Photovoltaic module frame joint buckle, photovoltaic module frame and photovoltaic module
By introducing photovoltaic module frame joint snapshots into the photovoltaic module frame, the inclined surface of the snap abutment part and the through grooves and guide parts are used to cooperate with the guide parts, the complex problems of the traditional assembly process are solved, and fast and simple connection and assembly are achieved.
Patent Information
- Application Number
- CN202510294560.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-07-01
AI Technical Summary
The assembly process of traditional photovoltaic modules is complex and difficult to simplify.
The photovoltaic module frame joint snap is adopted, and the snap includes a snap main body part and a snap abutment part. It abuts the two sides adjacent to the photovoltaic module frame through the inclined surface of the snap abutment part, and is clamped with the guide rail parts through the through grooves to simplify the assembly process.
It realizes fast and simple connection of photovoltaic module frames, reduces assembly complexity and improves assembly efficiency.
Smart Images

Figure CN120238038A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of photovoltaic technology, and particularly to a buckle for connecting photovoltaic module frames, a photovoltaic module frame, and a photovoltaic module. Background Art
[0002] Photovoltaic modules generally include a photovoltaic laminate and a photovoltaic module frame. Generally, the photovoltaic module frame is installed around the photovoltaic laminate, mainly for fixing and sealing the photovoltaic module, facilitating the transportation and installation of the photovoltaic module, and being beneficial to protecting the edge of the photovoltaic laminate. At the same time, as a connection carrier for bearing the photovoltaic laminate and the bracket, the photovoltaic module frame can improve the overall mechanical strength and load-bearing capacity of the photovoltaic module.
[0003] Traditional photovoltaic module frames usually include long frames, short frames, and L-shaped corner brackets. During assembly, the corner brackets are fixed inside the cavities of the long frames and short frames to connect adjacent long frames and short frames. However, the assembly process of traditional photovoltaic module frames is relatively complex. Summary of the Invention
[0004] Based on this, it is necessary to provide a buckle for connecting photovoltaic module frames, a photovoltaic module frame, and a photovoltaic module. The buckle for connecting photovoltaic module frames of the present application can be used to connect adjacent sides in the photovoltaic module frame. Compared with the traditional connection method using corner brackets, this buckle for connecting photovoltaic module frames can simplify the assembly process.
[0005] In a first aspect, the present application provides a buckle for connecting photovoltaic module frames, including a buckle main body portion and a buckle abutting portion; the buckle abutting portion is located at one end of the buckle main body portion; the buckle abutting portion has two first abutting surfaces, and the two first abutting surfaces are respectively used for abutting against adjacent sides in the photovoltaic module frame; both of the two first abutting surfaces are inclined surfaces, and along the direction gradually away from the buckle main body portion, the width of the buckle abutting portion gradually decreases; a through groove opening at the bottom surface is provided on the buckle for connecting photovoltaic module frames, and the through groove penetrates through the buckle main body portion and the buckle abutting portion along the length direction of the buckle main body portion.
[0006] In some embodiments, the two first abutting surfaces form a 45° angle.
[0007] In some embodiments, the two first abutting surfaces are connected to form a tip structure on the side away from the buckle main body portion.
[0008] In some embodiments, the through groove includes a relief portion and a guiding portion; the guiding portion opens at the bottom surface; the width of the relief portion is greater than the width of the guiding portion.
[0009] In some of these embodiments, the photovoltaic module frame joint buckle further includes a reinforcement portion; the reinforcement portion is disposed on the surface of the buckle abutting portion opposite to the bottom surface; the reinforcement portion has two second abutting surfaces, and the two second abutting surfaces are respectively flush with the two first abutting surfaces.
[0010] In a second aspect, the present application provides a photovoltaic module frame, including the photovoltaic module frame joint buckle according to any one of the above and a plurality of main members; guide members are provided on at least two cooperatively connected main members, and the two main members can be cooperatively clamped with the through groove in the photovoltaic module frame joint buckle through the guide members.
[0011] In some of these embodiments, the two side surfaces of the main member along its length direction are third abutting surfaces, and each of the third abutting surfaces is an inclined surface, and the outer length of the main member is greater than the inner length;
[0012] The photovoltaic module frame further includes a plurality of connecting members, and the plurality of main members are sequentially connected through the connecting members, and the guide members are respectively provided on the main members at both ends;
[0013] Each of the main members can form a closed-loop structure by bending the connecting members; after each of the main members is enclosed, the third abutting surfaces of two adjacent main members abut against each other.
