Plastic card automatic installation executing mechanism, installation device and installation system

Abstract

The utility model discloses a plastic card automatic installation executing mechanism, an installation device and an installation system, and belongs to the technical field of aerated concrete plate production. The actuating mechanism comprises a base and a sliding plate arranged on the base in a sliding manner, wherein the sliding plate is connected with a first chuck and a second chuck; wherein a clamping space for a plastic card to be clamped in is formed between the first clamping head and the second clamping head, and the two clamping heads can be relatively close to or far away from each other and are used for clamping and loosening the plastic card; the sliding plate is connected with a driving source and used for driving the first chuck and the second chuck to move synchronously. According to the utility model, the plastic card can be clamped by utilizing the clamping space formed between the two clamping plates; then the two chucks move synchronously and keep clamping action on the plastic card, and then the plastic card is clamped on the steel chisel through the bayonet on the plastic card, so that automatic assembly between the plastic card and the steel chisel can be completed, and the assembly efficiency and the assembly precision are improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to aerated concrete plate production technical field, more specifically, it relates to a kind of plastic card automatic installation execution mechanism, installation device and installation system. BACKGROUND

[0002] Aerated plate is a kind of building material, which is a kind of light-weight porous building material with metal mesh as internal structure and formed by aerated concrete outside. Aerated reinforced concrete plate, also known as aerated plate, has smaller density than cement plate and good fire resistance, sound insulation, heat insulation and thermal insulation performance.

[0003] Currently, in autoclaved aerated concrete block plate production line, some enterprises use plastic card net cage. When using plastic card net cage to assemble net, the size of saddle steel drill generally needs to be adjusted manually first, then the plastic card is fixed on the steel drill, and finally multiple people cooperate to connect the mesh on the plastic card to form a plastic card net cage. Currently, most of the installation between plastic card and steel drill in aerated factory is carried out manually, which not only has low efficiency, but also has poor installation accuracy. At the same time, in order to improve competitiveness, the annual production capacity of aerated factory is increasingly required, and the cycle period of each section is increasingly short, especially the plastic card placement section. The traditional manual plastic card placement operation form obviously cannot meet the increasingly high production capacity requirements.

[0004] After searching, CN221499726U discloses a steel drill plastic card buckle feeding platform. The application includes a frame-shaped base, an installation platform at the upper end of the base, two parallel guide rods on the installation platform, plastic card buckles placed on the guide rods, a push plate that can move forward and backward placed on the installation platform, a sliding table cylinder installed between the two guide rods, a horizontal plate installed on the sliding block of the sliding table cylinder, push plates installed at both ends of the horizontal plate, and a lifting cylinder installed on the push plate at both ends of the horizontal plate. The feeding platform of the application provides a place for plastic card buckles, and then the push plate can fill multiple plastic card buckles for the plastic card buckle of the rear-end mechanical hand at one time. Although the application can effectively improve the supply efficiency of plastic card buckles, it does not provide an effective solution for the automatic installation between plastic card and steel drill. UTILITY MODEL CONTENTS

[0005] 1. Problem to be solved

[0006] In view of at least some problems existing in the above prior art, the utility model provides a plastic card automatic installation execution mechanism, which aims to solve the problem of low assembly efficiency and poor assembly accuracy caused by manual assembly between plastic card and steel drill in existing aerated concrete plate production.

[0007] 2. Technical solution

[0008] To solve the above problems, the utility model adopts the technical scheme as follows:

[0009] The utility model discloses a kind of plastic card automatic installation execution mechanism, including base and the sliding plate of sliding being set on the base, the sliding plate is connected with first chuck and second chuck;Wherein, the first chuck and second chuck between form a chucking space for plastic card card, and two chuck can be relatively close or far away, for the plastic card in chucking space is clamped, loosens operation;

[0010] The sliding plate is connected with driving source, for driving first chuck and second chuck synchronous movement, to complete the assembly operation between plastic card and steel drill.

[0011] Further, the base is connected with third chuck, the third chuck has a hook head for limiting steel drill, and the limiting direction of the hook head is opposite to the synchronous movement direction of two chuck in assembly process.

[0012] Further, the first chuck is equipped with a limit slot for accommodating the card ring of plastic card, and the depth of the limit slot is less than the distance of the connecting end of the card ring protruding from plastic card.

[0013] Further, the second chuck includes connecting portion and clamping portion connected with each other;Wherein, the clamping portion is provided with a avoiding slot for steel drill to enter into chucking space, and the clamping portion is divided into two parts by the avoiding slot, and two parts are used for clamping the connecting end of card ring on both sides respectively.

