Conveying platform for toy production line

Abstract

The invention relates to the technical field of toy production, and discloses a conveying platform for a toy production line, which comprises a side plate, a first motor is fixedly mounted on the front side surface of the side plate, a conveying roller is mounted in the side plate, a conveying belt is mounted on the outer side surface of the conveying roller, and a first synchronizing wheel is fixedly mounted at the rear end of the conveying roller; a base is fixedly installed on the bottom face of the side plate, a cleaning brush roller is installed in the base, a second synchronous wheel is fixedly installed at the rear end of the cleaning brush roller, and a baffle and a support are fixedly installed on the top face of the side plate. The first motor is started, the output shaft of the first motor can drive one conveying roller and the first synchronous wheel to rotate together, and then the conveying roller can be matched with the conveying roller at the tail end to drive the conveying belt to move; and other conveying rollers can provide stable and effective support for the conveying belt and objects above the conveying belt, so that the overall practicability of the device is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of toy production, and particularly to a conveying platform for a toy production assembly line. Background Art

[0002] A toy production assembly line is a production method that decomposes the toy production process into multiple consecutive processes. Each process is completed by specialized workers or equipment. The products move sequentially on the assembly line and gradually complete operations such as assembly and processing until they become finished products. For example, when producing plastic toys, there may be a special injection molding machine to inject plastic particles into molds, and then the formed parts are conveyed to the next process by a conveyor belt, where workers perform operations such as assembly and painting. In order to achieve fast and stable transportation of products between production processes, reduce the time and labor intensity of manual handling, make the production process smoother, and improve the overall production efficiency, the present invention hereby proposes a conveying platform for a toy production assembly line.

[0003] According to the search, the Chinese patent document, publication number: CN214297949U, discloses a conveying mechanism for a plastic toy production assembly line. The motor drives the transmission rod and the transmission belt to rotate through the cooperation of the chain and the sprocket, and then starts to transport plastic toys. When there is dust on the transmission belt and it passes by the scraper, since the cotton cloth strip absorbs water and the scraper whose surface is wetted by the cleaning liquid inside the cleaning box can directly sweep the dust on the transmission belt, thus reducing the dust on the surface of the transmission belt when transporting toys. At the same time, if the scraper needs to be cleaned, only the bolts fixing the pressing plate need to be removed to take down the scraper for cleaning. When the cleaning liquid needs to be replaced, only the discharge valve needs to be opened to discharge the internal cleaning liquid and then closed, and the rubber plug is removed and new cleaning liquid is added through the feeding hopper. However, the cleaning structure of this device is relatively complex during actual use and is not convenient for later maintenance. Moreover, this device requires workers to work continuously and stably on the assembly line for a long time. Therefore, when workers are fatigued or inattentive during operation, production will be interrupted, and the continuity of the production process cannot be guaranteed. Summary of the Invention

[0004] (1) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the prior art, the present invention provides a conveying platform for a toy production assembly line, which has the advantages of simple structure, convenient and efficient cleaning, improved production efficiency, and reduced labor cost, and solves the above technical problems.

[0006] (2) Technical Solutions

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a conveying platform for a toy production line, comprising a side panel, a first motor is fixedly installed on the front side of the side panel, a conveying roller is installed inside the side panel, a conveyor belt is installed on the outer side of the conveying roller, a first synchronous wheel is fixedly installed on the rear end of the conveying roller, a base is fixedly installed on the bottom surface of the side panel, a cleaning brush roller is installed inside the base, a second synchronous wheel is fixedly installed on the rear end of the cleaning brush roller, a baffle and a support are fixedly installed on the top surface of the side panel, a second motor is fixedly installed on the top surface of the support, the output shaft of the second motor is fixedly connected to a rotating shaft, and a shifting rod is fixedly installed on the outer side of the rotating shaft.

[0008] Preferably, the number of the side plates is two, the number of the conveying rollers is plural, and the output shaft of the first motor is fixedly connected to the front end of one of the conveying rollers.

[0009] Through the above technical solution, when the first motor is started, the output shaft of the first motor can drive one of the conveying rollers to rotate, and this conveying roller can then cooperate with the conveying roller at the end to drive the conveyor belt to move, while the other conveying rollers can provide stable and effective support for the conveyor belt and the objects above it, thereby improving the overall practicality of the device.