[0014] In some of these embodiments, the connecting member is connected to the third abutting surfaces of two adjacent main members that are oppositely arranged.
[0015] In some of these embodiments, the connecting member is disposed on the third abutting surface and close to the outer side of the main member.
[0016] In some of these embodiments, at least one set of the cooperatively arranged third abutting surfaces are respectively provided with a protruding portion and a recessed portion for cooperative clamping.
[0017] In some of these embodiments, each of the third abutting surfaces forms a 45° angle with the length direction of the main member.
[0018] In some of these embodiments, the surface of the connecting member facing the inner side of the main member is an arc surface.
[0019] In some embodiments, the main body includes a partition plate, a side plate, a bottom plate, a mounting plate and a support plate; the bottom plate and the mounting plate are arranged on the side plates relative to each other at intervals; the support plate is arranged on the surface of the bottom plate away from the mounting plate; the surface of the support plate away from the mounting plate is used to support the photovoltaic laminate; the partition plate is arranged on the surface of the bottom plate away from the mounting plate; the partition plate, the bottom plate and the support plate form a glue-filling groove; the part of the side plate protruding from the surface of the bottom plate away from the mounting plate, the bottom plate and the partition plate form a slot; the guide rail member is arranged on the surface of the mounting plate facing the bottom plate.
[0020] In some embodiments, the through slot includes a yielding portion and a guiding portion; compared with the yielding portion, the guiding portion is closer to the notch of the through slot; the width of the guiding portion is greater than the width of the yielding portion;
[0021] The guide rail member includes a first sub-section and a second sub-section; the first sub-section is arranged on the surface of the mounting plate facing the bottom plate; the second sub-section is arranged on the side of the first sub-section, and the second sub-section and the mounting plate are arranged at intervals;
[0022] When the guide rail member is engaged with the through slot, the two first sub-parts pass through the guide part and extend into the yielding part; and the two second sub-parts are both arranged in the yielding part.
[0023] In some embodiments, the photovoltaic component frame also includes a limit member; the limit member is arranged on the surface of the guide rail member away from the mounting plate; when the guide rail member is engaged with the through groove, the limit member abuts against one end of the buckle body away from the buckle abutment portion.
[0024] In a third aspect, the present application provides a photovoltaic module, comprising a photovoltaic module frame as described in any one of the above items, and a photovoltaic laminate; the photovoltaic module frame is arranged around the outer periphery of the photovoltaic laminate.
[0025] The above-mentioned photovoltaic component frame joint buckle can be used to connect two adjacent sides in the photovoltaic component frame. When connecting two adjacent sides in the photovoltaic component frame through the photovoltaic component frame joint buckle, the buckle abutment portion can be set toward the inner side of the photovoltaic component frame, and the parts on the two adjacent sides of the photovoltaic component frame used to connect with the photovoltaic component frame joint buckle are placed in the through groove, and then the photovoltaic component frame joint buckle is pushed until the two first abutment surfaces of the buckle abutment portion are respectively abutted against the inner side surfaces of the two adjacent sides of the photovoltaic component frame, thereby achieving the connection and fixation of the two adjacent sides in the photovoltaic component frame. Compared with the traditional method of connecting through angle codes, the photovoltaic component frame joint buckle can simplify the assembly process. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 Structural schematic diagram of the buckle for the photovoltaic module frame joint provided by one embodiment of the present application;
[0027] Figure 2 is Figure 1 Structural schematic diagram of another perspective of the buckle for the photovoltaic module frame joint shown;
[0028] Figure 3 Structural schematic diagram of the photovoltaic module frame in the unfolded state provided by one embodiment of the present application;
[0029] Figure 4 Structural schematic diagram of the photovoltaic module frame in the enclosed state provided by one embodiment of the present application;
[0030] Figure 5 Structural schematic diagram of a part of the photovoltaic module frame in the unfolded state provided by one embodiment of the present application;
[0031] Figure 6 Structural schematic diagram of a part of the photovoltaic module frame in the unfolded state provided by another embodiment of the present application;
[0032] Figure 7 is Figure 4 Partial structural schematic diagram of the main body part within the dashed box in;
[0033] Figure 8 Partial structural schematic diagram of the photovoltaic laminate provided by one embodiment of the present application.
