Novel domestic ceramic horizontal high-pressure grouting machine

Abstract

The invention belongs to the technical field of slip casting equipment, and particularly relates to a novel horizontal high-pressure slip casting machine for domestic ceramics. Comprising a main body frame, a mold hanging assembly, a mold pressing assembly and a blank taking system, the main body frame comprises a bottom frame, a fixed wall frame, an oil cylinder wall frame, a cross beam and an auxiliary support, and the mold hanging assembly comprises a rear mold mounting plate, a middle mold mounting plate, a fixed mold mounting plate, a mold pressing plate, a sliding plate and a sliding suspension arm. The rear mold mounting plate and the middle mold mounting plate are driven by the mold pressing assembly to be sequentially closed, at least two pieces of ceramic can be formed at the same time, the functions of multi-mold-cavity production and single-machine double-mold mounting are achieved, the efficiency is greatly improved, the production cost is greatly reduced, and the market requirement is met. And secondly, the main body frame comprises the underframe, the fixed ledge, the oil cylinder ledge, the cross beam and the auxiliary bracket, so that the structure is simpler, fewer materials are used, and energy conservation and environmental protection are facilitated.

Description

Technical Field

[0001] The present invention belongs to the technical field of slip casting equipment, and particularly relates to a new type of horizontal high-pressure slip casting machine for daily-use ceramics. Background Art

[0002] Slip casting is a main process for producing daily-use ceramic products. All along, in order to improve the production efficiency of slip casting, people have continuously improved and upgraded the production process of slip casting, gradually developing from pure manual plaster mold slip casting to semi-mechanized centrifugal slip casting, vacuum pumping slip casting, low-pressure plaster mold slip casting (~0.3 Mpa), and pressure slip casting. However, due to the influence of the material properties of the plaster mold (low strength, requiring drying, and low service life), a pressure slip casting system cannot be further configured, resulting in low density, unevenness, low output, and large floor area of the produced ceramic green bodies, thus greatly restricting the product quality and production efficiency.

[0003] However, the existing high-pressure slip casting system has low production capacity, the plaster mold is easily damaged, the number of repeated uses is limited, the production cycle is long, and the quality of the formed green body is poor. Therefore, it is necessary to design a new type of horizontal high-pressure slip casting machine for daily-use ceramics to solve the above problems. Summary of the Invention

[0004] In view of the above problems, the present invention provides a new type of horizontal high-pressure slip casting machine for daily-use ceramics to solve the problems raised in the above background art.

[0005] To achieve the above object, the present invention provides the following technical solution: A new type of horizontal high-pressure slip casting machine for daily-use ceramics, comprising a main body frame, a mold hanging assembly, a mold pressing assembly, and a blank taking system. The main body frame includes a chassis, a fixed wall frame, an oil cylinder wall frame, a cross beam, and an auxiliary support. The auxiliary support is installed at the upper end of the chassis, the fixed wall frame is installed at the rear side of the auxiliary support, the cross beam is installed at the upper end of the auxiliary support, and the oil cylinder wall frame is installed in the middle of the auxiliary support;

[0006] The mold hanging assembly includes a rear mold mounting plate, an intermediate mold mounting plate, a fixed mold mounting plate, a mold pressing plate, a sliding plate, and a sliding hanging arm. The rear mold mounting plate is installed at the rear side of the mold pressing plate, the fixed mold mounting plate is installed at the front side of the fixed wall frame. The rear mold mounting plate, the intermediate mold mounting plate, and the fixed mold mounting plate are distributed in sequence from front to back. The intermediate mold mounting plate is connected to a sliding plate through a sliding hanging arm, the mold pressing plate is connected to another sliding plate through another sliding hanging arm, and the sliding plate is slidably connected to the cross beam in the front-rear direction;

[0007] The die pressing assembly is connected to the auxiliary bracket and acts on the intermediate die mounting plate and the die pressing plate. The blank taking system is used to take out the formed ceramics between the rear die mounting plate, the intermediate die mounting plate, and the fixed die mounting plate.

[0008] Furthermore, the die pressing assembly includes a slider, a linear guide rail, a double-layer cylinder, a front cylinder seat, a rear cylinder seat, and an oil cylinder. The linear guide rail is connected to the cross beam and extends in the front-rear direction. The slider is slidably connected to the linear guide rail. The sliding plate is connected to the slider. The front cylinder seat and the rear cylinder seat are both mounted on the auxiliary bracket. The rear end of the double-layer cylinder is connected to the front cylinder seat and the rear cylinder seat. The front end of the double-layer cylinder is in transmission connection with the intermediate die mounting plate and the die pressing plate. The rear end of the oil cylinder is connected to the oil cylinder wall frame. The front end of the oil cylinder is in transmission connection with the die pressing plate.

[0009] Furthermore, the blank taking system includes a full-automatic blank taking robot and a multi-station negative pressure suction cup assembly. The full-automatic blank taking robot is in transmission connection with the multi-station negative pressure suction cup assembly.

[0010] Furthermore, the new type of horizontal high-pressure grouting machine for daily-use ceramics further includes a first concave die, a first convex die, a second convex die, and a second concave die. The first concave die is detachably connected to the rear side surface of the rear die mounting plate. The first convex die is detachably connected to the front side surface of the intermediate die mounting plate. The second convex die is detachably connected to the rear side surface of the intermediate die mounting plate. The second concave die is detachably connected to the front side surface of the fixed die mounting plate. The first convex die is used for corresponding die closing with the first concave die. The second convex die is used for corresponding die closing with the second concave die.