[0010] Preferably, there are two bases, and a plurality of brush heads are fixedly mounted on the outer side of the cleaning brush roller.

[0011] Through the above technical solution, the cleaning brush roller can rotate inside the two bases, so that multiple brush heads can clean the outer surface of the conveyor belt, effectively removing dust and other debris on the surface, thereby improving the overall practicality of the device.

[0012] Preferably, outer sides of the first synchronous wheel and the second synchronous wheel are connected with belts for transmission.

[0013] Through the above technical solution, when the first motor is started, the output shaft of the first motor can drive one of the conveying rollers and the first synchronous wheel to rotate together, and the first synchronous wheel can drive the second synchronous wheel to rotate through the belt, and the second synchronous wheel can then drive the cleaning brush roller and multiple brush heads to rotate, thereby effectively cleaning the outer surface of the conveyor belt, thereby improving the overall practicality of the device.

[0014] Preferably, there are multiple baffles, and the inner sides of the multiple baffles are respectively provided with photoelectric sensors and receivers.

[0015] Through the above technical solution, the photoelectric sensor can identify the difference in the reflected light intensity of objects of different colors. When the toy parts pass through the photoelectric sensor on the conveyor belt, the toy parts will block the light beam path, and the receiver detects the change in the light signal, thereby judging the position where the toy parts exist. At the same time, the photoelectric sensor will judge the color of the toy parts and information such as their categories according to the intensity of the light signal reflected from their surface colors. Therefore, it can effectively facilitate the sorting or assembly by the staff, improving the overall working efficiency of the device. The parts such as the photoelectric sensor and the receiver are all existing technologies, so their working principles and the like will not be elaborated.

[0016] Preferably, the number of the support, the second motor, the rotating shaft and the lever are all set to be multiple.

[0017] Through the above technical solution, when the photoelectric sensor detects the toy parts and sends out a signal, the controller immediately controls the corresponding second motor to start. The output shaft of the second motor can drive the rotating shaft and the lever to rotate. The lever cooperating with the moving conveyor belt can effectively dial the toy parts to the corresponding workstations, thus facilitating the sorting or assembly by the staff and improving the overall working efficiency of the device.

[0018] Preferably, rubber pads are arranged on the inner sides of the multiple levers.

[0019] Through the above technical solution, when the lever dials the toy parts, the rubber pad can not only increase the friction when it contacts the toy parts, enabling it to reach the designated position accurately without error, but also prevent unnecessary damage to the surface of the toy parts, thus avoiding affecting the overall quality of the product.

[0020] Compared with the prior art, the present invention provides a conveying platform for a toy production line, having the following beneficial effects:

[0021] 1. By starting the first motor of the present invention, the output shaft of the first motor can drive one of the conveyor rollers and the first synchronous pulley to rotate together. This conveyor roller can further cooperate with the conveyor roller at the end to drive the conveyor belt to move, while the other conveyor rollers can provide stable and effective support for the conveyor belt and the items above it. The first synchronous pulley can drive the second synchronous pulley to rotate through the belt, and the second synchronous pulley can further drive the cleaning brush roller and multiple brush heads to rotate. The multiple brush heads can clean the outer surface of the conveyor belt, effectively removing dust and other debris on its surface, improving the overall practicality of the device.

[0022] 2. The present invention can identify the difference in the reflected light intensity of objects of different colors through a photoelectric sensor. When a toy part passes through the photoelectric sensor on the conveyor belt, the toy part blocks the light beam path, and the receiver detects the change in the light signal, thereby determining the position where the toy part exists. At the same time, the photoelectric sensor can judge the color of the toy part and information such as its category according to the intensity of the light signal reflected from its surface color. At the same time, the controller can control the start of the corresponding second motor, and the output shaft of the second motor can drive the rotating shaft and the lever to rotate. The lever cooperates with the moving conveyor belt to effectively dial the toy part to the corresponding station, so that it is convenient for the staff to sort or assemble, improving the overall working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a three-dimensional schematic diagram of the structure of the present invention;

[0024] Figure 2 is a three-dimensional sectional schematic diagram of parts such as the side plate of the structure of the present invention;

[0025] Figure 3 is a three-dimensional sectional schematic diagram of parts such as the conveyor belt of the structure of the present invention;

[0026] Figure 4 is a three-dimensional sectional schematic diagram of parts such as the support of the structure of the present invention.

