Disassembling and assembling method for cutter tooth set of titanium sponge splitting machine

By using a combined sleeve, on-site grabbing device and mechanically driven scissor adjustment device in the disassembly and assembly process of the sponge titanium cracking machine tool tooth assembly, the problems of low disassembly and assembly efficiency and high cost in the prior art are solved, and a more efficient and lower-cost maintenance and assembly process is achieved.

CN120206448APending Publication Date: 2025-06-27PANGANG GRP ENG TECH
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Patent Information

Application Number
CN202510371601.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-06-27

AI Technical Summary

Technical Problem

During the disassembly and assembly process of the existing sponge titanium splitter knife teeth set, the disassembly degree is limited by tools, which leads to the need to use large-scale transport equipment, which increases maintenance costs, and is inefficient in disassembly and assembly, high labor intensity, which is easy to cause damage to parts.

Method used

The large-diameter nut is removed with a pneumatic air cannon as the driving force. The gears and bearings on the tool teeth assembly are grabbed by the on-site grabbing device next to the sponge titanium splitter machine using mechanical driving power, and the scissor adjustment device is used to install the scissor stand.

Benefits of technology

Try to separate parts and components in the workshop to minimize the use of large-scale transportation equipment, reduce the labor intensity of maintenance workers, reduce manual participation, effectively reduce maintenance and disassembly costs, and improve maintenance and disassembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a method for disassembling and assembling a cutter tooth group of a titanium sponge splitting machine, and belongs to the technical field of repair and maintenance of metallurgical production equipment. According to the dismounting and mounting method for the cutter tooth set of the titanium sponge splitting machine, the maintenance dismounting and mounting cost can be effectively reduced, and the maintenance dismounting and mounting efficiency is improved. The disassembly and assembly method comprises the steps of disassembly of auxiliary parts and auxiliary parts, disassembly of a shear shank, disassembly and maintenance of a cutter tooth assembly, installation of the cutter tooth assembly, installation of the shear shank, installation of the auxiliary parts and the auxiliary parts, test run with materials and the like. In all the steps, when the large-diameter nuts are disassembled and assembled, a combined sleeve is adopted, and a pneumatic jackhammer serves as driving force to disassemble all the large-diameter nuts. When the cutter tooth assembly is disassembled, a gear and a bearing on the cutter tooth assembly are grabbed out of a gear shaft on site beside the titanium sponge splitting machine by adopting mechanical driving power through an on-site grabbing device, and then the gear shaft, a blade, the gear and the bearing are transferred respectively. The shear shank is installed on site beside the titanium sponge splitting machine by adopting a shear adjusting device containing mechanical driving power.
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Description

Technical Field

[0001] The present invention relates to a disassembly and assembly method, in particular to a disassembly and assembly method for the cutter tooth group of a titanium sponge splitting machine, belonging to the technical field of metallurgical production equipment maintenance technology. Background Art

[0002] When disassembling and assembling the cutter tooth group of the existing titanium sponge splitting machine, usually the external accessories are removed first, the main components are disassembled, and then it is transported to the maintenance workshop by a special rotating device for more professional disassembly. The whole titanium sponge splitting machine is disassembled into various small components or parts. Then, the parts and components are respectively cleaned, repaired, and parts are replaced, and then assembled into components and transported back to the workshop for assembly. During the disassembly, repair, and assembly of the existing titanium sponge splitting machine, due to the limitation of tools for disassembly in the workshop, the degree of disassembly is relatively low, so large transport equipment must be used for transportation, significantly increasing the maintenance cost. At the same time, even when disassembling beside the machine in the workshop, some local methods and local tools are usually used for manual disassembly. For example, when disassembling and assembling the cutter tooth group: using a fixed wrench to disassemble and assemble nuts, using a chain block to adjust the shear frame of the cutter tooth group, and pulling the cutter tooth group to a place with a large grab loader to grab and install the bearing are time-consuming and laborious. The disassembly efficiency is low, the labor intensity of disassembly is large, and the situation of damage to parts and components often occurs during disassembly, further increasing the equipment maintenance cost. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a method for disassembling and assembling the cutter tooth group of a titanium sponge splitting machine that can effectively reduce the maintenance disassembly and assembly cost and improve the maintenance disassembly and assembly efficiency.

