Battery module structure and energy storage power supply

The design of the horizontal module structure and side end plates solves the problems of simplified battery module assembly and insufficient ventilation and heat dissipation, achieving a low-profile design of the battery module and optimized heat dissipation effect.

CN120221884BActive Publication Date: 2025-09-12SHENZHEN HIGHPOWER TECH CO LTD +1
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Patent Information

Application Number
CN202510696280.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2025-09-12
Estimated Expiration
2045-05-28

AI Technical Summary

Technical Problem

Existing battery modules have shortcomings in terms of assembly simplicity and ventilation and heat dissipation, making it difficult for energy storage power supplies to achieve low-profile design and optimize heat dissipation.

Method used

It adopts a horizontal module structure. Through the design of side brackets and side end plates, the battery cells are fixed between the side brackets using screws, and a ventilation gap is left between the side end plates and the mounting frame to achieve simple assembly of the battery module and effective heat dissipation.

Benefits of technology

The height of the battery module is reduced, the assembly process is simplified, the ventilation and heat dissipation effects are improved, and it helps the energy storage power supply to develop in the direction of low-profile design.

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Abstract

The present disclosure provides a battery module structure and an energy storage power supply. The battery module structure includes a horizontal module, two side end plates, and a screw member. The horizontal module includes a battery cell and two side brackets, the two side brackets being a first side bracket and a second side bracket, the two side brackets being arranged opposite to each other, and the two ends of the battery cell being respectively embedded in the two side brackets. The first side bracket is provided with a first through hole, and the second side bracket is provided with a second through hole. The locking portions of the two side end plates are respectively in contact with the side of the corresponding side bracket facing away from the battery cell, and the supporting portions of the two side end plates are used to jointly support the mounting frame, so that a ventilation gap exists between the mounting frame and the horizontal module. The screw member is sequentially passed through the third through hole, the first through hole, the second through hole, and the third through hole of the locking portion of the first side end plate, and the third through hole of the locking portion of the second side end plate, thereby greatly reducing the height of the battery module and facilitating ventilation and heat dissipation of the battery module, that is, improving the ventilation and heat dissipation effect of the battery module.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of new energy, and in particular to a battery module structure and an energy storage power supply. Background Art

[0002] Battery modules are the core components of energy storage power supplies, and their cost accounts for a significant portion of the overall cost. To improve their cost-effectiveness, simplifying their assembly is crucial. Related energy storage power supplies, such as CN116782540A, simplify battery module assembly, but their high height hinders the development of low-profile designs. Furthermore, the ventilation and heat dissipation of the battery modules are poor. Summary of the Invention

[0003] The purpose of the present disclosure is to overcome the deficiencies in the prior art and to provide a battery module structure and energy storage power supply that are simpler to assemble, lower in height, and have better ventilation and heat dissipation effects.

[0004] The purpose of this disclosure is achieved through the following technical solutions:

[0005] A battery module structure, comprising:

[0006] A horizontal module includes a battery cell and two side brackets, wherein the two side brackets are respectively a first side bracket and a second side bracket, the two side brackets are arranged opposite to each other, and the two ends of the battery cell are respectively embedded in the two side brackets; the first side bracket is provided with a first through hole, and the second side bracket is provided with a second through hole;

[0007] Two side end plates, namely a first side end plate and a second side end plate, the first side end plate is located on the side of the first side bracket facing away from the second side bracket, and the second side end plate is located on the side of the second side bracket facing away from the first side bracket, each of the side end plates includes a fixing portion, a locking portion and a supporting portion connected in sequence, the fixing portion is used to be connected to the bottom shell, the locking portion is provided with a third through hole, the locking portions of the two side end plates respectively abut against the side of the corresponding side bracket facing away from the battery cell, and the supporting portions of the two side end plates are used to jointly support and fix to the mounting frame, so that there is a ventilation gap between the mounting frame and the horizontal module;

[0008] A screw member is sequentially inserted into the third through hole of the locking portion of the first side end plate, the first through hole, the second through hole, and the third through hole of the locking portion of the second side end plate.

[0009] In one embodiment, the fixing portion, the locking portion, and the supporting portion are an integrally formed structure.

[0010] In one embodiment, a first bending area is formed at the connection between the fixing portion and the locking portion, and a second bending area is formed at the connection between the locking portion and the supporting portion.

[0011] In one embodiment, the first bending area and the second bending area are both located on the same side of the locking portion.

[0012] In one embodiment, the first bending area and the second bending area are both located on a side of the side end plate facing away from the corresponding side bracket.

[0013] In one embodiment, each of the side end plates is provided with a lower hollow groove; and / or,

[0014] Each of the side end plates is provided with an upper hollow groove, and the upper hollow groove extends to the end of the support portion away from the locking portion.

[0015] In one embodiment, the battery module structure further includes two insulating plates, namely a first insulating plate and a second insulating plate, each of the insulating plates being respectively abutted between the corresponding side end plate and the corresponding side bracket, the first insulating plate being provided with a fourth through-hole, the second insulating plate being provided with a fifth through-hole, the screw member being sequentially passed through the third through-hole, the fourth through-hole, the first through-hole, the second through-hole, the fifth through-hole, and the third through-hole of the locking portion of the second side end plate; and / or,

[0016] The distance between the supporting portion and the fixing surface of the fixing portion is a first distance, the distance between the top surface of the side bracket and the fixing surface of the fixing portion is a second distance, and the first distance is greater than the second distance.

