Production equipment for partition-free folded paper and forming process of partition-free folded paper
By designing an adjustable indentation roller structure in the partitionless origami production equipment, the problem that fixed-pitch indentation rollers is difficult to adapt to the needs of various crease spacing is solved, and the origami efficiency is improved.
Patent Information
- Application Number
- CN202510592869.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2025-06-27
AI Technical Summary
In the existing partitionless origami production equipment, the spacing between multiple indentation rollers is fixed, making it difficult to meet the needs of various crease spacing, resulting in a reduction in origami efficiency.
A production equipment for partition-free origami is designed, adopting an adjustable indentation roller structure, and the fast and precise adjustment of the indentation roller spacing is achieved by installing an adjustment frame and telescopic components on the origami table.
This design allows the indentation roller to adjust the spacing according to the needs, which is suitable for a variety of crease spacing requirements, and improves the origami efficiency of the partitionless origami production equipment.
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Figure CN120206897A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of the forming technology of non-separator origami production equipment, and particularly relates to a production equipment for non-separator origami and its forming process. Background Art
[0002] The non-separator high-efficiency filter is the non-separator high-efficiency filter of Shenzhen Keyu Changhong. The outer frame mainly uses aluminum alloy profiles, multi-layer board frames, aluminum board frames, and galvanized steel sheet frames. The most used is the aluminum alloy profile frame, which is mainly made into a cubic structure.
[0003] Non-separator origami refers to making each layer of the filter element fit tightly through precise origami angles and folding methods, thereby optimizing the structure of the filter element, improving the filtration efficiency and reducing the air resistance. This technology does not require the use of traditional separators for support, and realizes the stability and functionality of the filter element through the origami process. During the production process of non-separator air filter origami, a feeding roller is required to feed the origami, and at the same time, an indentation roller is used to indent the origami to improve the origami accuracy for the subsequent origami structure.
[0004] However, the distances between multiple indentation rollers in the existing production equipment for non-separator origami are fixed, making it difficult to adapt to diverse crease spacing requirements. When it is necessary to adjust the crease spacing, the indentation rollers need to be disassembled and repositioned, which is cumbersome to operate and will reduce the origami efficiency of the non-separator origami production equipment.
[0005] Therefore, it is necessary to provide a production equipment for non-separator origami and its forming process to solve the above technical problems. Summary of the Invention
[0006] The present invention provides a production equipment for non-separator origami and its forming process, which solves the problem that the indentation rollers with fixed distances are difficult to be suitable for diverse crease spacing requirements and will reduce the origami efficiency of the non-separator origami production equipment.
[0007] To solve the above technical problems, a production equipment for non-separator origami provided by the present invention includes: an origami table;
[0008] Two adjusting frames, the two adjusting frames are respectively fixedly connected to the top of the paper folding table at the front and back positions. Adjusting openings are provided on both sides of the two adjusting frames. Second telescopic components are installed on both sides of the two adjusting frames through fixing plates. The telescopic ends of the two groups of second telescopic components are both installed with first rotating components. Driven components are rotatably connected to the opposite ends of the two groups of first rotating components. Indentation rollers are installed at the adjacent ends of the two groups of driven components. Transmission components are rotatably connected to the positions near the top of the opposite sides of the two adjusting frames. Two fixing blocks are fixedly connected to the opposite sides of the two adjusting frames. Two sliding rods are installed at the bottom of the inner walls of the two groups of fixing blocks. Movable blocks are slidably connected to the outer surfaces of the two groups of sliding rods. Auxiliary springs are installed at the tops of the two groups of movable blocks. Second rotating components are fixedly connected between the two groups of movable blocks. Adjusting components are rotatably connected to the opposite sides of the two second rotating components. Synchronous belts are meshed with the outer surfaces of the two groups of adjusting components, the two driven components and the transmission components. A support frame is installed at the top of one of the adjusting frames. A driving device is installed on the back of the support frame;
[0009] A feeding table, the feeding table is installed on one side of the paper folding table. A feeding component is installed on the top of the feeding table. The other side of the paper folding table corresponds to the entrance position of the paper folding structure. Guide frames are installed at the positions near both sides of the top of the paper folding table. Guide rollers are rotatably connected between the two guide frames;
[0010] The structures on the same adjusting frame are in a group. The rotating component consists of a housing and a bearing. The driven component, the transmission component and the adjusting component are all synchronous wheels. The driven component, the transmission component and the adjusting component are meshed with the synchronous belt. The top ends of the sliding rods are connected to the bottom of the top fixing blocks of the two groups of fixing blocks. The auxiliary spring is located on the outer surface of the sliding rod. The top end of the auxiliary spring is connected to the bottom of the upper fixing block. The auxiliary spring needs corresponding pressure to be compressed. The driven components on the same side of the two adjusting frames are in a group. The two ends of the indentation roller are connected to the shaft of the driven component. The folding forming system in the paper folding structure mainly consists of a folding disc and a rubber roller. They work together to achieve an ideal folding effect. In addition, the electronic knife folding technology triggers the downward cutting action of the electronic knife through a paper induction electric eye, so as to achieve accurate folding.