[0011] Furthermore, the die hanging assembly further includes a rotating shaft and a clamping block. Slots are formed on the front side surface of the first concave die, the rear side surface of the first convex die, the front side surface of the second convex die, and the rear side surface of the second concave die. The rotating shafts are rotatably connected to the rear die mounting plate, the front and rear sides of the intermediate die mounting plate, and the fixed die mounting plate. The axial directions of the plurality of rotating shafts all face the vertical direction. A clamping block is connected to the middle of the rotating shaft. The ends of the plurality of clamping blocks are used for inserting into the corresponding slots.

[0012] Furthermore, the new type of horizontal high-pressure grouting machine for daily-use ceramics further includes a die replacement system. The die hanging assembly further includes a pushing block and a torsion spring. Installation grooves are formed on the rear side surface of the rear die mounting plate, the front side surface of the intermediate die mounting plate, the rear side surface of the intermediate die mounting plate, and the front side surface of the fixed die mounting plate. The end of the rotating shaft extends into the installation groove. The pushing block and the torsion spring are both arranged in the installation groove. The pushing block is connected to the rotating shaft. The torsion spring is sleeved on the rotating shaft.

[0013] Furthermore, the mold replacement system includes a first transport box, a first cylinder, and a push assembly. The first transport box is located on the right side of the auxiliary bracket and is open on the left side. Two of the first cylinders and the push assembly are provided. The two first cylinders are both provided in the first transport box and are both connected to the inner wall of the first transport box. The two first cylinders are respectively connected to the two push assemblies in a transmission manner. The two first cylinders are respectively used to drive the two push assemblies to move in the left and right directions. One of the push assemblies is located between the rear mold mounting plate and the middle mold mounting plate and is used to abut against the push block. The other push assembly is located between the middle mold mounting plate and the fixed mold mounting plate and is used to abut against the push block.

[0014] Furthermore, the mold replacement system also includes a second cylinder and a clamping member, and four of the second cylinders and the clamping member are provided. The four second cylinders are arranged in the first transport box and are distributed in sequence along the front-to-back direction. The four second cylinders are respectively connected to the four clamping members in a one-to-one transmission manner. The four second cylinders are respectively used to drive the four clamping members to move in the left and right directions, and the four clamping members are respectively used to clamp the third die, the third punch, the fourth punch and the fourth die.

[0015] Furthermore, the mold replacement system also includes a third cylinder and a guide plate, and three of the third cylinders and the guide plates are provided. The three third cylinders are all arranged in the first transport box and are distributed in sequence along the front and rear directions. The three third cylinders are respectively connected to the three guide plates in a one-to-one transmission manner. The three third cylinders are respectively used to drive the three guide plates to move along the left and right directions. One guide plate is located on the front side of the third die, another guide plate is located between the third punch and the fourth punch, and another guide plate is located on the rear side of the fourth die.

[0016] Furthermore, the mold replacement system also includes a second transport box, and the second transport box and the first transport box are symmetrically arranged on the left and right sides of the auxiliary bracket.

[0017] Technical effects and advantages of the present invention:

[0018] 1. After the rear mold mounting plate and the middle mold mounting plate are molded in sequence, at least two pieces of ceramics can be molded at the same time, which is conducive to realizing the function of multi-cavity production and installation of double molds on a single machine, greatly improving efficiency and reducing production costs, which meets market demand.

[0019] 2. The main frame includes a base frame, a fixed wall frame, a cylinder wall frame, a beam and an auxiliary bracket. The structure is relatively simple, and less material is used, which is beneficial to energy saving and environmental protection.

[0020] 3. A double-layer cylinder is used as the power component for the sliding opening and closing of the mold lifting assembly. Through linear guide rails and sliders, the sliding plate cooperates with the installation of a double-resin mold to perform the step-by-step opening and closing actions of the mold, thereby improving production efficiency.

[0021] 4. An oil cylinder is used as the power component for mold pressing, realizing the function of holding and maintaining pressure of the mold, making the new horizontal high-pressure grouting machine for daily-use ceramics operate smoothly and efficiently, and greatly improving product quality.

[0022] 5. It can be automatically connected to the conveying equipment to achieve programmable, multi-station, and compound multi-directional full-automatic blank taking, fully replacing manual operation, with accurate positioning and extremely high efficiency. It is applicable to various production environments and production conditions, saving labor costs and greatly improving the production safety guarantee of workers.

[0023] Other features and advantages of the present invention will be described in the following specification, and, in part, will be obvious from the specification, or will be understood by implementing the present invention. The objectives and other advantages of the present invention can be realized and obtained through the structures pointed out in the specification and the drawings. Brief Description of the Drawings

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0025] Figure 1 Shows the structural schematic diagram of the new horizontal high-pressure grouting machine for daily-use ceramics according to the embodiment of the present invention;

[0026] Figure 2 Shows the structural schematic diagram of the mold lifting assembly according to the embodiment of the present invention;

[0027] Figure 3 Shows the structural schematic diagram of the main frame according to the embodiment of the present invention;

[0028] Figure 4 Shows the partial structural schematic diagram of the mold lifting assembly according to the embodiment of the present invention;

[0029] Figure 5 Shows the structural schematic diagram of the mold replacement system according to the embodiment of the present invention;

[0030] Figure 6 Shows the internal structural schematic diagram of the first transport box according to the embodiment of the present invention;

[0031] Figure 7Shows a schematic diagram of the internal partial structure of the first transport box according to an embodiment of the present invention;

[0032] Figure 8 Shows a schematic diagram of the structures of the rear mold mounting plate, the intermediate mold mounting plate, and the fixed mold mounting plate according to an embodiment of the present invention;

[0033] Figure 9 Shows Figure 8 An enlarged view of area A in

[0034] Figure 10 Shows a schematic diagram of the structures of the rear mold mounting plate, the intermediate mold mounting plate, and the fixed mold mounting plate from another perspective according to an embodiment of the present invention;

[0035] Figure 11 Shows a schematic diagram of the structure of the rotating shaft according to an embodiment of the present invention.

