Anti-bonding bucket
By setting iron chains in the bucket and optimizing the bucket geometry, the problem of sticky materials being bonded to the bucket is solved, the loading efficiency is improved and the cleaning frequency is reduced, and more efficient material loading and unloading is achieved.
Patent Information
- Application Number
- CN202411163071.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-27
AI Technical Summary
When handling materials with high viscosity, ordinary buckets of existing loaders are prone to problems such as materials being bonded to the bucket, resulting in frequent cleaning and reducing loading and unloading efficiency.
An anti-bonding bucket was designed, and iron chains were used to set on the main board. The iron chains prevented materials from being bonded through their own motion and jitter. At the same time, the geometry of the bucket was optimized, the single shovel capacity was increased, and the material contact area between the bucket was reduced through the cutter port and the stopper.
It effectively reduces the risk of materials bonding in the bucket, improves loading speed and efficiency, reduces the difficulty and frequency of cleaning work, and optimizes the overall operating cost.
Smart Images
Figure CN120211341A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of anti-sticking of buckets, and particularly relates to an anti-sticking bucket. Background Art
[0002] When a port loader is loading and unloading highly viscous goods such as nickel ore, due to its high water content and high viscosity, it is extremely easy to stick to the bucket. In the prior art, there is no relevant solution. In production operation practice, it is necessary for workers to clean the nickel ore sticking and remaining in the bucket. The cleaning is repeated many times and the vehicle stops frequently, resulting in low loading and unloading efficiency, and the cleaning process is time-consuming and laborious.
[0003] Existing ordinary buckets of loaders, as shown in the attached instruction manual Figure 6 and the attached instruction manual Figure 7 have the following usage defects:
[0004] 1. The rib plate is used to strengthen the overall structural strength of the bucket, enhance its load-bearing capacity and durability. However, the groove part of the rib plate may become a point where materials adhere, especially for relatively wet goods, which are more likely to adhere.
[0005] 2. As can be seen from the attached instruction manual Figure 6 and the attached instruction manual Figure 7 The side plate is located on the side of the bucket, playing a role in strengthening the structure and restricting the overflow of goods. However, when shoveling highly viscous goods, the bucket is tilted or when shoveling goods, it may hinder the flow of goods with a large amount of water, resulting in the accumulation of goods on the surface or at the corner of the side plate.
[0006] 3. The standing plate is located at the edge of the bucket, used to support and connect other structural components. It is the part that first enters the goods during the operation of the bucket. The standing plate is usually set upright. In this structure, when loading materials, the contact surface between the materials and the standing plate is directly perpendicular, which is likely to cause a large resistance, resulting in a reduction in loading efficiency. Especially when dealing with materials such as nickel ore with high viscosity and water content, the problem is particularly significant.
[0007] 4. The coiled plate is used at the bottom of the bucket. When dealing with highly viscous nickel ore, its arc design affects the fluidity of the materials, resulting in the phenomenon of material residue at the bottom.
[0008] 5. The main board and the standing plate are both parts that first enter the goods during the operation. The corner groove part formed with the standing plate is severely adhered. Summary of the Invention
[0009] The purpose of the present invention is to provide an anti-sticking bucket for the problems of ordinary buckets mentioned in the background art, so as to solve the technical problems that when the existing ordinary buckets of loaders are dealing with highly viscous materials, it is necessary for workers to clean the nickel ore sticking and remaining in the bucket. The cleaning is repeated many times and the vehicle stops frequently, resulting in low loading and unloading efficiency, and the cleaning process is time-consuming and laborious.
[0010] To achieve the above object, the specific technical solution of the present invention is as follows: An anti-adhesion bucket includes two side plates and a back plate fixedly connected between the two side plates. A main plate is fixedly connected below the back plate. Side plates are provided on both sides of the main plate. It is characterized in that standing plates are fixedly connected to the side plates and both sides of the main plate. A steel chain for intercepting nickel ore is provided on one side of the main plate. A through hole is formed between the main plate and the standing plate. The steel chain is arranged on one side of the through hole and is used for breaking up materials.
[0011] Preferably, two material reduction openings are symmetrically formed on the main plate.
[0012] Preferably, a plurality of steel bars for intercepting materials are fixedly arranged in the material reduction openings.
[0013] Preferably, two anti-sticking openings are formed on the main plate. A through groove is formed below the interior of the main plate. Intercepting rods are fixedly arranged in the through groove.
[0014] Preferably, a connecting component is arranged on one side of the back plate and the main plate. The connecting component includes a boom hinge plate and a forearm hinge plate fixedly arranged on one side of the back plate and the main plate.
[0015] Preferably, a retaining rod is fixedly arranged below one side of the main plate.
[0016] Preferably, fixing blocks are respectively fixedly connected to one side of the side plates. The fixing blocks are fixedly connected to the back plate.