[0011] Preferably, a dust removal opening is provided at the position near the other side of the top of the paper folding table. Dust removal frames are installed above the inner wall of the paper folding table and at the position near the other side of the top. Dust suction covers are installed on the opposite sides of the two dust removal frames. The feeding component includes a feeding reel rack and a feeding roller;
[0012] The positions of the dust suction cover and the dust removal opening correspond to each other. The dust removal frame is located between the adjusting frame and the guide frame.
[0013] Preferably, a filtering component for filtering dust is installed at the bottom inside the origami table. The filtering component includes a filtering box and an intercepting component. The filtering box is used for installing the intercepting component;
[0014] The intercepting component is a filter net or other filtering structure.
[0015] Preferably, a butt joint pipe is installed on the front of the filtering box, and the other end of the butt joint pipe is installed with two dust exhaust pipes through a three-way joint;
[0016] The other ends of the two dust exhaust pipes are connected to the dust suction hood.
[0017] Preferably, an exhaust component for providing suction is installed at the bottom of the inner wall of the origami table. The exhaust component includes a protective shell, an exhaust pipe, an exhaust component and an installation pipe. The installation pipe is used for connecting to the front of the filtering box;
[0018] The exhaust pipe is used for discharging the filtered air.
[0019] Preferably, a control box with a box door is installed at the bottom of the inner wall of the origami table. An operation screen is installed on the front of the origami table through an installation base. An auxiliary frame is installed at a position near one side of the top of the origami table. An auxiliary structure is installed inside the auxiliary frame through a lifting component. The lifting component includes a support plate, a first telescopic component and a stabilizing rod. The support plate is used for installing the stabilizing rod and the first telescopic component;
[0020] The auxiliary structure includes a rotating roller and a bracket for installing the rotating roller. The first telescopic component provides a telescopic force. The stabilizing rod penetrates through the support plate to increase the stability of the auxiliary structure.
[0021] Preferably, fixing rods are fixedly connected to both the front and back of the feeding table near one side. A docking plate is fixedly connected to one adjacent side of the two fixing rods. A plurality of rotating openings are formed on one adjacent side of the two docking plates.
[0022] Preferably, docking frames are installed on both sides of the two docking plates. A third telescopic component is installed on one side of each docking frame. An installation ring with a friction ring is installed at the telescopic end of each third telescopic component;
[0023] The positions of the docking frames correspond to the rotating openings.
[0024] Preferably, a monitoring frame is installed on one side of the origami table, and a pressure sensor is installed at the other end of the monitoring frame;
[0025] The pressure sensor is in contact with one side of the origami.