[0036] Reference numerals: 1, main body frame; 2, die hanging assembly; 3, chassis; 4, fixed wall frame; 5, oil cylinder wall frame; 6, cross beam; 7, auxiliary support; 8, rear mold mounting plate; 9, intermediate mold mounting plate; 10, fixed mold mounting plate; 11, mold pressing plate; 12, sliding plate; 13, sliding hanging arm; 14, slider; 15, linear guide rail; 16, double-layer cylinder; 17, front cylinder seat; 18, rear cylinder seat; 19, oil cylinder; 20, full-automatic blank picking robot; 21, multi-station negative pressure suction cup assembly; 22, first female die; 23, first male die; 24, second male die; 25, second female die; 26, rotating shaft; 27, clamping block; 28, pushing block; 29, torsion spring; 30, installation groove; 31, first transport box; 32, first cylinder; 33, pushing plate; 34, connecting block; 35, second cylinder; 36, clamping member; 37, third female die; 38, third male die; 39, fourth male die; 40, fourth female die; 41, third cylinder; 42, guide plate; 43, second transport box. Detailed implementation manners

[0037] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0038] As Figures 1 to 8 And Figure 10As shown in the figure, a new type of horizontal high-pressure grouting machine for daily-use ceramics according to an embodiment of the present invention includes a main body frame 1, a die hanging assembly 2, a die pressing assembly, and a blank taking system. The main body frame 1 includes a bottom frame 3, a fixed wall frame 4, an oil cylinder wall frame 5, a cross beam 6, and an auxiliary support 7. The auxiliary support 7 is installed at the upper end of the bottom frame 3. The fixed wall frame 4 is installed at the rear side of the auxiliary support 7. The cross beam 6 is installed at the upper end of the auxiliary support 7. The oil cylinder wall frame 5 is installed in the middle of the auxiliary support 7;

[0039] The die hanging assembly 2 includes a rear die mounting plate 8, an intermediate die mounting plate 9, a fixed die mounting plate 10, a die pressing plate 11, a sliding plate 12, and a sliding hanging arm 13. The rear die mounting plate 8 is installed at the rear side of the die pressing plate 11. The fixed die mounting plate 10 is installed at the front side of the fixed wall frame 4. The rear die mounting plate 8, the intermediate die mounting plate 9, and the fixed die mounting plate 10 are arranged in sequence from front to back. The intermediate die mounting plate 9 is connected to a sliding plate 12 through a sliding hanging arm 13. The die pressing plate 11 is connected to another sliding plate 12 through another sliding hanging arm 13. The sliding plate 12 is slidably connected to the cross beam 6 in the front-rear direction;

[0040] The die pressing assembly is connected to the auxiliary support 7 and acts on the intermediate die mounting plate 9 and the die pressing plate 11. The blank taking system is used to take out the formed ceramics between the rear die mounting plate 8, the intermediate die mounting plate 9, and the fixed die mounting plate 10.

[0041] In this embodiment, during the ceramic grouting and forming process, a sliding plate 12 is used to be connected to the intermediate die mounting plate 9 through a sliding hanging arm 13, and the sliding plate 12 is slidably connected to the cross beam 6, so that the intermediate die mounting plate 9 can be driven to close the die with the fixed die mounting plate 10. Another sliding plate 12 is used to be connected to the die pressing plate 11 through another sliding hanging arm 13, and the sliding plate 12 is slidably connected to the cross beam 6, so that the rear die mounting plate 8 can be driven to close the die with the intermediate die mounting plate 9. For example, by arranging a concave die on the front side of the fixed die mounting plate 10, convex dies on both the front and rear sides of the intermediate die mounting plate 9, and a concave die on the rear side of the rear die mounting plate 8, after the rear die mounting plate 8, the intermediate die mounting plate 9, and the fixed die mounting plate 10 are closed in sequence, at least two ceramics can be formed simultaneously, which is beneficial to realizing the functions of multi-cavity production and installing double dies on a single machine platform, greatly improving the efficiency and reducing the production cost, meeting the market demand. Secondly, the main body frame 1 includes a bottom frame 3, a fixed wall frame 4, an oil cylinder wall frame 5, a cross beam 6, and an auxiliary support 7, with a relatively simple structure and less material used, which is beneficial to energy conservation and environmental protection.

[0042] Optionally, as Figure 2 and Figure 4As shown in the figure, the die pressing assembly includes a slider 14, a linear guide rail 15, a double-layer cylinder 16, a front cylinder seat 17, a rear cylinder seat 18, and an oil cylinder 19. The linear guide rail 15 is connected to the cross beam 6 and extends in the front-rear direction. The slider 14 is slidably connected to the linear guide rail 15. The sliding plate 12 is connected to the slider 14. The front cylinder seat 17 and the rear cylinder seat 18 are both mounted on the auxiliary support 7. The rear end of the double-layer cylinder 16 is connected to the front cylinder seat 17 and the rear cylinder seat 18. The front end of the double-layer cylinder 16 is in driving connection with the intermediate mold mounting plate 9 and the mold pressing plate 11. The rear end of the oil cylinder 19 is connected to the oil cylinder wall frame 5. The front end of the oil cylinder 19 is in driving connection with the mold pressing plate 11.

[0043] Specifically, the double-layer cylinder 16 includes a first driving cylinder and a second driving cylinder. The first driving cylinder is connected to the rear cylinder seat 18 and is in driving connection with the mold pressing plate 11. The second driving cylinder is connected to the front cylinder seat 17 and is in driving connection with the intermediate mold mounting plate 9. Secondly, there are two sliders 14, and the two sliding plates 12 are respectively connected to the two sliders 14.

