Device for plating horizontal surface of workpiece
By designing a horizontal surface plating device for workpieces, the existing immersion electroplating device solves the problems of fixing discomfort, low manual operation efficiency and discontinuity in dealing with sheet-type workpieces, and the efficient and automated plating treatment of workpieces are achieved, and the production efficiency and plating quality are improved.
Patent Information
- Application Number
- CN202510507467.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-06-27
AI Technical Summary
The existing immersion electroplating devices have problems such as fixed discomfort, low manual operation efficiency, and discontinuous production when dealing with thin sheet workpieces, which is difficult to meet the needs of large-scale industrial production.
A horizontal surface plating device for workpieces is designed, including a frame, a mounting groove body, a transmission assembly, accommodating groove body, a conductive bar, a liquid supply assembly and a drainage assembly. Through the drive of the transmission assembly, the workpiece moves horizontally in the installation groove body, and the synergistic effect of the accommodating groove body and the conductive bar realizes the stable plating treatment of the workpiece. The liquid supply assembly and drainage assembly ensure the accurate supply of the plating solution and the timely discharge of waste liquid.
It realizes efficient and automated coating treatment of sheet-type workpieces, improves production efficiency, reduces manual intervention, ensures uniformity and integrity of coating quality, and meets the needs of large-scale industrial production.
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Figure CN120210922A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of workpiece surface treatment, and in particular to a plating device for the horizontal surface of workpieces. Background Art
[0002] Electroplating processing, as one of the common surface treatment processes in modern industry, is widely used in fields such as metal anti-corrosion, improving wear resistance, and enhancing appearance. Through the electrolysis principle, a metal workpiece is placed in an electroplating solution containing specific chemical components, and metal ions are deposited on the workpiece surface under the action of an electric current to form a coating. This technology plays an important role in improving product performance and extending service life, and is particularly valuable in industries such as electronics, automotive, and aerospace.
[0003] In practical applications, in order to achieve efficient electroplating treatment of thin sheet workpieces, usually two methods are adopted: suspension electroplating or immersion electroplating. Suspension electroplating fixes the workpiece through a hanging rack and immerses it in the electroplating tank, which is suitable for workpieces with a larger thickness; while immersion electroplating directly places the workpiece in the electroplating solution, and is commonly used for the treatment of small or thin workpieces. In addition, there are also some simple immersion devices operated manually, where the workpieces are individually placed into the electroplating solution by hand to complete the treatment.
[0004] However, the existing immersion electroplating devices have obvious deficiencies when dealing with thin sheet workpieces. Due to the thin thickness and easy deformation of the thin sheets, the traditional hanging rack fixing method is difficult to apply, and manual operation has low efficiency and is prone to causing personal injuries. At the same time, the existing devices cannot achieve continuous production, resulting in low production efficiency and high labor intensity, and it is difficult to meet the requirements of large-scale industrial production. Summary of the Invention
[0005] The purpose of this application is to provide a plating device for the horizontal surface of workpieces, which can achieve efficient and automated plating treatment of thin sheet workpieces.
[0006] The above technical purpose of this application is achieved through the following technical solutions: A plating device for the horizontal surface of workpieces, comprising: A frame; An installation tank body, arranged on the frame, and a water outlet is provided in the installation tank body; A transmission component, arranged in the installation tank body, for driving the workpiece to move horizontally in the installation tank body; A plurality of accommodation tank bodies, arranged at intervals along the transmission direction of the transmission component, a water inlet is provided in the accommodation tank body, a material passing gap is provided on the tank wall of the accommodation tank body, and the workpiece enters or exits the accommodation tank body through the material passing gap; A plurality of conductive bars are arranged at equal intervals along the transmission direction of the transmission assembly, and the intervals between adjacent conductive bars are adjustable. The conductive bars are used to continuously and stably provide current to the workpiece during the coating process; A liquid supply assembly is disposed on the frame and is connected to the water inlet through an independent plating liquid pipeline for accurate supply of plating liquid; and is selectively connected to the water inlet through an independent cleaning liquid pipeline to meet liquid requirements at different stages; The drainage assembly is arranged on the frame and is connected with the water outlet through a pipeline.
