Anti-vibration tool and method for achieving automatic butt joint of circuit and gas circuit
By designing anti-vibration tooling and using flexible connection circuits and gas circuit modules, the problem of automatic docking interfaces in vibration environments is solved, and the automation of vibration tests and the accuracy of test results are achieved.
Patent Information
- Application Number
- CN202510353301.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-06-27
AI Technical Summary
In a vibrating environment, the automatic docking interface between the circuit and the gas circuit is prone to loosening, resulting in reduced electrical signal transmission efficiency and air leakage, which seriously affects the automatic test results.
A vibration-resistant tooling is designed, including robot docking board, product docking board, vibration-absorbing docking board and equipment docking board. Through flexible connection of circuits and gas circuit modules, it ensures that the connection remains stable during vibration testing.
It effectively solves the problem of easy failure of the automatic docking interface of the circuit and gas circuit caused by vibration, realizes the automation of vibration testing, and ensures the accuracy and consistency of the test results.
Smart Images
Figure CN120206423A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of automatic testing technology, and particularly to an anti-vibration tooling and method for realizing automatic docking of circuit and gas pipelines. Background Art
[0002] Automatic testing can improve the testing efficiency of products, reduce human errors, ensure the accuracy and consistency of each test execution, improve repeatability while reducing costs. In the field of automatic testing, the automatic docking between the product to be tested and the testing equipment is mainly achieved through robots and vision systems. The interfaces required for automatic docking in product automatic testing mainly include two types: circuits and gas pipelines. When the product is tested in a vibrating environment, the docking interfaces of the circuits and gas pipelines are prone to looseness, resulting in reduced electrical signal transmission efficiency, air leakage, etc., seriously affecting the automatic test results. Summary of the Invention
[0003] This application provides an anti-vibration tooling and method for realizing automatic docking of circuit and gas pipelines to solve the problems in the above background art.
[0004] In a first aspect, this application provides an anti-vibration tooling for realizing automatic docking of circuit and gas pipelines, including a robot docking plate, a product docking plate, a shock-absorbing docking plate, and an equipment docking plate;
[0005] The robot docking plate is connected to the product docking plate and is used to dock with the test robot; the product docking plate is connected to the shock-absorbing docking plate and is used to install the product to be tested; the shock-absorbing docking plate is connected to the equipment docking plate and is used for flexible connection of the circuits and gas pipelines of the product; the equipment docking plate is used to dock with the test equipment.
[0006] Further, the robot docking plate includes a robot main disk, a light source, and a vision camera.
[0007] Further, the product docking plate includes a docking tool disk, a floating mechanism, a locking block, and a guide sleeve.
[0008] Further, the shock-absorbing docking plate includes a circuit module, a locking block, a gas pipeline module, and a locking mechanism.
[0009] Further, the shock-absorbing docking plate further includes a guide pin, a guide hole, a guide pin, a pneumatic safety detection, and a proximity sensor.
[0010] Further, the equipment docking plate includes an unlocking air source, a locking mechanism, a circuit module, and a gas pipeline module.
[0011] Further, the equipment docking plate further includes a guide sleeve, a proximity sensor, and a pneumatic safety detection.
[0012] In a second aspect, the present application provides an anti-vibration method for realizing automatic docking of circuit and gas pipelines, which is realized by using the anti-vibration tooling for realizing automatic docking of circuit and gas pipelines as described above;
[0013] The anti-vibration method for realizing automatic docking of circuit and gas pipelines includes:
[0014] Fix the product and the product docking plate, and the circuit and gas pipeline are flexibly connected to the circuit module and gas pipeline module on the shock-absorbing docking plate through the central hole of the product docking plate. Then fix the product docking plate and the shock-absorbing docking plate through the locking block and the locking mechanism. At this time, the circuit and gas pipeline are coiled at the empty position behind the product docking plate;
[0015] The robot is connected through the main disk and the docking tool disk, connects the shock-absorbing docking plate to the equipment docking plate, and through the locking air source, the locking mechanism on the equipment docking plate and the locking block on the shock-absorbing docking plate are automatically locked to complete the automatic docking of the circuit module and gas pipeline module;
[0016] Through the unlocking air source on the equipment docking plate, the robot separates the shock-absorbing docking plate and the product docking plate. At this time, the circuit and gas pipeline elongate and are still connected in a flexible manner, weakening the influence of vibration on the stability of the circuit and gas pipeline interfaces.
[0017] Further, it also includes:
[0018] The robot places the product and the product docking plate in the test area and starts the vibration test;
[0019] After the vibration test is completed, the robot connects the product docking plate to the shock-absorbing docking plate, and the locking mechanism is automatically locked through the locking air source on the equipment docking plate.