[0004] The technical solution adopted to solve the above technical problem is: A disassembly and assembly method for the cutter tooth group of a titanium sponge splitting machine includes several steps such as the removal of auxiliary parts and accessories, the disassembly of the shear frame, the disassembly and repair of the cutter tooth assembly, the installation of the cutter tooth assembly, the installation of the shear frame, the installation of auxiliary parts and accessories, and the trial run with materials. When the disassembly and assembly method involves the disassembly and assembly of large-diameter nuts in each step, a combined sleeve is used to drive the disassembly of each large-diameter nut with a pneumatic air gun as the driving force. When disassembling the cutter tooth assembly, the gears and bearings on the cutter tooth assembly are grabbed out from the gear shaft beside the titanium sponge splitting machine by a mechanical driving force through a on-site grabbing device, and then the gear shaft, blade, gear, and bearing are transported respectively. When installing the shear frame, it is carried out on-site beside the titanium sponge splitting machine by a shear adjustment device including mechanical driving force.

[0005] Furthermore, the combined sleeve includes a nut socket, a thick-skin torque transmission structure, and a pneumatic air gun joint. The nut socket is arranged at the power output end of the thick-skin torque transmission structure, and the power input end of the thick-skin torque transmission structure is connected to the pneumatic air gun through the pneumatic air gun joint.

[0006] The preferred mode of the above solution is that the nut socket head is a hexagonal nut forging socket head integrally formed from round steel, the thick-skin torque transmission structure is made of thick-walled steel pipe, the hexagonal nut forging socket head and the thick-skin torque transmission structure are movably connected through a square joint pin connection structure, the thick-skin torque transmission structure and the pneumatic impact wrench joint are connected through a threaded connection structure, and the pneumatic impact wrench joint and the pneumatic impact wrench are connected through a detachable expansion hoop connection structure.

[0007] Furthermore, the on-site grasping device includes a hoist gantry-shaped force-bearing frame, a semi-circular arc bearing force-bearing retaining ring, and a set of electric hydraulic presses. The semi-circular arc bearing force-bearing retaining ring is fixedly installed at the open end of the hoist gantry-shaped force-bearing frame; during the on-site grasping process of the gear and the bearing, the gear and / or the bearing are clamped on the semi-circular arc bearing force-bearing retaining ring, and the electric hydraulic press is abutted between the end face of the gear shaft and the horizontal side of the hoist gantry-shaped force-bearing frame.

[0008] The preferred mode of the above solution is that when using the on-site grasping device to grasp and disassemble the gear and / or the bearing on-site, the following steps are carried out.

[0009] Hang steel ropes at both ends of the hoist gantry-shaped force-bearing frame, lift the entire grasping device with a traveling crane, clamp the semi-circular arc bearing force-bearing retaining ring on the bearing, then place an electric hydraulic press inside the hoist gantry-shaped force-bearing frame, make the ejector rod of the electric hydraulic press abut against the splitter shaft, and start the hydraulic press to complete the disassembly work of grasping the gear and / or the bearing from the gear shaft.

[0010] Furthermore, the scissors adjustment device includes a square-shaped scissors adjustment frame and a screw jack. A press abutting seat is respectively arranged at the upper and lower force-bearing positions of the square-shaped scissors adjustment frame; during the installation process of the scissors frame, the square-shaped scissors adjustment frame is sleeved on the upper shear arm of the shear frame through the upper force-bearing position, and the screw jack abuts between the lower force-bearing position of the square-shaped scissors adjustment frame and the lower shear arm of the shear frame under the cooperation of the press abutting seat.

[0011] The preferred mode of the above solution is that when using the scissors adjustment device to install the shear frame, the following steps are carried out.

[0012] First, sleeve the square-shaped scissors adjustment frame on the upper and lower shear arms of the shear frame, and make the press abutting seat at the lower force-bearing position closely adhere to the upper shear arm. Then, place the screw jack on the press abutting seat at the lower force-bearing position, and make the jacking screw of the screw jack abut against the bottom surface of the lower shear arm. Next, manually shake the screw jack to adjust the shear frame of the splitter cutter tooth group to the required gap, and finally tighten the connecting rod nut to complete the installation work of the shear frame.