[0014] Further, the chucking space and third chuck are provided with photoelectric sensor, respectively for sensing the position of plastic card and steel drill.

[0015] Further, the first chuck and second chuck are connected with driving source.

[0016] The utility model discloses a kind of plastic card automatic installation device, including track and a plurality of mechanical arms being set on the track, the mechanical arm is connected with execution mechanism, and the execution mechanism is a kind of plastic card automatic installation execution mechanism described above.

[0017] The utility model discloses a kind of plastic card automatic installation system, including feeding device, conveying device and automatic installation device;Wherein,

[0018] The feeding device includes storage bin, elevator and manipulator;The elevator transports plastic card in storage bin to the position of manipulator, and places plastic card on the positioning fixture of conveying device by manipulator;

[0019] The conveying device comprises a conveying belt and a positioning jig arranged on the conveying belt and used for fixing the plastic card;

[0020] The automatic mounting device is the plastic card automatic mounting device described above, which is arranged on one side of the conveying belt and used for clamping and transferring the plastic card on the positioning jig and completing assembly with the steel drill.

[0021] Further, at least one positioning boss for expanding and fitting with the card port of the plastic card is arranged on the positioning jig.

[0022] Further, the feeding device further comprises a visual detector and a backflow line arranged below the lifting belt of the lifting machine; wherein the visual detector is used for monitoring the posture of the plastic card conveyed by the lifting machine, and the plastic card with an incorrect posture falls from the lifting machine and flows back to the storage bin through the backflow line.

[0023] 3, beneficial effects

[0024] Compared with the prior art, the plastic card automatic mounting system has the beneficial effects that:

[0025] (1) The plastic card automatic mounting execution mechanism utilizes the clamping space formed between the first clamp head and the second clamp head to clamp the plastic card; then the two clamp heads move synchronously and keep clamping the plastic card, and then the plastic card is clamped on the steel drill through the card port, thereby completing automatic assembly between the plastic card and the steel drill, and compared with traditional manual assembly, the assembly efficiency and assembly precision can be greatly improved.

[0026] (2) The plastic card automatic mounting execution mechanism is connected with a third clamp head on the base, the hook head of the third clamp head can limit the steel drill, and the limiting direction of the third clamp head is opposite to the synchronous moving direction of the two clamp heads in the assembly process, thereby ensuring the stability of the steel drill in the assembly process and ensuring the smooth operation of the assembly operation.

[0027] (3) The plastic card automatic mounting execution mechanism is provided with a limiting groove for accommodating the card ring of the plastic card on the first clamp head, and the depth of the limiting groove is less than the distance of the connection end part of the card ring protruding from the plastic card; when the clamping part clamps the two connection end parts of the plastic card, the card port of the plastic card is in an expanded state, thereby facilitating the clamping operation of the steel drill.

[0028] (4) The plastic card automatic mounting system realizes full automation of feeding, transferring and mounting of the plastic card through the arrangement of the feeding device and the conveying device, and can further improve the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 A structure schematic view of an automatic installation executing mechanism of a plastic card according to the present application;

[0030] Figure 2 A structure schematic view of a first chuck according to the present application;

[0031] Figure 3 A structure schematic view of a second chuck according to the present application;

[0032] Figure 4 A cooperation schematic view between an executing mechanism and a steel drill according to the present application;

[0033] Figure 5 A structure schematic view of a plastic card according to the present application;

[0034] Figure 6 A structure schematic view of an automatic installation system of a plastic card according to the present application;

[0035] Figure 7 A structure schematic view of an automatic installation device according to the present application;

[0036] Figure 8 A structure schematic view of a conveying device according to the present application;

[0037] Figure 9 A structure schematic view of a positioning jig according to the present application;

[0038] Figure 10 A structure schematic view of a feeding device according to the present application.

[0039] In the figure: 1, an automatic installation device; 11, an executing mechanism; 111, a base; 112, a sliding plate; 113, a first chuck; 1131, a limiting groove; 114, a second chuck; 1141, a connecting part; 1142, a clamping part; 1143, an avoiding groove; 115, a third chuck; 1151, a hook head part; 116, a photoelectric sensor; 12, a track; 13, a mechanical arm;

[0040] 2, a conveying device; 21, a conveying belt; 22, a positioning jig; 221, a positioning boss;

[0041] 3, a feeding device; 31, a storage bin; 32, an elevator; 33, a mechanical hand; 34, a visual detector; 35, a return line; 36, a conveying line;

[0042] 4, a plastic card; 41, a card ring; 42, a connecting end part; 43, a card mouth; 5, a steel drill. DETAILED DESCRIPTION

[0043] In order to further understand the content of the present application, the present application will be described in detail in combination with the drawings.