[0020] Further, it also includes:
[0021] Through the unlocking air source on the equipment docking plate, the shock-absorbing docking plate and the equipment docking plate are separated, and the robot grabs the product, the product docking plate and the shock-absorbing docking plate and sends them to the test completion area to complete the automatic test process.
[0022] The above technical solutions of the present application have the following advantages:
[0023] The anti-vibration tooling and method for realizing automatic docking of circuit and gas pipelines provided by the present application. The anti-vibration tooling includes a robot docking plate, a product docking plate, a shock-absorbing docking plate, and an equipment docking plate. Under normal conditions, the product docking plate, the shock-absorbing docking plate, and the equipment docking plate are fixedly connected. When performing the vibration test, the robot can separate the product docking plate and the shock-absorbing docking plate while ensuring the flexible connection of the circuit and gas pipeline modules, realizing the automation of the vibration test. The anti-vibration tooling provided by the present application can effectively solve the problem that the automatic docking interface of the circuit and gas pipeline is prone to failure due to vibration. Description of the Drawings
[0024] To more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0025] Figure 1 Combined schematic diagram of the anti-vibration tooling for realizing the automatic docking of the circuit and air path provided by the present application;
[0026] Figure 2 Schematic diagram of the robot docking plate provided by the present application;
[0027] Figure 3 Schematic diagram of the product docking plate provided by the present application;
[0028] Figure 4 Schematic diagram of the shock-absorbing docking plate provided by the present application;
[0029] Figure 5 Schematic diagram of the equipment docking plate provided by the present application.
[0030] Reference numerals: 1 is a guide pin, 2 is a guide hole, 3 is a circuit module, 4 is a guide pin, 5 is a locking block, 6 is a pneumatic safety detection, 7 is a proximity sensor, 8 is an air path module, 9 is a locking mechanism, 21 is an unlocking air source, 22 is a locking mechanism, 23 is a guide sleeve, 24 is a proximity sensor, 25 is a pneumatic safety detection, 26 is a circuit module, 27 is an air path module, 31 is a tool tray, 32 is a floating mechanism, 33 is a locking block, 34 is a guide sleeve, 41 is a robot main disk, 42 is a light source, 43 is a vision camera, 51 is a robot docking plate, 52 is a product docking plate, 53 is a shock-absorbing docking plate, 54 is an equipment docking plate. Specific Embodiments
[0031] In the following description, for the purpose of illustration rather than limitation, specific details such as specific system structures and technologies are proposed to thoroughly understand the embodiments of the present application. However, those skilled in the art should clearly understand that the present application can also be implemented in other embodiments without these specific details. In other cases, the detailed descriptions of well-known systems, devices, circuits, and methods are omitted to avoid unnecessary details from interfering with the description of the present application.
[0032] It should be understood that when used in the specification and appended claims of this application, the term "comprising" indicates the presence of the described features, wholes, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components and / or their combinations.
[0033] In addition, in the description of the specification and appended claims of this application, the terms "first", "second", "third", etc. are only used for distinguishing descriptions and should not be construed as indicating or implying relative importance.
[0034] Reference to "one embodiment" or "some embodiments" etc. described in the specification of this application means that a specific feature, structure or characteristic described in connection with that embodiment is included in one or more embodiments of this application. Thus, statements such as "in one embodiment", "in some embodiments", "in other some embodiments", "in still other embodiments", etc. that appear in different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "comprising", "including", "having" and their variants all mean "including but not limited to", unless otherwise specifically emphasized in other ways. "Plurality" means "two or more".
[0035] The purpose of this application is to solve the problem that the automatic docking interface of the circuit and air path is prone to failure in a vibration environment, and for this, an anti-vibration tooling for realizing the automatic docking of the circuit and air path is designed, which solves the problem that the docking interface of the circuit and air path fails due to vibration during the automatic test process.
[0036] The following will further describe in detail the specific implementation manners of this application in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate this application, but are not used to limit the scope of this application.
[0037] The embodiment of this application provides an anti-vibration tooling for realizing the automatic docking of a circuit and an air path, as Figure 1 shown, including a robot docking plate, a product docking plate, a vibration damping docking plate, and an equipment docking plate; the robot docking plate is connected to the product docking plate and is used to dock with a test robot; the product docking plate is connected to the vibration damping docking plate and is used to install the product to be tested; the vibration damping docking plate is connected to the equipment docking plate and is used for flexibly connecting the circuit and air path of the product; the equipment docking plate is used to dock with a test equipment.