[0027] Wherein: 1. Side plate; 2. First motor; 3. Conveyor roller; 4. Conveyor belt; 5. First synchronous pulley; 6. Base; 7. Cleaning brush roller; 8. Second synchronous pulley; 9. Baffle; 10. Support; 11. Second motor; 12. Rotating shaft; 13. Lever; 14. Brush head; 15. Belt; 16. Photoelectric sensor; 17. Receiver; 18. Rubber pad. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0029] Please refer to Figures 1 - 4A conveying platform for a toy production line comprises a side panel 1, a first motor 2 is fixedly mounted on the front side of the side panel 1, a conveying roller 3 is mounted inside the side panel 1, a conveying belt 4 is mounted on the outer side of the conveying roller 3, a first synchronous wheel 5 is fixedly mounted on the rear end of the conveying roller 3, a base 6 is fixedly mounted on the bottom surface of the side panel 1, a cleaning brush roller 7 is mounted inside the base 6, a second synchronous wheel 8 is fixedly mounted on the rear end of the cleaning brush roller 7, a baffle 9 and a support 10 are fixedly mounted on the top surface of the side panel 1, a second motor 11 is fixedly mounted on the top surface of the support 10, an output shaft of the second motor 11 is fixedly connected to a rotating shaft 12, and a shifting rod 13 is fixedly mounted on the outer side of the rotating shaft 12.

[0030] Specifically, the number of side plates 1 is two, the number of conveying rollers 3 is multiple, and the output shaft of the first motor 2 is fixedly connected to the front end of one of the conveying rollers 3. The advantage is that, through this structure, when the first motor 2 is started, the output shaft of the first motor 2 can drive one of the conveying rollers 3 to rotate, and this conveying roller 3 can then cooperate with the conveying roller 3 at the end to drive the conveyor belt 4 to move, while the other conveying rollers 3 can provide stable and effective support for the conveyor belt 4 and the items above it, thereby improving the overall practicality of the device.

[0031] Specifically, there are two bases 6, and a plurality of brush heads 14 are fixedly mounted on the outer side of the cleaning brush roller 7. The advantage is that, through this structure, the cleaning brush roller 7 can rotate inside the two bases 6, so that the plurality of brush heads 14 can clean the outer surface of the conveyor belt 4, effectively removing dust and other debris on the surface, thereby improving the overall practicality of the device.

[0032] Specifically, the outer side surfaces of the first synchronous wheel 5 and the second synchronous wheel 8 are connected with a belt 15. The advantage is that, through this structure, when the first motor 2 is started, the output shaft of the first motor 2 can drive one of the conveying rollers 3 and the first synchronous wheel 5 to rotate together, and the first synchronous wheel 5 can drive the second synchronous wheel 8 to rotate through the belt 15, and the second synchronous wheel 8 can then drive the cleaning brush roller 7 and the plurality of brush heads 14 to rotate, so that the outer surface of the conveyor belt 4 can be effectively cleaned, thereby improving the overall practicality of the device.

[0033] Specifically, the number of baffles 9 is multiple, and the inner sides of the multiple baffles 9 are respectively provided with photoelectric sensors 16 and receivers 17. The advantage is that the photoelectric sensor 16 can identify the difference in reflected light intensity of objects of different colors through this structure. When the toy parts pass through the photoelectric sensor 16 on the conveyor belt 4, the toy parts will block the light beam path, and the receiver 17 detects the change in the light signal, thereby determining the location of the toy parts. At the same time, the photoelectric sensor 16 will determine the color of the toy parts and the category to which they belong based on the intensity of the light signal reflected back by the color of its surface, so that it can effectively facilitate the staff to sort or assemble them, thereby improving the overall work efficiency of the device. The photoelectric sensor 16 and the receiver 17 and other parts are all existing technologies, so their working principles are not described in detail.

[0034] Specifically, the number of the support 10, the second motor 11, the rotating shaft 12 and the lever 13 are all provided in plurality. The advantage is that, through this structure, when the photoelectric sensor 16 detects a toy part and sends a signal, the controller immediately controls to start the corresponding second motor 11, and the output shaft of the second motor 11 can drive the rotating shaft 12 and the lever 13 to rotate. The lever 13 cooperates with the moving conveyor belt 4 to effectively move the toy part to the corresponding station, so that it is convenient for the staff to sort or assemble, and the overall working efficiency of the device is improved.