[0007] By adopting the above technical scheme, the frame provides a stable support for the whole device, the water outlet of the trough is installed to ensure the smooth discharge of liquid, the transmission component can stably drive the workpiece to move in the horizontal direction, and cooperate with the spaced accommodating trough and its material passing gap to realize an efficient and orderly plating process of the workpiece, which greatly improves the degree of automation of production; the conductive rods with adjustable spacing ensure that workpieces of different sizes can obtain current continuously and stably during the plating process, effectively avoid problems such as plating leakage and uneven plating, and greatly improve the plating quality. In addition, the independent plating liquid pipeline and cleaning liquid pipeline of the liquid supply component are connected to the water inlet respectively, which can not only accurately supply plating liquid to meet the requirements of the plating process, but also switch the cleaning liquid for subsequent cleaning as needed. Combined with the drainage component, the waste liquid is discharged in time, so that the whole device runs smoothly and is fully functional, which fully meets the modern industry's requirements for efficient and high-quality surface plating treatment of workpieces.
[0008] Optionally, the transmission assembly includes: A drive motor, mounted on the frame, having a speed control function, and used to output stable and adaptive transmission power; A driving shaft connected to an output end of the driving motor; A driving bevel gear set, which is composed of a plurality of driving bevel gears evenly spaced and arranged on the driving shaft; A transmission shaft group, comprising a plurality of transmission shafts arranged in parallel, arranged in the installation slot body, both ends of each transmission shaft being arranged on the slot wall of the installation slot body through a bearing seat, and the transmission shaft is used to carry a workpiece; The driven bevel gear set is composed of driven bevel gears respectively installed at two ends of the transmission shaft, and each of the driven bevel gears is meshed with the corresponding driving bevel gear.
[0009] By adopting the above technical solution, the drive motor is installed on the frame and has a speed regulation function, enabling it to accurately output stable and suitable driving power according to the materials, sizes of different workpieces and the precise requirements of the plating process, ensuring that the rhythm of the entire plating process is just right. The reliable connection between the driving shaft and the output end of the drive motor guarantees the efficient transmission of power. The driving bevel gear sets evenly spaced on the driving shaft, in cooperation with the driven bevel gear sets composed of driven bevel gears precisely meshing with the driving bevel gears, and the transmission shaft sets arranged in the installation groove body and stably supported at both ends by bearing seats, not only achieve the smooth distribution and conversion of power, enabling multiple transmission shafts to rotate in unison, but also provide a solid and stable support for the workpiece being carried, ensuring that the workpiece maintains an accurate position and a stable posture during horizontal movement, effectively avoiding problems such as uneven plating thickness and surface defects caused by unstable transmission, and greatly improving the plating quality and production efficiency.
[0010] Optionally, a pressing plate is provided on the accommodating groove body, and a plurality of through holes are provided on the pressing plate. The pressing plate cooperates with the transmission shaft set to form an adaptive gap to limit the workpiece passing through.
[0011] By adopting the above technical solution, when the workpiece is being plated, the pressing plate provided on the accommodating groove body plays a key limiting role. The adaptive gap formed between the pressing plate and the transmission shaft set can accurately match the size of the workpiece, effectively restricting the workpiece from above, preventing the workpiece from bouncing up and down or shifting during horizontal movement and when contacting the plating solution, and ensuring that the workpiece is always in an ideal plating position. The plurality of through holes on the pressing plate are carefully designed. They neither hinder the smooth passage of the plating solution, enabling the plating solution to fully wet all surfaces of the workpiece to ensure the uniformity of the plating, nor can they provide a discharge channel for the gas that may be generated during the electroplating process, avoiding bubbles adhering to the surface of the workpiece and affecting the plating quality, comprehensively improving the accuracy, flatness and overall quality of the plating, and providing a strong guarantee for high-quality workpiece plating treatment.