[0038] In some embodiments, the robot docking plate includes a robot main disk, a light source, and a vision camera.
[0039] In some embodiments, the product docking plate includes a docking tool disk, a floating mechanism, a locking block, and a guide sleeve.
[0040] In some embodiments, the shock-absorbing docking plate includes a circuit module, a locking block, a gas circuit module, and a locking mechanism.
[0041] In some embodiments, the shock-absorbing docking plate further includes a guide pin, a guide hole, a guide pin, a pneumatic safety detection, and a proximity sensor.
[0042] In some embodiments, the equipment docking plate includes an unlocking air source, a locking mechanism, a circuit module, and a gas circuit module.
[0043] In some embodiments, the equipment docking plate further includes a guide sleeve, a proximity sensor, and a pneumatic safety detection.
[0044] As Figure 1 shown, the anti-vibration tooling includes a product docking plate 52, a shock-absorbing docking plate 53, an equipment docking plate 54, and a robot docking plate 51. As Figure 2 shown, the robot docking plate 51 is composed of a robot main plate 41, a light source 42, and a vision camera 43. As Figure 3 shown, the product docking plate 52 is composed of a docking tool plate 31, a floating mechanism 32, a locking block 33, and a guide sleeve 34. As Figure 4 shown, the shock-absorbing docking plate 53 is composed of a guide pin 1, a guide hole 2, a circuit module 3, a guide pin 4, a locking block 5, a pneumatic safety detection 6, a proximity sensor 7, a gas circuit module 8, and a locking mechanism 9. As Figure 5 shown, the equipment docking plate 54 is composed of an unlocking air source 21, a locking mechanism 22, a guide sleeve 23, a proximity sensor 24, a pneumatic safety detection 25, a circuit module 26, and a gas circuit module 27.
[0045] The embodiment of the present application further provides an anti-vibration method for realizing automatic docking of circuits and gas circuits, which is realized by using the anti-vibration tooling for realizing automatic docking of circuits and gas circuits as described above;
[0046] The anti-vibration method for realizing automatic docking of circuits and gas circuits includes:
[0047] Fix the product to the product docking plate, and the circuit and gas circuit are flexibly connected through the central holes of the product docking plate and the circuit module and gas circuit module on the shock-absorbing docking plate. Then, fix the product docking plate and the shock-absorbing docking plate through the locking block and the locking mechanism. At this time, the circuit and gas circuit disks are at the vacant positions behind the product docking plate;
[0048] The robot is connected through the main plate and the docking tool plate, connects the shock-absorbing docking plate and the equipment docking plate, and uses the locking air source to automatically lock the locking mechanism on the equipment docking plate and the locking block on the shock-absorbing docking plate, completing the automatic docking of the circuit module and the gas circuit module;
[0049] Through the unlocking air source on the equipment docking board, the robot separates the shock-absorbing docking board from the product docking board. At this time, the circuit and air circuit extend and are still connected in a flexible manner, reducing the impact of vibration on the stability of the circuit and air circuit interfaces.
[0050] In some embodiments, it further includes:
[0051] The robot places the product and the product docking board in the test area and starts the vibration test;
[0052] After the vibration test is completed, the robot connects the product docking board to the shock-absorbing docking board, and the automatic locking of the locking mechanism is realized through the locking air source on the equipment docking board.
[0053] In some embodiments, it further includes:
[0054] Through the unlocking air source on the equipment docking board, the shock-absorbing docking board is separated from the equipment docking board. The robot grabs the product, the product docking board and the shock-absorbing docking board and sends them to the test completion area to complete the automatic test process.
[0055] The anti-vibration tooling and method for realizing automatic docking of circuit and air circuit provided by the embodiments of the present application. The anti-vibration tooling includes a robot docking board, a product docking board, a shock-absorbing docking board, and an equipment docking board. Under normal conditions, the product docking board, the shock-absorbing docking board and the equipment docking board are fixedly connected. When performing a vibration test, the robot can separate the product docking board from the shock-absorbing docking board while ensuring the flexible connection of the circuit and air circuit modules, realizing the automation of the vibration test. The anti-vibration tooling provided by the present application can effectively solve the problem that the automatic docking interface of the circuit and air circuit is prone to failure due to vibration. By changing the interface structure of the product docking board, the automatic test requirements of various types of products can be met, and the application range is wider. The automatic docking tooling provided by the present application can adapt to a variety of circuit and air circuit interfaces and has a broad application prospect.
[0056] It should be noted that the information interaction, execution process, etc. between the above modules / units, due to being based on the same concept as the method embodiment of the present application, for their specific functions and the technical effects brought, please refer to the method embodiment part specifically, and will not be elaborated here.