[0035] Specifically, the inner side surfaces of the plurality of levers 13 are all provided with rubber pads 18. The advantage is that, through this structure, when the lever 13 moves the toy parts, the rubber pads 18 can not only increase the friction when it contacts the toy parts, so that the toy parts can reach the designated position accurately, but also the rubber pads 18 can prevent unnecessary damage to the surface of the toy parts, thereby avoiding affecting the overall quality of the product.

[0036] During use, by starting the first motor 2, the output shaft of the first motor 2 can drive one of the conveyor rollers 3 and the first synchronous pulley 5 to rotate together. This conveyor roller 3 can then cooperate with the conveyor roller 3 at the end to drive the conveyor belt 4 to move, while the other conveyor rollers 3 can provide stable and effective support for the conveyor belt 4 and the items above it. The first synchronous pulley 5 can drive the second synchronous pulley 8 to rotate through the belt 15, and the second synchronous pulley 8 can then drive the cleaning brush roller 7 and multiple brush heads 14 to rotate. The multiple brush heads 14 can then clean the outer surface of the conveyor belt 4, effectively removing dust and other debris on its surface, improving the overall practicality of the device. By the photoelectric sensor 16, the difference in the reflected light intensity of objects of different colors can be identified. When a toy part passes through the photoelectric sensor 16 on the conveyor belt 4, the toy part will block the light beam path, and the receiver 17 detects the change in the light signal, thereby judging the position where the toy part exists. At the same time, the photoelectric sensor 16 will judge the color of the toy part and information such as its category based on the intensity of the light signal reflected from its surface color. At the same time, the controller can control the start of the corresponding second motor 11, and the output shaft of the second motor 11 can drive the rotating shaft 12 and the lever 13 to rotate. The lever 13 cooperating with the moving conveyor belt 4 can effectively deflect the toy part to the corresponding work station, thus facilitating the sorting or assembly by the staff and improving the overall working efficiency of the device.

[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A conveying platform for a toy production line, comprising a side plate (1), characterized in that: A first motor (2) is fixedly mounted on the front side of the side plate (1); a conveying roller (3) is mounted inside the side plate (1); a conveying belt (4) is mounted on the outer side of the conveying roller (3); a first synchronous wheel (5) is fixedly mounted on the rear end of the conveying roller (3); a base (6) is fixedly mounted on the bottom surface of the side plate (1); a cleaning brush roller (7) is mounted inside the base (6); a second synchronous wheel (8) is fixedly mounted on the rear end of the cleaning brush roller (7); a baffle (9) and a support (10) are fixedly mounted on the top surface of the side plate (1); a second motor (11) is fixedly mounted on the top surface of the support (10); an output shaft of the second motor (11) is fixedly connected to a rotating shaft (12); and a shifting rod (13) is fixedly mounted on the outer side of the rotating shaft (12).

2. A conveying platform for a toy production line according to claim 1, characterized in that: The number of the side plates (1) is two, the number of the conveying rollers (3) is multiple, and the output shaft of the first motor (2) is fixedly connected to the front end of one of the conveying rollers (3).

3. A conveying platform for a toy production line according to claim 1, characterized in that: The number of the bases (6) is two, and a plurality of brush heads (14) are fixedly mounted on the outer side surface of the cleaning brush roller (7).

4. A conveying platform for a toy production line according to claim 1, characterized in that: The outer sides of the first synchronous wheel (5) and the second synchronous wheel (8) are connected to each other via a belt (15).

5. The conveying platform for a toy production line according to claim 1, characterized in that: The baffles (9) are provided in a plurality, and the inner sides of the plurality of baffles (9) are respectively provided with photoelectric sensors (16) and receivers (17).

6. The conveying platform for a toy production line according to claim 1, characterized in that: The support (10), the second motor (11), the rotating shaft (12) and the shifting rod (13) are all provided in plural numbers.

7. The conveying platform for a toy production line according to claim 1, characterized in that: The inner sides of the plurality of levers (13) are all provided with rubber pads (18).

Images