[0044] In this embodiment, it is driven by the double-layer cylinder 16. Specifically, the second cylinder 35 is used to drive the intermediate mold mounting plate 9 to move in the front-rear direction to drive the mold between the intermediate mold mounting plate 9 and the fixed mold mounting plate 10 to open and close the mold. It is driven by the double-layer cylinder 16. Specifically, the first cylinder 32 is used to drive the mold pressing plate 11 and the rear mold mounting plate 8 to move in the front-rear direction to drive the mold between the rear mold mounting plate 8 and the intermediate mold mounting plate 9 to open and close the mold. Secondly, the oil cylinder 19 is provided to apply a force on the mold pressing plate 11. In addition, the slider 14 is slidably connected to the linear guide rail 15 to guide the intermediate mold mounting plate 9 and the mold pressing plate 11. Thus, the double-layer cylinder 16 is used as the power component for the sliding opening and closing of the mold lifting assembly 2. Through the linear guide rail 15 and the slider 14, the sliding plate 12 cooperates with the installation of the double-resin mold to perform the step-by-step opening and closing actions of the mold, thereby improving production efficiency; the oil cylinder 19 is used as the die pressing power component to realize the function of holding and maintaining pressure of the mold, making the new type of horizontal high-pressure grouting machine for daily-use ceramics operate smoothly and efficiently, and greatly improving the product quality.

[0045] Optionally, as Figure 1 shown, the blank taking system includes a full-automatic blank taking robot 20 and a multi-station negative pressure suction cup assembly 21. The full-automatic blank taking robot 20 is in driving connection with the multi-station negative pressure suction cup assembly 21.

[0046] Specifically, this equipment adopts a full-automatic industrial PLC programmable control system, which can realize the whole-process unmanned automated production, and this system is simple, stable, reliable, and has high safety performance.

[0047] In this embodiment, the full-automatic blank picking robot 20 drives the multi-station negative pressure suction cup assembly 21 to move to the mold to pick up the formed ceramics, and the full-automatic blank picking robot 20 drives the multi-station negative pressure suction cup assembly 21 to move to the conveyor belt or the platform to place the ceramics. Thus, it can be automatically connected to the conveying equipment, realizing programmable, multi-station, composite multi-direction full-automatic blank picking, fully replacing manual operation, with precise positioning, extremely high efficiency, suitable for various production environments and production conditions, saving labor costs, and greatly improving the production safety guarantee of workers.

[0048] In summary, the equipment has a simple structure, is easy to install and maintain, the replacement of vulnerable parts is simple and fast, and the cost is low. With double molds and multiple stations, the production efficiency is high, it can produce different multiple products simultaneously, and the forming quality and yield rate of the products are high. The whole process is intelligently and automatically controlled, with unmanned production and excellent safety performance. It has good stability and is suitable for various working conditions.

[0049] Optionally, as Figure 7 、 Figure 8 and Figure 10 shown, the new horizontal high-pressure grouting machine for daily-use ceramics further includes a first female mold 22, a first male mold 23, a second male mold 24, and a second female mold 25. The first female mold 22 is detachably connected to the rear side surface of the rear mold mounting plate 8, the first male mold 23 is detachably connected to the front side surface of the intermediate mold mounting plate 9, the second male mold 24 is detachably connected to the rear side surface of the intermediate mold mounting plate 9, and the second female mold 25 is detachably connected to the front side surface of the fixed mold mounting plate 10. The first male mold 23 is used for corresponding mold closing with the first female mold 22, and the second male mold 24 is used for corresponding mold closing with the second female mold 25.

[0050] In this embodiment, by setting the first female mold 22 and the first male mold 23, the second male mold 24 and the second female mold 25, when the first female mold 22 and the first male mold 23, and the second male mold 24 and the second female mold 25 both form the same kind of ceramics, multiple ceramics of the same type can be formed simultaneously. When the first female mold 22 and the first male mold 23, and the second male mold 24 and the second female mold 25 respectively form different kinds of ceramics, different types of ceramics can be formed simultaneously. Secondly, by setting the first female mold 22, the first male mold 23, the second male mold 24, and the second female mold 25 as detachable structures, it is beneficial to replace the first female mold 22, the first male mold 23, the second male mold 24, and the second female mold 25 according to needs to produce other different similar ceramics.

[0051] Optionally, as Figure 9 and Figure 11As shown, the suspended die assembly 2 further includes a rotating shaft 26 and a clamping block 27. Slots are provided on the front side of the first female die 22, the rear side of the first male die 23, the front side of the second male die 24, and the rear side of the second female die 25. The rotating shaft 26 is rotatably connected to the rear die mounting plate 8, the front and rear sides of the intermediate die mounting plate 9, and the fixed die mounting plate 10. The axial directions of the plurality of rotating shafts 26 all face the vertical direction. The middle of the rotating shaft 26 is connected with a clamping block 27, and the ends of the plurality of clamping blocks 27 are used to be inserted into the corresponding slots.

[0052] Specifically, a first strip-shaped groove is provided on the rear side of the rear die mounting plate 8. The first strip-shaped groove extends in the left-right direction, and a plurality of first strip-shaped grooves are equally spaced in the vertical direction. Two rotating shafts 26 are respectively located at the left and right ends of the rear die mounting plate 8. The rotating shaft 26 sequentially passes through a plurality of first strip-shaped grooves, and a plurality of clamping blocks 27 are connected to the rotating shaft 26. The plurality of clamping blocks 27 are correspondingly arranged in a plurality of first strip-shaped grooves one by one.

[0053] A second strip-shaped groove is provided on the front side of the intermediate die mounting plate 9. The second strip-shaped groove extends in the left-right direction, and a plurality of second strip-shaped grooves are equally spaced in the vertical direction. Two rotating shafts 26 are respectively located at the left and right ends of the front side of the intermediate die mounting plate 9. The rotating shaft 26 sequentially passes through a plurality of second strip-shaped grooves, and a plurality of clamping blocks 27 are connected to the rotating shaft 26. The plurality of clamping blocks 27 are correspondingly arranged in a plurality of second strip-shaped grooves one by one.