[0026] A forming process for a production device for partitionless origami. The production device for partitionless origami requires the use of the forming process of the production device for partitionless origami during forming, including the following steps:
[0027] S1: Install two adjusting frames on the origami table. Adjusting openings are provided on both sides of each adjusting frame. By the expansion and contraction of the second telescopic member, the first rotating member with a driven member can adjust its position in the adjusting opening. At the same time, an activity opening is provided in the middle position of one side of the two adjusting frames. With the cooperation of an auxiliary spring, the second rotating member with an adjusting member can move up and down inside the activity opening. Then, with the cooperation of a driving device and a synchronous belt, two indentation rollers can be driven to rotate synchronously;
[0028] S2: Before folding the partitionless origami, place the partitionless origami roll on the feeding assembly. Then, let the origami pass through the structure on the origami table and make the origami located between the indentation block and the indentation rollers. Then, start the two second telescopic members to drive the two first rotating members to approach or move away from each other, so as to adjust the distance between the indentation rollers between the two sets of driven members. During the process of adjusting the distance of the indentation rollers, since the length of the synchronous belt remains unchanged, the two movable blocks will be driven by the second rotating member to move up and down on the outer surface of the slide bar. During this process, a stable supporting force is provided by the auxiliary spring, so that the adjusting member moves up and down as the two driven members approach or move away from each other, and the synchronous belt always maintains the corresponding tension;
[0029] S3: After completing the adjustment of the distance between the indentation rollers, only need to start the driving device to drive one of the transmission members to rotate, and then the two driven members and the adjusting member can be driven to rotate synchronously through the synchronous belt. And this rotational force will be transmitted to the other set of transmission members, driven members and adjusting members through the indentation rollers, so as to maintain the synchronous and stable rotation of the two indentation rollers. After completing the adjustment of the distance between the indentation rollers, the origami structure can be used in cooperation with the structure on the origami table to fold the origami.
[0030] Compared with the related technology, a production device for partitionless origami and its forming process provided by the present invention have the following beneficial effects:
[0031] The present invention provides a production device for partitionless origami. In order to enable multiple indentation rollers in the partitionless origami production device to adapt to diverse crease spacings, two adjustment frames are installed on the origami table. Adjustment openings are provided on both sides of each adjustment frame. By the expansion and contraction of the second telescopic member, the first rotating member with a driven member can adjust its position in the adjustment opening. Meanwhile, an activity opening is provided at the middle position of one side of the two adjustment frames. With the cooperation of an auxiliary spring, the second rotating member with an adjustment member can move up and down inside the activity opening. Then, with the cooperation of a driving device and a synchronous belt, the two indentation rollers can be driven to rotate synchronously. Through this design, a variable-spacing indentation roller group can be adopted according to requirements, and the spacing between the indentation rollers can be quickly and accurately adjusted according to requirements, making it applicable to diverse crease spacing requirements, which is beneficial to improving the origami efficiency of the partitionless origami production device. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 FIG. 6 is a schematic structural diagram of a first embodiment of a production device for partitionless origami provided by the present invention;
[0033] Figure 2 FIG. 10 is a schematic structural diagram of a dust exhaust pipe provided by the present invention;
[0034] Figure 3 FIG. 14 is a schematic structural diagram of a support frame provided by the present invention;
[0035] Figure 4 FIG. 18 is a schematic structural diagram of an indentation block provided by the present invention;
[0036] Figure 5 FIG. 22 shows Figure 4 an enlarged view of part A shown in FIG. 24;
[0037] Figure 6 FIG. 28 shows Figure 4 an enlarged view of part B shown in FIG. 30;
[0038] Figure 7 FIG. 34 is a schematic structural diagram of an interception member provided by the present invention;
[0039] Figure 8 FIG. 38 is a schematic structural diagram of a second embodiment of a production device for partitionless origami provided by the present invention;
[0040] Figure 9 FIG. 42 shows Figure 8 an enlarged view of part C shown in FIG. 44.
[0041] Reference numerals in the figure: 1, paper folding table; 2, box door; 3, control box; 4, paper folding structure; 5, guide roller; 6, guide frame; 7, dust removal port; 8, indentation block; 9, indentation roller; 10, lifting assembly, 101, first telescopic member, 102, stabilizing rod, 103, support plate; 11, auxiliary structure; 12, auxiliary frame; 13, feeding assembly, 131, feeding rack, 132, feeding roller; 14, feeding table; 15, adjusting frame; 16, filtering assembly, 161, filtering box, 162, intercepting member; 17, exhaust assembly, 171, protective shell, 172, exhaust pipe, 173, exhaust member, 174, installation pipe; 18, docking pipe; 19, three-way joint; 20, dust exhaust pipe; 21, dust suction hood; 22, dust exhaust rack; 23, operation screen; 24, installation base; 25, driving device; 26, support frame; 27, transmission member; 28, fixing block; 29, auxiliary spring; 30, adjusting port; 31, first rotating member; 32, synchronous belt; 33, driven member; 34, movable block; 35, slide bar; 36, friction ring; 37, second rotating member; 38, adjusting member; 39, installation ring; 40, movable port; 41, fixing plate; 42, second telescopic member; 43, pressure sensor; 44, monitoring frame; 45, fixing rod; 46, docking plate; 47, rotating port; 48, docking frame; 49, third telescopic member. Detailed implementation mode
[0042] The present invention will be further described below in conjunction with the drawings and embodiments.
