Full-automatic decomposition mechanism for new energy waste power battery pack
By designing a fully automatic decomposition mechanism, the problems of low efficiency and poor safety of waste power battery pack decomposition are solved, and efficient and safe decomposition of battery packs is achieved, ensuring workers' health and environmental protection and reducing costs.
Patent Information
- Application Number
- CN202311772903.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2025-07-01
AI Technical Summary
In the prior art, the decomposition of used power battery packs mainly relies on manual operation, with low efficiency and poor quality, environmental pollution and human health hazards, and serious waste of resources.
A fully automatic decomposition mechanism for new energy waste power battery packs is designed, including automatic feeder, feed conveyor, sealing and separator, insulating diaphragm lifting air pipe, feed limit adjuster, upper, lower, inner and outer decomposition rollers and other components to achieve fully automatic decomposition, avoid manual contact with toxic substances, protect workers' health, and prevent environmental pollution.
It realizes fully automatic, high-safe and efficient battery pack decomposition, reduces labor and production costs, ensures product quality, realizes intelligent decomposition, and reduces environmental pollution and human health hazards.
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Figure CN120229545A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fully automatic decomposition equipment for new energy waste power battery packs, and specifically to a fully automatic decomposition mechanism for new energy waste power battery packs. Background Art
[0002] A power battery is a power source that provides a power source for electrical equipment. New energy has become an indispensable part of life. It is a new energy product with high safety, high efficiency, and a lifespan of 5 years. A large number of waste battery packs will appear in the market. It has certain harmfulness, intractability, and recyclability. Recycling, classifying, decomposing, chemically and mechanically treating waste battery packs and then reproducing products can effectively prevent environmental pollution, harm to human physical and mental health, and waste of resources. Currently, the decomposition of waste battery packs is manually operated, with low efficiency, poor quality, and the electrolyte is highly harmful to the human body.
[0003] Therefore, the present invention provides a fully automatic decomposition mechanism for new energy waste power battery packs. Summary of the Invention
[0004] Aiming at the deficiencies existing in the prior art, the purpose of the present invention is to provide a fully automatic decomposition mechanism for new energy waste power battery packs. In order to achieve the above purpose, the present invention can effectively prevent the full-automatic decomposition of new energy waste power battery packs, effectively control environmental pollution, harm to human physical and mental health, and waste of resources, thereby achieving full-automatic, high safety, and high efficiency. The operator has zero contact with the battery pack (the battery pack contains certain toxic substances), greatly reducing labor and production costs, ensuring product quality, and realizing intelligent decomposition.
[0005] The present invention is implemented through the following solutions: A fully automatic decomposition mechanism for new energy waste power battery packs includes an automatic feeder, a feeding conveyor line, a sealing separator, an air pipe for lifting the insulating diaphragm, a feeding limit adjuster, upper and lower inner and outer decomposition drums, upper and lower suction holes, upper and lower suction grooves, upper and lower insulating diaphragm guiding and separating scrapers, upper and lower insulating diaphragm separating and pressurizing guiding drums, upper and lower insulating diaphragm offline blowing air pipes, upper and lower inner and outer decomposition drum air pressure supply holes, upper and lower decomposition drum feeding pressurizing drums, upper and lower decomposition drum feeding pressurizing transmission mechanisms, a feeding pair of light switches, and an insulating diaphragm and plate bagging and conveying line; The automatic feeding conveyor line is equipped with an automatic feeder; The sealing separator is fixedly installed on one side of the automatic feeding conveyor line, the air pipe for blowing the insulating diaphragm is fixedly installed on one side of the sealing separator, the feeding limit adjuster is fixedly installed on one side of the feeding conveyor line, the fixed brackets of the upper and lower inner and outer decomposition drums are fixedly installed in parallel on a suitable side of the automatic feeding conveyor line, the upper and lower suction holes are evenly opened on the upper and lower outer decomposition drums, the upper and lower suction grooves are evenly opened on the upper and lower inner decomposition drums, the upper and lower insulating diaphragm and positive plate guiding and separating scrapers are fixedly installed on the fixed brackets, the upper and lower insulating diaphragm and positive plate separating and pressurizing guiding drums are fixedly installed on the upper and lower insulating diaphragm and positive plate separating and guiding scrapers, the upper and lower insulating diaphragm offline blowing air pipes are fixedly installed at the upper top end and lower bottom end of the upper and lower outer decomposition drums, the upper and lower inner and outer decomposition drum air pressure supply holes are fixedly installed on the fixed brackets, the upper and lower decomposition drum feeding pressurizing drums are fixedly installed on the fixed brackets, the pressurizing transmission mechanism is fixedly installed on the fixed support, an electrical total control switch is fixedly installed on the outside of the fixed bracket, all electrical appliances are electrically connected to the total control switch through wires, and the feeding pair of light switches are fixedly installed on the fixed brackets.