[0012] Optionally, a pressure roller is provided on the accommodating groove body corresponding to the transmission shaft close to the material passing gap. A driving gear is fixedly provided on the transmission shaft, and a driven gear matching the driving gear is fixedly provided on the pressure roller. The driving gear and the driven gear mesh with each other to achieve the synchronous rotation of the pressure roller and the transmission shaft.
[0013] By adopting the above technical solution, in the key link of the workpiece passing through the feeding gap, the pressure roller correspondingly arranged on the accommodating tank body is closely matched with the transmission shaft, playing an important role. Since the driving gear on the transmission shaft and the driven gear precisely matched with it on the pressure roller are meshed with each other, the synchronous rotation of the two is realized, which enables the pressure roller to cooperate with the transmission shaft. On the one hand, it provides stable support for the workpiece from below, effectively preventing the workpiece from jumping, shifting and other unstable conditions due to uneven force or inertia when entering the accommodating tank body, and ensuring the smooth transition of the workpiece. On the other hand, it continuously maintains the restraint on the workpiece during the plating process, making it maintain an accurate position in the plating solution, enabling the plating solution to act evenly on the surface of the workpiece, avoiding problems such as inconsistent coating thickness and surface defects caused by the shaking of the workpiece, significantly improving the uniformity, integrity and quality of the coating, and strongly promoting the efficient and stable operation of the production process.
[0014] Optionally, the setting distance between adjacent conductive bars is equal to the length of the workpiece.
[0015] By adopting the above technical solution, the setting distance between adjacent conductive bars is accurately set to be equal to the length of the workpiece, ensuring that during the plating process, no matter where the workpiece is located, at least one conductive bar can be in contact with the workpiece, continuously and stably providing current for the workpiece. It effectively avoids the current interruption or instability caused by poor conductive contact, completely eliminates the problem of missing plating, and enables the coating to evenly and completely cover the surface of the workpiece. At the same time, this precisely matched design does not require additional complex current regulation or optimization of the conductive structure, simplifies the device structure, reduces the production cost and maintenance difficulty, greatly improves the coating quality and production efficiency, and lays a solid foundation for the large-scale industrial production of high-quality coated workpieces.
[0016] Optionally, a flow distribution plate is provided in the accommodating tank body, and a plurality of flow distribution holes are provided on the flow distribution plate, and the flow distribution plate is arranged corresponding to the water inlet.
[0017] By adopting the above technical solution, when the plating solution surges into the accommodating tank body from the water inlet, the flow distribution plate, with its reasonably arranged plurality of flow distribution holes, quickly disperses the concentrated plating solution, making the plating solution evenly flow to all corners of the accommodating tank body. This effectively avoids the problems of too high or too low local plating solution concentration caused by uneven flow rate and concentrated flow direction of the plating solution, ensuring that the whole body of the workpiece is wrapped by the plating solution with appropriate concentration and stable flow. The uniform and stable plating solution environment not only ensures the consistency of the coating thickness, makes the coating on the surface of the workpiece smoother, reduces defects such as pits and wrinkles, but also improves the uniformity of metal ion deposition, enhances the bonding force between the coating and the workpiece, and comprehensively improves the coating quality, laying a solid foundation for the high-performance use of the subsequent workpiece.
[0018] Optionally, it further includes a cleaning component, which is arranged in the installation groove and at the conveying end of the transmission component.
[0019] By adopting the above technical solution, a cleaning component is arranged at the conveying end of the transmission component, which can perform cleaning operations in a timely manner after the workpiece is completed with the plating treatment. At this time, there may be excess plating solution or impurities remaining on the surface of the workpiece. The presence of the cleaning component can effectively prevent these residual substances from drying or undergoing chemical reactions on the surface of the workpiece, thereby affecting the appearance and performance of the workpiece. At the same time, the cleaning component is arranged in the installation groove, making the entire device structure compact, facilitating the unified management and recycling of liquids such as plating solution and cleaning solution. This not only saves space but also helps to keep the working environment clean, reducing the corrosion and pollution of surrounding equipment. In addition, this setting method matches the technological process of the entire plating device, realizing the orderly connection between plating and cleaning, improving production efficiency, and ensuring the stability of the workpiece plating quality.