[0043] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 , where Figure 1 is a schematic structural diagram of the first embodiment of a production device for non-partitioned paper folding provided by the present invention; Figure 2 is a schematic structural diagram of the dust exhaust pipe provided by the present invention; Figure 3 is a schematic structural diagram of the support frame provided by the present invention;
[0044] Figure 4 is a schematic structural diagram of the indentation block provided by the present invention; Figure 5 is provided by the present invention Figure 4 is an enlarged view of the place marked A shown in the figure; Figure 6 is provided by the present invention Figure 4 is an enlarged view of the place marked B shown in the figure; Figure 7 is a schematic structural diagram of the intercepting member provided by the present invention. A production device for non-partitioned paper folding includes: a paper folding table 1;
[0045] Two adjusting frames 15, the two adjusting frames 15 are respectively fixedly connected to the top of the origami table 1 at the front and back positions. Adjusting openings 30 are provided on both sides of the two adjusting frames 15. Second telescopic components 42 are installed on both sides of the two adjusting frames 15 through fixing plates 41. First rotating components 31 are installed at the telescopic ends of the two groups of second telescopic components 42. Driven components 33 are rotatably connected to the opposite ends of the two groups of first rotating components 31. Indentation rollers 9 are installed at the adjacent ends of the two groups of driven components 33. Transmission components 27 are rotatably connected to the positions near the top of the opposite sides of the two adjusting frames 15. Two fixing blocks 28 are fixedly connected to the opposite sides of the two adjusting frames 15. Two sliding rods 35 are installed at the bottom of the inner walls of the two groups of fixing blocks 28. Movable blocks 34 are slidably connected to the outer surfaces of the two groups of sliding rods 35. Auxiliary springs 29 are installed at the tops of the two groups of movable blocks 34. Second rotating components 37 are fixedly connected between the two groups of movable blocks 34. Adjusting components 38 are rotatably connected to the opposite sides of the two second rotating components 37. Synchronous belts 32 are meshed with the outer surfaces of the two groups of adjusting components 38, the two driven components 33 and the transmission components 27. A support frame 26 is installed at the top of one of the adjusting frames 15. A driving device 25 is installed on the back of the support frame 26;
[0046] A feeding table 14, the feeding table 14 is installed on one side of the origami table 1. A feeding component 13 is installed at the top of the feeding table 14. The other side of the origami table 1 corresponds to the entrance position of the origami structure 4. Guide frames 6 are installed at the positions near both sides of the top of the origami table 1. Guide rollers 5 are rotatably connected between the two guide frames 6;
[0047] The structures on the same adjusting frame 15 are in a group. The rotating component consists of a housing and a bearing. The driven component 33, the transmission component 27 and the adjusting component 38 are all synchronous wheels. The driven component 33, the transmission component 27 and the adjusting component 38 are meshed with the synchronous belt. The top ends of the sliding rods 35 are connected to the bottom of the top fixing blocks 28 of the two groups of fixing blocks 28. The auxiliary spring 29 is located on the outer surface of the sliding rod 35. The top end of the auxiliary spring 29 is connected to the bottom of the upper fixing block 28. The auxiliary spring 29 needs corresponding pressure to be compressed. The driven components 33 on the same side of the two adjusting frames 15 are in a group. The two ends of the indentation roller 9 are connected to the shaft of the driven component 33. The driven component 33 can drive the indentation roller 9 to rotate synchronously during rotation. The driving device 25 includes a motor that can control the rotation speed. The output end of the driving device 25 is connected to the shaft of one of the transmission components 27. The origami structure 4 is an existing partitionless origami device that can fold the origami into the required shape. The surface of the indentation roller 9 is designed with special patterns. For example, according to the characteristics of the origami material and the crease requirements, indentation patterns of different shapes and depths are set to ensure clear and uniform creases and little damage to the material.
