Assembling device of temperature controller

Abstract

The invention relates to the technical field of temperature controller production, in particular to a temperature controller assembling device which comprises a device body, a rotating disc is rotationally connected to the top of the device body, a plurality of fixing mechanisms are fixedly connected to the top of the rotating disc, and a base feeding mechanism is arranged on the right side of the device body. A spring piece feeding mechanism is arranged on the front face of the device body, a first moving mechanism is arranged on the front face of the device body and located on the right side of the spring piece feeding mechanism, and a static contact piece feeding mechanism is arranged on the front face of the device body and located on the left side of the first moving mechanism. A full-automatic screw turning machine is arranged at the position, corresponding to the static contact feeding mechanism, of the back face of the device body, a second moving mechanism is arranged at the position, located on the right side of the full-automatic screw turning machine, of the back face of the device body, and a discharging mechanism is arranged at the position, located on the right side of the second moving mechanism, of the back face of the device body. Through the design, the overall practicability of the assembling device is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of thermostat production, and particularly relates to an assembly device for a thermostat. Background Art

[0002] A thermostat refers to a series of automatic control components that, according to the temperature change of the working environment, undergo physical deformation inside the switch, thereby generating certain special effects and producing on or off actions. It is also called a temperature control switch, temperature protector, temperature controller, abbreviated as thermostat; or the temperature is transmitted to the temperature controller through a temperature protector, and the temperature controller issues a switch command to control the operation of the device to achieve the ideal temperature and energy-saving effect;

[0003] Currently, the method of assembling the reed and the base in the thermostat process is to place the static contact piece and the reed on the mold in sequence, put on the base, and tighten the screws to complete the assembly;

[0004] When producing a thermostat switch box, each component is produced separately first, and then the components are assembled together; the existing assembly device can only assemble each component separately. After assembling one component each time, the component needs to be taken down and placed on another device to continue assembling other components, and continuous assembly cannot be achieved; this assembly method not only has low work efficiency, but also the product is repeatedly picked up, which is prone to deviation;

[0005] Therefore, for the improvement of the existing assembly device, it is particularly important to design a new type of assembly device to change the above technical defects and improve the practicality of the overall assembly device. Summary of the Invention

[0006] The purpose of the present invention is to provide an assembly device for a thermostat to solve the problems raised in the above background art.

[0007] To achieve the above purpose, the present invention provides the following technical solutions:

[0008] An assembly device for a thermostat includes a device main body. A rotating disk is rotatably connected to the top of the device main body. A plurality of fixing mechanisms are fixedly connected to the top of the rotating disk. A base feeding mechanism is provided on the right side of the device main body. A spring piece feeding mechanism is provided on the front surface of the device main body. A first moving mechanism is provided on the front surface of the device main body and on the right side of the spring piece feeding mechanism. A static contact piece feeding mechanism is provided on the front surface of the device main body and on the left side of the first moving mechanism. A full-automatic screw tightening machine is provided at a position corresponding to the static contact piece feeding mechanism on the back surface of the device main body. A second moving mechanism is provided on the back surface of the device main body and on the right side of the full-automatic screw tightening machine. A blanking mechanism is provided on the back surface of the device main body and on the right side of the second moving mechanism.

[0009] As a preferred embodiment of the present invention, the second moving mechanism includes a support frame, which is fixedly connected to the back of the device body and is located between the fully automatic screw tightening machine and the blanking mechanism. A moving frame is fixedly connected to the front of the support frame and above the device body. A lifting cylinder is slidably connected to the bottom of the moving frame.

[0010] As a preferred embodiment of the present invention, a suction cup is fixedly connected to the bottom of the lifting cylinder. A hydraulic cylinder is provided inside the moving frame at a position corresponding to the lifting cylinder. The suction cup is located above the fixing mechanism. The first moving mechanism and the second moving mechanism have the same structural design.

[0011] As a preferred embodiment of the present invention, the spring sheet feeding mechanism includes a feeding frame, which is fixedly connected to the front of the device body and is located on the right side of the first moving mechanism. A support column is fixedly connected to the right side of the feeding frame.

[0012] As a preferred embodiment of the present invention, a conveyor belt is rotatably connected inside the feeding frame. A feeding motor is fixedly installed on the left side of the feeding frame at a position corresponding to the conveyor belt. The driving shaft of the feeding motor penetrates the feeding frame and is connected to the conveyor belt.

