locking rod to reset. A locking hole is formed on the blanking plate, and the locking rod is engaged with the locking hole; a connecting groove is formed on the locking rod, and the second connecting pin slides inside the connecting groove.

[0012] Two support plates are provided on the machine shell. An adjusting rod is provided on the support plate, and the adjusting rod is used to drive the support plate to move. A guiding rod is provided on the support plate. A blower is disposed inside the rotating table, and the blower is connected to the blanking pipe.

[0013] Beneficial effects: The set laser welding head can cooperate with metal powder for welding. The set detection mechanism is used to detect the laser welding head. The detection mechanism can be adjusted during detection. During the welding of the pressure vessel by the detection mechanism, there are straight welding and arc welding areas. When performing straight welding, the detection mechanism does not need to adjust the angle; when performing arc welding, the adjustment mechanism drives the detection mechanism to rotate until the detection mechanism can detect the weld during the welding of the pressure vessel after rotation; when the set discharging mechanism touches the welding part of the pressure vessel, the discharging mechanism starts to discharge metal powder, and the laser welding head melts the metal powder and then welds the pressure vessel; when the set locking mechanism is used when the discharging mechanism leaves the pressure vessel, the locking mechanism locks the discharging mechanism, and the metal powder inside the discharging mechanism will not drip; when the discharging mechanism presses on the pressure vessel, the discharging mechanism starts to discharge metal powder downward. During welding, the weld can be detected in real time, and when there is a problem with the weld, welding can be directly stopped and the welding position can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below with reference to the drawings and embodiments.

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is Figure 1 the enlarged structural schematic diagram of A in Figure 3 It is a partial structural cross-sectional view of the present invention; Figure 4 It is Figure 3 the enlarged structural schematic diagram of B in Figure 5 It is Figure 3 the enlarged structural schematic diagram of C in Figure 6 It is Figure 3 the enlarged structural schematic diagram of D in Figure 7 It is a schematic diagram of horizontal welding detection of the present invention; Figure 8 It is a schematic diagram of arc welding detection of the present invention; Figure 9 It is a partial structural cross-sectional view of the present invention; Figure 10 It is a schematic diagram of the connection of the second pull rod of the present invention.

[0016] In the figure: 1. Machine housing; 11. Adjusting rod; 12. Support plate; 13. Guide rod; 14. Discharge pipe; 15. Laser welding head; 16. Fan; 17. Rotating table; 18. Motor; 19. First gear; 110. Second gear; 111. Guide block; 112. Guide groove; 2. Discharge mechanism; 21. Extrusion cylinder; 22. Extrusion block; 23. Feeding frame; 24. Feeding plate; 25. Pulling groove; 26. Pulling ball; 27. First pull rod; 28. First connecting pin; 29. Through groove; 210. First sliding groove; 211. First rotating pin; 212. First rotating rod; 213. Feeding groove; 214. Extrusion rod; 215. Anti-blocking hole; 3. Detection mechanism; 31. Support rod; 32. Rotating head; 33. Camera; 34. Second pull rod; 35. Second rotating pin; 36. Adsorption chamber; 37. Material suction port; 38. Discharge pipe; 39. Support block; 4. Adjusting mechanism; 41. Slide plate; 42. Third pull rod; 43. Second sliding groove; 44. Limit pin; 45. First abutting rod; 46. First elastic member; 47. Second abutting rod; 48. Second elastic member; 49. Limit groove; 410. Slide block; 411. Rotating groove; 5. Locking mechanism; 51. Push rod; 52. First inner groove; 53. Second inner groove; 54. Second connecting pin; 55. Connecting groove; 56. Locking rod; 57. Third elastic member; 58. Inner cavity; 59. Locking hole. Detailed implementation manners

[0017] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.

[0018] In one embodiment, please refer to the attached instruction manual Figures 1 - 10 As shown, a pressure vessel welding quality detection device according to the present invention includes a machine housing 1, a laser welding head 15 is provided on the machine housing 1, a discharge mechanism 2 is provided on the machine housing 1, and the discharge mechanism 2 is used for discharging welding powder; a detection mechanism 3 is provided on the machine housing 1, and the detection mechanism 3 is used for detecting the weld seam after welding; an adjusting mechanism 4 is provided on the machine housing 1, and the adjusting mechanism 4 is used for adjusting the angle of the detection mechanism 3; before adjustment, the detection mechanism 3 horizontally detects the weld seam, and after adjustment, the detection mechanism 3 is used for detecting the arc-shaped weld seam; a locking mechanism 5 is provided on the machine housing 1, the locking mechanism 5 is connected to the discharge mechanism 2, and the locking mechanism 5 is used for locking the discharge mechanism 2.