[0034] Explanation of reference numerals
[0035] 1. Buckle for photovoltaic module frame joint; 11. Buckle main body part; 12. Buckle abutting part; 121. First abutting surface; 13. Through groove; 131. Yielding part; 132. Guiding part; 14. Reinforcing part; 141. Second abutting surface; 2. Photovoltaic module frame; 21. Main body part; 211. Partition plate; 212. Side plate; 213. Bottom plate; 214. Mounting plate; 215. Connecting plate; 216. Cavity; 217. Card slot; 218. Glue filling groove; 219. Support plate; 210. Guide rail part; 2101. Limiting part; 22. Connecting piece; 23. Third abutting surface; 24. Protruding part; 25. Recessed part; 26. Clamping piece; 3. Photovoltaic laminate; 31. Front panel; 32. Back panel. Detailed implementation manners
[0036] To make the above objects, features, and advantages of the present application more apparent and understandable, the following provides a detailed description of the specific implementation manners of the present application. Many specific details are set forth in the following description to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.
[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" as used herein includes any and all combinations of one or more of the related listed items.
[0038] In the description of this application, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting this application.
[0039] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of this application, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0040] In this application, unless otherwise clearly specified and limited, the terms "mounted", "connected", "coupled", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0041] Refer to Figure 1 、 2As shown in the figure, an embodiment of the present application provides a photovoltaic module frame joint buckle 1, which includes a buckle main body 11 and a buckle abutting portion 12. The buckle abutting portion 12 is located at one end of the buckle main body 11. The buckle abutting portion 12 has two first abutting surfaces 121, and the two first abutting surfaces 121 are respectively used to abut against two adjacent sides of the photovoltaic module frame 2. Both of the two first abutting surfaces 121 are inclined surfaces, and in the direction gradually away from the buckle main body 11, the width of the buckle abutting portion 12 gradually decreases. A through groove 13 is provided on the photovoltaic module frame joint buckle 1, and the through groove 13 penetrates through the buckle main body 11 and the buckle abutting portion 12 along the length direction of the buckle main body 11.
[0042] The above-mentioned photovoltaic module frame joint buckle 1 can be used to connect two adjacent sides of the photovoltaic module frame 2. When connecting two adjacent sides of the photovoltaic module frame 2 through the photovoltaic module frame joint buckle 1, the buckle abutting portion 12 can be arranged towards the inner side of the photovoltaic module frame 2, and the parts on two adjacent sides of the photovoltaic module frame 2 for connecting with the photovoltaic module frame joint buckle 1 can be placed in the through groove 13, and then the photovoltaic module frame joint buckle 1 is pushed until the two first abutting surfaces 121 of the buckle abutting portion 12 respectively abut against the inner side surfaces of two adjacent sides of the photovoltaic module frame 2, so as to realize the connection and fixation of two adjacent sides of the photovoltaic module frame 2. Compared with the traditional connection method using corner brackets, the photovoltaic module frame joint buckle 1 can simplify the assembly process.
[0043] It can be understood that the photovoltaic module frame joint buckle 1 of the present application can be applied to the connection between any two adjacent sides of the photovoltaic module frame 2 with all sides being segmented, and can also be applied to the connection between two sides at the joint position of the photovoltaic module frame 2 formed by folding and enclosing. When connecting two sides at the joint position of the photovoltaic module frame 2 formed by folding and enclosing through the photovoltaic module frame joint buckle 1 of the present application, since both of the two first abutting surfaces 121 are inclined surfaces, in the direction gradually away from the buckle main body 11, the width of the buckle abutting portion 12 gradually decreases, so that the photovoltaic module frame joint buckle 1 can be arranged at the corner of the photovoltaic module frame 2. Compared with the photovoltaic module frame with the joint position located in the middle of one side, the above connection method can improve the airborne strength of the photovoltaic module frame 2.
[0044] Refer to again Figure 1 、 Figure 2 As shown in the figure, exemplarily, Figure 1 、 Figure 2 the X direction in
[0045] In some embodiments, the two first abutting surfaces 121 form a 45° angle.
[0046] The two first abutting surfaces 121 form a 45° angle, facilitating the abutment of the buckle main body 11 against the right-angle corner of the photovoltaic module frame 2.
[0047] In some embodiments, the two first abutting surfaces 121 are connected on the side away from the buckle main body 11 to form a tip structure. The buckle abutting portion 12 with the above structure can be fully attached to the corner of the photovoltaic module frame 2, achieving a better fixing effect.