[0006] To achieve the above object, the present invention is realized through the following technical solutions: A fully automatic decomposition mechanism for new energy waste power battery packs, including an automatic feeding conveyor line (1), a sealing separator (2), a feeding limit adjuster (3), an insulating diaphragm blowing [device] air pipe (4), upper and lower inner and outer decomposition drums (7)(10)(17)(18), upper and lower suction holes (12)(19), upper and lower suction grooves (13)(20), upper and lower guiding separation scrapers (29)(32), upper and lower pressurizing guiding drums (27)(30), upper and lower insulating diaphragm offline blowing air ducts (35)(36), upper and lower inner and outer decomposition drum air pressure supply holes (5), upper and lower decomposition drum feeding pressurizing drums (16), a pressurizing transmission mechanism (15), a feeding pair of light switches (39), an insulating diaphragm and plate bagging conveyor line, characterized in that a sealing opener (2) is fixedly installed on one side of the feeding conveyor line (1), a feeding limiter (3) is fixedly installed on one side of the sealing opener (2), an insulating diaphragm blowing [device] air pipe (4) is fixedly installed on one side of the feeding limiter (3), a decomposition drum (7)(10)(17)(18) upper and lower inner and outer decomposition drum fixing bracket (6) is fixedly installed on one side of the insulating diaphragm blowing [device] air pipe (4), upper and lower air pressure inlet pipes (5) of the upper and lower inner and outer decomposition drums (7)(10)(17)(18) are symmetrically and fixedly installed on the fixing bracket (6), and the upper and lower air pressure inlet pipes (5) simultaneously replace the function of the fixed shafts of the decomposition drums (7)(10)(17)(18). A downward pressure adjusting spring (37) is fixedly installed between the upper and lower air pressure inlet pipes (5) and the fixing bracket (6). Insulating diaphragm offline blowing air pipes (35)(36) are symmetrically installed at the top and bottom of the upper and lower disassembled outer drums (7)(17). Upper and lower outer drum rotary bearings (8)(23) are fixedly installed on the upper and lower air pressure supply pipes (5). Upper and lower outer disassembled drums (7)(17) are fixedly installed on the upper and lower outer drum rotary bearings (8)(23). Suction holes (12)(19) are evenly formed on the surfaces of the upper and lower outer disassembled drums (7)(17). Sealing reducers (9)(22) of the upper and lower inner disassembled drums (10)(18) are fixedly installed on the upper and lower air pressure inlet pipes (5). Rotary sealing rings of the upper and lower outer disassembled drums (7)(17) are fixedly installed on the upper and lower inner disassembled drums ((10)(18). Suction grooves (13)(20) are fixedly formed on the upper and lower inner disassembled drums. A transmission pulley (24) is fixedly installed at one end of the lower disassembled outer drum. A booster drum (16) is fixedly installed on the fixed bracket (6) on the outer surface of the A side of the lower outer disassembled drum (17). An upper and lower transmission mechanism (15) is fixedly installed between the booster drum (16) and the fixed bracket (6). Upper and lower insulating diaphragm and battery pack positive plate separation scrapers (29)(32) are fixedly installed on the fixed bracket (6) on the outer surfaces of the B sides of the upper and lower outer disassembled drums (7)(17). Upper and lower insulating diaphragm and positive plate separation booster guide drums (27)(30) are fixedly installed between the upper and lower insulating diaphragm and battery pack positive separation scrapers (29)(32) and the outer surfaces of the upper and lower outer disassembled drums (7)(17). Upper and lower booster drum booster springs (28)(31) are fixedly installed between the upper and lower insulating diaphragm and battery pack positive separation scrapers (29)(32). Suction holes (12)(19) and suction grooves (13)(20) for the upper and lower inner and outer separation drums (7)(10)(17)(18) are evenly formed on the upper and lower air pressure inlet pipes (5). It can disassemble new energy waste battery packs, thus achieving full automation, high safety and high efficiency. The operator has zero contact with the battery packs (the battery packs contain certain toxic substances), effectively protecting the physical and mental health of workers and preventing environmental pollution, greatly reducing labor and production costs, ensuring product quality, and realizing intelligent disassembly.