[0020] Optionally, the cleaning component includes: A water inlet pipe, fixedly arranged on the frame. One end of the water inlet pipe is communicated with an external water source, and the other end extends above the installation tank body; A plurality of cleaning nozzles, evenly distributed along the length direction of the water inlet pipe. The spraying direction of the cleaning nozzles faces the surface of the workpiece, and is used to spray cleaning liquid onto the workpiece to clean the residual plating solution or impurities on its surface; A baffle plate, arranged in the installation tank body, used to block the splashing cleaning liquid during the cleaning process, guide the cleaning liquid to flow back to the drainage component, and prevent the cleaning liquid from polluting other components; when the water inlet of the accommodating tank body is introduced with cleaning liquid, the clear water flushes the workpiece from one side of the workpiece, and the cleaning nozzles spray cleaning liquid from the other side of the workpiece.
[0021] By adopting the above technical solution, the water inlet pipe is fixed to the frame and connected to the external water source. It extends to the top of the installation tank, providing a stable cleaning liquid delivery path for the cleaning operation and ensuring the continuity of the cleaning process. Several cleaning nozzles distributed along the pipe accurately spray cleaning liquid toward the surface of the workpiece. With multi-angle and all-round coverage, it can strongly wash away the plating liquid and impurities remaining on the surface of the workpiece, greatly improving the thoroughness of cleaning. The baffle installed in the tank is like a solid line of defense, effectively blocking the cleaning liquid splashing around during the cleaning process, guiding the liquid to flow back to the drainage component smoothly, realizing the recycling and environmental protection of the cleaning liquid, and effectively avoiding the corrosion and pollution of the cleaning liquid to other key components such as the transmission component and the conductive rod, thereby extending the service life of the equipment. Furthermore, when the cleaning liquid is introduced into the water inlet of the tank to cooperate with the nozzle operation, the double-sided clamping cleaning mode is formed, which exerts force from both sides of the workpiece at the same time, further enhancing the cleaning efficiency, allowing the workpiece to quickly and efficiently restore to a clean state, providing a strong guarantee for subsequent processes or finished product packaging, and comprehensively optimizing the post-processing link of the entire coating device.
[0022] In summary, this application has at least the following beneficial effects: 1. The rack, mounting trough, transmission assembly, containing trough and other structures work together to realize orderly and efficient automatic transmission of workpieces in the device. With the conductive bars with adjustable spacing, it can meet the continuous and stable coating requirements of workpieces of different sizes, reduce manual intervention, and greatly improve production efficiency. It has significant advantages over traditional manual immersion and other methods.
[0023] 2. The pressure plate and the transmission shaft group form an adaptive gap, and the pressure roller and the transmission shaft rotate synchronously, which effectively stabilizes the position of the workpiece and prevents displacement and shaking during the coating process; the flow distribution plate evenly disperses the plating solution to avoid uneven concentration; the precisely set conductive bar spacing ensures stable power supply, and the synergistic effect of multiple aspects makes the coating thickness uniform and the surface smooth, eliminating quality problems such as missed plating and pitting.
[0024] 3. The cleaning component is set at the end of the transmission to promptly remove residual plating liquid impurities on the workpiece surface to avoid subsequent adverse effects; the baffle protection and double-sided clamping cleaning mode improve the cleaning effect, while preventing the splashing of the cleaning liquid from causing corrosion and pollution to other components, extending the overall life of the equipment, reducing maintenance costs, and ensuring long-term and stable operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of a device for coating the horizontal surface of a workpiece; Figure 2 It is a schematic diagram of the location of the water outlet; Figure 3 It is a schematic diagram of the location of the water inlet; Figure 4 It is a schematic diagram of the structure of the transmission assembly; Figure 5 It is a schematic structural diagram of the accommodating groove body; Figure 6 It is a schematic position diagram of the adaptation gap; Figure 7 It is a schematic structural diagram of the flow distribution plate.