[0054] A third strip-shaped groove is provided on the rear side of the intermediate die mounting plate 9. The third strip-shaped groove extends in the left-right direction, and a plurality of third strip-shaped grooves are equally spaced in the vertical direction. Two rotating shafts 26 are respectively located at the left and right ends of the rear side of the intermediate die mounting plate 9. The rotating shaft 26 sequentially passes through a plurality of third strip-shaped grooves, and a plurality of third clamping blocks 27 are connected to the rotating shaft 26. The plurality of third clamping blocks 27 are correspondingly arranged in a plurality of third strip-shaped grooves one by one.

[0055] A fourth strip-shaped groove is provided on the front side of the fixed die mounting plate 10. The fourth strip-shaped groove extends in the left-right direction, and a plurality of fourth strip-shaped grooves are equally spaced in the vertical direction. Two rotating shafts 26 are respectively located at the left and right ends of the front side of the fixed die mounting plate 10. The rotating shaft 26 sequentially passes through a plurality of fourth strip-shaped grooves, and a plurality of clamping blocks 27 are connected to the rotating shaft 26. The plurality of clamping blocks 27 are correspondingly arranged in a plurality of fourth strip-shaped grooves one by one.

[0056] In this embodiment, on the rear mold mounting plate 8, the clamping block 27 is snapped into the card slot to connect the first female mold 22 to the rear mold mounting plate 8, so as to ensure the stability of the first female mold 22 and the rear mold mounting plate 8; the clamping block 27 is rotated away from the card slot by rotating the rotating shaft 26 to separate the first female mold 22 from the rear mold mounting plate 8 for easy disassembly. On the middle mold mounting plate 9, the clamping block 27 is snapped into the card slot to connect the first male mold 23 and the second male mold 24 to the middle mold mounting plate 9, so as to ensure the stability of the first male mold 23 and the second male mold 24 and the middle mold mounting plate 9; the clamping block 27 is rotated away from the card slot by rotating the rotating shaft 26 to separate the first male mold 23 and the second male mold 24 from the middle mold mounting plate 9 for easy disassembly. On the fixed mold mounting plate 10, the clamping block 27 is snapped into the card slot to connect the second female mold 25 to the fixed mold mounting plate 10, so as to ensure the stability of the second female mold 25 and the fixed mold mounting plate 10; the clamping block 27 is rotated away from the card slot by rotating the rotating shaft 26 to separate the second female mold 25 from the fixed mold mounting plate 10 for easy disassembly.

[0057] Optionally, as Figure 9 and Figure 11 shown, the new type of horizontal high-pressure grouting machine for daily-use ceramics further includes a mold replacement system. The mold hanging assembly 2 further includes a pushing block 28 and a torsion spring 29. Installation slots 30 are provided on the rear side surface of the rear mold mounting plate 8, the front side surface of the middle mold mounting plate 9, the rear side surface of the middle mold mounting plate 9, and the front side surface of the fixed mold mounting plate 10. The end of the rotating shaft 26 extends into the installation slot 30. The pushing block 28 and the torsion spring 29 are both arranged in the installation slot 30. The pushing block 28 is connected to the rotating shaft 26, and the torsion spring 29 is sleeved on the rotating shaft 26.

[0058] Specifically, on the rear mold mounting plate 8, the two ends of the torsion spring 29 are respectively connected to the pushing block 28 and the rear mold mounting plate 8; on the middle mold mounting plate 9, the two ends of the torsion spring 29 are respectively connected to the pushing block 28 and the middle mold mounting plate 9; on the fixed mold mounting plate 10, the two ends of the torsion spring 29 are respectively connected to the pushing block 28 and the fixed mold mounting plate 10.

[0059] In this embodiment, by using the mold replacement system to act on the pushing block 28, the rotating shaft 26 can be pushed to rotate, so that the clamping block 27 rotates away from the card slot, which is convenient for disassembling and replacing the first female mold 22, the first male mold 23, the second male mold 24, and the second female mold 25. After the first female mold 22, the first male mold 23, the second male mold 24, and the second female mold 25 are replaced, under the action of the torsion spring 29, the rotating shaft 26 rotates in the reverse direction, so that the clamping block 27 is snapped into the card slot again, which can ensure the stability of the replaced mold.

[0060] Optionally, asFigure 5 and Figure 6 As shown, the mold replacement system includes a first transport box 31, a first cylinder 32, and a push assembly. The first transport box 31 is located on the right side of the auxiliary bracket 7 and is open on the left side. Two of the first cylinders 32 and the push assembly are provided. The two first cylinders 32 are both provided in the first transport box 31 and are both connected to the inner wall of the first transport box 31. The two first cylinders 32 are respectively connected to the two push assemblies in a transmission manner. The two first cylinders 32 are respectively used to drive the two push assemblies to move in the left and right directions. One of the push assemblies is located between the rear mold mounting plate 8 and the middle mold mounting plate 9 and is used to abut against the push block 28. The other push assembly is located between the middle mold mounting plate 9 and the fixed mold mounting plate 10 and is used to abut against the push block 28.