[0013] Further, the removal of auxiliary parts and accessories includes platform removal, feed inlet removal, cutter tooth group housing removal, and balance tie rod removal; the removal of the scissors frame includes removal of the scissors frame nut and removal of the scissors frame body; the disassembly and repair of the cutter tooth assembly includes on-site disassembly of the cutter tooth assembly, secondary disassembly after transporting to the repair location, cleaning and repair of each disassembled part; the installation of the cutter tooth assembly includes blade installation and cutter tooth group installation; the installation of the scissors frame includes balance tie rod installation and scissors frame body installation; the installation of auxiliary parts and accessories includes cutter tooth housing installation, no-load test run, feed inlet installation, and platform installation.

[0014] The beneficial effects of the present invention are as follows: In the disassembly and assembly process of the cutter tooth group of the titanium sponge splitter provided by the technical solution of this application, for the disassembly and assembly of large-diameter nuts involved in each step, a combination sleeve is used to drive the disassembly of large-diameter nuts of each part with a pneumatic air gun as the driving force; when disassembling the cutter tooth assembly, a mechanical driving force is used through an on-site grabbing device to grab the gear and bearing on the cutter tooth assembly from the gear shaft beside the titanium sponge splitter on-site, and then the gear shaft, blade, gear, and bearing are transported separately; when installing the scissors frame, a scissors adjustment device including a mechanical driving force is used for on-site installation beside the titanium sponge splitter. It is realized that in the workshop, especially beside the equipment, the disassemblable parts are disassembled into the smallest possible parts to reduce the transportation of large transportation equipment, and at the same time, mechanized driving forces such as pneumatic air guns and mechanical driving forces are introduced as much as possible during the disassembly process for disassembly and assembly, so as to reduce the labor intensity of maintenance personnel and reduce the manual participation, and further achieve the purpose of effectively reducing the maintenance disassembly and assembly cost and improving the maintenance disassembly and assembly efficiency. Description of the Drawings

[0015] Figure 1 It is a schematic structural diagram of the combination sleeve involved in the disassembly and assembly method of the cutter tooth group of the titanium sponge splitter of the present invention;

[0016] Figure 2 It is a schematic structural diagram of the combination of the gourd-shaped door-type force-bearing frame and the semi-circular bearing force-bearing retaining ring involved in the disassembly and assembly method of the cutter tooth group of the titanium sponge splitter of the present invention;

[0017] Figure 3 It is a schematic structural diagram of the square-shaped scissors adjustment frame involved in the disassembly and assembly method of the cutter tooth group of the titanium sponge splitter of the present invention.

[0018] The marks in the figure are: nut socket 1, thick-skin torque transmission structure 2, pneumatic air gun joint 3, gourd-shaped door-type force-bearing frame 4, semi-circular bearing force-bearing retaining ring 5, square-shaped scissors adjustment frame 6, press top connection seat 7. Detailed Embodiment

[0019] Such as Figure 1 、 Figure 2 And Figure 3Shown is a disassembly and assembly method for the cutter tooth group of a titanium sponge splitting machine provided by the present invention, which can effectively reduce the maintenance disassembly and assembly cost and improve the maintenance disassembly and assembly efficiency. The disassembly and assembly method includes several steps such as the removal of auxiliary parts and accessories, the disassembly of the scissors frame, the disassembly and maintenance of the cutter tooth assembly, the installation of the cutter tooth assembly, the installation of the scissors frame, the installation of auxiliary parts and accessories, and the trial run with material feeding. When disassembling and assembling large-diameter nuts involved in each step of the disassembly and assembly method, a combined sleeve is used to drive the disassembly of each large-diameter nut with a pneumatic air gun as the driving force; when disassembling the cutter tooth assembly, the gears and bearings on the cutter tooth assembly are grabbed from the gear shaft beside the titanium sponge splitting machine by a on-site grabbing device with mechanical driving power, and then the gear shaft, blade, gear, and bearing are transported separately; when installing the scissors frame, a scissors adjustment device including mechanical driving power is used for on-site operation beside the titanium sponge splitting machine. In the process of disassembling and assembling the cutter tooth group of the titanium sponge splitting machine provided by the technical solution of this application, a combined sleeve is used to drive the disassembly of each large-diameter nut with a pneumatic air gun as the driving force when disassembling and assembling large-diameter nuts involved in each step; when disassembling the cutter tooth assembly, the gears and bearings on the cutter tooth assembly are grabbed from the gear shaft beside the titanium sponge splitting machine by a on-site grabbing device with mechanical driving power, and then the gear shaft, blade, gear, and bearing are transported separately; when installing the scissors frame, a scissors adjustment device including mechanical driving power is used for on-site operation beside the titanium sponge splitting machine. It is realized that in the workshop, especially beside the equipment, the disassemblable parts are split into the smallest possible parts to reduce the need for large transportation equipment for transfer. At the same time, mechanized driving power such as pneumatic air guns and mechanical driving power is introduced as much as possible during the splitting process for disassembly and assembly, so as to reduce the labor intensity of maintenance personnel and reduce the degree of manual participation, and further achieve the purpose of effectively reducing the maintenance disassembly and assembly cost and improving the maintenance disassembly and assembly efficiency.