[0017] A power supply comprising an outer shell, a mounting frame, a control board, and the battery module structure described in any one of the above embodiments; the fixing portion is connected to the bottom shell of the outer shell, and the supporting portions of the two side end plates are jointly supported on the mounting frame; the control board is fixed to the mounting frame.

[0018] In one embodiment, the battery module structure further includes a first buffer member, the first buffer member is located between the bottom shell and each of the side brackets, and the first buffer member abuts against the bottom shell and the side bracket respectively; and / or,

[0019] The battery module structure further includes a second buffer member, the second buffer member is located between the mounting frame and each of the side brackets, and the second buffer member abuts against the mounting frame and each of the side brackets respectively; and / or,

[0020] A first reverse rivet nut is protruded from a side of the second side end plate facing away from the first side end plate, the first reverse rivet nut is provided with a first screw hole communicating with the third through hole, and the screw member is further screwed to the first reverse rivet nut through the third through hole of the second side end plate; and / or,

[0021] The battery module structure further includes at least two locking accessories, each of the side end plates is provided with a second screw hole, the mounting frame is provided with at least two locking through holes, and each of the locking accessories is screwed into the second screw hole through the corresponding locking through hole; and / or,

[0022] A limiting fold is protruded from the support portion of each side end plate, and the mounting frame is provided with at least two limiting holes, and the limiting fold of each side end plate is passed through the corresponding limiting hole.

[0023] In one embodiment, the control board includes a BMS board and an inverter module, the BMS board is fixedly connected to a side of the mounting frame away from the horizontal module, the inverter module is insulated and connected to the BMS board, and the inverter module is located on a side of the BMS board away from the mounting frame; and / or,

[0024] The battery module structure further includes a heat dissipation component, which is fixed to the mounting frame.

[0025] Compared with the prior art, the present disclosure has at least the following advantages:

[0026] 1) The battery module structure described above includes a horizontal module, two side brackets disposed opposite each other, and two ends of the battery cell are respectively embedded in the two side brackets, so that the horizontal module can be placed horizontally in the housing; during assembly, the first side end plate is located on the side of the first side end plate facing away from the second side end plate, and the second side end plate is located on the side of the second side end plate facing away from the first side end plate. The screw member is sequentially inserted through the third through hole, the first through hole, the second through hole, and the third through hole of the locking portion of the first side end plate, that is, the first side end plate, the first side bracket, the second side bracket, and the second side end plate are sequentially locked and assembled by the screw member. In this way, the battery cell is fixed between the two side brackets, which greatly reduces the height of the battery module and is conducive to the development of energy storage power supplies towards a low-profile design;

[0027] 2) Since each side end plate includes a fixing portion, a locking portion and a supporting portion connected in sequence, the fixing portion is connected to the bottom shell, and the locking portions of the two side end plates respectively abut against the side of the corresponding side bracket facing away from the battery cell, that is, the locking portions of the two side end plates respectively abut against the two sides of the horizontal module, and the supporting portions of the two side end plates are jointly supported on the mounting frame, so that the mounting frame is located above the horizontal module, and there is a ventilation gap between the mounting frame and the horizontal module, which is beneficial to ventilation and heat dissipation of the battery module, that is, the ventilation and heat dissipation effect of the battery module is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present disclosure and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0029] Figure 1 is a schematic diagram of an energy storage power supply according to an embodiment;

[0030] Figure 2 for Figure 1 An exploded schematic diagram of the energy storage power supply shown;

[0031] Figure 3 for Figure 2 A schematic diagram of the partial structure of the energy storage power supply shown;

[0032] Figure 4 for Figure 3 A schematic diagram of the battery module structure of the energy storage power supply shown;

[0033] Figure 5 for Figure 4 An exploded schematic diagram of the battery module structure shown;

[0034] Figure 6 for Figure 5 A schematic diagram of a horizontal module of the battery module structure shown;

[0035] Figure 7 for Figure 6 A schematic diagram of the side support of the horizontal module shown;

[0036] Figure 8 for Figure 7 a schematic diagram of another perspective of the side bracket shown;

[0037] Figure 9 for Figure 5 A schematic diagram of a first side end plate of the battery module structure shown;

[0038] Figure 10 for Figure 5 A schematic diagram of the second side end plate of the battery module structure shown;

[0039] Figure 11 for Figure 3 A schematic diagram of a mounting frame for an energy storage power supply is shown;

[0040] Figure 12 for Figure 3 An exploded schematic diagram of the energy storage power supply shown;

[0041] Figure 13 for Figure 3 Another exploded schematic diagram of the energy storage power supply shown;

[0042] Figure 14 for Figure 13 Exploded view of the BMS board of the energy storage power supply shown. DETAILED DESCRIPTION

[0043] To facilitate understanding of the present disclosure, a more comprehensive description of the present disclosure will be provided below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present disclosure. However, the present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure.

[0044] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0045] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this disclosure pertains. The terms used herein in the specification of this disclosure are for the purpose of describing specific embodiments only and are not intended to limit this disclosure. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0046] The present disclosure provides a battery module structure, comprising a horizontal module, two side end plates and a screw member; and / or, the horizontal module comprises a battery cell and two side brackets; and / or, the two side brackets are respectively a first side bracket and a second side bracket; and / or, the two side brackets are arranged opposite to each other, and the two ends of the battery cell are respectively embedded in the two side brackets; and / or, the first side bracket is provided with a first through hole; and / or, the second side bracket is provided with a second through hole; and / or, the two side end plates are respectively a first side end plate and a second side end plate; and / or, the first side end plate is located on the side of the first side bracket away from the second side bracket; and / or, the second side end plate is located on the second side The bracket faces away from the side of the first side bracket; and / or, each of the side end plates includes a fixing portion, a locking portion and a supporting portion connected in sequence; and / or, the fixing portion is used to be connected to the bottom shell; and / or, the locking portion is provided with a third through hole; and / or, the locking portions of the two side end plates are respectively in contact with the side of the corresponding side bracket facing away from the battery cell; and / or, the supporting portions of the two side end plates are used to jointly support and fix to the mounting frame, so that there is a ventilation gap between the mounting frame and the horizontal module; and / or, the screw member is sequentially passed through the third through hole of the locking portion of the first side end plate, the first through hole, the second through hole and the third through hole of the locking portion of the second side end plate.