[0048] In some embodiments, the through slot 13 includes a relief portion 131 and a guiding portion 132. The guiding portion 132 opens at the bottom surface. The width of the relief portion 131 is greater than the width of the guiding portion 132.
[0049] Refer again to Figure 1 、 Figure 2 As shown, by way of example, Figure 1 、 Figure 2 the Z direction in
[0050] is the width direction of the relief portion 131. When the photovoltaic module frame joint buckle 1 with the above structure is in use, it can be provided with a component extending along the width direction of the relief portion 131 in the photovoltaic module frame 2, and the component is arranged in the relief portion 131, which can provide a downward limiting effect on the photovoltaic module frame joint buckle 1 and improve the fixing effect of the photovoltaic module frame joint buckle 1.
[0051] In some embodiments, the photovoltaic module frame joint buckle 1 further includes a reinforcement portion 14. The reinforcement portion 14 is arranged on the surface of the buckle abutting portion 12 opposite to the bottom surface. The reinforcement portion 14 has two second abutting surfaces 141, and the two second abutting surfaces 141 are flush with the two first abutting surfaces 121 respectively.
[0052] Refer again to Figure 1 、 Figure 2 As shown, by way of example, Figure 1 、 Figure 2 the Z direction in
[0053] is the thickness direction of the buckle abutting portion 12. By abutting the two second abutting surfaces 141 against the adjacent sides of the photovoltaic module frame 2, the contact area between the photovoltaic module frame joint buckle 1 and the adjacent sides of the photovoltaic module frame 2 can be increased, enabling the photovoltaic module frame joint buckle 1 to have a better fixing effect. Figure 4 、 Figure 7As shown in the figure, another embodiment of the present application provides a photovoltaic module frame 2, including the photovoltaic module frame joint buckle 1 of any one of the above and a plurality of main members 21. Guide members 210 are provided on at least two cooperatively connected main members 21, and the two main members 21 can be cooperatively connected with the through slot 13 in the photovoltaic module frame joint buckle 1 through the guide members 210 for snap connection.
[0054] When connecting two cooperatively connected main members 21 in the photovoltaic module frame 2 through the photovoltaic module frame joint buckle 1, the buckle abutting portion 12 can be arranged towards the inner side of the photovoltaic module frame 2, and the guide members 210 of the two cooperatively connected main members 21 can be simultaneously placed in the through slot 13, and then the photovoltaic module frame joint buckle 1 is pushed along the guide member 210 until the two first abutting surfaces 121 of the buckle abutting portion 12 respectively abut against the inner side surfaces of the two cooperatively connected main members 21, so as to realize the connection and fixation of the two adjacent main members 21.
[0055] Refer to Figures 3 - 5 As shown in the figure, in some embodiments, the two side surfaces of the main member 21 along its length direction are third abutting surfaces 23, each third abutting surface 23 is an inclined surface, and the outer length of the main member 21 is greater than the inner length. The photovoltaic module frame 2 further includes a plurality of connecting members 22, and the plurality of main members 21 are sequentially connected through the connecting members 22, and guide members 210 are respectively provided on the main members 21 at both ends. Each main member 21 can form a closed-loop structure by bending the connecting member 22. After each main member 21 is enclosed, the third abutting surfaces 23 of two adjacent main members 21 abut against each other.
[0056] Refer to Figure 4 As shown in the figure, during assembly, the connecting member 22 can be bent to make the relatively arranged third abutting surfaces 23 of adjacent main members 21 move towards each other until they abut against each other, so that the main members 21 arranged in sequence along the length direction of the main member 21 are connected end to end, thereby enclosing the photovoltaic module frame 2 with a closed-loop structure. After each main member 21 is enclosed, the third abutting surfaces 23 of two adjacent main members 21 abut against each other. That is, each third abutting surface 23 in the photovoltaic module frame 2 can form an enclosed photovoltaic module frame 2 by bending the connecting member 22. The above photovoltaic module frame 2 can be formed by folding, the assembly process is simple, and only one photovoltaic module frame joint buckle 1 is needed to connect and fix the two main members 21 at the joint position to complete the assembly of the photovoltaic module frame 2. Compared with the traditional segmented photovoltaic module frame connected by four corner codes, the photovoltaic module frame of the present application can be assembled by folding and one photovoltaic module frame joint buckle 1, and the assembly process is simple.
[0057] It can be understood that the inner side of the main body member 21 refers to the side where the photovoltaic module frame 2 and the photovoltaic laminate 3 cooperate after the main body members 21 are enclosed, and the outer side of the main body member 21 refers to the side of the photovoltaic module frame 2 away from the photovoltaic laminate 3 after the main body members 21 are enclosed, that is, the outermost side in the photovoltaic module.