[0020] Correspondingly, considering the actual situation of disassembly and assembly and the structure of the equipment itself, the combined sleeve of the present application includes a nut socket head 1, a thick-skin torque transmission structure 2, and a pneumatic impact wrench connector 3. The nut socket head 1 is arranged at the power output end of the thick-skin torque transmission structure 2, and the power input end of the thick-skin torque transmission structure 2 is connected to the pneumatic impact wrench through the pneumatic impact wrench connector 3. Preferably, the nut socket head 1 is a hexagonal nut forging socket head integrally formed by round steel, the thick-skin torque transmission structure 2 is made of thick-walled steel pipe, and the hexagonal nut forging socket head and the thick-skin torque transmission structure 2 are movably connected through a square joint pin connection structure. The thick-skin torque transmission structure 2 and the pneumatic impact wrench connector 3 are connected by a threaded connection structure, and the pneumatic impact wrench connector 3 and the pneumatic impact wrench are connected by a detachable expansion hoop connection structure. The on-site grasping device of the present application includes a hoist door-shaped force-bearing frame 4, a semi-circular bearing force-bearing retaining ring 5, and a set of electric hydraulic presses. The semi-circular bearing force-bearing retaining ring 5 is fixedly installed at the open end of the hoist door-shaped force-bearing frame 4; during the on-site grasping process of the gear and bearing, the gear and / or bearing is clamped on the semi-circular bearing force-bearing retaining ring 5, and the electric hydraulic press is abutted between the gear shaft end face and the horizontal side of the hoist door-shaped force-bearing frame 4. When using the on-site grasping device to grasp and disassemble the gear and / or bearing on-site, the following steps are carried out: Tie steel ropes at both ends of the hoist door-shaped force-bearing frame 4, lift the entire grasping device with a crane, clamp the bearing with the semi-circular bearing force-bearing retaining ring 5, then place an electric hydraulic press inside the hoist door-shaped force-bearing frame 4, make the hydraulic press ejector rod abut against the splitter shaft, and start the hydraulic press to complete the disassembly work of grasping the gear and / or bearing from the gear shaft. The scissors adjustment device of the present application includes a square-shaped scissors adjustment frame 6 and a screw jack. A press abutting seat 7 is respectively arranged at the upper and lower force-bearing positions of the square-shaped scissors adjustment frame 6; during the installation process of the scissors frame, the square-shaped scissors adjustment frame 6 is sleeved on the upper shear arm of the shear frame through the upper force-bearing position, and the screw jack abuts between the lower force-bearing position of the square-shaped scissors adjustment frame 6 and the lower shear arm of the shear frame with the cooperation of the press abutting seat 7. When using the scissors adjustment device to install the shear frame, the following steps are carried out: First, sleeve the square-shaped scissors adjustment frame 6 on the upper and lower shear arms of the shear frame, and make the press abutting seat 7 at the lower force-bearing position closely adhere to the upper shear arm. Then, place a screw jack on the press abutting seat 7 at the lower force-bearing position, and make the jacking screw of the screw jack abut against the bottom surface of the lower shear arm. Next, manually shake the screw jack to adjust the splitter cutter tooth group shear frame to the required gap, and finally tighten the connecting rod nut to complete the installation work of the shear frame.