[0047] The above-mentioned battery module structure includes a horizontal module, two side brackets are arranged opposite to each other, and the two ends of the battery cell are respectively embedded in the two side brackets, so that the horizontal module can be placed horizontally in the shell; during assembly, the first side end plate is located on the side of the first side end plate away from the second side end plate, and the second side end plate is located on the side of the second side end plate away from the first side end plate, and the screw rod is sequentially penetrated through the third through hole, the first through hole, the second through hole and the third through hole of the locking portion of the first side end plate, that is, the first side end plate, the first side bracket, the second side bracket and the second side end plate are sequentially locked and assembled by the screw rod, so that the battery cell is fixed. Between the two side brackets, the height of the battery module is greatly reduced, which is conducive to the development of energy storage power supplies towards a low-profile design; since each side end plate includes a fixing portion, a locking portion and a supporting portion connected in sequence, the fixing portion is connected to the bottom shell, and the locking portions of the two side end plates respectively abut against the side of the corresponding side bracket away from the battery cell, that is, the locking portions of the two side end plates respectively abut against the two sides of the horizontal module, and the supporting portions of the two side end plates are jointly supported on the mounting frame, so that the mounting frame is located above the horizontal module, and there is a ventilation gap between the mounting frame and the horizontal module, which is conducive to ventilation and heat dissipation of the battery module, that is, the ventilation and heat dissipation effect of the battery module is improved.

[0048] In order to better understand the technical solutions and beneficial effects of the present disclosure, the present disclosure is further described in detail below with reference to specific embodiments:

[0049] like Figures 1 to 5 As shown, an energy storage power supply 10 according to one embodiment includes a housing 100, a mounting frame 200, a control board 300, and a battery module structure 400. The battery module structure 400 includes a horizontal module 410, two side end plates 420, and a screw member 430. The two side end plates 420 are respectively a first side end plate 420a and a second side end plate 420b. The horizontal module 410 is disposed between the first side end plate 420a and the second side end plate 420b. In one embodiment, the horizontal module 410 includes a battery cell 412 and two side brackets 414, the two side brackets 414 are respectively a first side bracket 414a and a second side bracket 414b, the two side brackets 414 are arranged opposite to each other, and the two ends of the battery cell 412 are respectively embedded in the two side brackets 414; the first side end plate 420a is located on the side of the first side bracket 414a away from the second side bracket 414b, and the second side end plate 420b is located on the side of the second side bracket 414b away from the first side bracket 414a.

[0050] See also Figure 5 、 Figure 6 、 Figure 7 and Figure 8 Furthermore, the first side bracket 414a is provided with a first through hole 4142, and the second side bracket 414b is provided with a second through hole 4144. Figure 4 Each of the side end plates 420 includes a fixing portion 421, a locking portion 423 and a supporting portion 425 connected in sequence, the fixing portion 421 is connected to the bottom shell 110 of the shell 100, and the locking portion 423 is provided with a third through hole 4232. The locking portions 423 of the two side end plates 420 are respectively in contact with the side of the corresponding side bracket 414 away from the battery cell 412, and the supporting portions 425 of the two side end plates 420 are jointly supported and fixed to the mounting frame 200, so that there is a ventilation gap between the mounting frame 200 and the horizontal module 410, thereby improving the heat dissipation effect of the battery module and realizing the fixed support of the mounting frame 200.

[0051] In one embodiment, the screw member 430 is sequentially inserted into the third through-hole 4232 of the locking portion 423 of the first side end plate 420a, the first through-hole 4142, the second through-hole 4144, and the third through-hole 4232 of the locking portion 423 of the second side end plate 420b, so that the locking portion 423 of the first side end plate 420a, the first side bracket 414a, the battery cell 412, the second side bracket 414b, and the locking portion 423 of the second side end plate 420b are fixedly connected together by the screw member 430, and the two ends of the battery cell 412 are securely embedded in the two side brackets 414. The control board 300 is fixed to the mounting bracket 200.

[0052] In this embodiment, each side end plate 420 is not only connected to the bottom shell 110 to achieve fixed installation of the battery module structure 400, but also realizes the locking and fixation of the horizontal module 410 through the screw member 430, and is supported and fixed on the mounting frame 200 to achieve support and fixation of the control board 300, which simplifies the assembly of the battery module, that is, improves the simplicity of assembly of the energy storage power supply 10, reduces the height of the battery module, and improves the heat dissipation effect of the battery module.