[0026] Reference numerals 1, frame; 2, mounting groove body; 3, water outlet; 4, transmission assembly; 41, drive motor; 42, driving shaft; 43, driving bevel gear set; 44, transmission shaft group; 45, driven bevel gear set; 5, accommodating groove body; 6, water inlet; 7, material passing gap; 8, conducting bar; 9, liquid supply assembly; 10, drainage assembly; 11, pressing plate; 12, through hole; 13, adaptation gap; 14, pressing roller; 15, driving gear; 16, driven gear; 17, flow distribution plate; 18, flow distribution hole; 19, cleaning assembly; 191, water inlet pipe; 192, cleaning spray head; 193, baffle plate. Specific embodiments
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings. The described embodiments are only possible technical implementations of the present invention, not all possible implementations. Those skilled in the art can fully combine the embodiments of the present invention to obtain other embodiments without creative labor, and these embodiments are also within the protection scope of the present invention.
[0028] The inventors of the present application found that there are obvious deficiencies in the existing immersion electroplating devices when processing thin sheet workpieces. Since the thickness of the thin sheet is relatively thin and it is easy to deform, the traditional hanging rack fixing method is difficult to apply, and manual operation has low efficiency and is prone to causing personal injuries. At the same time, the existing devices cannot achieve continuous production, resulting in low production efficiency and high labor intensity. Therefore, the present application mainly adopts the following solutions to achieve the effects of improving the electroplating efficiency and automation level of thin sheet workpieces. The following is a further detailed description of the present application.
[0029] Example 1. In this example, refer to Figures 1-3, A plating device for the horizontal surface of a workpiece, comprising a frame 1, a mounting tank 2, a transmission assembly 4, a receiving tank 5, a conducting bar 8, a liquid supply assembly 9, and a drainage assembly 10. Among them, the frame 1 provides support for the entire device. The mounting tank 2 is arranged on the frame 1 and is provided with a water outlet 3 therein. The transmission assembly 4 is arranged in the mounting tank 2 and is used to drive the workpiece to move horizontally in the mounting tank 2. A plurality of receiving tanks 5 are arranged at intervals along the transmission direction of the transmission assembly 4. The receiving tank 5 is provided with a water inlet 6, and there is a feeding gap 7 on the tank wall. A plurality of conducting bars 8 are arranged at equal intervals along the transmission direction of the transmission assembly 4, and the distance between adjacent conducting bars 8 is adjustable. The liquid supply assembly 9 is arranged on the frame 1, is connected to the water inlet 6 through an independent plating solution pipeline, and is selectively connected to the water inlet 6 through an independent cleaning solution pipeline. The drainage assembly 10 is arranged on the frame 1 and is connected to the water outlet 3 through a pipeline. The drainage hole is used to discharge waste liquid or cleaning solution, achieving the effect of improving the electroplating efficiency and automation level of thin sheet workpieces.
[0030] Specifically, referring to Figures 4-5 , the transmission assembly 4 includes a driving motor 41, a driving shaft 42, a driving bevel gear set 43, a transmission shaft group 44, and a driven bevel gear set 45. The driving motor 41 is installed on the frame 1 and has a speed regulation function, and is used to output stable and suitable transmission power. A servo motor or a stepping motor can be selected, and both of these motors can provide precise speed control. The driving shaft 42 is connected to the output end of the driving motor 41. The driving bevel gear set 43 is composed of a plurality of driving bevel gears evenly arranged on the driving shaft 42. The transmission shaft group 44 includes a plurality of parallel transmission shafts arranged in the mounting tank 2. The two ends of each transmission shaft are arranged on the tank wall of the mounting tank 2 through bearing seats. The transmission shaft is used to carry the workpiece, and the transmission shaft can be made of stainless steel, which has good corrosion resistance and structural strength. The driven bevel gear set 45 is composed of driven bevel gears respectively installed at both ends of the transmission shaft. Each driven bevel gear meshes with the corresponding driving bevel gear to form an accurate power transmission mechanism.