[0058] It can be understood that each of the third abutting surfaces 23 is an inclined surface, so that the outer side length of the main body member 21 is greater than the inner side length, which can make Figure 3 As shown, the orthographic projection of the main body member 21 in its height direction is a trapezoid, so that each main body member 21 can be folded inward to form a photovoltaic module frame 2 with a closed-loop structure.
[0059] Referring again to Figure 3 shown, by way of example, Figure 3 the A direction in Figure 3 is the length direction of the main body member 21. The B direction in Figure 3 is the direction perpendicular to the paper plane. By way of example, Figures 3 - 6 the B direction in
[0060] is the height direction of the main body member 21. It can be understood that in this application,
[0061] are all schematic diagrams of the outline of the orthographic projection of the photovoltaic module frame 2 in its height direction, that is, the schematic diagram of the top view in the direction perpendicular to the paper plane.
[0062] In some embodiments, the connecting member 22 is connected to the relatively arranged third abutting surfaces 23 of two adjacent main body members 21.
[0063] Taking the photovoltaic module frame 2 with the above structure as a specific example, including three connecting members 22 and four main body members 21, a square photovoltaic module frame 2 can be enclosed. When assembling the above photovoltaic module frame 2, the connecting member 22 can be bent in sequence to make the third abutting surfaces 23 of two adjacent main body members 21 abut against each other, so as to form three corners of the enclosed photovoltaic module frame 2. At the same time, through the bending of the connecting member 22, the three corners of the formed photovoltaic module frame 2 can be arc-shaped corners, which can increase the aesthetics of the photovoltaic module frame 2 while reducing the bumps at the right-angle corners. Finally, the main body members 21 arranged in sequence along the length direction of the main body member 21 are connected end to end, that is, the two third abutting surfaces 23 with the farthest distance are made to abut against each other to form a completely enclosed photovoltaic module frame 2.
[0064] In some of these embodiments, the photovoltaic module frame 2 includes two first main members and two second main members. The length of the first main member is greater than that of the second main member. The first main members and the second main members are arranged alternately. The above-mentioned photovoltaic module frame 2 can enclose to form a rectangular photovoltaic module frame 2.
[0065] In some of these embodiments, each of the third abutting surfaces 23 of each main member 21 is the same.
[0066] Referring to Figure 6 As shown, in some of these embodiments, at least one set of the cooperating third abutting surfaces 23 are respectively provided with a protruding portion 24 and a recessed portion 25 for cooperating and engaging.
[0067] If the third abutting surface 23 is a smooth surface without a protruding portion 24 or a recessed portion 25, in the enclosed photovoltaic module frame, when the adjacent main members 21 are misaligned and stressed, it is easy to cause deformation and separation between the adjacent main members 21, thus causing the failure of the photovoltaic module frame. By providing the cooperating protruding portion 24 and recessed portion 25 on the third abutting surface 23, the firmness of the enclosed main members 21 can be increased, and the risk of deformation and separation between the adjacent main members 21 can be reduced. It can be understood that only a protruding portion 24 or a recessed portion 25 can be provided on a single third abutting surface 23, or both a protruding portion 24 and a recessed portion 25 can be provided at the same time. If only a protruding portion 24 is provided on a third abutting surface 23, then at the corresponding position on the third abutting surface 23 that abuts against it after enclosure, a recessed portion 25 with the same number is provided. If both a protruding portion 24 and a recessed portion 25 are provided on a third abutting surface 23 at the same time, then on the third abutting surface 23 that abuts against it after enclosure, a recessed portion 25 and a protruding portion 24 are provided in one-to-one correspondence.
[0068] It can be understood that the shape of the protruding portion 24 can be a regular shape or an irregular shape, and the shape of the recessed portion 25 is adapted to the corresponding protruding portion 24.
[0069] In some of these embodiments, the orthographic projection of the protruding portion 24 along the height direction of the main member 21 is semi-circular.
[0070] In some of these embodiments, multiple sets of protruding portions 24 and recessed portions 25 are provided on each set of the cooperating third abutting surfaces 23. The protruding portions 24 and the recessed portions 25 are arranged at intervals on each third abutting surface 23.
[0071] The protruding portions 24 and the recessed portions 25 are arranged at intervals on each third abutting surface 23, which can further increase the fixing effect between the adjacent main members 21.