[0021] Drawing on the existing disassembly and assembly processes, in order to simplify the disassembly and assembly process to the greatest extent and improve the maintenance and repair efficiency, the removal of auxiliary parts and accessories in this application includes platform removal, feed inlet removal, cutter tooth group housing removal, and balance tie rod removal; the disassembly of the scissors frame in this application includes scissors frame nut removal and scissors frame body removal; the disassembly and repair of the cutter tooth assembly in this application include on-site disassembly of the cutter tooth assembly, secondary disassembly after transporting it to the repair location, cleaning and repair of each disassembled part; the installation of the cutter tooth assembly in this application includes blade installation and cutter tooth group installation; the installation of the scissors frame in this application includes horizontal tie rod installation and scissors frame body installation; the installation of auxiliary parts and accessories in this application includes cutter tooth housing installation, no-load test run, feed inlet installation, and platform installation.

[0022] The technical solution of this application will be further described below through specific embodiments:

[0023] The purpose of the present invention is to provide a method and device for efficient disassembly and assembly of the cutter tooth group of a titanium sponge splitter, which can shorten the disassembly and assembly time of the cutter tooth group of the titanium sponge splitter.

[0024] The efficient disassembly and assembly device for the cutter tooth group of the titanium sponge splitter provided in this application consists of a large nut disassembly and assembly device, a bearing on-site grabbing device, and a shear frame adjustment device: by using the three respectively, the disassembly and assembly time of the cutter tooth group of the titanium sponge splitter can be shortened.

[0025] The disassembly and assembly process of the titanium sponge splitter is as follows in the table:

[0026]

[0027]

[0028] The efficient disassembly and assembly device for the cutter tooth group of the titanium sponge splitter consists of a large nut disassembly and assembly device, a bearing on-site grabbing device, and a shear frame adjustment device:

[0029] 1) The large nut disassembly and assembly device is mainly used for removing the balance rod nut in process 5, removing the shear frame nut in process 7, removing the coupling bolts and nuts of the driving cutter tooth group in process 9, removing the bolts and nuts of the bearing seat of the driving cutter tooth group in process 10, removing the bolts and nuts of the bearing seat gland in process 16, tightening the bolts and nuts of the bearing seat installation connection in process 32, installing the coupling nut of the driving cutter tooth group, installing the coupling bolts and nuts of the driving cutter tooth group in process 38, installing the bolts and nuts of the cutter tooth group bearing seat in process 39, tightening the nut of the cleaning tooth cutter in process 341, installing the balance tie rod nut in process 41, installing the balance tie rod nut in process 43, and installing the scissors frame nut in process 46; after using the large nut disassembly device in the above processes, the disassembly and assembly time is significantly shortened;

[0030] 2) The on-site bearing extraction device is mainly used to extract the gear and bearing on the shaft at the site, eliminating processes such as the assembly and turning of the 12-tooth cutter group, the transfer of the 13-tooth cutter group, the unloading of the 14-tooth cutter group, the removal of the gear and coupling grabber in process 15, the removal of the bearing grabber in process 17, the loading of the disassembled parts in process 21, the transfer of the disassembled parts in process 22, and the unloading of the disassembled parts in process 23. After eliminating these processes, the long-distance transfer work shifts, loading and unloading labor, and the use of large grabbers are saved.

[0031] 3) The shear frame adjustment device is mainly used for the installation and adjustment of the shear frame in process 45, solving the disadvantages of the original time-consuming and laborious adjustment using a manual chain hoist.

[0032] Example 1

[0033] The present application uses the large nut disassembly and assembly device, the on-site bearing extraction device, and the shear frame adjustment device in the following process of disassembling and assembling the cutter tooth group of the titanium sponge splitter.

[0034] 1. The disassembly and assembly device for rapid removal of large nuts

[0035] The disassembly and assembly device consists of two parts (a combined sleeve and a pneumatic air bubble). The combined sleeve consists of three parts (a socket for the large nut, a socket for the pneumatic air gun, and a thick-walled steel pipe connecting them in the middle). The length of the thick-walled pipe is determined according to the disassembly and assembly requirements. First, the socket for the large nut and the socket for the pneumatic air gun are processed respectively according to the large nut specification and the rotating head of the pneumatic air gun. The socket is processed from a 45# steel bar. After processing, it is heated to 710 - 740 °C with oxyacetylene flame, quenched in kerosene for 30 - 50 s, and then taken out and naturally cooled at room temperature. When disassembling the large nut of the cutter tooth group of the splitter, one end is sleeved with the large nut and the other end is sleeved with the pneumatic air gun, and the pneumatic air gun can be started for use.