[0057] Those skilled in the art can clearly understand that, for the convenience and simplicity of description, only the above division of each functional unit and module is used as an example. In actual applications, the above functions can be allocated to different functional units and modules according to needs, that is, the internal structure of the device can be divided into different functional units or modules to complete all or part of the functions described above. Each functional unit and module in the embodiments can be integrated into a processing unit, or each unit can exist physically alone, or two or more units can be integrated into one unit. The above integrated units can be implemented in the form of hardware or in the form of software functional units. In addition, the specific names of each functional unit and module are only for the convenience of mutual distinction and do not limit the protection scope of this application. The specific working processes of the units and modules in the above system can refer to the corresponding processes in the foregoing method embodiments and will not be elaborated here.
[0058] The above-described embodiments are only used to illustrate the technical solutions of this application and are not intended to limit them; although this application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of each embodiment of this application and should all be included in the protection scope of this application.
Claims
1. An anti-vibration tool for realizing automatic connection of circuit and gas circuit, characterized in that: Including robot docking plate, product docking plate, vibration reduction docking plate, equipment docking plate; The robot docking plate is connected to the product docking plate for docking with the test robot; the product docking plate is connected to the vibration-damping docking plate for installing the product to be tested; the vibration-damping docking plate is connected to the equipment docking plate for flexibly connecting the circuit and gas circuit of the product; the equipment docking plate is used to dock with the test equipment.
2. The anti-vibration tooling for realizing automatic connection of circuits and gas circuits as claimed in claim 1, characterized in that: The robot docking plate includes a robot main plate, a light source, and a visual camera.
3. The anti-vibration tooling for realizing automatic connection of circuits and gas circuits as claimed in claim 1, characterized in that: The product docking plate comprises a docking tool plate, a floating mechanism, a locking block and a guide sleeve.
4. The anti-vibration tooling for realizing automatic connection of circuits and gas circuits as claimed in claim 1, characterized in that: The vibration-damping docking plate comprises a circuit module, a locking block, an air path module and a locking mechanism.
5. The anti-vibration tooling for realizing automatic connection of circuits and gas circuits as claimed in claim 1, characterized in that: The vibration-damping docking plate also includes a guide pin, a guide hole, a guide pin, an air pressure safety detector, and a proximity sensor.
6. The anti-vibration tooling for realizing automatic connection of electric circuits and gas circuits as claimed in claim 1, characterized in that: The equipment docking plate comprises an unlocking gas source, a locking mechanism, a circuit module, and an air path module.
7. The anti-vibration tool for realizing automatic connection of circuits and gas circuits as claimed in claim 1, characterized in that: The equipment docking plate also includes a guide sleeve, a proximity sensor, and an air pressure safety detector.
8. A vibration-resistant method for realizing automatic connection of circuit and gas circuit, characterized in that: The method is implemented by using the anti-vibration tooling for realizing automatic connection of circuits and gas circuits as described in any one of claims 1 to 7; The anti-vibration method for realizing automatic connection of circuit and gas circuit comprises: Fix the product to the product docking plate, and flexibly connect the circuit and gas circuit with the circuit module and gas circuit module on the vibration reduction docking plate through the central hole of the product docking plate. Then fix the product docking plate to the vibration reduction docking plate through the locking block and locking mechanism. At this time, the circuit and gas circuit plate are in the empty position behind the product docking plate; The robot is connected through the main plate and the docking tool plate, and the vibration reduction docking plate is connected to the equipment docking plate. By locking the air source, the locking mechanism on the equipment docking plate and the locking block on the vibration reduction docking plate are automatically locked, completing the automatic docking of the circuit module and the gas path module; Through the unlocking air source on the equipment docking plate, the robot separates the vibration-damping docking plate and the product docking plate. The circuit and the air path are stretched at this time and are still connected in a flexibly manner, thereby reducing the impact of vibration on the stability of the circuit and air path interface.
9. The anti-vibration method for realizing automatic connection of electric circuit and gas circuit according to claim 8, characterized in that: Also includes: The robot places the product and the product docking plate in the test area and starts the vibration test; After the vibration test is completed, the robot connects the product docking plate with the vibration reduction docking plate, and realizes the automatic locking of the locking mechanism through the locking air source on the equipment docking plate.
10. The anti-vibration method for realizing automatic connection of electric circuits and gas circuits according to claim 8, characterized in that: Also includes: The vibration-damping docking plate and the equipment docking plate are separated through the unlocking air source on the equipment docking plate. The robot grabs the product, the product docking plate and the vibration-damping docking plate and sends them to the test completion area to complete the automatic testing process.