[0007] As a preferred embodiment of the present invention, the middle of the loading bin of the automatic feeder 38 is conical and the periphery is circular, and the fixed bracket 6 adjusts the feeding direction of the battery pack.
[0008] As a preferred embodiment of the present invention, the automatic feeding conveyor line 1 is fixedly and parallelly installed on one side of the fixed bracket 6 in an H shape, facilitating automatic feeding to the sealing separator 2 and the upper and lower inner and outer disassembled drums.
[0009] As a preferred embodiment of the present invention, the feeding limit adjuster 3 is fixedly installed on one side of the sealing separator (2) to facilitate adjusting the feeding position of the battery pack by the air pipe 4 of the insulating diaphragm blowing device.
[0010] As a preferred embodiment of the present invention, the air pipe of the insulating diaphragm blowing device is fixedly installed on one side of the feeding conveyor line 1 to facilitate automatic feeding to the upper and lower, inner and outer decomposition drums.
[0011] As a preferred embodiment of the present invention, the upper and lower, inner and outer decomposition drums 7, 10, 17, 18 are fixedly installed in parallel on a suitable side of the automatic feeding conveyor line (1) to facilitate automatic feeding.
[0013] As a preferred embodiment of the present invention, the upper and lower suction holes 12, 19 are evenly opened on the upper and lower outer decomposition drums 7, 17 to facilitate the air pressure to pass through the suction holes to control the suction force, so as to facilitate the separation of the insulating diaphragm from the negative electrode sheet.
[0014] As a preferred embodiment of the present invention, the upper and lower suction grooves 13, 20 are evenly formed in a semicircular shape on the upper and lower inner decomposition drums 10, 18 to facilitate the air pressure to pass through the suction grooves to control the suction force, so as to facilitate the adsorption distance when the insulating diaphragm is separated from the positive electrode sheet.
[0015] As a preferred embodiment of the present invention, the upper and lower pressure-boosting guiding drums 27, 30 are fixedly installed on the upper and lower guiding separation scrapers 29, 32 to further control the separation of the insulating diaphragm from the positive and negative electrode sheets.
[0016] As a preferred embodiment of the present invention, the upper and lower insulating diaphragm offline blowing air pipes 35, 36 are fixedly installed at the upper and lower tops of the upper and lower outer decomposition drums 7, 17 to facilitate the offline of the upper and lower insulating films.
[0017] As a preferred embodiment of the present invention, the air supply holes 5 for the upper and lower, inner and outer decomposition drums are fixedly installed on the fixed bracket 6 to facilitate supplying air pressure to the upper and lower, inner and outer decomposition drums 7, 10, 17, 18.
[0018] As a preferred embodiment of the present invention, the feeding pressure-boosting drum 16 for the upper and lower decomposition drums is fixedly installed on the fixed bracket 6 to facilitate feeding pressure boosting for the upper and lower, inner and outer decomposition drums 7, 10, 17, 18.
[0019] As a preferred embodiment of the present invention, the pressure-boosting transmission mechanism 15 is fixedly installed on the fixed bracket 6 to facilitate supplying transmission power to the feeding pressure-boosting drum 16 for the upper and lower decomposition drums.
[0020] As a preferred embodiment of the present invention, a main control switch is fixedly installed outside the fixed bracket 6, and all electrical appliances are electrically connected to the main control switch through electric wires.
[0021] As a preferred embodiment of the present invention, the feeding opposed switch 39 is fixedly installed on the fixed bracket 6 to facilitate controlling the feeding time of the upper and lower, inner and outer decomposition drums 7, 10, 17, and 18.