[0031] Specifically, referring to Figures 5-6 , the receiving tank 5 is provided with a pressing plate 11. The pressing plate 11 is provided with a plurality of through holes 12. The pressing plate 11 and the transmission shaft group 44 cooperate to form an adaptation gap 13 to limit the passing workpiece. The pressing plate 11 can be made of polyurethane material, which has excellent wear resistance and elasticity and can effectively protect the surface of thin sheet workpieces from damage. The through holes 12 on the pressing plate 11 can be designed into circular or oval shapes, and the specific shape can be adjusted according to the workpiece size to ensure that the workpiece can pass smoothly while maintaining a stable position.
[0032] Specifically, referring to Figure 5, a pressure roller 14 is provided on the accommodating tank body 5 corresponding to the transmission shaft near the material passing gap 7. A driving gear 15 is fixedly provided on the transmission shaft, and a driven gear 16 matching the driving gear 15 is fixedly provided on the pressure roller 14. The driving gear 15 and the driven gear 16 are meshed with each other to realize the synchronous rotation of the pressure roller 14 and the transmission shaft. The pressure roller 14 can be made of rubber material, which has good friction performance and buffering effect, and can effectively prevent the workpiece from shifting or falling off during the transmission process. The synchronous rotation mechanism between the pressure roller 14 and the transmission shaft ensures the smooth transition of the workpiece between different processes.
[0033] Specifically, referring to Figure 2 , the setting distance between adjacent conductive bars 8 is equal to the length of the workpiece. The conductive bars 8 can be made of copper material, which has excellent electrical conductivity and corrosion resistance. The surface of the conductive bars 8 can be polished to reduce the contact resistance and improve the electrical conductivity efficiency. By reasonably setting the spacing between the conductive bars 8, it is ensured that the workpiece can continuously and stably obtain current supply during the plating process.
[0034] Specifically, referring to Figure 7 , a flow distribution plate 17 is provided in the accommodating tank body 5. A plurality of flow distribution holes 18 are provided on the flow distribution plate 17, and the flow distribution plate 17 is arranged corresponding to the water inlet 6. The flow distribution plate 17 can be made of stainless steel material, which has good corrosion resistance and structural strength. The flow distribution holes 18 can be designed into different shapes and sizes, such as circular, square or diamond-shaped. The specific shapes and sizes can be optimized according to the characteristics of the plating solution to ensure that the plating solution can be evenly distributed in the entire tank body.
[0035] Specifically, referring to Figure 3 , it further includes a cleaning assembly 19. The cleaning assembly 19 is arranged in the installation groove and at the transmission end of the transmission assembly 4. The cleaning assembly 19 includes a water inlet pipe 191, a plurality of cleaning spray heads 192 and a baffle 193. The water inlet pipe 191 is fixedly arranged on the frame 1, one end is communicated with an external water source, and the other end extends above the installation tank body 2; a plurality of cleaning spray heads 192 are evenly distributed along the length direction of the water inlet pipe 191. The spraying direction of the cleaning spray heads 192 faces the surface of the workpiece and is used to spray cleaning liquid on the workpiece to clean the residual plating solution or impurities on its surface; the baffle 193 is arranged in the installation tank body 2 and is used to block the splashing cleaning liquid during the cleaning process, guide the cleaning liquid to flow back to the drainage assembly 10, and avoid the cleaning liquid from polluting other components. The cleaning spray heads 192 can be made of stainless steel material, which has good corrosion resistance and spraying performance. The baffle 193 can be made of polypropylene material, which has good chemical corrosion resistance and mechanical strength.
[0036] The implementation principle of this embodiment is as follows: By reasonably designing the transmission component 4, the accommodation tank 5, the conductive bar 8, the liquid supply component 9, and the drainage component 10, the continuous and automated electroplating treatment of sheet-like workpieces is achieved. The transmission component 4 ensures that the workpiece can move smoothly in the horizontal direction. The coordinated action of the accommodation tank 5 and the conductive bar 8 guarantees the stability of the workpiece during the plating process. The liquid supply component 9 and the drainage component 10 ensure the precise supply and timely discharge of the plating solution and the cleaning solution. The entire device has a high level of automation and production efficiency, and can effectively avoid the safety hazards and low efficiency problems caused by manual operation.