[0019] The laser welding head 15 provided can cooperate with metal powder for welding. The detection mechanism 3 provided is used to detect the laser welding head 15. The detection mechanism 3 can be adjusted during detection. During the welding of the pressure vessel by the laser welding head 15, there are straight welding and arc welding areas. When performing straight welding, the detection mechanism 3 does not need to adjust the angle; when performing arc welding, the adjustment mechanism 4 drives the detection mechanism 3 to rotate until the detection mechanism 3 can detect the weld during the welding of the pressure vessel after rotation; when the discharging mechanism 2 touches the welding part of the pressure vessel, the discharging mechanism 2 starts to discharge metal powder, and the laser welding head 15 melts the metal powder and then welds the pressure vessel; when the locking mechanism 5 leaves the pressure vessel when the discharging mechanism 2 leaves, the locking mechanism 5 locks the discharging mechanism 2, and the metal powder inside the discharging mechanism 2 will not drip; when the discharging mechanism 2 presses on the pressure vessel, the discharging mechanism 2 starts to discharge metal powder downward.

[0020] A rotating table 17 is arranged inside the machine shell 1. A discharging pipe 14 is arranged on the rotating table 17, and the discharging pipe 14 discharges metal powder onto the discharging mechanism 2; the rotating table 17 rotates inside the machine shell 1. A motor 18 is installed on the machine shell 1. A first gear 19 is arranged at the end of the motor 18. A second gear 110 is arranged on the first gear 19, and the second gear 110 is arranged on the rotating table 17. A guiding block 111 is arranged inside the machine shell 1. A guiding groove 112 is arranged inside the guiding block 111. The guiding groove 112 is arranged in an arc shape, and the guiding groove 112 abuts against the adjusting mechanism 4.

[0021] By rotating the motor 18 arranged inside the machine shell 1, the rotation of the motor 18 drives the first gear 19 to rotate. The first gear 19 drives the second gear 110 to rotate, and the second gear 110 drives the rotating table 17 to rotate; since the guiding groove 112 is a gradually changing groove surface, when the adjusting mechanism 4 touches the guiding groove 112, the adjusting mechanism 4 will be continuously squeezed by the guiding groove 112; enabling the adjusting mechanism 4 to work and then adjusting the angle of the detection mechanism 3 to realize the detection of the weld quality during arc welding.

[0022] The detection mechanism 3 includes a support rod 31 disposed on the rotating table 17. A rotating head 32 is provided below the support rod 31. A camera 33 is provided on the rotating head 32, and the camera 33 is used to scan the weld seam. A second rotating pin 35 is provided on the rotating head 32. A second pull rod 34 is provided on the second rotating pin 35. The end of the second pull rod 34 is connected to the adjusting mechanism 4. A discharge pipe 38 is provided on the rotating table 17. A support block 39 is provided on the discharge pipe 38. An adsorption chamber 36 is provided at the bottom of the discharge pipe 38. A material suction port 37 is formed on the adsorption chamber 36, and the material suction port 37 is used to adsorb the metal powder after welding. The support block 39 is connected to the adjusting mechanism 4.

[0023] When the adjusting mechanism 4 is extruded and moves downward, the adjusting mechanism 4 drives the second pull rod 34 to move downward. The second pull rod 34 pushes the second rotating pin 35, and the second rotating pin 35 drives the rotating head 32 to rotate. The rotating head 32 rotates at the end of the support rod 31. The camera 33 provided at the end of the support rod 31 will take pictures of the weld seam and transmit the signal to the computer. The computer analyzes whether the quality of the welded weld seam is qualified according to the image. After welding, the metal powder is adsorbed into the interior of the discharge pipe 14 through the provided material suction port 37. When the camera 33 needs to be adjusted, the adjusting mechanism 4 extends, and the adjusting mechanism 4 blocks the metal powder so that the metal powder can enter the interior of the material suction port 37.