[0053] The above-mentioned energy storage power supply 10 and its battery module structure 400 include a horizontal module 410, two side brackets 414 are arranged opposite to each other, and the two ends of the battery cell 412 are respectively embedded in the two side brackets 414, so that the horizontal module 410 can be placed horizontally in the housing 100; during assembly, the first side end plate 420a is located on the side of the first side end plate 420a away from the second side end plate 420b, and the second side end plate 420b is located on the second side end plate 420b. 0b is away from the first side end plate 420a, and the screw member 430 is sequentially penetrated through the third through hole 4232, the first through hole 4142, the second through hole 4144 of the locking portion 423 of the first side end plate 420a and the third through hole 4232 of the locking portion 423 of the second side end plate 420b, that is, the first side end plate 420a, the first side bracket 414a, the second side bracket 414b and the second side end plate 420 are connected by the screw member 430. b. They are locked and assembled in sequence, so that the battery cell 412 is fixed between the two side brackets 414, which greatly reduces the height of the battery module and is conducive to the development of the energy storage power supply 10 towards a low-profile design; since each side end plate 420 includes a fixing portion 421, a locking portion 423 and a supporting portion 425 connected in sequence, the fixing portion 421 is connected to the bottom shell 110, and the locking portions 423 of the two side end plates 420 respectively abut against the side of the corresponding side bracket 414 away from the battery cell 412, that is, the locking portions 423 of the two side end plates 420 respectively abut against the two sides of the horizontal module 410, and the supporting portions 425 of the two side end plates 420 are jointly supported on the mounting frame 200, so that the mounting frame 200 is located above the horizontal module 410, and there is a ventilation gap between the mounting frame 200 and the horizontal module 410, which is conducive to ventilation and heat dissipation of the battery module, that is, the ventilation and heat dissipation effect of the battery module is improved.

[0054] like Figure 1 and Figure 2As shown, in one embodiment, the housing 100 includes a bottom housing 110, a front housing 120, a rear housing 130, a left housing 140, a right housing 150, and a top cover 160. The top cover 160 is connected to the rear housing 130, the left housing 140, and the right housing 150, respectively. The rear housing 130, the left housing 140, the right housing 150, and the top cover 160 are an integrally formed structure. The top cover 160, the left housing 140, and the right housing 150 are all connected to the front housing 120, and the front housing 120, the left housing 140, the rear housing 130, and the right housing 150 are all connected to the bottom housing 110, so that the top cover 160, the front housing 120, the left housing 140, the rear housing 130, and the right housing 150 together form a receiving chamber. The battery module structure 400 is located in the receiving chamber and is fixedly connected to the bottom housing 110. In this embodiment, the front shell 120, rear shell 130, left shell 140, and right shell 150 are all snap-fitted to the bottom shell 110, and the rear shell 130, left shell 140, and right shell 150 are all snap-fitted to the front shell 120. The housing 100 also includes a top and bottom lock 170. The bottom shell 110 is provided with a fixing hole 112 that passes through the bottom shell 110. The top cover 160 is embedded with a locking nut 162. The top and bottom lock 170 is threaded onto the locking nut 162 through the fixing hole 112, thereby securely fixing the rear shell 130, left shell 140, front shell 120, bottom shell 110, and right shell 150 together.

[0055] like Figures 6 to 8 As shown, further, the first side bracket 414a is provided with a first embedding groove 4141, and the second side bracket 414b is provided with a second embedding groove (not shown in the figure), and the two ends of the battery cell 412 are respectively located in the first embedding groove and the second embedding groove, so that the two ends of the battery cell are respectively embedded in the first side bracket and the second side bracket.

[0056] like Figure 5 and Figure 9 As shown, in one embodiment, the fixing portion 421, the locking portion 423, and the supporting portion 425 are integrally formed, so that the fixing portion 421, the locking portion 423, and the supporting portion 425 are firmly connected, while making the structure of the side end plate 420 more compact. In this embodiment, the fixing portion 421, the locking portion 423, and the supporting portion 425 are integrally stamped and formed, so that the side end plate 420 is easy to manufacture and form, while making the structure of the side end plate 420 more compact and simple. It is understood that in other embodiments, the fixing portion 421, the locking portion 423, and the supporting portion 425 are not limited to an integrally stamped and formed structure. For example, the fixing portion 421, the locking portion 423, and the supporting portion 425 are separately formed and fixed together by welding.

[0057] like Figure 5 and Figure 9As shown, in one embodiment, a first bending area 4212 is formed at the connection between the fixing portion 421 and the locking portion 423, and a second bending area 4251 is formed at the connection between the locking portion 423 and the supporting portion 425, so that the side end plate 420 has better supporting strength, while making the overall height of the side end plate 420 lower, and making the fixing portion 421 better fixedly connected to the bottom shell 110, and the supporting portion 425 better supported and fixed to the mounting frame 200.

[0058] like Figure 5 and Figure 9 As shown, in one embodiment, the first bending area 4212 and the second bending area 4251 are both located on the same side of the locking portion 423, making the structure of the side end plate 420 more compact. In this embodiment, the first bending area 4212 and the second bending area 4251 are both located on the side of the side end plate 420 away from the corresponding side bracket 414, thereby preventing assembly interference between the side end plate 420 and the horizontal module 410, thereby better locking and fixing the horizontal module 410 between the two side end plates 420, and better fixing the side end plates 420 to the bottom shell 110.

[0059] like Figure 5 and Figure 9 As shown, in one embodiment, each side end plate 420 is provided with a lower hollow groove 426, which reduces the weight of the side end plate 420 and improves ventilation and heat dissipation of the battery module structure 400. And / or, in one embodiment, each side end plate 420 is provided with an upper hollow groove 427, which extends to the end of the support portion 425 away from the locking portion 423, reducing the weight of the side end plate 420, improving ventilation and heat dissipation of the battery module structure 400, and facilitating the processing and forming of the upper hollow groove 427. In this embodiment, the lower hollow groove 426 is connected to the first bending area 4212, reducing the stress generated by the forming of the first bending area 4212. The upper hollow groove 427 is connected to the second bending area 4251, reducing the stress generated by the forming of the second bending area 4251.