[0036] 2. The on-site bearing extraction device

[0037] The purpose of the invention is to reduce the time for long-distance transfer to a place with a large grabber for grabbing and loading, and achieve direct on-site grabbing and loading.

[0038] The on-site bearing extraction device is made of δ30 - 40 steel plates and consists of a gourd-shaped door-type stress-bearing frame and a semi-circular arc bearing stress-bearing retaining ring.

[0039] Preferably, the inner diameter of the semi-circular arc bearing stress-bearing retaining ring for extracting the cutter tooth group bearing on-site is the static diameter of the cutter tooth group shaft + 10 - 20 mm; the outer diameter is the static inner diameter + 200 - 260 mm. In this way, when in use, the cutter tooth group bearing can be smoothly clamped by 3 / 4, and the bearing can be removed under the action of a 100T hydraulic press.

[0040] In order to remove the bearing, external force is required. To provide a force application point for the external force, a gourd-shaped frame is made.

[0041] In order to apply an external force to the force-bearing retaining ring of the semi-circular arc bearing; weld the gourd door-shaped force-bearing frame to the force-bearing retaining ring of the semi-circular arc bearing.

[0042] Usage method of the bearing grabbing device of the splitter: Hang steel ropes at both ends of the gourd door-shaped frame, use a crane to lift the grabbing device as a whole, clamp the force-bearing retaining ring of the semi-circular arc bearing on the bearing, then place an electric hydraulic press inside the gourd door-shaped force-bearing frame, make the ejector rod of the hydraulic press press against the splitter shaft, and start the hydraulic press to grab the bearing.

[0043] 3. Shearing force frame adjustment device for the cutter tooth group of the splitter

[0044] The invention aims to shorten the installation and adjustment time of the shearing force frame; in order to achieve the above object, the corresponding tooling is studied as follows: It is made of a steel plate with a thickness of δ16 - 18 mm. Determine the inner cavity height according to the thickness of the shearing force frame, the required height of the press, and the lifting height, and cut the whole steel plate into a frame shape, and set press top seats at the upper and lower force-bearing points.

[0045] Usage method of the shearing force frame adjustment device for the cutter tooth group of the splitter: When installing and adjusting the shearing force frame, put the device on the upper and lower shearing force arms of the shearing force frame; make the top seat on the device closely adhere to the upper shearing force arm, place a screw press on the seat at the lower frame section of the device, make the screw of the screw press press against the bottom surface of the lower shearing force arm, manually shake the screw press, adjust the shearing force frame of the cutter tooth group of the splitter to the required gap, and then tighten the connecting rod nuts.

Claims

1. The disassembly and assembly method of the blade tooth assembly of the titanium sponge splitting machine includes the steps of removing auxiliary parts and sub-parts, disassembling the scissor frame, disassembling and repairing the blade tooth assembly, installing the blade tooth assembly, installing the scissor frame, installing auxiliary parts and sub-parts, and carrying out a test run with materials, and is characterized in that: The disassembly and assembly method involves the use of a combined sleeve to disassemble the large-diameter nuts with a pneumatic jackhammer as a driving force in each step; when the cutter tooth assembly is disassembled, the gears and bearings on the cutter tooth assembly are grabbed from the gear shaft on-site by a field grabbing device using a mechanical driving force next to the sponge titanium splitting machine, and then the gear shaft, blade, gear and bearing are transported separately; when the scissors frame is installed, a scissors adjustment device containing a mechanical driving force is used on-site next to the sponge titanium splitting machine.

2. The disassembly and assembly method for the blade assembly of the titanium sponge splitting machine according to claim 1, characterized in that: The combined sleeve comprises a nut sleeve (1), a thick-skin torque transmission structure (2) and a pneumatic blaster connector (3); the nut sleeve (1) is arranged on the power output end of the thick-skin torque transmission structure (2); and the power input end of the thick-skin torque transmission structure (2) is connected to the pneumatic blaster via the pneumatic blaster connector (3).