[0013] As a preferred embodiment of the present invention, the fixing mechanism includes two groups of fixing plates, both of which are fixedly connected to the top of the device body. Two clamping plates are slidably connected between the two groups of fixing plates. Telescopic cylinders are provided inside the device body at positions corresponding to the clamping plates.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] In the present invention, through the design of the device body, the rotating disk, the fixing mechanism, the base feeding mechanism, the spring sheet feeding mechanism, the first moving mechanism, the static contact feeding mechanism, the fully automatic screw tightening machine, the second moving mechanism and the blanking mechanism, when the rotating disk rotates, it drives the fixing mechanism to enter the corresponding assembly stations in sequence according to the assembly process. After assembly, the base feeding mechanism, the spring sheet feeding mechanism and the static contact feeding mechanism are used to feed different workpieces respectively. The first moving mechanism and the second moving mechanism are used to assemble different workpieces. The fully automatic screw tightening machine is used to fix the screws of different workpieces. Finally, the workpiece is unloaded from the unloading station. During the assembly process of the thermostat switch box, there is no need to repeatedly pick up the workpiece, the assembly efficiency is high, and it is not easy to have deviations, and the assembly accuracy is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic three-dimensional structure diagram of the whole of the present invention;

[0017] Figure 2 is a schematic three-dimensional structure diagram of the second moving mechanism of the present invention;

[0018] Figure 3 This is a three-dimensional structural schematic diagram of the spring sheet feeding mechanism of the present invention.

[0019] In the figure: 1, device main body; 2, rotating disk; 3, fixing mechanism; 301, fixing plate; 302, clamping plate; 4, base feeding mechanism; 5, spring sheet feeding mechanism; 501, feeding rack; 502, support column; 503, conveyor belt; 504, feeding motor; 6, first moving mechanism; 7, static contact sheet feeding mechanism; 8, full-automatic screw tightening machine; 9, second moving mechanism; 901, support frame; 902, moving frame; 903, lifting cylinder; 904, suction cup; 10, discharging mechanism. Specific embodiments

[0020] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0021] Embodiment:

[0022] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide an assembly device for a thermostat, and this assembly device aims to solve the technical problems that continuous assembly cannot be achieved in the prior art; this assembly method not only has low work efficiency, but also the product is repeatedly picked up, which is prone to deviation.

[0023] Please refer to Figures 1 - 3 , the present invention provides a technical solution:

[0024] An assembly device for a thermostat includes a device main body 1. A rotating disk 2 is rotatably connected to the top of the device main body 1. A plurality of fixing mechanisms 3 are fixedly connected to the top of the rotating disk 2. A base feeding mechanism 4 is provided on the right side of the device main body 1. A spring sheet feeding mechanism 5 is provided on the front surface of the device main body 1. A first moving mechanism 6 is provided on the front surface of the device main body 1 and on the right side of the spring sheet feeding mechanism 5. A static contact sheet feeding mechanism 7 is provided on the front surface of the device main body 1 and on the left side of the first moving mechanism 6. A full-automatic screw tightening machine 8 is provided at a position corresponding to the static contact sheet feeding mechanism 7 on the back surface of the device main body 1. A second moving mechanism 9 is provided on the back surface of the device main body 1 and on the right side of the full-automatic screw tightening machine 8. A discharging mechanism 10 is provided on the back surface of the device main body 1 and on the right side of the second moving mechanism 9.

[0025] Further, first place the device main body 1 at a designated position. A rotating motor is installed inside the device main body 1 at a position corresponding to the rotating disk 2. The rotating motor drives the rotating disk 2 to rotate. The rotating disk 2 drives the fixing mechanism 3 to rotate. When the rotating disk 2 rotates the fixing mechanism 3 below the base feeding mechanism 4, a conveying mechanism is provided in front of the base feeding mechanism 4 on the front surface of the device main body 1. The conveying mechanism conveys the base workpiece on the base feeding mechanism 4 into the fixing mechanism 3. The fixing mechanism 3 clamps and fixes the base workpiece. At the same time, the rotating disk 2 rotates again, so that the fixing mechanism 3 clamping the base workpiece rotates below the first moving mechanism 6. The first moving mechanism 6 places the spring piece workpiece in the spring piece feeding mechanism 5 into the base workpiece, and then places the static contact piece workpiece in the static contact piece feeding mechanism 7 into the base workpiece for assembly. After the assembly is completed, the rotating disk 2 continues to rotate. When the fixing mechanism 3 rotates below the full-automatic screw tightening machine 8, the full-automatic screw tightening machine 8 processes the workpiece. After the full-automatic screw tightening machine 8 finishes processing, the rotating disk 2 rotates again, so that the fixing mechanism 3 moves below the second moving mechanism 9. The second moving mechanism 9 conveys the workpiece in the fixing mechanism 3 into the blanking mechanism 10, and blanking is performed through the blanking mechanism 10.