[0061] Specifically, Figure 6 As shown, the push assembly includes a push plate 33 and a connecting block 34, two push plates 33 are provided, and one push plate 33 is connected to each of the upper and lower ends of the connecting block 34. On the push assembly between the rear mold mounting plate 8 and the middle mold mounting plate 9, the connecting block 34 is located between the first concave mold 22 and the first convex mold 23; the upper and lower ends of the rear side surface of the rear mold mounting plate 8 are provided with mounting grooves 30, the upper and lower ends of the rotating shaft 26 are respectively inserted into the upper and lower mounting grooves 30, and the upper and lower ends of the rotating shaft 26 are respectively provided with a clamping block 27 and a torsion spring 29; the upper and lower ends of the front side surface of the middle mold mounting plate 9 are provided with mounting grooves 30, the upper and lower ends of the rotating shaft 26 are respectively inserted into the upper and lower mounting grooves 30, and the upper and lower ends of the rotating shaft 26 are respectively provided with a clamping block 27 and a torsion spring 29; the end of the upper push plate 33 pushes the two upper clamping blocks 27, and the end of the lower push plate 33 pushes the two lower clamping blocks 27. The upper and lower push plates 33 can support the disassembled first concave mold 22 and the first convex mold 23 to prevent them from tipping over and falling downward.

[0062] On the push assembly between the middle mold mounting plate 9 and the fixed mold mounting plate 10, the connecting block 34 is located between the second male mold 24 and the second female mold 25; the middle mold mounting plate 9 has mounting grooves 30 at both ends of the rear side surface, the upper and lower ends of the rotating shaft 26 are respectively inserted into the upper and lower mounting grooves 30, and the upper and lower ends of the rotating shaft 26 are respectively provided with a clamping block 27 and a torsion spring 29; the fixed mold mounting plate 10 has mounting grooves 30 at both ends of the front side surface, the upper and lower ends of the rotating shaft 26 are respectively inserted into the upper and lower mounting grooves 30, and the upper and lower ends of the rotating shaft 26 are respectively provided with a clamping block 27 and a torsion spring 29; the end of the upper push plate 33 pushes the upper two clamping blocks 27, and the end of the lower push plate 33 pushes the lower two clamping blocks 27. The upper and lower push plates 33 can support the disassembled second male mold 24 and the second female mold 25 to prevent them from tipping over and falling down.

[0063] Two first cylinders 32 are respectively used to push two connecting blocks 34.

[0064] Rollers are installed at the four corners of the lower end of the first transport box 31.

[0065] In this embodiment, by moving the first transport box 31 to the right side of the auxiliary bracket 7, using a first cylinder 32 to push a pushing component, using a pushing component to push two clamping blocks 27 on the front side of the rear die mounting plate 8 and the intermediate die mounting plate 9, so as to drive two rotating shafts 26 to rotate, enabling the two clamping blocks 27 to disengage from the two clamping slots, facilitating the disassembly of the first female die 22 and the first male die 23. Using another first cylinder 32 to push another pushing component, using another pushing component to push two clamping blocks 27 on the rear side of the intermediate die mounting plate 9 and the fixed die mounting plate 10, so as to drive two rotating shafts 26 to rotate, enabling the two clamping blocks 27 to disengage from the two clamping slots, facilitating the disassembly of the second male die 24 and the second female die 25.

[0066] Optionally, as Figure 6 and Figure 7 shown, the die replacement system further includes four second cylinders 35 and four clamping members 36. The four second cylinders 35 are all arranged in the first transport box 31 and are sequentially distributed in the front-rear direction. The four second cylinders 35 are respectively in one-to-one transmission connection with the four clamping members 36. The four second cylinders 35 are respectively used to drive the four clamping members 36 to move in the left-right direction. The four clamping members 36 are respectively used to clamp the third female die 37, the third male die 38, the fourth male die 39, and the fourth female die 40.

[0067] Specifically, the third female die 37 has the same size as the first female die 22 and is provided with a clamping slot. The third male die 38 has the same size as the first male die 23 and is provided with a clamping slot. The third female die 37 and the third male die 38 and the first female die 22 and the first male die 23 can be dies for producing different types of ceramic products. The fourth male die 39 has the same size as the second male die 24 and is provided with a clamping slot. The fourth female die 40 has the same size as the second female die 25 and is provided with a clamping slot. The fourth female die 40 and the fourth male die 39 and the second female die 25 and the second male die 24 can be dies for producing different types of ceramic products.

[0068] In this embodiment, first, the first cylinder 32 is used to push the first pushing assembly and the second pushing assembly to move leftward, so that the first female die 22, the first male die 23, the second female die 25, and the second male die 24 are respectively separated from the rear die mounting plate 8, the front and rear sides of the intermediate die mounting plate 9, and the fixed die mounting plate 10. Then, four second cylinders 35 are used to push the four clamping members 36 respectively, driving the third female die 37 to approach the first female die 22. The third female die 37 pushes the first female die 22 out from the left side of the auxiliary bracket 7, and the third female die 37 corresponds to the rear die mounting plate 8; driving the third male die 38 to approach the first male die 23, the third male die 38 pushes the first male die 23 out from the left side of the auxiliary bracket 7, and the third male die 38 corresponds to the front side of the intermediate die mounting plate 9; driving the fourth male die 39 to approach the second male die 24, the fourth male die 39 pushes the second male die 24 out from the left side of the auxiliary bracket 7, and the fourth male die 39 corresponds to the rear side of the intermediate die mounting plate 9; driving the fourth female die 40 to approach the second female die 25, the fourth female die 40 pushes the second female die 25 out from the left side of the auxiliary bracket 7, and the fourth female die 40 corresponds to the fixed die mounting plate 10. After that, the first cylinder 32 is used to drive the first pushing assembly and the second pushing assembly to move rightward, so that the multiple clamping blocks 27 are all snapped into the corresponding card slots. Finally, the second cylinder 35 is used to retract the clamping members 36 into the first transport box 31. This is beneficial to realizing automatic die replacement, saving manpower, and reducing the burden on the staff.

[0069] Optionally, as Figure 6 shown, the die replacement system further includes a third cylinder 41 and a guide plate 42. There are three third cylinders 41 and three guide plates 42. The three third cylinders 41 are all arranged in the first transport box 31 and are distributed in sequence along the front-rear direction. The three third cylinders 41 are respectively in one-to-one transmission connection with the three guide plates 42. The three third cylinders 41 are respectively used to drive the three guide plates 42 to move in the left-right direction. One guide plate 42 is located in front of the third female die 37, another guide plate 42 is located between the third male die 38 and the fourth male die 39, and yet another guide plate 42 is located behind the fourth female die 40.

