Polymer composite material nanometer processing method and system based on molecular dynamics simulation

Through the nanoprocessing method of polymer composite materials based on molecular dynamics simulation, the problem that traditional methods are difficult to accurately control material performance at the nanoscale is solved, high-precision processing and performance optimization are achieved, and processing efficiency and material performance are significantly improved.

CN120220835APending Publication Date: 2025-06-27JIANGSU MARITIME INST
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510213993.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-06-27

AI Technical Summary

Technical Problem

It is difficult for traditional processing methods to achieve precise control of the properties of polymer composites at the nanoscale.

Method used

The nanoprocessing method of polymer composite materials based on molecular dynamics simulation is adopted. By constructing a three-dimensional molecular model, setting simulation parameters, performing simulation calculations, analyzing material properties, and optimizing processing parameters based on the simulation results to achieve accurate control of material properties.

Benefits of technology

It significantly improves processing accuracy and consistency, optimizes material performance, reduces processing costs, shortens R&D cycle, enhances repeatability and reliability, and expands application fields.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120220835A_ABST
    Figure CN120220835A_ABST
Patent Text Reader

Abstract

The invention discloses a polymer composite material nanometer processing method and system based on molecular dynamics simulation, and belongs to the technical field of nanometer material processing. According to the method, processing behaviors, including mechanical properties, thermal properties, interface interaction and the like, of the polymer composite material under the nanoscale are accurately predicted and optimized through a molecular dynamics simulation technology. The system comprises a molecular dynamics simulation module, a data processing module and a processing parameter optimization module, and can realize accurate control and optimization of the polymer composite material nano processing process. The method can be widely applied to the fields of nano device manufacturing, biomedical material processing and the like, and has the advantages of high efficiency, accuracy and high repeatability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to a nano - processing technology, especially a polymer nano - processing technology, and specifically a method and system for nano - processing polymer composites based on molecular dynamics simulation. Technical Background

[0002] Due to their excellent mechanical properties, light weight, corrosion resistance and other characteristics, polymer composites have been widely used in the fields of aerospace, automotive manufacturing, electronic devices, etc. However, with the development of nanotechnology, traditional processing methods are difficult to achieve precise control of material properties at the nanoscale. Molecular dynamics simulation, as an atomic - scale computational method, can effectively predict the behavior of materials at the nanoscale, providing new ideas for the nano - processing of polymer composites. Summary of the Invention

[0003] The object of the present invention is to solve the problem that existing processing methods are difficult to achieve precise control of the properties of polymer composites at the nanoscale, and to invent a method and system for nano - processing polymer composites based on molecular dynamics simulation, which can achieve precise control of material properties by accurately simulating and optimizing the processing process.

[0004] One of the technical solutions of the present invention is: A method for nano - processing polymer composites based on molecular dynamics simulation, characterized by comprising the following steps: Step 1: Construct a three - dimensional molecular model of the polymer composite, including a polymer matrix and nano - fillers.

[0005] Step 2: Set molecular dynamics simulation parameters, including temperature, pressure, time step, etc.

[0006] Step 3: Conduct molecular dynamics simulation and analyze the mechanical properties, thermal properties and interfacial interactions of the material.

[0007] Step 4: According to the simulation results, optimize the processing parameters, such as processing temperature, pressure, speed, etc.

[0008] Step 5: Apply the optimized parameters to the actual nano - processing process to achieve precise control of material properties.

[0009] Another technical solution of the present invention is: A nano - processing system for polymer composites based on molecular dynamics simulation, characterized in that it includes: A molecular dynamics simulation module, which is used to construct a molecular model and perform simulation calculations; A data processing module, which is used to analyze the simulation results and extract key performance parameters; A processing parameter optimization module that can optimize processing parameters according to simulation results and guide the actual processing process.

[0010] The beneficial effects of the present invention are as follows: 1. Improve processing accuracy.

[0011] Through molecular dynamics simulation, the behavior of polymer composites during nano-processing (such as mechanical properties, thermal properties, and interfacial interactions) can be accurately predicted at the atomic scale, thereby achieving precise control of processing parameters. Traditional processing methods are difficult to achieve high-precision control at the nano-scale, while the present invention significantly improves the accuracy and consistency of processing through simulation optimization.

[0012] 2. Optimize material properties.

[0013] Molecular dynamics simulation can deeply analyze the interfacial interaction between the polymer matrix and nano-fillers, and optimize the mechanical properties (such as strength and toughness) and thermal properties (such as thermal conductivity and thermal stability) of the material. Guided by the simulation results in actual processing, polymer composites with more excellent properties can be prepared to meet the requirements of high-end applications.

[0014] 3. Reduce processing costs.

[0015] Traditional nano-processing methods usually require repeated experiments and parameter adjustments, which are time-consuming and laborious. The present invention reduces the number of experimental trials and errors through simulation prediction, and reduces material and time costs. The optimized processing parameters can improve processing efficiency and reduce resource waste.

[0016] 4. Shorten the R & D cycle.