3. The disassembly and assembly method for the blade assembly of the titanium sponge splitting machine according to claim 2 is characterized in that: The nut sleeve (1) is a hexagonal nut forging sleeve integrally formed from round steel, the thick-skinned torque transmission structure (2) is made of a thick-walled steel pipe, the hexagonal nut forging sleeve and the thick-skinned torque transmission structure (2) are movably connected via a square joint latch connection structure, the thick-skinned torque transmission structure (2) and the pneumatic blaster joint (3) are connected via a threaded connection structure, and the pneumatic blaster joint (3) and the pneumatic blaster are connected via a detachable expansion hoop connection structure.

4. The disassembly and assembly method for the blade assembly of the titanium sponge splitting machine according to claim 1, 2 or 3, characterized in that: The on-site grabbing device comprises a gourd-shaped force frame (4), a semi-circular arc bearing force retaining ring (5) and a set of electric hydraulic presses, wherein the semi-circular arc bearing force retaining ring (5) is fixedly mounted on the open end of the gourd-shaped force frame (4); during the on-site grabbing process of the gear and the bearing, the gear and / or the bearing are clamped on the semi-circular arc bearing force retaining ring (5), and the electric hydraulic press is connected between the end face of the gear shaft and the horizontal edge of the gourd-shaped force frame (4).

5. The disassembly and assembly method for the blade assembly of the titanium sponge splitting machine according to claim 4, characterized in that: When using the on-site grabbing device to grab and remove gears and / or bearings on-site, the following steps are followed: Steel ropes are fastened to both ends of the hoist-type force frame (4), and the grabbing device is hoisted as a whole by a crane, and the semicircular arc bearing force retaining ring (5) is clamped on the bearing, and then an electric hydraulic press is placed in the hoist-type force frame (4), and the electric hydraulic press top rod is supported against the splitter shaft, and the hydraulic press is started to complete the disassembly work of grabbing the gear and / or bearing from the gear shaft.

6. The disassembly and assembly method for the blade assembly of the titanium sponge splitting machine according to claim 5, characterized in that: The scissors adjustment device comprises a square frame scissors adjustment frame (6) and a screw jack, and a press top connection seat (7) is respectively arranged at the upper and lower force-bearing positions of the square frame scissors adjustment frame (6); during the installation of the scissors frame, the square frame scissors adjustment frame (6) is sleeved on the upper shear arm of the shear frame through the upper force-bearing position, and the screw jack is connected between the lower force-bearing position of the square frame scissors adjustment frame (6) and the lower shear arm of the shear frame in cooperation with the press top connection seat (7).

7. The disassembly and assembly method for the blade assembly of the titanium sponge splitting machine according to claim 6, characterized in that: When installing the shear frame using the scissor adjustment device, follow the steps below: First, the square frame scissors adjustment frame (6) is inserted into the upper and lower shear arms of the shear frame, and the press top seat (7) at the lower force position is closely attached to the upper shear arm. Then, a screw jack is placed on the press top seat (7) at the lower force position, and the lifting screw of the screw jack is supported against the bottom surface of the lower shear arm. Then, the screw jack is manually shaken to adjust the splitter blade group shear frame to the required gap. Finally, the connecting rod nut is tightened to complete the installation of the shear frame.

8. The disassembly and assembly method for the blade assembly of the titanium sponge splitting machine according to claim 7, characterized in that: The dismantling of auxiliary parts and sub-parts includes the dismantling of the platform, the feed port, the tooth group housing and the balance rod; the dismantling of the scissors frame includes the dismantling of the scissors frame nuts and the scissors frame body; the dismantling and repair of the tooth assembly includes the on-site dismantling of the tooth assembly, the secondary dismantling when transported to the maintenance site, and the cleaning and repair of each disassembled part; the installation of the tooth assembly includes the installation of the blade and the tooth group; the installation of the scissors frame includes the installation of the horizontal tie rod and the scissors frame body; the installation of auxiliary parts and sub-parts includes the installation of the tooth housing, no-load test run, feed port installation and platform installation.

Citation Information

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