[0017] An anti-adhesion bucket of the present invention has the following advantages:
[0018] 1. For this anti-adhesion bucket, the movement and vibration of the steel chain itself are used to prevent materials from forming large blocks and adhering in the bucket. When the bucket moves or vibrates during operation, the steel chain moves accordingly. This kind of movement helps to break up the possible material blocks and reduces the risk of material adhesion in the bucket.
[0019] 2. By adjusting the angle and length of the back plate, the geometric shape of the bucket is optimized to increase the single-shovel loading capacity.
[0020] 3. By strengthening the boom hinge plate and the forearm hinge plate, the connection between the bucket and the carrier is made more pressure-resistant.
[0021] 4. By optimizing the main plate into an arc shape and optimizing the angle of the standing plate, the resistance during material scooping is reduced, making it easier to scoop up materials and improving the loading speed.
[0022] 5. By increasing the angle and length of the back plate, the volume of the bucket is increased, enabling more materials to be loaded at one time and improving the operation efficiency.
[0023] 6. By applying the material reduction openings and the retaining rod, the contact area between the materials and the bucket is reduced, reducing adhesion and making the unloading process smoother. Brief Description of the Drawings
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0025] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 is a schematic diagram of the flipped overall structure of the present invention;
[0027] Figure 3 is a top view of the overall structure of the present invention;
[0028] Figure 4 is a side view of the overall structure of the present invention;
[0029] Figure 5 is a front view of the overall structure of the present invention;
[0030] Figure 6 is a schematic front view of the existing bucket;
[0031] Figure 7 is a schematic side view of the existing bucket.
[0032] Explanation of the marks in the figure: 1, side plate; 2, standing plate; 3, main board; 4, iron chain; 5, back plate; 6, material reduction opening; 7, steel bar; 8, anti-sticking opening; 9, connection component; 91, boom hinge plate; 92, forearm hinge plate; 10, through groove; 11, fixed block; 12, retaining rod. Detailed Embodiments
[0033] In the following text, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and the description are considered to be exemplary rather than restrictive in nature.
[0034] In the description of the embodiments of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "length", "vertical", "horizontal", "top", "bottom", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the embodiments of the present invention.
[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present invention, "a plurality of" means two or more unless otherwise specifically defined.
[0036] In the embodiments of the present invention, unless otherwise clearly defined and limited, terms such as "mounted", "connected", "coupled", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or a communication connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0037] The following disclosure provides many different embodiments or examples for implementing different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the embodiments of the present invention. In addition, the embodiments of the present invention may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0038] To better understand the purpose, structure, and function of the present invention, the following further describes in detail a non-sticky bucket of the present invention with reference to the accompanying drawings.
[0039] As Figure 1 shown, a non-sticky bucket of the present invention includes two side plates 1 and a back plate 5 fixedly connected between the two side plates 1. The side plates 1 are arranged in an arc shape. The back plate 5 is lengthened on the original basis. The angle between the back plate 5 and the main board 3 is increased from the original 55° to 75°. A main board 3 is fixedly connected below the back plate 5. Side plates are provided on both sides of the main board 3. The side plates can effectively bear the pressure during the excavation and loading processes, reducing the risk of deformation and damage. Standing plates 2 are fixedly connected to both sides of the side plates 1 and the main board 3. A chain 4 for intercepting nickel ore is provided on one side of the main board 3. A through hole is formed between the main board 3 and the standing plate 2. The chain 4 is arranged on one side of the through hole for breaking materials. The standing plate 2 is changed from the original vertical standing plate to an inclined setting, and the inclined angle is preferably 40°.
[0040] In this embodiment, the side plate 1 is set to be arc-shaped, thereby reducing the resistance when entering the material, making it easier to scoop up the material, improving the loading speed. By extending the back plate 5 and changing the angle between the back plate 5 and the main board 3, the volume of the bucket is increased from 4.5 cubic meters to about 6.4 cubic meters, reducing the number of scooping operations and directly reducing the equipment operation time, and thus significantly reducing the energy consumption, especially in terms of fuel consumption.
[0041] After the improvement, the standing plate 2 will penetrate into the material area at the best angle, and when the bucket excavates and loads the material, it can significantly reduce the impact and frictional resistance of the material on the standing plate.
[0042] When the bucket touches the piled nickel ore, first, the improved arc-shaped material scooping side plate 1 and the standing plate 2 inclined to 40° are used to reduce the resistance when entering the material, so that the material can enter the bucket more smoothly.
[0043] The iron chain 4 prevents the material from forming large lumps and sticking in the bucket through its own movement and vibration. When the bucket moves or vibrates during operation, the iron chain 4 also moves accordingly. This movement helps to break up the possible material lumps and reduces the risk of the material sticking in the bucket.
[0044] The strengthening of the side plates ensures the structural stability during the loading and unloading processes.