[0017] Molecular dynamics simulation can quickly complete the prediction of material properties and the optimization of processing parameters in the computer, significantly shortening the cycle from R & D to actual application. For the design and development of new materials, the present invention provides an efficient tool, accelerating the innovation process.

[0018] 5. Enhance repeatability and reliability.

[0019] Through simulation optimization, the repeatability of the processing process is significantly improved, reducing the influence of human factors and experimental conditions on the results. In actual applications, the stability and reliability of the processing results can be guaranteed to meet the requirements of industrial production.

[0020] 6. Expand the application fields.

[0021] The present invention can be widely applied in the fields of nano-device manufacturing, biomedical materials, aerospace materials, electronic devices, etc., providing a new solution for the nano-processing of polymer composites. By precisely controlling the material properties, it can meet the specific requirements of different fields for material properties.

[0022] 7. Environmental protection and sustainability.

[0023] By optimizing the processing parameters, material waste and energy consumption are reduced, which is in line with the concepts of green manufacturing and sustainable development. The application of simulation technology reduces the dependence on experimental resources and alleviates the environmental burden.

[0024] 8. Promote technological innovation.

[0025] The present invention combines molecular dynamics simulation technology with nano-processing, providing new research ideas and methods for the processing of polymer composites. The application of this technology will promote technological progress in the field of nano-processing and facilitate the development of related industries. Brief Description of the Drawings

[0026] Figure 1 It is a flowchart and system composition diagram of the method of the present invention Figure 2 It is a molecular dynamics model diagram of the nano-processing of the polymer nanocomposite of the present invention Figure 3 It is a schematic diagram of the molecular dynamics simulation results of the present invention Detailed Description of the Invention Embodiment

[0027] As Figures 1-3 shown.

[0028] A method for nano-processing polymer composites based on molecular dynamics simulation, as Figure 1 shown, which includes the following steps: Construct a molecular model: (1) Use molecular modeling software to construct a three-dimensional model of the polymer matrix and nano-fillers.

[0029] (2) Set the initial conditions of the model, such as temperature, pressure, etc., as Figure 2 shown.

[0030] Molecular dynamics simulation: Use molecular dynamics simulation software such as Lammps to perform simulation calculations, record the mechanical properties, thermal properties of the material and the interfacial interaction of the processing tool. Analyze the simulation results and extract key performance parameters, as Figure 3 shown.

[0031] Optimize the processing parameters: (1)Adjust the parameters such as processing temperature, pressure, and speed according to the simulation results.

[0032] (2)Apply the optimized parameters to the actual processing process to achieve precise control of the material properties. Example

[0033] As Figure 1 shown.

[0034] A polymer composite nanomanufacturing system based on molecular dynamics simulation, which includes: A molecular dynamics simulation module, which is used to construct a molecular model and perform simulation calculations; A data processing module, which is used to analyze the simulation results and extract key performance parameters; A processing parameter optimization module, which can optimize the processing parameters according to the simulation results and guide the actual processing process.

[0035] Example 1: Polymer composite processing in nanodevice manufacturing.

[0036] Application scenario: Manufacturing insulating layer materials in high-performance nanoelectronic devices.

[0037] Implementation steps: Construct a three-dimensional molecular model of a polymer matrix (such as polyimide) and nano-fillers (such as silica nanoparticles).

[0038] Set the molecular dynamics simulation parameters and simulate the interfacial bonding behavior of the material under high temperature and high pressure conditions.

[0039] Optimize the processing temperature (300 °C) and pressure (10 MPa) through the simulation results to ensure that the material has excellent insulating properties and mechanical strength.

[0040] Apply the optimized parameters to actual processing to prepare high-performance nano-insulating layer materials.

[0041] Effect: The insulating property of the material is improved by 20%, the mechanical strength is increased by 15%, the processing efficiency is increased by 30%, and the material waste is reduced.

[0042] Example 2: Nanomanufacturing in biomedical materials.

[0043] Application scenario: Preparation of polymer nanocomposites for drug sustained release.

[0044] Implementation steps: Construct a three-dimensional molecular model of a polymer matrix (such as polylactic acid) and nano-fillers (such as hydroxyapatite).

[0045] Simulate the degradation behavior and drug release performance of the material in the physiological environment.

[0046] Optimize the processing parameters (processing temperature 150°C, pressure 5 MPa) to ensure that the material has a controllable degradation rate and drug release performance.

[0047] Apply the optimized parameters to actual processing to prepare a nanocomposite material for drug sustained release.

[0048] Effect: The degradation rate and drug release performance of the material are precisely controlled, meeting the requirements of clinical applications. The processing process is more efficient, reducing the number of experimental trials and errors.

[0049] Example 3: Nanofabrication in aerospace materials.

[0050] Application scenario: Prepare lightweight and high-strength polymer composite materials for aerospace structural components.

[0051] Implementation steps: Construct a three-dimensional molecular model of a polymer matrix (such as epoxy resin) and nano-fillers (such as carbon nanotubes).

[0052] Simulate the performance of the material under extreme temperatures (-50°C to 150°C) and mechanical loads.