[0072] In some of these embodiments, on a single third abutting surface 23, the total number of the protruding portions 24 and the recessed portions 25 is from 2 to 10.
[0073] Optionally, on a single third abutting surface 23, the total number of the protruding portions 24 and the recessed portions 25 is 2, 3, 4, 5, 6, 7, 8, 9, or 10.
[0074] In some of these embodiments, on a single third abutting surface 23, the protruding portions 24 and the recessed portions 25 are arranged alternately.
[0075] In some of these embodiments, each third abutting surface 23 forms an angle of 45° with the length direction of the main body member 21.
[0076] In some of these embodiments, the connecting member 22 and the main body member 21 are integrally formed.
[0077] It can be understood that the photovoltaic module frame 2 of the present application can obtain a strip-shaped pre-finished photovoltaic module frame through integral forming, and then cut the pre-finished photovoltaic module frame to form the third abutting surface 23, so as to obtain a photovoltaic module frame 2 that can be assembled by folding.
[0078] Referring to Figure 5 As shown, in some of these embodiments, the surface of the connecting member 22 facing the inner side of the main body member 21 is an arc surface.
[0079] Exemplarily, Figure 5 in a, a is the surface of the connecting member 22 facing the inner side of the main body member 21. The surface of the connecting member 22 facing the inner side of the main body member 21 is an arc surface, which facilitates bending the connecting member 22 to form a photovoltaic module frame with an arc-shaped corner.
[0080] Referring to Figure 7 、 Figure 8 As shown, in some of these embodiments, the main body member 21 includes a partition plate 211, side plates 212, a bottom plate 213, a mounting plate 214, and a support plate 219. The bottom plate 213 and the mounting plate 214 are spaced apart and oppositely arranged on the side plates 212. The support plate 219 is arranged on the surface of the bottom plate 213 away from the mounting plate 214. The surface of the support plate 219 away from the mounting plate 214 is used to support the photovoltaic laminate 3. The partition plate 211 is arranged on the surface of the bottom plate 213 away from the mounting plate 214. The partition plate 211, the bottom plate 213, and the support plate 219 enclose a caulking groove 218. The portion of the side plate 212 protruding from the surface of the bottom plate 213 away from the mounting plate 214, the bottom plate 213, and the partition plate 211 enclose a card slot 217. The guide rail member 210 is arranged on the surface of the mounting plate 214 facing the bottom plate 213.
[0081] In some embodiments, the photovoltaic module frame 2 further includes a clamping member 26. The clamping slot 217 is used to install the clamping member 26. The clamping member 26 is used to fix the photovoltaic laminate 3 to the photovoltaic module frame 2.
[0082] The above embodiment shows an embodiment of the main body 21, that is, the photovoltaic laminate 3 is supported by the support plate 219, and the clamping member 26 is installed through the clamping groove 217, and the clamping member 26 is used to fix the photovoltaic laminate 3 to the photovoltaic component frame 2 on the photovoltaic component frame 2. It can be understood that Figure 8 It is a cross-sectional view along the height direction of the main body 21. The foldable photovoltaic module frame 2 of the present application is suitable for the photovoltaic module frame 2 with the above structure. When in use, the photovoltaic module frame 2 can be first folded to form an enclosed photovoltaic module frame 2, and then the photovoltaic laminate 3 can be installed and fixed, which is convenient for the assembly of the photovoltaic module.
[0083] In some embodiments, the through slot 13 includes a yielding portion 131 and a guide portion 132. Compared with the yielding portion 131, the guide portion 132 is closer to the notch of the through slot 13. The width of the guide portion 132 is greater than the width of the yielding portion 131. The guide rail member 210 includes a first sub-portion and a second sub-portion. The first sub-portion is disposed on the surface of the mounting plate 214 facing the bottom plate 213. The second sub-portion is disposed on the side of the first sub-portion, and the second sub-portion and the mounting plate 214 are spaced apart. When the guide rail member 210 is engaged with the through slot 13, the two first sub-portions pass through the guide portion 132 and extend into the yielding portion 131. Both second sub-portions are disposed in the yielding portion 131.
[0084] The guide rail member 210 having the above structure can be adapted to the through groove 13 including the yielding portion 131 and the guide portion 132. When the guide rail member 210 of the photovoltaic module frame joint buckle 1 and two adjacent main members 21 are connected, the two second sub-parts located in the yielding portion 131 can provide a downward limiting effect on the photovoltaic module frame joint buckle 1, thereby improving the fixing effect of the photovoltaic module frame joint buckle 1.