[0037] Embodiment 2. The difference between this embodiment and the above embodiment is that a drying component is added between two adjacent accommodation tanks 5. The drying component includes a hot air pipe and a plurality of hot air nozzles. The hot air pipe is fixedly arranged on the frame 1, one end is communicated with an external heat source, and the other end extends above the installation tank 2. The plurality of hot air nozzles are evenly distributed along the length direction of the hot air pipe, and the spraying direction of the hot air nozzles faces the surface of the workpiece, and is used to spray hot air on the workpiece to accelerate the evaporation of the moisture on its surface. The hot air nozzles can be made of stainless steel, and have good high-temperature resistance and spraying performance.
[0038] The implementation principle of this embodiment is as follows: By adding a drying component, the surface cleanliness and processing efficiency of the workpiece are further improved. The hot air sprayed by the hot air nozzles can quickly evaporate the residual moisture on the surface of the workpiece, avoiding product quality problems caused by moisture residue. At the same time, the drying component and the cleaning component 19 work together to ensure that the workpiece can reach an ideal cleaning state after the electroplating treatment, improving the overall quality of the product.
[0039] Embodiment 3. The difference between this embodiment and the above embodiment is that a stirring component is added to the bottom of the accommodation tank 5. The stirring component includes a stirring motor, a stirring shaft, and a plurality of stirring blades. The stirring motor is installed at the bottom of the installation tank 2. One end of the stirring shaft is connected to the output end of the stirring motor, and the other end extends into the accommodation tank 5. The plurality of stirring blades are evenly distributed along the length direction of the stirring shaft, and are used to stir the plating solution in the tank to promote the uniform distribution of the plating solution. The stirring blades can be made of polytetrafluoroethylene, and have good corrosion resistance and mechanical strength.
[0040] The implementation principle of this embodiment is as follows: By adding a stirring component, the uniformity and stability of the plating solution are further improved. The rotational movement of the stirring blades can effectively stir the plating solution in the tank, avoiding the problem of the decline in the plating quality caused by the stratification of the plating solution or the uneven local concentration. At the same time, the stirring component and the liquid supply component 9 work together to ensure that the plating solution always maintains the best state during the entire treatment process, improving the plating quality and consistency of the product.
[0041] Example 4. The difference between this example and the above examples lies in that specific operation steps of the plating process are provided, including the following steps: S1. Place the workpiece to be processed at the initial position of the transmission assembly 4, and through the transmission action of the transmission shaft group 44, move the workpiece horizontally to the first receiving tank 5; S2. In the first receiving tank 5, provide current for the workpiece through the conductive bar 8, and inject plating solution into the tank through the liquid supply assembly 9 to achieve the plating treatment on the surface of the workpiece; S3. After the plating treatment is completed, the workpiece moves with the transmission assembly 4 to the receiving tank 5 at the end, and inject cleaning solution into the tank through the liquid supply assembly 9 to achieve the cleaning treatment on the surface of the workpiece; S4. Finally, the workpiece undergoes further cleaning by the cleaning assembly 19 and drying treatment by the drying assembly to complete the entire plating process flow.
[0042] The implementation principle of this example is: Through the description of detailed operation steps, the specific implementation process of the plating process is clarified, ensuring the operability and repeatability of the process. The coordinated cooperation between each step further improves the plating quality and production efficiency.
[0043] The examples of this specific implementation manner are all preferred examples of this application, and do not limit the protection scope of this application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. A device for coating a horizontal surface of a workpiece, characterized in that: include: Rack (1); An installation tank (2) is arranged on the frame (1), and a water outlet (3) is arranged in the installation tank (2); A transmission assembly (4) is arranged in the installation slot (2) and is used to drive the workpiece to move in a horizontal direction in the installation slot (2); A plurality of accommodating trough bodies (5) are arranged at intervals along the transmission direction of the transmission assembly (4); a water inlet (6) is provided in the accommodating trough body (5); a material passing gap (7) is provided on the trough wall of the accommodating trough body (5); the workpiece enters or leaves the accommodating trough body (5) through the material passing gap (7); A plurality of conductive bars (8) are arranged at equal intervals along the transmission direction of the transmission assembly (4), and the intervals between adjacent conductive bars (8) are adjustable. The conductive bars (8) are used to continuously and stably provide current to the workpiece during the coating process; A liquid supply component (9) is arranged on the frame (1), connected to the water inlet (6) through an independent plating liquid pipeline, and is used to accurately supply plating liquid; and is selectively connected to the water inlet (6) through an independent cleaning liquid pipeline to meet liquid requirements at different stages; A drainage assembly (10) is arranged on the frame (1) and is connected to the water outlet (3) via a pipeline.