[0060] like Figure 5 and Figure 9As shown, in one embodiment, the battery module structure 400 further includes two insulating plates 440, the two insulating plates 440 are respectively a first insulating plate 440a and a second insulating plate 440b, each of the insulating plates 440 is respectively abutted between the corresponding side end plate 420 and the corresponding side bracket 414; the first insulating plate 440a is provided with a fourth through hole 4402, and the second insulating plate 440b is provided with a fifth through hole 4404, and the screw member 430 is sequentially passed through the locking portion 423 of the first side end plate 420a. The third through hole 4232, the fourth through hole 4402, the first through hole 4142, the second through hole 4144, the fifth through hole 4404, and the third through hole 4232 of the locking portion 423 of the second side end plate 420b allow each insulating plate 440 to be locked and fixed between the corresponding side end plate 420 and the corresponding side bracket 414 through the screw member 430, and at the same time, each side end plate 420 and the corresponding side bracket 414 are insulated and fixed together; in this embodiment, each insulating plate 440 is an epoxy plate or a phenolic resin plate. And / or,

[0061] See also Figure 3 and Figure 4 In one embodiment, the distance between the support portion 425 and the fixing surface of the fixing portion 421 is a first distance H1, and the distance between the top surface of the side bracket 414 and the fixing surface of the fixing portion 421 is a second distance H2. The first distance H1 is greater than the second distance H2, so that the support portion 425 is positioned higher than the side bracket 414, ensuring a ventilation gap between the mounting frame 200 and the horizontal module 410. In this embodiment, the fixing surface of the fixing portion 421 is the portion where the fixing portion 421 is fixedly connected to the bottom shell 110, and the fixing surface of the fixing portion 421 is a planar structure.

[0062] See also Figure 3 and Figure 4 In one embodiment, the battery module structure 400 further includes a first buffer member 450, which is located between the bottom shell 110 and each of the side brackets 414. The first buffer member 450 abuts against the bottom shell 110 and the side bracket 414, respectively, to provide a good buffering performance between the side bracket 414 and the bottom shell 110, thereby better protecting the horizontal module 410. In this embodiment, the first buffer member 450 is a buffer cotton, and the first buffer member 450 extends to the outer peripheral wall of the battery cell 412 adjacent to the bottom shell 110. And / or,

[0063] See also Figure 3 and Figure 4In one embodiment, the battery module structure 400 further includes a second buffer member 460, which is located between the mounting frame 200 and each of the side brackets 414. The second buffer member 460 abuts against the mounting frame 200 and each of the side brackets 414, respectively, to provide a good buffering performance between the side brackets 414 and the mounting frame 200, thereby better protecting the horizontal module 410. In this embodiment, the second buffer member 460 is a buffer cotton, and the second buffer member 460 extends to the outer peripheral wall of the battery cell 412 adjacent to the mounting frame 200. And / or,

[0064] like Figure 5 and Figure 10 As shown, further, a first reverse rivet nut 4201 is protruded from the side of the second side end plate 420b facing away from the first side end plate 420a. The first reverse rivet nut 4201 is provided with a first screw hole 4202 that communicates with the third through hole 4232. The screw member 430 is also screwed to the first reverse rivet nut 4201 through the third through hole 4232 of the second side end plate 420b, so that the screw member 430 can reliably achieve the locking and fixation of the horizontal module 410. It is understandable that in other embodiments, the first reverse rivet nut 4201 can be omitted, and the third through hole 4232 is a screw hole to achieve the locking and fixation of the horizontal module 410 through the screw member 430. And / or,

[0065] like Figure 9 、 Figure 10 and Figure 11 As shown, in one embodiment, the battery module structure 400 further includes at least two locking members 470. Each side end plate 420 is provided with a second screw hole 428. The mounting frame 200 is provided with at least two screw holes 201. Each locking member 470 is screwed into the second screw hole 428 through the corresponding screw hole 201, allowing the mounting frame 200 to be detachably connected to the two side end plates 420, thereby reliably supporting and fixing the two side end plates 420 to the mounting frame 200. In this embodiment, a second reverse rivet nut 4203 is protruding from the side of each side end plate 420 facing away from the mounting frame 200. The second screw hole 428 is defined in the second reverse rivet nut 4203, allowing each locking member 470 to be reliably screwed into the second screw hole through the corresponding screw hole 201. It is understood that in other embodiments, the second reverse rivet nut 4203 is not required, and the second screw hole is directly defined on the side end plate 420. Specifically, each locking member 470 is a screw or a bolt. And / or,

[0066] like Figure 9 、 Figure 10 and Figure 11As shown, in one embodiment, a limiting fold 4252 is protruded from the support portion 425 of each side end plate 420, and the mounting frame 200 is provided with at least two limiting holes 203. The limiting fold 4252 of each side end plate 420 is inserted into the corresponding limiting hole 203, so that the mounting frame 200 is reliably positioned and assembled with the two side end plates 420. In this embodiment, the mounting frame 200 is provided with at least one limiting hole 203 at each end in the longitudinal direction, so that the mounting frame 200 is reliably positioned and assembled with the two side end plates 420 along the longitudinal direction. Specifically, the mounting frame 200 is provided with two limiting holes 203 at each end in the longitudinal direction, and two limiting folds 4252 are protruded from the support portion 425 of each side end plate 420, so that the mounting frame 200 is more reliably positioned and assembled with the two side end plates 420 along the longitudinal direction.