[0045] As Figure 1 shown, two material reduction openings 6 are symmetrically arranged on the main board 3. The opening length of the material reduction opening 6 is set according to the actual application. The material reduction opening 6 is used to reduce the contact area between the material and the main board 3. A plurality of steel bars 7 are fixedly arranged in the material reduction opening 6. The number of the steel bars 7 is set according to the length of the material reduction opening 6 and is used to vertically intercept the nickel ore to prevent the nickel ore from leaking out. Two anti-sticking openings 8 are arranged on the main board 3. A through groove 10 is arranged at the lower part inside the main board 3. An intercepting rod is fixedly arranged in the through groove 10 to prevent the nickel ore from leaking out from the through groove 10.
[0046] As Figure 1 shown, a connecting component 9 is arranged on one side of the back plate 5 and the main board 3. The connecting component 9 includes a boom hinge plate 91 and a forearm hinge plate 92 fixedly connected to one side of the back plate 5 and the main board 3. The back plate 5 and the main board 3 are connected to the loader through the boom hinge plate 91 and the forearm hinge plate 92. The boom hinge plate 91 and the forearm hinge plate 92 are reinforced with more wear-resistant and high-strength stainless steel laminates to increase the stability and durability of the bucket under heavy load operations.
[0047] In this embodiment, the design of the reinforcement plates for the boom hinge and the small rocker arm hinge provides better mechanical stability, ensures the coordination between the bucket and the boom under heavy loads, and reduces the wear and maintenance requirements caused by repeated movements or high-load operations.
[0048] As Figure 2As shown, a retaining rod 12 is fixedly arranged below one side of the main board 3, and the retaining rod 12 is arranged to intercept nickel ore.
[0049] Fixed blocks 11 are respectively fixedly connected to one side of each of the two side plates 1. The fixed blocks 11 are fixedly connected to the back plate 5, which is used to enhance the structural stability of the device, provide additional strength and support when loading heavy objects or in harsh working environments. The wear resistance of the reinforcement plate and the main board is improved, reducing the wear caused by frequent loading and unloading, and extending the maintenance cycle.
[0050] In this embodiment, when the main board 3 is filled with nickel ore, through the settings of the anti-sticking port 8, the through groove 10, and the material reduction port 6, the contact area between the material and the main board 3 and the back plate 5 is reduced, adhesion is reduced, which will not affect the unloading progress, and the difficulty and frequency of cleaning work are reduced;
[0051] In summary, by improving the operation efficiency and reducing the downtime, the overall operation cost is optimized. In the long run, the replacement and repair costs caused by bucket damage or excessive wear are reduced, and the return on investment of the equipment is improved. Generally speaking, these improvements not only enhance the performance of the bucket under specific operating conditions, but also have a positive impact on the economy and reliability of the overall operation process.
[0052] It can be understood that the present invention is described through some embodiments. As is known to those skilled in the art, without departing from the spirit and scope of the present invention, various changes or equivalent replacements can be made to these features and embodiments. Additionally, under the teaching of the present invention, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present invention.
Claims
1. An anti-adhesion bucket, comprising two side plates (1) and a back plate (5) fixedly connected between the two side plates (1), a main plate (3) fixedly connected below the back plate (5), and side plates are provided on both sides of the main plate (3), characterized in that: The side plate (1) is arranged in an arc shape, and the side plate (1) and the main plate (3) are fixedly connected with the station plate (2) on both sides, and an iron chain (4) for intercepting nickel ore is arranged on one side of the main plate (3), and a through hole is formed between the main plate (3) and the station plate (2), and the iron chain (4) is arranged on one side of the through hole for crushing the material.
2. The anti-adhesion bucket according to claim 1, characterized in that: Two material reduction openings (6) are symmetrically provided on the main board (3).
3. The anti-adhesion bucket according to claim 2, characterized in that: A plurality of steel bars (7) for intercepting materials are fixedly arranged in the material reduction opening (6).
4. The anti-adhesion bucket according to claim 1, characterized in that: Two anti-sticking openings (8) are provided on the main board (3), a through groove (10) is provided at the lower part of the main board (3), and an intercepting rod is fixedly provided in the through groove (10).
5. The anti-adhesion bucket according to claim 4, characterized in that: A connection assembly (9) is provided on one side of the back plate (5) and the main plate (3), and the connection assembly (9) comprises a large arm hinge plate (91) and a small arm hinge plate (92) fixed on one side of the back plate (5) and the main plate (3), and the large arm hinge plate (91) and the small arm hinge plate (92) are reinforced with wear-resistant high-strength stainless steel plates.
6. The anti-sticking bucket according to claim 5, characterized in that: A blocking rod (12) is fixedly arranged below one side of the main board (3).
7. The anti-sticking bucket according to claim 6, characterized in that: One side of the two side panels (1) is respectively fixedly connected with a fixing block (11), and the fixing block (11) is fixedly connected to the back panel (5).