[0024] The adjusting mechanism 4 includes a first abutting rod 45 abutted against the guide groove 112. The first abutting rod slides on the rotating table 17. A slide plate 41 is provided on one side of the adsorption chamber 36. A slider 410 is formed on the slide plate 41, and the slider 410 slides in the adsorption chamber 36. A first elastic member 46 is sleeved on the first abutting rod 45, and the first elastic member 46 is used to push the first abutting rod 45 to reset. A second abutting rod 47 is provided inside the rotating table 17. The end of the second abutting rod 47 abuts against the end of the first abutting rod 45. A second elastic member 48 is sleeved on the second abutting rod 47, and the second elastic member 48 is used to push the second abutting rod 47 to reset. A third pull rod 42 is provided at the end of the second abutting rod 47. A limit pin 44 is provided on the third pull rod 42. A second sliding groove 43 is provided on the third pull rod 42. An adjusting pin is connected inside the second sliding groove 43. A rotating groove 411 is provided on the third pull rod 42, and the rotating groove 411 is connected to the support rod 31 through a rotating pin. A limit groove 49 is formed on the support block 39, and the limit pin 44 slides inside the limit groove 49. The limit groove 49 is an arc-shaped structure.

[0025] The second abutting rod 47 moves downward through the setting, the second abutting rod 47 pushes the third pull rod 42 to move, the third pull rod 42 flips, the third pull rod 42 pushes the limit pin 44 to move, the limit pin 44 drives the slide plate 41 to move, and the movement of the slide plate 41 drives the slider 410 to slide on the adsorption chamber 36; thus, the two slide plates 41 extend to limit the metal powder discharged from the discharge mechanism between the two slide plates 41, so that when the metal powder passes through the material suction port 37, the material suction port 37 sucks the metal powder into the interior of the discharge assembly; the metal powder is cleaned up, facilitating the camera 33 to take pictures of the weld seam; and the metal powder is adsorbed to the discharge assembly and reused; and the metal powder will not fall off and will not affect the environment.

[0026] The discharge mechanism 2 includes a discharge assembly and a pushing assembly. The discharge assembly is used for discharging materials downward; the pushing assembly is used for pushing the discharge assembly to move. The discharge assembly includes an extrusion cylinder 21 arranged inside the rotating table 17. A blanking frame 23 is arranged inside the extrusion cylinder 21. A blanking plate 24 is arranged inside the blanking frame 23. A blanking groove 213 is arranged inside the blanking frame 23. One end of the blanking plate 24 rotates around the blanking frame 23. A pulling groove 25 is formed in the blanking plate 24. A storage groove is formed in the inner wall of the blanking frame 23 for storing the blanking plate 24. The blanking plate 24 is engaged with the locking mechanism 5. The blanking plate 24 rotates downward to discharge the metal powder downward. Anti-blocking holes 215 are arranged on the extrusion cylinder 21 for discharging the metal powder.

[0027] The pushing assembly includes an extrusion rod 214 arranged inside the extrusion cylinder 21. An extrusion block 22 is arranged below the extrusion cylinder 21. A first rotating rod 212 is arranged above the extrusion rod 214. A first rotating pin 211 is arranged on the first rotating rod 212, and the first rotating pin 211 is arranged on the extrusion cylinder 21. A first sliding groove 210 is arranged on the first rotating rod 212; a through groove 29 is formed in the first rotating rod 212, and the through groove 29 communicates with the first sliding groove 210; a pulling ball 26 is arranged inside the pulling groove 25, and the pulling ball 26 slides inside the pulling groove 25. A first pull rod 27 is arranged on the pulling ball 26, and a first connecting pin 28 is arranged at the end of the first pull rod 27; the first pull rod 27 passes through the inside of the through groove 29, and the first connecting pin 28 slides inside the first sliding groove 210.

[0028] By arranging the extrusion block 22 to abut against the pressure vessel, the extrusion block 22 drives the extrusion cylinder 21 to move. After the extrusion cylinder 21 moves, it extrudes the first rotating rod 212. The first rotating rod 212 pulls the first connecting pin 28, the first connecting pin 28 drives the first pull rod 27 to move, the first pull rod 27 drives the pulling ball 26 to move, the pulling ball 26 pulls the sliding of the pulling groove 25, and the pulling groove 25 drives the blanking plate 24 to turn over; thus, the metal powder is discharged downward from the inside of the blanking groove 213.