[0067] like Figure 4 、 Figure 5 、 Figure 11 and Figure 12 As shown, further, the mounting frame 200 is respectively formed with a first bending baffle 202 and a second bending baffle 204 arranged opposite to each other at both ends in the width direction. The first bending baffle 202 and the second bending baffle 204 both extend toward the horizontal module 410, and the first bending baffle 202 and the second bending baffle 204 respectively abut against the two sides of the side bracket 414 of the horizontal module 410, so that the mounting frame 200 limits the horizontal module 410 along the width direction of the horizontal module 410, and the two side end plates 420 limit the horizontal module 410 along the length direction of the horizontal module 410, so that the mounting frame 200 and the two side end plates 420 work together to reliably assemble and limit the horizontal module 410. In this embodiment, the first bending baffle 202, the second bending baffle 204 and the mounting frame 200 are an integrally stamped structure, so that the first bending baffle 202, the second bending baffle 204 and the mounting frame 200 are reliably connected, while reducing the number of components of the energy storage power supply 10, even making the structure of the energy storage power supply 10 more compact.

[0068] like Figure 4 、 Figure 5 and Figure 12 As shown, further, positioning grooves 206 are respectively provided on both end sides of the mounting frame 200, and a positioning boss 441 is protruded from the top of each insulating plate 440, so that the positioning boss 441 of each insulating plate 440 is located in the corresponding positioning groove 206, thereby realizing rapid positioning and assembly of the mounting frame 200.

[0069] like Figure 11 and Figure 12As shown, further, the mounting frame 200 is provided with heat dissipation holes 209 connected to the ventilation gap, and the heat dissipation holes 209 are arranged corresponding to the battery cells 412 of the horizontal module 410, which reduces the weight of the mounting frame 200 and further improves the ventilation and heat dissipation effect of the battery module.

[0070] like Figure 3 and Figure 12 As shown, each side end plate 420 further defines a locking waist-shaped hole 429 that communicates with the second screw hole 428, allowing the side end plates 420 to accommodate the locking and fixation of mounting frames 200 of different sizes, thereby improving the assembly compatibility of the side end plates 420. In this embodiment, the position of the first reverse rivet nut 4201 riveted to the side end plate 420 is adjusted according to the locking and fixation requirements of mounting frames 200 of different sizes, thereby reducing the manufacturing cost of the side end plates 420.

[0071] like Figure 3 and Figure 12 As shown, in one embodiment, the control board 300 includes a BMS (Battery Management System) board 310 and an inverter module 320. The BMS board 310 is fixedly connected to the side of the mounting frame 200 facing away from the horizontal module 410. The inverter module 320 is insulated and connected to the BMS board 310. The inverter module 320 is located on the side of the BMS board 310 facing away from the mounting frame 200, thereby achieving the installation and fixation of the BMS board 310 and the inverter module 320. And / or, in one embodiment, the battery module structure 400 further includes a heat dissipation assembly 480, which is mounted and fixed to the mounting frame 200 to dissipate heat from the BMS board 310 and the inverter module 320. In this embodiment, the heat dissipation assembly 480 includes a first heat dissipation fan 481 and a second heat dissipation fan 482 . The first heat dissipation fan 481 and the second heat dissipation fan 482 are both installed on the mounting frame 200 , and the BMS board 310 and the inverter module 320 are both located between the first heat dissipation fan 481 and the second heat dissipation fan 482 .

[0072] like Figure 3 、 Figure 11 and Figure 12As shown, in one embodiment, a first fixing column 210 and a second fixing column 220 are protruding from one side of the mounting frame 200 adjacent to the BMS board 310, and the height of the first fixing column 210 is less than the height of the second fixing column 220; the control board 300 also includes an inverter insulation gasket 350, which is located between the BMS board 310 and the inverter module 320. The first fixing column 210 is supported and fixed to the BMS board 310, and the inverter insulation gasket 350 is provided with an insulating through-hole 331. The second fixing column 220 is supported and fixed to the inverter module 320 through the insulating through-hole, so that the inverter module 320 and the BMS board 310 are relatively insulated and installed on the mounting frame 200.

[0073] like Figure 3 、 Figure 11 and Figure 12 As shown, further, the control board 300 also includes a first fixing member (not shown in the figure), the BMS board 310 is provided with a through hole 312, and the first fixing column 210 is provided with a first threaded hole 212. The first fixing member is screwed into the first threaded hole 212 through the through hole 312, so that the BMS board 310 is fixed to the first fixing column 210; further, the control board 300 also includes a second fixing member 330, the inverter module 320 is provided with a positioning hole 322, and the second fixing column 220 is provided with a second threaded hole 222 connected to the positioning hole 322. The second fixing member 330 is screwed into the second threaded hole 222 through the positioning hole 322, so that the inverter module 320 is fixed to the second fixing column 220.

[0074] like Figure 3 、 Figure 11 、 Figure 12 and Figure 13As shown, further, the control board 300 also includes a support column 340, which is connected to the side of the BMS board 310 away from the mounting frame 200, and the support column 340 abuts against the inverter insulation gasket 350. The inverter insulation gasket 350 is provided with a connecting through-hole 351 and a avoiding through-hole 352. The second fixing member 330 is passed through the connecting through-hole 351, so that the second fixing member 330 is screwed into the second threaded hole 222 through the positioning hole 322. The support column 340 is also electrically connected to the inverter module 320 through the avoiding through-hole 352, so that the BMS board 310 is electrically connected to the inverter module 320, and at the same time, a predetermined height exists between the inverter insulation gasket 350. In this embodiment, the support column 340 includes an insulating sleeve 341 and a nut column 343. The insulating sleeve 341 is sleeved on the nut column 343. The insulating sleeve 341 abuts against the inverter insulating gasket 350 and the BMS board 310 respectively. The BMS board 310 has a first conductive hole 313, and the inverter module 320 has a second conductive hole (not shown). The two ends of the nut column 343 are respectively located in the first conductive hole 313 and the second conductive hole, so that the nut column 343 is electrically connected to the BMS board 310 and the inverter module 320 respectively.