[0022] The beneficial effects of the present invention: An automatic decomposition mechanism for new energy waste power battery packs of the present invention includes an automatic feeder, a feeding conveyor line, a sealing separator, an insulating diaphragm lifting [device] air pipe, a feeding limit adjuster, upper and lower, inner and outer decomposition drums, upper and lower suction holes, upper and lower suction grooves, upper and lower insulating diaphragm guiding separation scrapers, upper and lower insulating diaphragm separation pressurizing guiding drums, upper and lower insulating diaphragm offline blowing air pipes, upper and lower, inner and outer decomposition drum air pressure supply holes, upper and lower decomposition drum feeding pressurizing drums, upper and lower decomposition drum feeding pressurizing transmission mechanisms, feeding opposed switches, upper and lower insulating diaphragm separation color difference switches, insulating diaphragms, and plate bagging conveyor lines.
[0023] The automatic decomposition mechanism for new energy waste power battery packs effectively prevents the full-automatic decomposition of new energy waste power battery packs through the automatic feeder, the feeding conveyor line, the sealing separator, the insulating diaphragm lifting air holes, the feeding limit adjuster, the upper and lower, inner and outer decomposition drums, the upper and lower suction holes, the upper and lower suction grooves, the upper and lower insulating diaphragm guiding separation scrapers, the upper and lower insulating diaphragm separation pressurizing guiding drums, the upper and lower insulating diaphragm offline blowing air pipes, the upper and lower, inner and outer decomposition drum air pressure supply holes, the upper and lower decomposition drum feeding pressurizing drums, the upper and lower decomposition drum feeding pressurizing transmission mechanisms, the feeding opposed switches, the insulating diaphragms, and the plate bagging conveyor line, effectively controls environmental pollution, hazards to human physical and mental health, and resource waste, thereby achieving full-automatic, high safety, and high efficiency. The operator has zero contact with the battery pack (the battery pack contains certain toxic substances), effectively protecting the physical and mental health of workers, greatly reducing labor and production costs, ensuring product quality, and realizing intelligent decomposition. Description of the Drawings
[0024] Figure 1 It is a diagram of an automatic decomposition mechanism for a new energy waste power battery pack of the present invention;
[0025] In the figure: automatic feeder (38), feed input line (1), sealing separator (2), feed limit adjuster (3), air pipe for insulating diaphragm blowing device (4), pneumatic supply pipes for upper and lower, inner and outer decomposition drums (5), fixed bracket (6), upper decomposition drum downward pressure spring (37), upper and lower, inner and outer decomposition drums (7)(10)(17)(18), upper decomposition inner and outer drum rotary bearing (8), sealing size of upper decomposition drum and air inlet (5) head (9), upper inner and outer decomposition drum rotary sealing ring (11), transmission mechanism for upper and lower decomposition drum feed booster drum (14), motor for upper and lower decomposition drum feed booster drum transmission (15), upper and lower suction holes (12)(19), upper and lower suction grooves (13)(20), upper inner and outer decomposition drum rotary sealing ring (21), lower decomposition inner and outer drum sealing reducer (22), lower decomposition inner and outer drum rotary bearing (23), upper and lower decomposition drum drive pulleys (24), lower decomposition drum fixing plate (25), fixed bracket for feed conveyor line (26), upper and lower insulating diaphragm and positive plate guiding separation scrapers (29)(32), upper and lower decomposition drum pneumatic supply holes (33)(34), upper and lower insulating diaphragm and positive plate guiding separation drum booster springs (28)(31), upper and lower separation booster guiding drums (27)(30), upper and lower insulating diaphragm offline blowing device air ducts (35)(36), upper and lower inner and outer decomposition drum pneumatic supply holes (5), upper and lower decomposition drum feed booster drums (16), booster transmission mechanism (15). Detailed implementation mode