[0048] A dust removal port 7 is provided near the other side at the top of the origami table 1. Dust exhaust racks 22 are installed above the inner wall of the origami table 1 and near the other side at the top. Suction hoods 21 are installed on the opposite sides of the two dust exhaust racks 22. The feeding assembly 13 includes a feeding reel rack 131 and a feeding roller 132;
[0049] The positions of the suction hoods 21 correspond to those of the dust removal ports 7. The dust exhaust racks 22 are located between the adjustment rack 15 and the guiding rack 6. An opening for the feeding roller 132 to rotate is provided at the top of the feeding rack 131.
[0050] A filtering assembly 16 for filtering dust is installed at the bottom inside the origami table 1. The filtering assembly 16 includes a filtering box 161 and an intercepting member 162. The filtering box 161 is used to install the intercepting member 162;
[0051] The intercepting member 162 is a filter net or other filtering structures.
[0052] A docking pipe 18 is installed on the front of the filtering box 161. The other end of the docking pipe 18 is installed with two dust exhaust pipes 20 through a tee joint 19;
[0053] The other ends of the two dust exhaust pipes 20 are connected to the suction hoods 21 for discharging dust.
[0054] An exhaust assembly 17 for providing suction is installed at the bottom inside the inner wall of the origami table 1. The exhaust assembly 17 includes a protective shell 171, an exhaust pipe 172, an exhaust member 173, and an installation pipe 174. The installation pipe 174 is used to connect to the front of the filtering box 161;
[0055] The exhaust pipe 172 is used to discharge the filtered air. The exhaust member 173 is a blower for providing suction.
[0056] A control box 3 with a box door 2 is installed at the bottom inside the inner wall of the origami table 1. An operation screen 23 is installed on the front of the origami table 1 through an installation base 24. An auxiliary rack 12 is installed near one side at the top of the origami table 1. An auxiliary structure 11 is installed inside the auxiliary rack 12 through a lifting assembly 10. The lifting assembly 10 includes a support plate 103, a first telescopic member 101, and a stabilizing rod 102. The support plate 103 is used to install the stabilizing rod 102 and the first telescopic member 101;
[0057] The auxiliary structure 11 includes a rotating roller and a bracket for installing the rotating roller. The first telescopic member 101 provides a telescopic force. The stabilizing rod 102 passes through the support plate 103 to increase the stability of the auxiliary structure 11. The auxiliary structure 11 can assist in origami guiding or simply control the tension force.
[0058] A forming process for a production device for partitionless origami. The production device for partitionless origami requires the use of the forming process of the production device for partitionless origami during forming, including the following steps:
[0059] S1: Install two adjusting frames 15 on the origami table 1. Adjusting openings 30 are provided on both sides of each adjusting frame 15. By the expansion and contraction of the second telescopic member 42, the first rotating member 31 with the driven member 33 can adjust its position in the adjusting opening 30. At the same time, an activity opening 40 is provided at the middle position on one side of the two adjusting frames 15. Cooperating with the auxiliary spring 29, the second rotating member 37 with the adjusting member 38 can move up and down inside the activity opening 40. Then, cooperating with the driving device 25 and the synchronous belt 32, the two indentation rollers 9 can be driven to rotate synchronously;
[0060] S2: Before folding the partitionless origami on the production device for partitionless origami, place the partitionless origami roll on the feeding assembly 13. Then, let the origami pass through the structure on the origami table 1 and make the origami located between the indentation block 8 and the indentation roller 9. Then, start the two second telescopic members 42 to drive the two first rotating members 31 to approach or move away from each other, so as to adjust the distance between the indentation rollers 9 between the two sets of driven members 33. During the process of adjusting the distance of the indentation rollers 9, since the length of the synchronous belt 32 remains unchanged, the two movable blocks 34 will be driven by the second rotating member 37 to move up and down on the outer surface of the sliding rod 35. During this process, the auxiliary spring 29 provides a stable supporting force, enabling the adjusting member 38 to move up and down as the two driven members 33 approach or move away from each other, so that the synchronous belt 32 always maintains the corresponding tension;
[0061] S3: After completing the adjustment of the distance between the indentation rollers 9, only need to start the driving device 25 to drive one of the transmission members 27 to rotate, and then the two driven members 33 and the adjusting member 38 can be driven to rotate synchronously through the synchronous belt 32. This rotational force will be transmitted to the other set of transmission member 27, driven member 33 and adjusting member 38 through the indentation roller 9, so as to maintain the synchronous and stable rotation of the two indentation rollers 9. After completing the adjustment of the distance between the indentation rollers 9, the origami structure 4 can be used in cooperation with the structure on the origami table 1 to fold the origami.