[0029] The locking mechanism 5 includes a first inner groove 52 and a second inner groove 53 arranged inside the extrusion cylinder 21, and the first inner groove 52 and the second inner groove 53 are perpendicular to each other; a push rod 51 is arranged inside the first inner groove 52, the push rod 51 slides inside the first inner groove 52, and a second connecting pin 54 is arranged at the end of the push rod 51; an inner cavity 58 is formed on the blanking frame 23, a third elastic member 57 is arranged inside the inner cavity 58, a locking rod 56 is arranged inside the second inner groove 53, a third elastic member 57 is sleeved on the locking rod 56, the third elastic member 57 is arranged inside the inner cavity 58, the third elastic member 57 is used to push the locking rod 56 to reset, a locking hole 59 is formed on the blanking plate 24, and the locking rod 56 is engaged with the locking hole 59; a connecting groove 55 is formed on the locking rod 56, and the second connecting pin 54 slides inside the connecting groove 55.

[0030] By arranging the movement of the extrusion cylinder 21, the extrusion cylinder 21 drives the push rod 51 to move, the push rod 51 drives the second connecting pin 54 to move, the second connecting pin 54 slides inside the connecting groove 55, the connecting groove 55 drives the locking rod 56 to move horizontally, and the locking rod 56 moves out of the inside of the locking groove; when the locking rod 56 moves out of the inside of the locking groove, the extrusion rod 214 just pushes the first rotating rod 212 to rotate, so that the blanking plate 24 turns over, and the metal powder inside the blanking groove 213 starts to be discharged downward; when it is necessary to discharge the metal powder, the extrusion cylinder 21 is extruded on the pressure vessel; when the extrusion cylinder 21 leaves the pressure vessel, the blanking plate 24 resets, and the locking rod 56 enters the inside of the locking groove, thereby locking the blanking plate 24, so that the blanking plate 24 plugs the metal powder when not blanking.

[0031] Two support plates 12 are arranged on the machine shell 1, an adjusting rod 11 is arranged on the support plates 12, the adjusting rod 11 is used to drive the support plates 12 to move, a guide rod 13 is arranged on the support plates 12, a blower 16 is arranged inside the rotating table 17, and the blower 16 is connected to the blanking pipe 38.

[0032] By arranging the adjusting rod 11, the support plates 12 can be driven to move. Preferably, the adjusting rod 11 is a lead screw; the blower 16 sends the metal powder to the inside of the discharge pipe 14 through the blanking pipe 38.

[0033] When the present invention is in use and performing linear welding, for example, when welding the side wall of a pressure vessel, only the adjusting rod 11 needs to be driven. The adjusting rod 11 drives the support plate 12 to move, and the support plate 12 drives the machine housing 1 to move. At this time, the laser welding head 15 melts the metal powder discharged from the discharging mechanism 2, and the laser welding head 15 completes the welding of the pressure vessel. When arc welding is required, the welding head needs to be rotated so that the rotated blanking pipe 38, laser welding head 15, suction pipe, and camera 33 can perform the operations of blanking, welding, adsorption, and imaging. When adjusting, the motor 18 inside the machine housing 1 is started to rotate. The motor 18 rotates to drive the first gear 19 to rotate, and the first gear 19 drives the second gear 110 to rotate. The second gear 110 drives the rotating table 17 to rotate. The rotation of the rotating table 17 drives the guide groove 112 to rotate synchronously. The second abutting rod 47 moves downward, and the second abutting rod 47 pushes the third pull rod 42 to move. The third pull rod 42 flips, and the third pull rod 42 pushes the limit pin 44 to move. The limit pin 44 drives the slide plate 41 to move, and the slide plate 41 moves to drive the slider 410 to slide on the adsorption chamber 36. Thus, the two slide plates 41 extend to limit the metal powder discharged from the discharging mechanism between the two slide plates 41. When the metal powder passes through the suction port 37, the suction port 37 sucks the metal powder into the inside of the discharging assembly. The metal powder is cleaned, facilitating the camera 33 to image the weld seam. When the extrusion block 22 abuts against the pressure vessel, the extrusion block 22 drives the extrusion cylinder 21 to move. After the extrusion cylinder 21 moves, it extrudes the first rotating rod 212. The first rotating rod 212 pulls the first connecting pin 28, and the first connecting pin 28 drives the first pull rod 27 to move. The first pull rod 27 drives the pulling ball 26 to move, and the pulling ball 26 pulls the pulling groove 25 to slide. The pulling groove 25 drives the blanking plate 24 to flip. Furthermore, the metal powder is discharged downward from the inside of the blanking groove 213. When the extrusion cylinder 21 drives the push rod 51 to move, the push rod 51 moves to drive the second connecting pin 54 to move. The second connecting pin 54 slides inside the connecting groove 55, and the connecting groove 55 drives the locking rod 56 to move horizontally. The locking rod 56 moves out of the inside of the locking groove. When the locking rod 56 moves out of the inside of the locking groove, the extrusion rod 214 just pushes the first rotating rod 212 to rotate, so that the blanking plate 24 flips, and the metal powder inside the blanking groove 213 starts to be discharged downward. When it is necessary to discharge the metal powder, the extrusion cylinder 21 is extruded against the pressure vessel. When the extrusion cylinder 21 leaves the pressure vessel, the blanking plate 24 resets, and the locking rod 56 enters the inside of the locking groove, thereby locking the blanking plate 24 and making the blanking plate 24 block the metal powder when not discharging.