[0026] To achieve the creative features of the present invention and make the purpose and effects easily understandable, the present invention will be further elaborated in combination with the following specific implementation solutions. A sealing opener (2) is fixedly installed on one side of the material conveying line (1). A material conveying limiter (3) is fixedly installed on one side of the sealing opener (2). An insulating diaphragm blowing [device] air pipe (4) is fixedly installed on one side of the material conveying limiter (3). A decomposition roller (7)(10)(17)(18) upper and lower, inside and outside decomposition roller fixing bracket (6) is fixedly installed on one side of the insulating diaphragm blowing [device] air pipe (4). Upper and lower air pressure inlet pipes (5) are symmetrically and fixedly installed on the fixing bracket (6) for the upper and lower, inside and outside decomposition rollers (7)(10)(17)(18) (the upper and lower air pressure inlet pipes (5) simultaneously replace the function of the fixed shafts of the decomposition rollers (7)(10)(17)(18)). A downward pressure adjusting spring (37) is fixedly installed between the upper and lower air pressure inlet pipes (5) and the fixing bracket (6). Insulating diaphragm offline blowing air pipes (35)(36) are symmetrically installed at the top and bottom of the upper and lower outer decomposition rollers (7)(17). Upper and lower outer roller rotating bearings (8(23) are fixedly installed on the upper and lower air pressure supply pipes (5). Upper and lower outer decomposition rollers (7)(17) are fixedly installed on the upper and lower outer roller rotating bearings (8)(23). Suction holes (12)(19) are evenly opened on the surfaces of the upper and lower outer decomposition rollers (7)(17). Sealing reducers (9)(22) for the upper and lower inner decomposition rollers (10)(18) are fixedly installed on the upper and lower air pressure inlet pipes (5). Rotating sealing rings for the upper and lower inner decomposition rollers (10)(18) and the upper and lower outer decomposition rollers (7)(17) are fixedly installed on the upper and lower inner decomposition rollers ((10)(18). Suction grooves (13)(20) are fixedly opened on the upper and lower inner decomposition rollers. A transmission pulley (24) is fixedly installed at one end of the lower decomposition outer roller. A booster roller (16) is fixedly installed on the fixing bracket (6) on the outer surface of the A side of the lower outer decomposition roller (17). An upper and lower transmission mechanism (15) is fixedly installed between the booster roller (16) and the fixing bracket (6). Upper and lower insulating diaphragm and battery pack positive electrode sheet separation scrapers (29)(32) are fixedly installed on the fixing bracket (6) on the outer surfaces of the B sides of the upper and lower outer decomposition rollers (7)(17). Upper and lower insulating diaphragm and positive plate separation booster guide rollers (27)(30) are fixedly installed between the upper and lower insulating diaphragm and battery pack positive electrode separation scrapers (29)(32) and the outer surfaces of the upper and lower outer decomposition rollers (7)(17). Upper and lower insulating diaphragm and negative plate separation booster guide rollers (27)(30) are fixedly installed between the upper and lower insulating diaphragm and battery pack positive electrode separation scrapers (29)(32). Upper and lower booster roller booster springs (28)(31) are fixedly installed. Suction holes (12)(19) and suction grooves (13)(20) for the upper and lower, inside and outside separation rollers (7)(10)(17)(18) are evenly opened on the upper and lower air pressure inlet pipes (5).It can decompose waste battery packs of new energy, thus achieving full automation, high safety and high efficiency. The operator has zero contact with the battery packs (the battery packs contain certain toxic substances), effectively protecting the physical and mental health of workers and preventing environmental pollution, greatly reducing labor and production costs, ensuring product quality, and realizing intelligent decomposition.
[0027] As a preferred embodiment of the present invention, the middle of the loading bin of the automatic feeder 38 is conical and the periphery is circular, and the fixed bracket 6 adjusts the feeding direction of the battery pack.
[0028] As a preferred embodiment of the present invention, the automatic feeding conveyor line 1 is fixedly installed in parallel in an H shape on one side of the fixed bracket 6, facilitating automatic feeding to the sealing separator 2 and the upper, lower, inner and outer decomposition drums.
[0029] As a preferred embodiment of the present invention, the sealing separator 2 is fixedly installed on one side of the automatic feeding conveyor line 1, facilitating blowing open the air holes 4 of the insulating diaphragm to blow open and lift the insulating diaphragm.