[0062] The working principle of a production device for partitionless origami and its forming process provided by the present invention is as follows:
[0063] Install two adjusting frames 15 on the origami table 1. Both sides of each adjusting frame 15 are provided with adjusting openings 30. By the expansion and contraction of the second telescopic member 42, the first rotating member 31 with the driven member 33 can adjust its position in the adjusting opening 30. At the same time, an activity opening 40 is provided at the middle position on one side of the two adjusting frames 15. Cooperating with the auxiliary spring 29, the second rotating member 37 with the adjusting member 38 can move up and down inside the activity opening 40. Then, cooperating with the driving device 25 and the synchronous belt 32, the two scoring rollers 9 can be driven to rotate synchronously. During actual use, first place the partitionless origami roll on the feeding assembly 13, then let the origami pass through the structure on the origami table 1 and make the origami located between the scoring block 8 and the scoring roller 9. Then start the two second telescopic members 42 to drive the two first rotating members 31 to approach or move away from each other, so as to adjust the distance between the scoring rollers 9 between the two sets of driven members 33. During the process of adjusting the distance of the scoring rollers 9, since the length of the synchronous belt 32 remains unchanged, the two movable blocks 34 will be driven by the second rotating member 37 to move up and down on the outer surface of the sliding rod 35. During this process, the auxiliary spring 29 provides a stable supporting force. A corresponding force needs to be applied to compress the auxiliary spring 29, so that the adjusting member 38 moves up and down as the two driven members 33 approach or move away from each other, and keeps the synchronous belt 32 maintaining the corresponding tension. After completing the adjustment of the distance between the scoring rollers 9, only need to start the driving device 25 to drive one of the transmission members 27 to rotate, and then the two driven members 33 and the adjusting member 38 can be driven to rotate synchronously through the synchronous belt 32. And this rotating force will be transmitted to the other set of transmission members 27, driven members 33 and adjusting members 38 through the scoring roller 9, so as to maintain the synchronous and stable rotation of the two scoring rollers 9. After completing the adjustment of the distance between the scoring rollers 9, the origami structure 4 can be used to cooperate with the structure on the origami table 1 to fold the origami.
[0064] Compared with the related art, a production device for partitionless origami and its forming process provided by the present invention have the following beneficial effects:
[0065] In order to enable multiple creasing rollers 9 in the partitionless paper folding production equipment to adapt to diverse crease spacings, two adjusting frames 15 are installed on the paper folding table 1. Both sides of each adjusting frame 15 are provided with adjusting openings 30. By the expansion and contraction of the second telescopic member 42, the first rotating member 31 with the driven member 33 can adjust its position in the adjusting opening 30. Meanwhile, in the middle position of one side of the two adjusting frames 15, there is an activity opening 40. Cooperating with the auxiliary spring 29, the second rotating member 37 with the adjusting member 38 can move up and down inside the activity opening 40. Then, cooperating with the driving device 25 and the synchronous belt 32, the two creasing rollers 9 can be driven to rotate synchronously. Through this design, a variable-spacing creasing roller group can be adopted according to requirements, and the spacing between the creasing rollers 9 can be quickly and accurately adjusted according to requirements, making it applicable to diverse crease spacing requirements, which is beneficial to improving the paper folding efficiency of the partitionless paper folding production equipment.