[0075] like Figure 5 、 Figure 6 、 Figure 12 、 Figure 13 and Figure 14As shown, further, the horizontal module 410 also includes a positive connecting aluminum sheet 416 and a negative connecting aluminum sheet 417, and the positive connecting aluminum sheet 416 and the negative connecting aluminum sheet 417 are both arranged on the first side bracket 414a; the number of battery cells 412 is multiple, and the multiple battery cells 412 are arranged side by side, and the two ends of each battery cell 412 are respectively embedded in the two side brackets 414, and the positive poles of the multiple battery cells 412 are all electrically connected to the positive connecting aluminum sheet 416, and the negative poles of the multiple battery cells 412 are all electrically connected to the negative connecting aluminum sheet 417; the positive connecting aluminum sheet 416 and the negative connecting aluminum sheet 417 are both electrically connected to the BMS board 310. In this embodiment, the positive connecting aluminum sheet 416 and the negative connecting aluminum sheet 417 are both aluminum sheets, replacing the nickel sheets of the prior art, which is relatively low in cost. The battery module structure 400 is fixed by two side end plates 420 and screw members 430. Each side end plate 420 is fixedly connected to the bottom shell 110, and the overall assembly structure is relatively simple and lightweight. Furthermore, the BMS board 310 is provided with a positive reverse rivet terminal 314 and a negative reverse rivet terminal 315. The positive connecting aluminum sheet 416 is locked to the positive reverse rivet terminal 314 by a first locating member 413, and the negative connecting aluminum sheet 417 is locked to the negative reverse rivet terminal 315 by a second locating member 415. Specifically, the first locating member and the second locating member are both bolts or studs. The positive reverse rivet terminal 314 and the negative reverse rivet terminal 315 are both provided with locking screw holes 316, and the positive connecting aluminum sheet 416 and the negative connecting aluminum sheet 417 are both provided with mounting holes 418. The first positioning member and the second positioning member are screwed into the corresponding locking screw holes 316 through the corresponding mounting holes.

[0076] like Figure 2 and Figure 3 As shown, the fixing portion 421 is further detachably connected to the bottom case 110. In this embodiment, the fixing portion 421 defines a fixing through-hole 4213, and the bottom case 110 defines a locking hole connected to the fixing through-hole 4213. The energy storage power supply 10 further includes a locking member 500, which is threadedly engaged with a locking hole (not shown) through the fixing through-hole 4213, thereby detachably connecting the fixing portion 421 to the bottom case 110. Specifically, the locking member is a bolt or a screw.

[0077] like Figure 2 and Figure 3 As shown, further, the connection position between the fixing portion 421 and the bottom shell 110 is adjustable, so that the distance between the two side end plates 420 can be adjusted, thereby enabling the two side end plates 420 to adapt to horizontal modules 410 of different sizes. In this embodiment, the fixing through-hole 4213 is a waist-shaped hole, so that the connection position between the fixing portion 421 and the bottom shell 110 is adjustable.

[0078] Compared with the prior art, the present disclosure has at least the following advantages:

[0079] 1) The battery module structure 400 includes a horizontal module 410, two side brackets 414 arranged opposite to each other, and the two ends of the battery cell 412 are respectively embedded in the two side brackets 414, so that the horizontal module 410 can be placed horizontally in the housing 100; during assembly, the first side end plate 420a is located on the side of the first side end plate 420a away from the second side end plate 420b, and the second side end plate 420b is located on the side of the second side end plate 420b away from the first side end plate 420a, and the screw member 430 is sequentially penetrated through the first side end plate 420a. The third through hole 4232 of the locking portion 423 of the first side end plate 420a, the first through hole 4142, the second through hole 4144, and the third through hole 4232 of the locking portion 423 of the second side end plate 420b are used to sequentially lock and assemble the first side end plate 420a, the first side bracket 414a, the second side bracket 414b, and the second side end plate 420b using the screw member 430. This secures the battery cell 412 between the two side brackets 414, significantly reducing the height of the battery module and facilitating the development of a low-profile design for the energy storage power supply 10.

[0080] 2) Since each side end plate 420 includes a fixing portion 421, a locking portion 423 and a supporting portion 425 connected in sequence, the fixing portion 421 is connected to the bottom shell 110, and the locking portions 423 of the two side end plates 420 respectively abut against the side of the corresponding side bracket 414 away from the battery cell 412, that is, the locking portions 423 of the two side end plates 420 respectively abut against the two sides of the horizontal module 410, and the supporting portions 425 of the two side end plates 420 are jointly supported on the mounting frame 200, so that the mounting frame 200 is located above the horizontal module 410, and there is a ventilation gap between the mounting frame 200 and the horizontal module 410, which is conducive to ventilation and heat dissipation of the battery module, that is, the ventilation and heat dissipation effect of the battery module is improved.