[0030] As a preferred embodiment of the present invention, the air pipe 4 of the insulating diaphragm blowing [device] is fixedly installed on one side of the feeding conveyor line 1, facilitating automatic feeding to the upper, lower, inner and outer decomposition drums.
[0031] As a preferred embodiment of the present invention, the feeding limit adjuster 3 is fixedly installed on one side of the sealing separator (2), facilitating adjusting the feeding position of the battery pack for the air duct 3 of the insulating diaphragm blowing [device].
[0032] As a preferred embodiment of the present invention, the upper, lower, inner and outer decomposition drums 7, 10, 17, 18 are fixedly installed in parallel on a suitable side of the automatic feeding conveyor line (1) for facilitating automatic feeding.
[0033] As a preferred embodiment of the present invention, the upper and lower suction holes 12, 19 are evenly opened on the upper and lower outer decomposition drums 7, 17 to facilitate controlling the insulating diaphragm by the suction force of air pressure through these suction holes and separating it from the positive electrode plate.
[0034] As a preferred embodiment of the present invention, the upper and lower suction grooves 13, 20 are evenly formed in a semicircle on the upper and lower inner decomposition drums 10, 18 to facilitate controlling the distance at which the insulating diaphragm is adsorbed on the outer drum when separated from the positive electrode plate by the suction force of air pressure through these suction grooves.
[0035] As a preferred embodiment of the present invention, the upper and lower insulating diaphragm pressurizing and guiding drums 27, 30 are fixedly installed on the upper and lower guiding and separating scraping plates 29, 32 to further control the separation of the insulating diaphragm from the positive electrode plate.
[0036] As a preferred embodiment of the present invention, the upper and lower insulating diaphragm offline blowing [device] air ducts 35 and 36 are fixedly installed at the upper and lower tops of the upper and lower outer decomposition drums 7 and 17 to facilitate the offline of the upper and lower insulating diaphragms.
[0037] As a preferred embodiment of the present invention, the upper and lower inner and outer decomposition drum air pressure supply holes 5 are fixedly installed on the fixed bracket 6 to facilitate the supply of air pressure to the upper and lower inner and outer decomposition drums 7, 10, 17, and 18.
[0038] As a preferred embodiment of the present invention, the upper and lower decomposition drum feed booster drums 16 are fixedly installed on the fixed bracket 6 to facilitate the feed pressurization of the upper and lower inner and outer decomposition drums 7, 10, 17, and 18.
[0039] As a preferred embodiment of the present invention, the booster transmission mechanism 15 is fixedly installed on the fixed bracket 6 to facilitate the supply of transmission power to the upper and lower decomposition drum feed booster drums 16.
[0040] As a preferred embodiment of the present invention, a main control switch is fixedly installed on the outside of the fixed bracket 6, and all electrical appliances are electrically connected to the main control switch through wires.
[0041] As a preferred embodiment of the present invention, the feed pair of photoelectric switches (39) are fixedly installed on the fixed bracket 6 to facilitate the control of the feed time of the upper and lower inner and outer decomposition drums 7, 10, 17, and 18.