[0066] Second Embodiment
[0067] Please refer to Figures 8 - 9 , Figure 8 which is a schematic structural diagram of the second embodiment of a production equipment for partitionless paper folding provided by the present invention; Figure 9 provided by the present invention Figure 8 is an enlarged view of the position C shown. Based on the first embodiment of the present application, a production equipment for partitionless paper folding and its forming process are provided. The second embodiment of the present application proposes another production equipment for partitionless paper folding and its forming process. The second embodiment is merely a preferred mode of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0068] Specifically, the difference between the production equipment for partitionless paper folding and its forming process provided by the second embodiment of the present application is that fixed rods 45 are fixedly connected to the front and back sides of the feeding table 14 near one side. Adjacent sides of the two fixed rods 45 are fixedly connected with docking plates 46, and a plurality of rotating openings 47 are provided on adjacent sides of the two docking plates 46;
[0069] The rotating opening 47 has openings on both sides, specifically referring to Figure 9 .
[0070] Docking frames 48 are installed on both sides of the two docking plates 46. A third telescopic member 49 is installed on one side of each docking frame 48, and an installation ring 39 with a friction ring 36 is installed at the telescopic end of each third telescopic member 49;
[0071] The positions of the docking frames 48 correspond to those of the rotating openings 47. By the expansion and contraction of the third telescopic member 49, the installation ring 39 with the friction ring 36 can be sleeved on the outer surface of the feeding roller 132 near both ends.
[0072] On one side of the origami table 1, a monitoring frame 44 is installed, and a pressure sensor 43 is installed at the other end of the monitoring frame 44;
[0073] The pressure sensor 43 contacts one side of the origami, and the tension of the origami is monitored by using the pressure change.
[0074] Compared with the related art, a production device for partitionless origami and its forming process provided by the present invention have the following beneficial effects:
[0075] In order to achieve the stability of the feeding structure on the production device for partitionless origami, a fixed rod 45 with a docking plate 46 is installed at both the front and back positions of the feeding table 14. A plurality of rotation ports 47 through which the feeding roller 132 can be snapped into from both sides are provided between the two docking plates 46. Then, a plurality of third telescopic members 49 with mounting rings 39 are installed on both sides of the rotation port 47 through a docking frame 48. The resistance of the rotation of the feeding roller 132 can be controlled by the expansion and contraction of the third telescopic member 49 and the friction ring 36 on the inner surface of the mounting ring 39. During actual use, the tension force during the origami feeding process is monitored by the pressure sensor 43. If the tension force changes, the third telescopic member 49 can be controlled to make each group of mounting rings 39 approach and move away from each other, and the resistance of the feeding roller 132 is controlled by controlling the resistance of the feeding roller 132 to rotate, so as to stabilize the tension force. Through this design, the resistance of the feeding roller 132 to rotate can be controlled according to different tension forces, and the stability of the feeding structure in the production device for partitionless origami is improved.
[0076] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be included in the patent protection scope of the present invention by the same token.
Claims
1. A production device for origami without partitions, characterized in that: include: origami table; Two adjustment frames, the two adjustment frames are respectively fixedly connected to the top of the paper folding table at the front and back positions, and adjustment ports are opened on both sides of the two adjustment frames. Second telescopic components are installed on both sides of the two adjustment frames through fixed plates, and the telescopic ends of the two groups of the second telescopic components are installed with first rotating components. The ends of the two groups of the first rotating components facing away from each other are rotatably connected with driven components, and the adjacent ends of the two groups of driven components are installed with indentation rollers. The positions near the top of the opposite sides of the two adjustment frames are rotatably connected with transmission components. The two adjustment frames facing away from each other are One side of the two fixed blocks is fixedly connected, two sliding rods are installed at the bottom of the inner wall of the two groups of fixed blocks, the outer surfaces of the two groups of sliding rods are slidably connected with movable blocks, the tops of the two groups of movable blocks are installed with auxiliary springs, a second rotating component is fixedly connected between the two groups of movable blocks, the opposite sides of the two second rotating components are rotatably connected with adjusting components, the outer surfaces of the two groups of adjusting components, the two driven components and the transmission components are meshed and connected with synchronous belts, a supporting frame is installed on the top of one of the adjusting frames, and a driving device is installed on the back of the supporting frame; A material unloading table is installed on one side of the paper folding table, a material unloading assembly is installed on the top of the material unloading table, the other side of the paper folding table corresponds to the entrance position of the paper folding structure, guide frames are installed on the top of the paper folding table near both sides, and guide rollers are rotatably connected between the two guide frames.