[0070] In this embodiment, a third female die 37 can be supported by a guiding plate 42 and a pushing component, a third male die 38 can be supported by another guiding plate 42 and a pushing component, a fourth male die 39 can be supported by another guiding plate 42 and another pushing component, and a fourth female die 40 can be supported by another pushing component and yet another guiding plate 42. Secondly, three third cylinders 41 are used to push the three guiding plates 42 to move in the left-right direction respectively, which can move synchronously with the movement of the third female die 37, the third male die 38, the fourth male die 39 and the fourth female die 40 in the left-right direction, so as to support the third female die 37, the third male die 38, the fourth male die 39 and the fourth female die 40 and prevent the third female die 37, the third male die 38, the fourth male die 39 and the fourth female die 40 from tipping over during the movement process.

[0071] Optionally, as Figure 5 shown, the die changing system further includes a second transport box 43, and the second transport box 43 and the first transport box 31 are symmetrically arranged on the left and right sides of the auxiliary bracket 7.

[0072] In this embodiment, the second transport box 43 has the same structure as that in the first transport box 31. The first transport box 31 is transferred to the right side of the auxiliary bracket 7, and the second transport box 43 is transferred to the left side of the auxiliary bracket 7. Specifically, the first cylinder 32 and the pushing component in the first transport box 31 are used to push the pushing blocks 28 on the right sides of the rear die mounting plate 8, the middle die mounting plate 9 and the fixed die mounting plate 10 respectively, so as to drive the rotation shaft 26 to rotate and make the clamping block 27 turn away from the clamping groove, and the first cylinder 32 and the pushing component of the second transport box 43 are used to push the pushing blocks 28 on the left sides of the rear die mounting plate 8, the middle die mounting plate 9 and the fixed die mounting plate 10, so as to drive the rotation shaft 26 to rotate and make the clamping block 27 turn away from the clamping groove; during this process, the pushing components in the first transport box 31 and the second transport box 43 are respectively used to support the left and right sides of the first female die 22, the first male die 23, the second male die 24 and the second female die 25.

[0073] After that, the second cylinder 35 in the first transport box 31 is used to push the clamping member 36 to move leftward, driving the third female die 37, the third male die 38, the fourth male die 39 and the fourth female die 40 to move leftward, so as to extrude the first female die 22, the first male die 23, the second male die 24 and the second female die 25 out of the left side of the auxiliary bracket 7, and the second cylinder 35 in the second transport box 43 is used to push the clamping member 36 to move rightward to clamp the first female die 22, the first male die 23, the second male die 24 and the second female die 25; during this process, the third cylinder 41 in the first transport box 31 is used to push the guide plate 42 to move leftward to support the third female die 37, the third male die 38, the fourth male die 39 and the fourth female die 40. After the third female die 37, the third male die 38, the fourth male die 39 and the fourth female die 40 completely enter the auxiliary bracket 7, the third cylinder 41 can drive the guide plate 42 to be retracted into the first transport box 31.

[0074] Finally, the torsion spring 29 is used to drive the rotation shaft 26 to rotate, so that the clamping blocks 27 on the rear die mounting plate 8, the middle die mounting plate 9 and the fixed die mounting plate 10 are respectively clamped into the third female die 37, the third male die 38, the fourth male die 39 and the fourth female die 40, completing the die replacement.

[0075] Thus, the first transport box 31 is used to push out the first female die 22, the first male die 23, the second male die 24 and the second female die 25, and the second transport box 43 is used to receive the first female die 22, the first male die 23, the second male die 24 and the second female die 25. There is no need for manual handling of the first female die 22, the first male die 23, the second male die 24 and the second female die 25, which is conducive to realizing automatic die replacement.

[0076] Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A new type of daily-use ceramic horizontal high-pressure grouting machine, characterized in that: The invention comprises a main frame (1), a hanging die assembly (2), a pressing die assembly and a blank taking system. The main frame (1) comprises a base frame (3), a fixed wall frame (4), a cylinder wall frame (5), a crossbeam (6) and an auxiliary bracket (7). The auxiliary bracket (7) is installed at the upper end of the base frame (3), the fixed wall frame (4) is installed at the rear side of the auxiliary bracket (7), the crossbeam (6) is installed at the upper end of the auxiliary bracket (7), and the cylinder wall frame (5) is installed in the middle of the auxiliary bracket (7); The mold hanging assembly (2) comprises a rear mold mounting plate (8), an intermediate mold mounting plate (9), a fixed mold mounting plate (10), a mold pressing plate (11), a sliding plate (12) and a sliding hanging arm (13); the rear mold mounting plate (8) is mounted on the rear side of the mold pressing plate (11); the fixed mold mounting plate (10) is mounted on the front side of the fixed ledge (4); the rear mold mounting plate (8), the intermediate mold mounting plate (9) and the fixed mold mounting plate (10) are distributed in sequence from front to back; the intermediate mold mounting plate (9) is connected to one sliding plate (12) through one sliding hanging arm (13); the mold pressing plate (11) is connected to another sliding plate (12) through another sliding hanging arm (13); and the sliding plate (12) is slidably connected to the crossbeam (6) along the front-rear direction; The die assembly is connected to the auxiliary bracket (7) and acts on the intermediate die mounting plate (9) and the die pressing plate (11); the blank taking system is used to take out the formed ceramics between the rear die mounting plate (8), the intermediate die mounting plate (9) and the fixed die mounting plate (10).