[0085] In some embodiments, the photovoltaic module frame 2 further includes a stopper 2101. The stopper 2101 is disposed on a surface of the guide rail 210 away from the mounting plate 214. When the guide rail 210 is engaged with the through slot 13, the stopper 2101 abuts against an end of the buckle body 11 away from the buckle abutment portion 12.
[0086] Reference Figure 7 , Figure 8As shown, in some of these embodiments, the main body member 21 further includes a connecting plate 215. One side of the connecting plate 215 is connected to the bottom plate 213, and the other side is connected to the mounting plate 214. The connecting plate 215 is disposed opposite to the side plate 212 with a space therebetween. A cavity 216 is formed among the connecting plate 215, the mounting plate 214, the side plate 212, and the bottom plate 213.
[0087] In some of these embodiments, the maximum height of the partition plate 211 from the bottom plate 213 is greater than or equal to the maximum height of the support plate 219 from the bottom plate 213.
[0088] Referring to Figure 8 As shown, exemplarily, Figure 8 In [reference], H1 is the maximum height of the partition plate 211 from the bottom plate 213, and H2 is the maximum height of the support plate 219 from the bottom plate 213. When the maximum height of the partition plate 211 from the bottom plate 213 is equal to the maximum height of the support plate 219 from the bottom plate 213, the back panel 32 of the photovoltaic laminate 3 can be supported and positioned by the surface of the partition plate 211 away from the bottom plate 213. When the maximum height of the partition plate 211 from the bottom plate 213 is greater than the maximum height of the support plate 219 from the bottom plate 213, the side surface of the back panel 32 of the photovoltaic laminate 3 abuts against the side surface of the partition plate 211.
[0089] In some of these embodiments, the side surface of the partition plate 211 has a recessed area that matches the side surface of the back panel 32 of the photovoltaic laminate 3 to abut against the side surface of the back panel 32.
[0090] In some of these embodiments, the support plate 219 includes a third sub - portion and a fourth sub - portion. The third sub - portion is disposed on the bottom plate 213 and protrudes from the surface of the bottom plate 213 away from the mounting plate 214. The partition plate 211, the bottom plate 213, and the third sub - portion enclose a glue - filling groove 218. The fourth sub - portion is connected to the third sub - portion and extends in a direction away from the partition plate 211. The surface of the fourth sub - portion away from the bottom plate 213 is used to support the photovoltaic laminate 3.
[0091] Another embodiment of the present application provides a photovoltaic module, including the photovoltaic module frame 2 according to any one of the above, and a photovoltaic laminate 3. The photovoltaic module frame 2 surrounds the outer periphery of the photovoltaic laminate 3.
[0092] See Figure 8As shown, the photovoltaic laminate 3 is fixed by the support plate 219, the partition plate 211, and the clamping member 26. Specifically, the back panel 32 of the photovoltaic laminate 3 abuts against the surface of the support plate 219 away from the bottom plate 213, and the side surface of the back panel 32 of the photovoltaic laminate 3 abuts against the side surface of the partition plate 211. The side surface of the partition plate 211 has a recessed area that matches the side surface of the back panel 32 of the photovoltaic laminate 3 to accommodate the side surface of the back panel 32. The side surface of the front panel 31 of the photovoltaic laminate 3 abuts against the side surface of the clamping member 26. One side of the clamping member 26 away from the bottom plate 213 extends towards the photovoltaic laminate 3, and the side surface of the clamping member 26 matches the side surface of the front panel 31 of the photovoltaic laminate 3.
[0093] In some embodiments, the distance between the support plate 219 and the surface of the clamping member 30 away from the bottom plate 213 is less than or equal to the thickness of the photovoltaic laminate 3.
[0094] Referring to Figure 8 As shown, Figure 8 In [reference], H3 is the distance between the support plate 219 and the surface of the clamping member 26 away from the bottom plate 213. When the distance between the support plate 219 and the surface of the clamping member 26 away from the bottom plate 213 is equal to the thickness of the photovoltaic laminate 3, the surface of the clamping member 26 away from the bottom plate 213 is lower than or flush with the upper surface of the front panel 31 of the photovoltaic laminate 3, which can reduce the dust accumulation on the front side of the photovoltaic laminate 3.