[0026] Among them, please refer to Figures 1 - 3 , the specific structures of the fixing mechanism 3, the spring piece feeding mechanism 5, and the second moving mechanism 9 are as follows:

[0027] The fixing mechanism 3 includes two groups of fixing plates 301. Both groups of fixing plates 301 are fixedly connected to the top of the device main body 1. Two groups of clamping plates 302 are slidably connected between the two groups of fixing plates 301;

[0028] The spring piece feeding mechanism 5 includes a feeding frame 501. The feeding frame 501 is fixedly connected to the front surface of the device main body 1 and on the right side of the first moving mechanism 6. A support column 502 is fixedly connected to the right side of the feeding frame 501. A conveyor belt 503 is rotatably connected inside the feeding frame 501. A feeding motor 504 is fixedly installed on the left side of the feeding frame 501 at a position corresponding to the conveyor belt 503;

[0029] The second moving mechanism 9 includes a support frame 901. The support frame 901 is fixedly connected to the back surface of the device main body 1 and between the full-automatic screw tightening machine 8 and the blanking mechanism 10. A moving frame 902 is fixedly connected to the front surface of the support frame 901 and above the device main body 1. A lifting cylinder 903 is slidably connected to the bottom of the moving frame 902. A suction cup 904 is fixedly connected to the bottom of the lifting cylinder 903.

[0030] Further, the workpiece is clamped and fixed by the fixing mechanism 3. After the base workpiece is placed between the two fixing plates 301, telescopic cylinders are provided inside the device body 1 and at positions corresponding to the clamping plates 302. The telescopic cylinders inside the rotating disk 2 are started, and the telescopic cylinders drive the two clamping plates 302 to clamp and fix the base workpiece between the two fixing plates 301. When the rotating disk 2 rotates, the base workpiece of the fixing mechanism 3 is rotated to the lower part of the first moving mechanism 6. The first moving mechanism 6 and the second moving mechanism 9 have the same structural design. The driving shaft of the feeding motor 504 penetrates through the feeding frame 501 and is connected to the conveyor belt 503. At this time, the feeding motor 504 drives the conveyor belt 503 to rotate inside the feeding frame 501, and the support column 502 plays a supporting role for the feeding frame 501. The spring piece workpiece is fed through the conveyor belt 503, and the spring piece workpiece is installed in the base workpiece through the first moving mechanism 6. After the installation is completed, the rotating disk 2 continues to rotate, and the base workpiece is moved to the lower part of the second moving mechanism 9. At this time, the lifting cylinder 903 is started, and the suction cup 904 is located above the fixing mechanism 3 and drives the suction cup 904 to move to the upper part of the workpiece. The workpiece is adsorbed and fixed by the suction cup 904. The hydraulic cylinder is started to drive the clamping plate 302 to move, so that the two clamping plates 302 loosen the clamping of the workpiece. At the same time, the lifting cylinder 903 is started, and the lifting cylinder 903 drives the suction cup 904 to rise to take out the workpiece from the fixing mechanism 3. A hydraulic cylinder is provided inside the moving frame 902 and at a position corresponding to the lifting cylinder 903. At this time, the hydraulic cylinder inside the support frame 901 is started to drive the lifting cylinder 903 to move and drive the workpiece to move through the suction cup 904, and the workpiece is moved to the blanking mechanism 10, and the workpiece is blanked through the blanking mechanism 10.