[0034] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and the above-described embodiments and descriptions in the specification are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and all these changes and improvements fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.

Claims

1. A pressure vessel welding quality inspection device, characterized in that: The invention comprises a housing (1), wherein a laser welding head (15) is arranged on the housing (1), and a discharge mechanism (2) is arranged on the housing (1), and the discharge mechanism (2) is used to discharge welding powder; a detection mechanism (3) is arranged on the housing (1), and the detection mechanism (3) is used to detect the weld after welding; an adjustment mechanism (4) is arranged on the housing (1), and the adjustment mechanism (4) is used to adjust the angle of the detection mechanism (3); before adjustment, the detection mechanism (3) detects the weld horizontally, and after adjustment, the detection mechanism (3) is used to detect the arc-shaped weld; a locking mechanism (5) is arranged on the housing (1), and the locking mechanism (5) is connected to the discharge mechanism (2), and the locking mechanism (5) is used to lock the discharge mechanism (2).

2. A pressure vessel welding quality inspection device according to claim 1, characterized in that: A rotating table (17) is arranged inside the casing (1), and a discharge pipe (14) is arranged on the rotating table (17), and the discharge pipe (14) discharges metal powder onto the discharge mechanism (2); the rotating table (17) rotates inside the casing (1), and a motor (18) is installed on the casing (1), and a first gear (19) is arranged at the end of the motor (18), and a second gear (110) is arranged on the first gear (19), and the second gear (110) is arranged on the rotating table (17); a guide block (111) is arranged inside the casing (1), and a guide groove (112) is arranged inside the guide block (111), and the guide groove (112) is arranged in an arc shape, and the guide groove (112) abuts against the adjustment mechanism (4).

3. A pressure vessel welding quality inspection device according to claim 2, characterized in that: The detection mechanism (3) comprises a support rod (31) arranged on a rotating table (17); a rotating head (32) is arranged below the support rod (31); a camera (33) is arranged on the rotating head (32); and the camera (33) is used to scan the weld; a second rotating pin (35) is arranged on the rotating head (32); a second pull rod (34) is arranged on the second rotating pin (35); an end of the second pull rod (34) is connected to the adjustment mechanism (4); a feed pipe (38) is arranged on the rotating table (17); a support block (39) is arranged on the feed pipe (38); an adsorption chamber (36) is arranged at the bottom of the feed pipe (38); a suction port (37) is opened on the adsorption chamber (36); the suction port (37) is used to adsorb metal powder after welding; and the support block (39) is connected to the adjustment mechanism (4).

4. A pressure vessel welding quality inspection device according to claim 3, characterized in that: The adjustment mechanism (4) comprises a first abutting rod (45) abutting against the guide groove (112), the first abutting rod sliding on the rotating table (17), a slide plate (41) being provided on one side of the adsorption chamber (36), a slider (410) being provided on the slide plate (41), the slider (410) sliding in the adsorption chamber (36); a first elastic member (46) being sleeved on the first abutting rod (45), the first elastic member (46) being used to push the first abutting rod (45) to reset; a second abutting rod (47) being provided inside the rotating table (17), the end of the second abutting rod (47) being pressed against the end of the first abutting rod (45), the second abutting rod (47) being sleeved on the second abutting rod (47) A second elastic member (48) is provided, and the second elastic member (48) is used to push the second push rod (47) to reset. A third pull rod (42) is provided at the end of the second push rod (47), and a limit pin (44) is provided on the third pull rod (42); a second slide groove (43) is provided on the third pull rod (42), and an adjusting pin is connected inside the second slide groove (43); a rotating groove (411) is provided on the third pull rod (42), and the rotating groove (411) is connected to the support rod (31) through a rotating pin; a limit groove (49) is provided on the support block (39), and the limit pin (44) slides inside the limit groove (49), and the limit groove (49) is an arc-shaped structure.