[0053] Optimize the processing parameters (such as processing temperature 200°C, pressure 15 MPa) to ensure that the material has excellent mechanical properties and thermal stability.

[0054] Apply the optimized parameters to actual processing to prepare lightweight and high-strength aerospace structural components.

[0055] Effect: The specific strength of the material is increased by 25%, the thermal stability is significantly enhanced, and the processing cost is reduced by 20%, meeting the requirements of the aerospace field for high-performance materials.

[0056] Example 4: Nanofabrication in flexible electronic devices.

[0057] Application scenario: Prepare conductive polymer composite materials for flexible electronic devices.

[0058] Implementation steps: Construct a three-dimensional molecular model of a polymer matrix (such as polydimethylsiloxane) and nano-fillers (such as silver nanowires).

[0059] Simulate the electrical conductivity and mechanical properties of the material under bending and stretching conditions.

[0060] Optimize the processing parameters (such as processing temperature 180°C, pressure 8 MPa) to ensure that the material has high electrical conductivity and excellent flexibility.

[0061] Apply the optimized parameters to actual processing to prepare a conductive composite material for flexible electronic devices.

[0062] Effect: The electrical conductivity of the material is increased by 30%, the flexibility is significantly enhanced, the processing process is more efficient, meeting the high requirements of flexible electronic devices for material properties.

[0063] Example 5: Nanoprocessing in environmentally friendly packaging materials.

[0064] Application scenario: Prepare a degradable environmentally friendly packaging material.

[0065] Implementation steps: Construct a three-dimensional molecular model of a polymer matrix (such as polylactic acid) and a nanofiller (such as nanocellulose).

[0066] Simulate the degradation behavior and mechanical properties of the material under different environmental conditions.

[0067] Optimize the processing parameters (such as processing temperature 160 °C, pressure 6 MPa) to ensure that the material has excellent mechanical properties and a controllable degradation rate.

[0068] Apply the optimized parameters to actual processing to prepare an environmentally friendly packaging material.

[0069] Effect: The degradation rate of the material is precisely controlled, the mechanical properties meet the packaging requirements, the processing process is more environmentally friendly, reducing material waste and energy consumption.

[0070] Example 6: Nanoprocessing in high-performance coating materials.

[0071] Application scenario: Prepare a high-performance polymer composite material for anti-corrosion coatings.

[0072] Implementation steps: Construct a three-dimensional molecular model of a polymer matrix (such as polyurethane) and a nanofiller (such as graphene).

[0073] Simulate the protective performance and durability of the material in a corrosive environment.

[0074] Optimize the processing parameters (such as processing temperature 220 °C, pressure 12 MPa) to ensure that the material has excellent anti-corrosion properties and mechanical strength.

[0075] Apply the optimized parameters to actual processing to prepare a high-performance anti-corrosion coating material.

[0076] Effect: The anti-corrosion performance of the material is increased by 40%, the durability is significantly enhanced, and the processing cost is reduced by 15%, meeting the requirements of the industrial anti-corrosion field.

[0077] Example 7: Nanoprocessing in energy storage materials.

[0078] Application scenario: Preparation of polymer composites for lithium-ion battery separators.

[0079] Implementation steps: Construct a three-dimensional molecular model of a polymer matrix (such as polyvinylidene fluoride) and a nanofiller (such as alumina nanoparticles).

[0080] Simulate the ionic conductivity and thermal stability of the material in an electrochemical environment.

[0081] Optimize the processing parameters (such as a processing temperature of 250 °C and a pressure of 10 MPa) to ensure that the material has high ionic conductivity and excellent thermal stability.

[0082] Apply the optimized parameters to actual processing to prepare a high-performance lithium-ion battery separator material.

[0083] Effect: The ionic conductivity of the material has increased by 25%, the thermal stability has been significantly enhanced, and the processing efficiency has increased by 20%, meeting the requirements for high-performance materials in the field of energy storage.

[0084] The parts not involved in the present invention are the same as or can be implemented using the prior art.

Claims

1. A method for nano-processing of polymer composite materials based on molecular dynamics simulation, characterized in that: The following steps are involved: Construct three-dimensional molecular models of polymer composites; Set molecular dynamics simulation parameters; Conduct molecular dynamics simulations to analyze material properties; Optimize machining parameters and guide the actual machining process.

2. The method according to claim 1, characterized in that The three-dimensional molecular model includes molecular models of a polymer matrix and a nanofiller.

3. The method according to claim 1, characterized in that The molecular dynamics simulation parameters include temperature, pressure, and time step.

4. The method according to claim 1, characterized in that The Lammps molecular dynamics simulation software is used to perform simulation calculations, record the mechanical properties, thermal properties of the material and the interface interaction of the processing tool; analyze the simulation results and extract key performance parameters.

5. A polymer composite nano-processing system based on molecular dynamics simulation, characterized in that: include: Molecular dynamics simulation module; the molecular dynamics simulation module is used to construct molecular models and perform simulation calculations; Data processing module: This data processing module is used to analyze simulation results and extract key performance parameters; Processing parameter optimization module: The processing parameter optimization module is used to optimize the processing parameters and guide the actual processing process.