[0031] Workflow of the present invention: When using the assembly device, first place the device main body 1 at a designated position. A rotating motor is installed inside the device main body 1 at a position corresponding to the rotating disk 2. The rotating motor drives the rotating disk 2 to rotate. The rotating disk 2 drives the fixing mechanism 3 to rotate. When the rotating disk 2 rotates the fixing mechanism 3 below the base feeding mechanism 4, a conveying mechanism is provided in front of the base feeding mechanism 4 on the front surface of the device main body 1. The conveying mechanism conveys the base workpiece on the base feeding mechanism 4 into the fixing mechanism 3. The fixing mechanism 3 clamps and fixes the base workpiece. At the same time, the rotating disk 2 rotates again, so that the fixing mechanism 3 clamping the base workpiece rotates below the first moving mechanism 6. The first moving mechanism 6 places the spring piece workpiece in the spring piece feeding mechanism 5 into the base workpiece, and then places the static contact piece workpiece in the static contact piece feeding mechanism 7 into the base workpiece for assembly. After the assembly is completed, the rotating disk 2 continues to rotate. When the fixing mechanism 3 rotates below the fully automatic screw tightening machine 8, the fully automatic screw tightening machine 8 processes the workpiece. After the fully automatic screw tightening machine 8 finishes processing, the rotating disk 2 rotates again, so that the fixing mechanism 3 moves below the second moving mechanism 9. The second moving mechanism 9 conveys the workpiece in the fixing mechanism 3 into the blanking mechanism 10, and blanking is performed through the blanking mechanism 10. Compared with the existing assembly device, the present invention improves the overall practicability of the assembly device through design.

[0032] The above embodiments are the preferred implementation solutions of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the technical solution of the present invention is within the protection scope of the present invention.

Claims

1. An assembly device for a thermostat, comprising a device main body (1), characterized in that: A rotating disk (2) is rotatably connected to the top of the device main body (1). A plurality of fixing mechanisms (3) are fixedly connected to the top of the rotating disk (2). A base feeding mechanism (4) is arranged on the right side of the device main body (1). A spring piece feeding mechanism (5) is arranged on the front of the device main body (1). A first moving mechanism (6) is arranged on the front of the device main body (1) and on the right side of the spring piece feeding mechanism (5). A static contact piece feeding mechanism (7) is arranged on the front of the device main body (1) and on the left side of the first moving mechanism (6). A full-automatic screw tightening machine (8) is arranged on the back of the device main body (1) at a position corresponding to the static contact piece feeding mechanism (7). A second moving mechanism (9) is arranged on the back of the device main body (1) and on the right side of the full-automatic screw tightening machine (8). A blanking mechanism (10) is arranged on the back of the device main body (1) and on the right side of the second moving mechanism (9).

2. The assembly device of a thermostat according to claim 1, characterized in that: The second moving mechanism (9) includes a support frame (901). The support frame (901) is fixedly connected to the back of the device main body (1) and is located between the full-automatic screw tightening machine (8) and the blanking mechanism (10). A moving frame (902) is fixedly connected to the front of the support frame (901) and above the device main body (1). A lifting cylinder (903) is slidably connected to the bottom of the moving frame (902).

3. The assembling device of a thermostat according to claim 2, characterized in that: A suction cup (904) is fixedly connected to the bottom of the lifting cylinder (903). A hydraulic cylinder is arranged inside the moving frame (902) at a position corresponding to the lifting cylinder (903). The suction cup (904) is located above the fixing mechanism (3). The first moving mechanism (6) and the second moving mechanism (9) are designed with the same structure.

4. The assembling device of a thermostat according to claim 1, characterized in that: The spring piece feeding mechanism (5) includes a feeding frame (501). The feeding frame (501) is fixedly connected to the front of the device main body (1) and is located on the right side of the first moving mechanism (6). A support column (502) is fixedly connected to the right side of the feeding frame (501).

5. The assembling device of a thermostat according to claim 4, characterized in that: A conveyor belt (503) is rotatably connected inside the feeding frame (501). A feeding motor (504) is fixedly installed on the left side of the feeding frame (501) at a position corresponding to the conveyor belt (503). The driving shaft of the feeding motor (504) penetrates through the feeding frame (501) and is connected to the conveyor belt (503).

6. The assembly device of a thermostat according to claim 1, characterized in that: The fixing mechanism (3) includes two groups of fixing plates (301). Both groups of fixing plates (301) are fixedly connected to the top of the device main body (1). Two groups of clamping plates (302) are slidably connected between the two groups of fixing plates (301). Telescopic cylinders are arranged inside the device main body (1) at positions corresponding to the clamping plates (302).

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