5. A pressure vessel welding quality inspection device according to claim 4, characterized in that: The discharge mechanism (2) comprises a discharge component and a pushing component, wherein the discharge component is used to discharge materials downwards; and the pushing component is used to push the discharge component to move; The discharge assembly comprises an extrusion barrel (21) arranged inside a rotating table (17); a discharge frame (23) is arranged inside the extrusion barrel (21); a discharge plate (24) is arranged inside the discharge frame (23); a discharge trough (213) is arranged inside the discharge frame (23); one end of the discharge plate (24) rotates around the discharge frame (23); a drawing groove (25) is provided on the discharge plate (24); a receiving groove is provided on the inner wall of the discharge frame (23); the receiving groove is used to receive the discharge plate (24); the discharge plate (24) is engaged with the locking mechanism (5); the discharge plate (24) rotates downward to discharge metal powder downward; an anti-blocking hole (215) is provided on the extrusion barrel (21); the anti-blocking hole (215) is used to discharge metal powder.

6. A pressure vessel welding quality inspection device according to claim 5, characterized in that: The pushing assembly comprises an extrusion rod (214) arranged inside an extrusion cylinder (21); an extrusion block (22) is arranged below the extrusion cylinder (21); a first rotating rod (212) is arranged above the extrusion rod (214); a first rotating pin (211) is arranged on the first rotating rod (212); the first rotating pin (211) is arranged on the extrusion cylinder (21); a first sliding groove (210) is arranged on the first rotating rod (212); a through groove ( 29), the through slot (29) is connected to the first slide slot (210); a pull ball (26) is arranged inside the pull slot (25), the pull ball (26) slides inside the pull slot (25), a first pull rod (27) is arranged on the pull ball (26), and a first connecting pin (28) is arranged at the end of the first pull rod (27); the first pull rod (27) passes through the inside of the through slot (29), and the first connecting pin (28) slides inside the first slide slot (210).

7. A pressure vessel welding quality inspection device according to claim 6, characterized in that: The locking mechanism (5) comprises a first inner groove (52) and a second inner groove (53) arranged inside the extrusion cylinder (21), and the first inner groove (52) and the second inner groove (53) are perpendicular to each other; a push rod (51) is arranged inside the first inner groove (52), and the push rod (51) slides inside the first inner groove (52), and a second connecting pin (54) is arranged at the end of the push rod (51); an inner chamber (58) is opened on the blanking frame (23), and a third elastic member (57) is opened inside the inner chamber (58), A locking rod (56) is arranged inside the second inner groove (53), and a third elastic member (57) is sleeved on the locking rod (56). The third elastic member (57) is arranged inside the inner chamber (58), and the third elastic member (57) is used to push the locking rod (56) to reset. A locking hole (59) is provided on the blanking plate (24), and the locking rod (56) is engaged with the locking hole (59); a connecting groove (55) is provided on the locking rod (56), and the second connecting pin (54) slides inside the connecting groove (55).

8. A pressure vessel welding quality inspection device according to claim 7, characterized in that: Two support plates (12) are arranged on the casing (1), and an adjusting rod (11) is arranged on the support plate (12). The adjusting rod (11) is used to drive the support plate (12) to move. A guide rod (13) is arranged on the support plate (12). A fan (16) is arranged inside the rotating table (17), and the fan (16) is connected to the discharge pipe (38).

Citation Information

Patent Citations

  • Integrated type laser welding and measurement integrated device

    CN101372069A

  • Pipeline welding equipment

    CN116213933A

  • Self-adaptive wire powder synchronous laser welding method and device for non-uniform gap welding seam

    CN118321717A

  • Laser-TIG (Tungsten Inert Gas) hybrid welding device and method based on ultrasonic-assisted wire powder coaxial conveying

    CN119304368A

  • An adjustable double line structured light weld tracking visual sensing system

    CN202278307U