2. A device for coating a horizontal surface of a workpiece according to claim 1, characterized in that: The transmission assembly (4) comprises: A driving motor (41) is mounted on the frame (1) and has a speed control function, and is used to output stable and adaptive transmission power; A driving shaft (42) connected to an output end of the driving motor (41); A driving bevel gear set (43), which is composed of a plurality of driving bevel gears evenly spaced and arranged on the driving shaft (42); A transmission shaft group (44) comprises a plurality of transmission shafts arranged in parallel and disposed in the installation slot body (2), both ends of each transmission shaft being disposed on the slot wall of the installation slot body (2) via a bearing seat, and the transmission shaft is used to carry a workpiece; The driven bevel gear set (45) is composed of driven bevel gears respectively installed at two ends of the transmission shaft, and each of the driven bevel gears is meshed with a corresponding driving bevel gear.
3. A device for coating a horizontal surface of a workpiece according to claim 2, characterized in that: The accommodating tank body (5) is provided with a pressing plate (11), and the pressing plate (11) is provided with a plurality of through holes (12). The pressing plate (11) cooperates with the transmission shaft group (44) to form an adaptation gap (13) to limit the workpiece passing through.
4. A device for coating a horizontal surface of a workpiece according to claim 2, characterized in that: A pressure roller (14) is provided on the receiving tank body (5) corresponding to the transmission shaft close to the material passing gap (7); a driving gear (15) is fixedly provided on the transmission shaft; a driven gear (16) matching the driving gear (15) is fixedly provided on the pressure roller (14); the driving gear (15) and the driven gear (16) are meshed with each other to realize synchronous rotation of the pressure roller (14) and the transmission shaft.
5. The device for coating a horizontal surface of a workpiece according to claim 1, characterized in that: The arrangement distance between adjacent conductive bars (8) is equal to the length of the workpiece.
6. The device for coating a horizontal surface of a workpiece according to claim 1, characterized in that: A flow distribution plate (17) is provided in the containing tank body (5), a plurality of flow distribution holes (18) are provided on the flow distribution plate (17), and the flow distribution plate (17) is arranged corresponding to the water inlet (6).
7. The device for coating a horizontal surface of a workpiece according to claim 1, characterized in that: It also comprises a cleaning component (19), wherein the cleaning component (19) is arranged in the installation slot (2) and at the transmission end of the transmission component (4).
8. The device for coating a horizontal surface of a workpiece according to claim 1, characterized in that: The cleaning assembly (19) comprises: A water inlet pipe (191) is fixedly mounted on the frame (1), one end of the water inlet pipe (191) is connected to an external water source, and the other end of the water inlet pipe (191) extends to the top of the installation tank (2); A plurality of cleaning nozzles (192) are evenly distributed along the length direction of the water inlet pipe (191), the cleaning nozzles (192) spraying in a direction toward the surface of the workpiece, and are used to spray cleaning liquid onto the workpiece to clean the plating liquid or impurities remaining on the surface of the workpiece; The baffle (193) is arranged in the installation tank (2) and is used to block the cleaning liquid splashing during the cleaning process, guide the cleaning liquid to flow back to the drainage component (10), and prevent the cleaning liquid from polluting other components; when the cleaning liquid is introduced into the water inlet (6) of the containing tank (5), the clean water rinses the workpiece from one side of the workpiece, and the cleaning nozzle (192) sprays the cleaning liquid from the other side of the workpiece.