2. The novel daily-use ceramic horizontal high-pressure grouting machine according to claim 1 is characterized in that: The die assembly comprises a slider (14), a linear guide rail (15), a double-layer cylinder (16), a front cylinder seat (17), a rear cylinder seat (18) and an oil cylinder (19); the linear guide rail (15) is connected to the cross beam (6) and extends in the front-to-back direction; the slider (14) is slidably connected to the linear guide rail (15); the sliding plate (12) is connected to the slider (14); the front cylinder seat (17) and the rear cylinder seat (18) are both mounted on the auxiliary bracket (7); the rear end of the double-layer cylinder (16) is connected to the front cylinder seat (17) and the rear cylinder seat (18); the front end of the double-layer cylinder (16) is transmission-connected to the intermediate die mounting plate (9) and the die pressing plate (11); the rear end of the oil cylinder (19) is connected to the cylinder wall frame (5); and the front end of the oil cylinder (19) is transmission-connected to the die pressing plate (11).

3. The novel daily-use ceramic horizontal high-pressure grouting machine according to claim 2 is characterized in that: The blank taking system comprises a fully automatic blank taking robot (20) and a multi-station negative pressure suction cup assembly (21), and the fully automatic blank taking robot (20) is transmission-connected to the multi-station negative pressure suction cup assembly (21).

4. The novel daily-use ceramic horizontal high-pressure grouting machine according to claim 1 is characterized in that: It also includes a first die (22), a first punch (23), a second punch (24) and a second die (25), wherein the first die (22) is detachably connected to the rear side of the rear die mounting plate (8), the first punch (23) is detachably connected to the front side of the intermediate die mounting plate (9), the second punch (24) is detachably connected to the rear side of the intermediate die mounting plate (9), the second die (25) is detachably connected to the front side of the fixed die mounting plate (10), the first punch (23) is used for correspondingly engaging the first die (22), and the second punch (24) is used for correspondingly engaging the second die (25).

5. The novel daily-use ceramic horizontal high-pressure grouting machine according to claim 4 is characterized in that: The hanging mold assembly (2) also includes a rotating shaft (26) and a clamping block (27); the front side surface of the first concave mold (22), the rear side surface of the first punch (23), the front side surface of the second punch (24) and the rear side surface of the second concave mold (25) are all provided with clamping grooves; the rear mold mounting plate (8), the front and rear sides of the intermediate mold mounting plate (9) and the fixed mold mounting plate (10) are all rotatably connected with the rotating shaft (26); the axial directions of the plurality of rotating shafts (26) are all facing the vertical direction; the middle part of the rotating shaft (26) is connected with a clamping block (27); the ends of the plurality of clamping blocks (27) are used to be inserted into the corresponding clamping grooves.

6. The novel daily-use ceramic horizontal high-pressure grouting machine according to claim 5 is characterized in that: It also includes a mold replacement system, and the hanging mold assembly (2) also includes a push block (28) and a torsion spring (29). The rear side surface of the rear mold mounting plate (8), the front side surface of the intermediate mold mounting plate (9), the rear side surface of the intermediate mold mounting plate (9) and the front side surface of the fixed mold mounting plate (10) are all provided with mounting grooves (30), and the end of the rotating shaft (26) extends into the mounting groove (30). The push block (28) and the torsion spring (29) are both arranged in the mounting groove (30), and the push block (28) is connected to the rotating shaft (26), and the torsion spring (29) is sleeved on the rotating shaft (26).

7. The novel daily-use ceramic horizontal high-pressure grouting machine according to claim 6 is characterized in that: The mold replacement system includes a first transport box (31), a first cylinder (32), and a push assembly. The first transport box (31) is located on the right side of the auxiliary bracket (7) and is open on the left side. Two of the first cylinders (32) and the push assembly are provided. The two first cylinders (32) are provided in the first transport box (31) and are connected to the inner wall of the first transport box (31). The two first cylinders (32) are respectively connected to the two push assemblies in a transmission manner. The two first cylinders (32) are respectively used to drive the two push assemblies to move in the left and right directions. One of the push assemblies is located between the rear mold mounting plate (8) and the middle mold mounting plate (9) and is used to abut against the push block (28). The other push assembly is located between the middle mold mounting plate (9) and the fixed mold mounting plate (10) and is used to abut against the push block (28).

8. The novel daily-use ceramic horizontal high-pressure grouting machine according to claim 7 is characterized in that: The mold replacement system also includes a second cylinder (35) and a clamping member (36). The second cylinder (35) and the clamping member (36) are each provided with four. The four second cylinders (35) are each provided in the first transport box (31) and are sequentially distributed along the front-to-back direction. The four second cylinders (35) are respectively connected to the four clamping members (36) in a one-to-one transmission manner. The four second cylinders (35) are respectively used to drive the four clamping members (36) to move along the left-right direction. The four clamping members (36) are respectively used to clamp the third die (37), the third punch (38), the fourth punch (39) and the fourth die (40).

9. The novel daily-use ceramic horizontal high-pressure grouting machine according to claim 8 is characterized in that: The mold replacement system also includes a third cylinder (41) and a guide plate (42). The third cylinder (41) and the guide plate (42) are each provided with three. The three third cylinders (41) are all provided in the first transport box (31) and are distributed in sequence along the front-to-back direction. The three third cylinders (41) are respectively connected to the three guide plates (42) in a one-to-one transmission manner. The three third cylinders (41) are respectively used to drive the three guide plates (42) to move along the left-right direction. One guide plate (42) is located at the front side of the third die (37), another guide plate (42) is located between the third punch (38) and the fourth punch (39), and another guide plate (42) is located at the rear side of the fourth die (40).

10. The novel daily-use ceramic horizontal high-pressure grouting machine according to claim 9 is characterized in that: The mold replacement system further comprises a second transport box (43), wherein the second transport box (43) and the first transport box (31) are symmetrically arranged on the left and right sides of the auxiliary bracket (7).

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