2. The production equipment for origami without partition according to claim 1, characterized in that: A dust removal port is provided at a position near the other side of the top of the paper folding table, dust removal racks are installed above the inner wall of the paper folding table and at a position near the other side of the top, dust hoods are installed on the opposite sides of the two dust removal racks, and the unloading assembly includes an unloading roll rack and an unloading roller.
3. The production equipment for origami without partition according to claim 1, characterized in that: A filter assembly for filtering dust is installed at the bottom of the paper folding table. The filter assembly includes a filter box and an interception component. The filter box is used to install the interception component.
4. The production equipment for origami without partitions according to claim 3, characterized in that: A butt joint is installed on the front of the filter box, and two dust exhaust pipes are installed on the other end of the butt joint through a three-way connector.
5. The production equipment for origami without partitions according to claim 1, characterized in that: An exhaust assembly for providing suction is installed at the bottom of the inner wall of the paper folding table. The exhaust assembly includes a protective shell, an exhaust pipe, an exhaust component and a mounting pipe. The mounting pipe is used to be connected to the front of the filter box.
6. The production equipment for origami without partitions according to claim 1, characterized in that: A control box with a door is installed at the bottom of the inner wall of the paper folding table, an operation screen is installed on the front of the paper folding table through a mounting base, an auxiliary frame is installed at the top of the paper folding table near one side, and an auxiliary structure is installed inside the auxiliary frame through a lifting component. The lifting component includes a support plate, a first telescopic component and a stabilizing rod, and the support plate is used to install the stabilizing rod and the first telescopic component.
7. The production equipment for origami without partitions according to claim 1, characterized in that: The front and back sides of the unloading platform are fixedly connected with fixing rods at positions close to one side, the adjacent sides of the two fixing rods are fixedly connected with docking plates, and the adjacent sides of the two docking plates are provided with a plurality of rotation openings.
8. The production equipment for origami without partitions according to claim 7, characterized in that: Docking frames are installed on both sides of the two docking plates, a third telescopic component is installed on one side of each docking frame, and a mounting ring with a friction ring is installed on the telescopic end of each third telescopic component.
9. The production equipment for origami without partitions according to claim 1, characterized in that: A monitoring frame is installed on one side of the paper folding table, and a pressure sensor is installed on the other end of the monitoring frame.
10. A forming process for a production device for origami without a partition, characterized in that: The method comprises the production equipment for origami without partitions according to any one of claims 1 to 9, wherein the production equipment for origami without partitions needs to use the forming process of the production equipment for origami without partitions during forming, including the following steps: S1: Two adjustment racks are installed on the paper folding table, and adjustment openings are opened on both sides of each adjustment rack. The first rotating component with the driven component can be adjusted in position at the adjustment opening by the extension of the second telescopic component. At the same time, a movable opening is opened in the middle position of one side of the two adjustment racks. With the help of an auxiliary spring, the second rotating component with the adjustment component can be moved up and down inside the movable opening. With the help of a driving device and a synchronous belt, the two creasing rollers can be driven to rotate synchronously. S2: Before folding paper in the production equipment of paper folding without partition, the paper folding roll without partition is placed on the unloading assembly, and then the paper folding is passed through the structure on the paper folding table, and the paper folding is located between the indentation block and the indentation roller, and then the two second telescopic parts are started to drive the two first rotating parts to approach or move away from each other, so as to adjust the distance between the indentation rollers between the two sets of driven parts. In the process of adjusting the distance between the indentation rollers, since the length of the synchronous belt is unchanged, the two movable blocks will be driven to move up and down on the outer surface of the slide rod through the second rotating part. In this process, the auxiliary spring provides a stable supporting force, so that the adjusting part moves up and down as the two driven parts approach or move away from each other, so that the synchronous belt always maintains the corresponding tension; S3: After the spacing between the creasing rollers is adjusted, you only need to start the driving device to drive one of the transmission components to rotate, and then the two driven components and the adjusting component can be driven to rotate synchronously through the synchronous belt. The rotational force will be transmitted to the other set of transmission components, driven components and adjusting components through the creasing rollers, so as to maintain the synchronous and stable rotation of the two creasing rollers. After the spacing between the creasing rollers is adjusted, you can use the origami structure to cooperate with the structure on the origami table to perform origami.
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Full-automatic drum-type paper folding production device
CN120552414A