[0042] When using this fully automatic decomposition mechanism for new energy waste battery packs, the mechanism is fixedly installed in a suitable position through the mounting base and mounting holes. First, the automatic feeder 38 adjusts the waste battery pack to a suitable direction and position and sends it to the automatic conveyor line 1. The automatic conveyor line sends it to the following mechanism for decomposition: The sealing separator 2 separates the seal of the waste battery pack through the heating device of the mechanism. After separation, the automatic feeding limit adjuster 3 adjusts the waste battery pack to a suitable direction and position and sends it to the insulating diaphragm blowing [device] air pipe 4. After blowing open the sealing insulating diaphragm and automatically adjusting the sealing insulating diaphragm to a suitable direction and position, it is sent to the upper and lower, inner and outer decomposition drums 7, 10, 17, 18. When the feeding pair of light switches 39 senses that feeding is required, the transmission mechanism of the upper and lower decomposition drum feeding booster drum 16 is controlled by the feeding pair of light switches 39 to press down to increase the adsorption force between the seal and the suction holes 19 of the lower decomposition drum, so that the sealing insulating diaphragm enters the upper and lower, inner and outer decomposition drums 7, 10, 17, 18, and the insulating diaphragm and the positive plate are automatically separated along with the adsorption force of the upper and lower, inner and outer decomposition drums 7, 10, 17, 18. During the separation process, the upper and lower insulating diaphragm separation guide scrapers 29, 32 further separate the upper and lower insulating diaphragms from the positive plate. Then, the upper and lower insulating diaphragm booster guide drums 27, 30 further increase the adsorption force between the upper and lower insulating diaphragms and the upper and lower decomposition drums to further complete the separation of the three. The color difference switch transmission mechanism 39 controls the distance between the upper and lower insulating diaphragm separation guide scrapers 29, 32 and the upper and lower decomposition drums to facilitate the precise separation of the three; when the battery pack to be decomposed enters the upper and lower decomposition drums, the battery pack to be decomposed also freely falls along the distance between the upper and lower decomposition drums and the conveyor line onto the negative plate conveyor line for convenient transportation and bagging; since the strength of the positive plate is greater than that of the upper and lower insulating diaphragms, it enters the middle of the upper and lower insulating diaphragm separation scraper at 180 degrees with the upper and lower decomposition drums and falls onto the positive plate conveyor line for convenient bagging; the upper and lower insulating diaphragms are transferred to the upper and lower insulating diaphragm offline blowing [device] air pipes 35, 36 at the upper top and lower bottom of the upper and lower decomposition drums and freely fall along the wind direction onto the upper and lower insulating diaphragm bagging conveyor line for automatic bagging. Through the above invention, it can effectively prevent the full-automatic decomposition of new energy waste power battery packs, effectively control environmental pollution, harm to human physical and mental health and resource waste, thereby realizing full-automatic, high-safe and high-efficient operation. The operator has zero contact with the battery pack (the battery pack contains certain toxic substances), greatly reducing labor and production costs, ensuring product quality, and realizing intelligent decomposition.
[0043] The foregoing has shown and described the basic principles, main features and advantages of the present invention. For a person skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced by the present invention. Any reference signs in the claims should not be construed as limiting the claims concerned.
[0044] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A fully automatic disassembly mechanism for waste power battery packs of new energy, comprising an automatic scraper feeding conveyor line (1), a sealing separator (2), a feeding limit adjuster (3), an insulating membrane blowing device air pipe (4), upper and lower inner and outer disassembly rollers (7) (10) (17) (18), upper and lower suction holes (12) (19), upper and lower suction grooves (13) (20), upper and lower guide separation scrapers (29) (32), upper and lower boost guide rollers (27) (30), upper and lower insulating membrane off-line blowing air pipes (35) (36), upper and lower inner and outer disassembly roller air pressure supply holes (5), upper and lower disassembly roller feeding boost rollers (16), boost transmission mechanism (15), a feed shooting switch (39), an insulating membrane and a plate bagging conveyor line, characterized in that: On one side of the feeding conveyor line (1), a sealing opener (2) is fixedly installed. On one side of the sealing opener (2), a feeding limiter (3) is fixedly installed. On one side of the feeding limiter, a blowing and lifting sealing insulating diaphragm air pipe (4) is fixedly installed. On one side of the insulating diaphragm blower (4), a feeding limiter (4) is fixedly installed. On one side of the feeding limiter (4), a decomposition roller (7)(10)(17)(18) upper, lower, inner, and outer decomposition roller fixed brackets (6) are fixedly installed. On the fixed bracket (6), upper and lower air pressure inlet pipes (5) for the upper, lower, inner, and outer decomposition rollers (7)(10)(17)(18) are symmetrically and fixedly installed. The upper