[0081] The above-described embodiments merely represent several implementation methods of the present disclosure. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the scope of the present disclosure, all of which fall within the scope of protection of the present disclosure. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A battery module structure (400), characterized in that: include: A horizontal module (410) includes a battery cell (412) and two side brackets (414), wherein the two side brackets (414) are respectively a first side bracket (414a) and a second side bracket (414b), the two side brackets (414) are arranged opposite to each other, and the two ends of the battery cell (412) are respectively embedded in the two side brackets (414); the first side bracket (414a) is provided with a first through hole (4142), and the second side bracket (414b) is provided with a second through hole (4144); The two side end plates (420) are respectively a first side end plate (420a) and a second side end plate (420b), wherein the first side end plate (420a) is located on the side of the first side bracket (414a) away from the second side bracket (414b), and the second side end plate (420b) is located on the side of the second side bracket (414b) away from the first side bracket (414a), and each of the side end plates (420) includes a fixing portion (421), a locking portion (423) and a supporting portion (424) connected in sequence. 5), the fixing portion (421) is used to be connected to the bottom shell (110), the locking portion (423) is provided with a third through hole (4232), the locking portions (423) of the two side end plates (420) are respectively in contact with the side of the corresponding side bracket (414) away from the battery cell (412), and the supporting portions (425) of the two side end plates (420) are used to be jointly supported on the mounting frame (200), so that a ventilation gap exists between the mounting frame (200) and the horizontal module (410); a screw member (430), the screw member (430) being sequentially passed through the third through hole (4232) of the locking portion (423) of the first side end plate (420a), the first through hole (4142), the second through hole (4144), and the third through hole (4232) of the locking portion (423) of the second side end plate (420b); each of the side end plates (420) being provided with an upper hollow groove (427), the upper hollow groove (427) extending to the end of the support portion (425) away from the locking portion (423); each of the side end plates (420) being provided with a lower hollow groove (426); A first bending area (4212) is formed at the connection between the fixing portion (421) and the locking portion (423), and a second bending area (4251) is formed at the connection between the locking portion (423) and the supporting portion (425); The distance between the support portion (425) and the fixing surface of the fixing portion (421) is a first distance, and the distance between the top surface of the side bracket (414) and the fixing surface of the fixing portion (421) is a second distance, and the first distance is greater than the second distance.

2. The battery module structure (400) according to claim 1, characterized in that: The fixing portion (421), the locking portion (423) and the supporting portion (425) are an integrally formed structure.

3. The battery module structure (400) according to claim 1, characterized in that: The first bending area (4212) and the second bending area (4251) are both located on the same side of the locking portion (423).

4. The battery module structure (400) according to claim 3, characterized in that: The first bending area (4212) and the second bending area (4251) are both located on a side of the side end plate (420) facing away from the corresponding side bracket (414).

5. The battery module structure (400) according to claim 1, characterized in that: The present invention also includes two insulating plates (440), which are respectively a first insulating plate (440a) and a second insulating plate (440b). Each insulating plate (440) is respectively abutted between the corresponding side end plate (420) and the corresponding side bracket (414). The first insulating plate (440a) is provided with a fourth through hole (4402), and the second insulating plate (440b) is provided with a fifth through hole (4404). The screw member (430) is sequentially passed through the third through hole (4232) of the locking portion (423) of the first side end plate (420a), the fourth through hole (4402), the first through hole (4142), the second through hole (4144), the fifth through hole (4404) and the third through hole (4232) of the locking portion (423) of the second side end plate (420b).

6. An energy storage power supply (10), characterized in that: The invention comprises a housing (100), a mounting frame (200), a control board (300) and a battery module structure (400) according to any one of claims 1 to 5; the fixing portion (421) is connected to the bottom shell (110) of the housing (100), and the supporting portions (425) of the two side end plates (420) are jointly supported on the mounting frame (200); and the control board (300) is fixed on the mounting frame (200).

7. The energy storage power supply (10) according to claim 6, characterized in that: The battery module structure (400) further includes a first buffer member (450), the first buffer member (450) being located between the bottom shell (110) and each of the side brackets (414), the first buffer member (450) being in contact with the bottom shell (110) and the side bracket (414), respectively; and / or, The battery module structure (400) further includes a second buffer member (460), the second buffer member (460) being located between the mounting frame (200) and each of the side brackets (414), the second buffer member (460) being respectively in contact with the mounting frame (200) and each of the side brackets (414); and / or, A first reverse rivet nut (4201) is protruded from a side of the second side end plate (420b) facing away from the first side end plate (420a); the first reverse rivet nut (4201) is provided with a first screw hole (4202) communicating with the third through hole (4232); the screw member (430) is further screwed to the first reverse rivet nut (4201) through the third through hole (4232) of the second side end plate (420b); and / or, The battery module structure (400) further includes at least two locking components (470), each of the side end plates (420) is provided with a second screw hole (428), the mounting frame (200) is provided with at least two locking through holes (201), and each of the locking components (470) is screwed into the second screw hole (428) through the corresponding locking through hole (201); and / or, A limiting fold (4252) is protruding from the support portion (425) of each side end plate (420), the mounting frame (200) is provided with at least two limiting holes (203), and the limiting fold (4252) of each side end plate (420) is inserted into the corresponding limiting hole (203).

8. The energy storage power supply (10) according to claim 6, characterized in that: The control board (300) includes a BMS board (310) and an inverter module (320), the BMS board (310) is fixedly connected to a side of the mounting frame (200) facing away from the horizontal module (410), the inverter module (320) is insulated and connected to the BMS board (310), and the inverter module (320) is located on a side of the BMS board facing away from the mounting frame (200); and / or, The battery module structure (400) further includes a heat dissipation component (480), and the heat dissipation component (480) is mounted and fixed on the mounting frame (200).

Citation Information

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