[0044] In the description of the utility model, it is explained that, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" and "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0045] Reference Figure 5 As shown in the utility model, the plastic card 4 mentioned in the utility model comprises a clasp 41 and a connecting end 42 arranged on both sides of the clasp 41. The clasp 41 is provided with an elastic socket 43 for clamping the steel drill 5. The connecting end 42 is also provided with a clamping groove for clamping the mesh (not shown in the figure). Of course, according to different production requirements, the size of the plastic card 4 may be different, but the main structure and working principle are basically the same.

[0046] The utility model will be further described in combination with specific embodiments.

[0047] As Figure 1 shown, the plastic card automatic installation execution mechanism of the embodiment comprises a base 111 and a sliding plate 112 slidingly arranged on the base 111. The sliding plate 112 is connected with a first chuck 113 and a second chuck 114. A clamping space for clamping the plastic card 4 is formed between the first chuck 113 and the second chuck 114, and the two chucks can be relatively close or far away, so as to clamp and loosen the plastic card 4. At the same time, the sliding plate 112 is connected with a driving source, which can drive the first chuck 113 and the second chuck 114 to move synchronously, so as to complete the assembly operation between the plastic card 4 and the steel drill 5.

[0048] The plastic card automatic installation execution mechanism of the embodiment can clamp the plastic card 4 by using the clamping space formed between the first chuck 113 and the second chuck 114. Then the two chucks move synchronously and keep clamping the plastic card 4, and then the socket 43 on the plastic card 4 is clamped on the steel drill 5, so as to complete the automatic assembly between the plastic card 4 and the steel drill 5. Compared with the traditional manual assembly, the assembly efficiency and assembly precision can be greatly improved.

[0049] Specifically, as Figure 2As shown, the first clamp head 113 is provided with a limiting groove 1131 for accommodating the card ring 41 of the plastic card 4, and the depth of the limiting groove 1131 is less than the distance by which the connecting end portion 42 of the card ring 41 protrudes from the plastic card 4, so that a certain gap is left between the connecting end portion 42 and the platform of the side surface of the limiting groove 1131.

[0050] As shown, Figure 3 The second clamp head 114 includes a connecting portion 1141 and a clamping portion 1142 connected with each other, wherein the clamping portion 1142 is in an L shape as a whole, one face of the L shape is located above the first clamp head 113, and the other face is located at one side of the first clamp head 113, so as to form the clamping space. The clamping portion 1142 is provided with an avoiding groove 1143 for the steel drill 5 to enter the clamping space. Meanwhile, the clamping portion 1142 is divided into two parts by the avoiding groove 1143, and the two parts are respectively used for clamping the connecting end portion 42 at two sides of the card ring 41. When the two parts of the clamping portion 1142 clamp the two connecting end portions 42 respectively, a certain gap exists between the connecting end portions 42 and the first clamp head 113. Meanwhile, the elasticity of the plastic card 4 itself is utilized, so that the card port 43 of the plastic card 4 is in an expanded state, so as to facilitate the clamping operation of the steel drill 5.

[0051] It should be noted that, in the assembling process of the plastic card 4 and the steel drill 5, the steel drill 5 is installed on the drill holder and is in a hanging state. Meanwhile, the position of the steel drill 5 at this time is defined as the steel drill fixing station. Due to the assembling process, the card port 43 is clamped from one side of the steel drill 5, although the first clamp head 113 can expand the card port 43. However, it is still inevitable to contact the steel drill 5, so that the steel drill 5 is stressed and loses stability. Therefore, in the embodiment, as shown in Figure 1 , Figure 4 As shown, the base 111 is provided with a third clamp head 115, the third clamp head 115 has a hook head portion 1151 for limiting the steel drill 5, and the limiting direction of the hook head portion 1151 is opposite to the synchronous movement direction of the two clamp heads in the assembling process. That is to say, when the plastic card 4 is pressed and clamped from one side of the steel drill 5, the hook head portion 1151 can stop and limit from the other side of the steel drill 5, so as to ensure the stability of the steel drill 5.

[0052] In addition, the plastic card automatic mounting execution mechanism of the embodiment is provided with photoelectric sensors 116 at the clamping space and the third clamp head 115 respectively, which are used for sensing the positions of the plastic card 4 and the steel drill 5 respectively. In the embodiment, one photoelectric sensor 116 is arranged on the third clamp head 115, and the other photoelectric sensor 116 is arranged on the sliding plate 112. Meanwhile, the first clamp head 113 and the second clamp head 114 are respectively connected with their own driving sources, such as air cylinders, electric push rods, etc., so as to ensure the stability of clamping the plastic card 4.