and lower air pressure inlet pipes (5) simultaneously replace the function of the fixed shafts of the decomposition rollers (7)(10)(17)(18). Between the upper and lower air pressure inlet pipes (5) and the fixed bracket (6), a downward pressure adjusting spring (37) is fixedly installed. At the top and bottom of the upper and lower outer decomposition rollers (7)(17), insulating diaphragm offline blowing air pipes (35)(36) are symmetrically installed. On the upper and lower air pressure supply pipes (5), upper and lower outer roller rotary bearings (8)(23) are fixedly installed. On the upper and lower outer roller rotary bearings (8)(23), upper and lower outer decomposition rollers (7)(17) are fixedly installed. On the surfaces of the upper and lower outer decomposition rollers (7)(17), suction holes (12)(19) are evenly opened. The upper and lower air pressure inlet pipes (5) are fixedly installed with sealing reducers (9)(22) for the upper and lower inner decomposition rollers (10)(18). On the upper and lower inner decomposition rollers ((10)(18), rotary sealing rings for the upper and lower outer decomposition rollers (7)(17) are fixedly installed. On the upper and lower inner decomposition rollers, suction grooves (13)(20) are fixedly opened. At one end of the lower decomposition outer roller, a transmission belt pulley (24) is fixedly installed. The fixed bracket (6) is fixedly installed with a pressure increasing roller (16) on the outer surface of the A side of the lower outer decomposition roller (17). Between the pressure increasing roller (16) and the fixed bracket (6), an upper and lower transmission mechanism (15) is fixedly installed. The fixed bracket (6) is fixedly installed with upper and lower insulating diaphragm and battery pack negative plate separation scrapers (29)(32) on the outer surfaces of the B sides of the upper and lower outer decomposition rollers (7)(17). Between the upper and lower insulating diaphragm and battery pack negative separation scrapers (29)(32) and the outer surfaces of the upper and lower outer decomposition rollers (7)(17), upper and lower insulating diaphragm and negative plate separation pressure increasing guide rollers (27)(30) are fixedly installed. Between the upper and lower insulating diaphragm and battery pack negative separation scrapers (29)(32), upper and lower pressure increasing roller pressure increasing springs (28)(31) are fixedly installed. The upper and lower air pressure inlet pipes (5) are evenly opened with suction holes (12)(19) and suction grooves (13)(20) for the upper, lower, inner, and outer separation rollers (7)(10)(17)(18).
2. The fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, wherein: The automatic feeding conveyor line (1) is equipped with an automatic feeder 38.
3. The fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, wherein: The said sealing separator (2) is fixedly installed on one side of the automatic feeding conveyor line (1).
4. A fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, characterized in that: The said feeding limit adjuster (3) is fixedly installed on one side of the sealing separator (2).
5. A fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, characterized in that: The said air pipe (4) for blowing open the sealing insulating diaphragm is fixedly installed on one side of the feeding conveyor line (3).
6. The fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, wherein: The said upper and lower inner and outer decomposition drums (7)(10)(17)(18) are fixedly installed in parallel on a suitable side of the automatic feeding conveyor line (1).
7. A fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, characterized in that: The said upper and lower suction holes (12)(19) are evenly opened on the upper and lower outer decomposition drums (7)(17).
8. A fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, characterized in that: The said upper and lower suction grooves (13)(20) are evenly opened on the upper and lower inner decomposition drums (10)(18).
9. The fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, wherein: The said upper and lower guiding and separating scrapers (29)(32) are fixedly installed on the fixed bracket (6).
10. The fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, wherein: The said upper and lower pressurizing guiding drums (27)(30) are fixedly installed on the upper and lower guiding and separating scrapers (29)(32).
11. The fully automatic disassembly mechanism for a new energy waste power battery pack according to claim 1, wherein: The said upper and lower air pipes (35)(36) for blowing open the insulating diaphragm offline are fixedly installed at the upper and lower tops of the upper and lower outer decomposition drums (7)(17).
12. The fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, wherein: The said air pressure pipes (5) for the upper and lower inner and outer decomposition drums are fixedly installed on the fixed bracket (6).
13. The fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, wherein: The said feeding pressurizing drum (16) for the upper and lower decomposition drums is fixedly installed on the fixed bracket (6).
14. A fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, characterized in that: The said pressurizing transmission mechanism (15) is fixedly installed on the fixed bracket (6).
15. A fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, characterized in that: All the electrical appliances are electrically connected to the main control switch which is fixedly installed on the outside of the fixed bracket (6) through wires.
16. A fully automatic decomposition mechanism for new energy waste power battery packs according to claim 1, characterized in that: The said feeding pair - shooting switch (39) is fixedly installed on the fixed bracket (6).