[0053] As Figure 7 shown, the embodiment further provides a plastic card automatic installation device, which comprises an actuator 11, a track 12 and a mechanical arm 13. The actuator 11 is the plastic card automatic installation actuator described above. The mechanical arm 13 is connected with the actuator 11 and used to drive the actuator 11 to switch between the plastic card fixing station and the steel drill fixing station. The mechanical arm 13 can be a six-axis mechanical arm in the prior art, and its specific structure and working principle are not introduced. Meanwhile, the mechanical arm 13 can be provided in plurality along the extension direction of the track 12 according to actual production needs, and the plurality of mechanical arms 13 can be slidably arranged on the track 12 to facilitate adjusting the spacing between adjacent mechanical arms 13 to adapt to the plastic card 4 installation operation of different specifications of plates. Meanwhile, each mechanical arm 13 can be provided with a gripper to ensure the stability of the mechanical arm 13 when corresponding to the steel drill fixing station.

[0054] Referring to Figure 6 shown, the embodiment further provides a plastic card automatic installation system, which comprises a feeding device 3, a conveying device 2 and an automatic installation device 1. The feeding device 3 is used to sort, convey and place the plastic cards 4 on the conveying device 2. The conveying device 2 is used to limit and support the plastic cards 4 conveyed from the feeding device 3 and continue to convey to the automatic installation device 1. The automatic installation device 1 is used to transfer the plastic cards 4 conveyed from the conveying device 2 and complete the assembly operation with the steel drills 5. The automatic installation device 1 is the plastic card automatic installation device described above.

[0055] Specifically, referring to Figure 10 shown, the feeding device 3 comprises a storage bin 31, an elevator 32 and a mechanical hand 33. One end of the elevator 32 is located in the storage bin 31, and the other end extends above the conveying line 36. Meanwhile, the mechanical hand 33 is located above the conveying line 36 and used to clamp and transfer the plastic cards 4 on the conveying line 36 to the positioning jig 22 of the conveying device 2.

[0056] Furthermore, the feeding device 3 also includes a vision inspection device 34 and a return line 35. The vision inspection device 34 is located above the conveyor line 36 and is used to automatically identify the posture of the plastic cards 4 on the conveyor line 36. The return line 35 is located below the conveyor line 36, with one end extending out of the end of the conveyor line 36 and the other end extending into the storage bin 31; simultaneously, the conveying direction of the return line 35 is opposite to that of the conveyor line 36. During operation, the plastic cards 4 are lifted from the storage bin 31 by the elevator 32 onto the conveyor line 36 below the vision inspection device 34. The robot arm 33 grasps the plastic cards 4 with the correct posture (in this embodiment, the card slot 43 is facing down) and transfers them to the conveying device 2; while the plastic cards 4 with incorrect posture fall through the end of the conveyor line 36 onto the return line 35 and eventually flow back into the storage bin 31, waiting for the next cycle.

[0057] refer to Figure 8 , Figure 9 As shown, the conveying device 2 includes a conveyor belt 21 and a positioning fixture 22 disposed on the conveyor belt 21. The positioning fixture 22 has at least one positioning boss 221. The plastic card 4 transferred from the robotic arm 33 is engaged with the positioning boss 221 through a locking slot 43, and the positioning boss 221 provides an interference fit to the locking slot 43 to ensure the smooth transport of the plastic card 4 on the conveyor belt 21.

[0058] It is worth mentioning that the location of the positioning fixture 22 is the aforementioned plastic card fixing station. Furthermore, the number of positioning fixtures 22 can be set according to actual production needs, so that each robotic arm 13 can correspond to one positioning fixture 22. During operation, the robotic arm 33 of the feeding device 3 clamps the plastic card 4 onto the positioning fixture 22; then the positioning fixture 22 moves along the conveyor belt 21 to the position corresponding to the robotic arm 13; at this time, the entrance of the clamping space formed by the first chuck 113 and the second chuck 114 faces the plastic card 4 and clamps it; then, the robotic arm 13 drives the actuator 11 to rotate 90° (…). Figure 4 (As shown in the diagram); at this time, the clearance groove 1143 on the clamping part 1142 and the latch 43 of the plastic card 4 are both facing the steel rod 5; simultaneously, the hook head 1151 stops and limits the steel rod 5 from the side away from the clamping space; then, the sliding plate 112 drives the two clamps to move synchronously toward the steel rod 5, ensuring the clamping state of the steel rod 5; the steel rod 5 first passes through the clearance groove 1143 on the clamping part 1142, and then is inserted into the latch 43 of the plastic card 4. Thus, the assembly operation of the plastic card 4 and the steel rod 5 is completed.

[0059] This embodiment of an automatic plastic card installation system, through the cooperation of the feeding device 3, the conveying device 2 and the automatic installation device 1, can realize the full automation of the plastic card 4 from feeding to installation, which can further improve production efficiency.

[0060] The above describes the utility model and its embodiments in a schematic way, which is not restrictive, and the drawings only show one of the embodiments of the utility model, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired thereby, without departing from the creative purpose of the utility model, similar structural modes and embodiments are not creatively designed, which should all belong to the protection scope of the utility model.

Claims

1. A plastic card automatic mounting actuator, comprising a base (111) and a sliding plate (112) slidingly arranged on the base (111), characterized in that: The sliding plate (112) is connected with a first clamp head (113) and a second clamp head (114); wherein the first clamp head (113) and the second clamp head (114) form a clamping space for clamping the plastic card (4), and the two clamp heads can be relatively close or far away, for clamping and loosening the plastic card (4); The sliding plate (112) is connected with a driving source, for driving the first clamp head (113) and the second clamp head (114) to move synchronously, to complete the assembly operation between the plastic card (4) and the steel drill (5).

2. The automatic plastic card mounting actuator according to claim 1, characterized in that: The base (111) is connected with a third clamp head (115), and the third clamp head (115) has a hook head (1151) for limiting the steel drill (5), and the limiting direction of the hook head (1151) is opposite to the synchronous movement direction of the two clamp heads during the assembly process.

3. The automatic plastic card installation actuator of claim 2, wherein: The first clamp head (113) is provided with a limiting groove (1131) for accommodating the card ring (41) of the plastic card (4), and the depth of the limiting groove (1131) is less than the distance of the protruding connecting end (42) of the card ring (41) from the plastic card (4).

4. The automatic plastic card mounting actuator according to claim 3, characterized in that: The second clamp head (114) comprises a connecting part (1141) and a clamping part (1142) connected with each other; wherein the clamping part (1142) is provided with an avoiding groove (1143) for the steel drill (5) to enter the clamping space, and the clamping part (1142) is divided into two parts by the avoiding groove (1143), and the two parts are respectively used for clamping the connecting end (42) on both sides of the card ring (41).

5. The automatic plastic card installation actuator of claim 2, wherein: The clamping space and the third clamp head (115) are both provided with photoelectric sensors (116) for sensing the positions of the plastic card (4) and the steel drill (5) respectively.

6. The automatic plastic card installation actuator of claim 1, wherein: The first clamp head (113) and the second clamp head (114) are both connected with driving sources.

7. A plastic card automatic mounting device, comprising a track (12) and a plurality of mechanical arms (13) arranged on the track (12), the mechanical arms (13) being connected with actuators (11), characterized in that: The execution mechanism (11) is a plastic card automatic installation execution mechanism as claimed in any one of claims 1-6.

8. An automatic plastic card installation system characterized by: The device comprises a feeding device (3), a conveying device (2) and an automatic installation device (1); wherein, The feeding device (3) comprises a storage bin (31), an elevator (32) and a mechanical hand (33); the elevator (32) conveys the plastic card (4) in the storage bin (31) to the position of the mechanical hand (33), and the mechanical hand (33) places the plastic card (4) on the positioning jig (22) of the conveying device (2); The conveying device (2) comprises a conveying belt (21) and a positioning jig (22) arranged on the conveying belt (21) for fixing the plastic card (4); The automatic installation device (1) is a plastic card automatic installation device as claimed in claim 7, which is arranged on one side of the conveying belt (21), for clamping and transferring the plastic card (4) on the positioning jig (22) and completing the assembly with the steel drill (5).

9. The automatic plastic card installation system of claim 8, wherein: The positioning jig (22) is provided with at least one positioning boss (221) for expanding and tightly fitting the card port (43) of the plastic card (4).

10. The automatic plastic card installation system of claim 8, wherein: The feeding device (3) further comprises a visual detector (34) and a return line (35) arranged below the lifting belt of the lifting machine (32); wherein the visual detector (34) is used for monitoring the posture of the plastic card (4) conveyed by the lifting machine (32), and the plastic card (4) with an incorrect posture falls from the lifting machine (32) and flows back to the storage bin (31) through the return line (35).

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