[0095] In some embodiments, the photovoltaic laminate 3 includes a front panel 31, a first adhesive layer, a solar cell, a second adhesive layer, and a back panel 32 stacked. At least one side edge of the back panel 32 protrudes beyond the corresponding side edge of the front panel 31.
[0096] The above-mentioned photovoltaic laminate 3 can be applied to the photovoltaic module frame 2 without an A side to reduce the dust accumulation of the photovoltaic module. At the same time, the part of the back panel 32 protruding beyond the edge of the front panel 31 can also provide a stress point. By applying pressure to the surface of the back panel 32 exposed beyond the front panel 31, the fixing effect on the photovoltaic laminate 3 can be improved, and the airborne strength can be enhanced.
[0097] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0098] The above-described embodiments merely represent several implementation manners of the present application. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the invention patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all fall within the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the appended claims, and the description and drawings can be used to explain the content of the claims.
Claims
1. A photovoltaic module frame joint buckle (1), characterized in that: The invention comprises a buckle main body (11) and a buckle abutment part (12); the buckle abutment part (12) is located at one end of the buckle main body (11); the buckle abutment part (12) has two first abutment surfaces (121), and the two first abutment surfaces (121) are respectively used to abut against two adjacent sides of the photovoltaic module frame (2); the two first abutment surfaces (121) are both inclined surfaces, and the width of the buckle abutment part (12) gradually decreases in a direction gradually away from the buckle main body (11); the photovoltaic module frame joint buckle (1) is provided with a through groove (13) opened at its bottom surface, and the through groove (13) passes through the buckle main body (11) and the buckle abutment part (12) along the length direction of the buckle main body (11).
2. The photovoltaic module frame joint buckle (1) according to claim 1, characterized in that: The two first abutting surfaces (121) form an angle of 45°.
3. The photovoltaic module frame joint buckle (1) according to claim 1, characterized in that: The two first abutment surfaces (121) are connected at a side away from the buckle main body (11) to form a tip structure.
4. The photovoltaic module frame joint buckle (1) according to any one of claims 1 to 3, characterized in that: The through slot (13) comprises a clearance portion (131) and a guide portion (132); the guide portion (132) opens at the bottom surface; the width of the clearance portion (131) is greater than the width of the guide portion (132).
5. The photovoltaic module frame joint buckle (1) according to any one of claims 1 to 3, characterized in that: The photovoltaic assembly frame joint buckle (1) further comprises a reinforcing portion (14); the reinforcing portion (14) is arranged on a surface of the buckle abutting portion (12) opposite to the bottom surface; the reinforcing portion (14) has two second abutting surfaces (141), and the two second abutting surfaces (141) are respectively flush with the two first abutting surfaces (121).
6. A photovoltaic module frame (2), characterized in that: The invention comprises a photovoltaic module frame joint buckle (1) as claimed in any one of claims 1 to 5 and a plurality of main body parts (21); at least two of the main body parts (21) that are matched and connected are provided with guide rail parts (210), and the two main body parts (21) can be matched and connected with the through groove (13) in the photovoltaic module frame joint buckle (1) through the guide rail parts (210).
7. The photovoltaic module frame (2) according to claim 6, characterized in that: The two side surfaces of the main body (21) along its length direction are third abutment surfaces (23), each of the third abutment surfaces (23) is an inclined surface, and the outer side length of the main body (21) is greater than the inner side length; The photovoltaic assembly frame (2) further comprises a plurality of connecting members (22), the plurality of main body members (21) being connected in sequence via the connecting members (22), and the guide rail members (210) are respectively provided on the main body members (21) at both ends; Each of the main body members (21) can be formed into a closed loop structure by bending the connecting member (22); after the main body members (21) are enclosed, the third abutting surfaces (23) of two adjacent main body members (21) abut against each other.
8. The photovoltaic module frame (2) according to claim 7, characterized in that: The connecting member (22) is connected to the third abutting surfaces (23) of two adjacent main body members (21) that are arranged opposite to each other.
9. The photovoltaic module frame (2) according to claim 8, characterized in that: The connecting member (22) is arranged on the third abutting surface (23) and is close to the outer side of the main body (21).
10. The photovoltaic module frame (2) according to claim 7, characterized in that: At least one set of the matching third abutment surfaces (23) is respectively provided with a raised portion (24) and a recessed portion (25) for matching and clamping.
11. The photovoltaic module frame (2) according to claim 7, characterized in that: Each of the third abutting surfaces (23) forms an angle of 45° with the length direction of the main body (21).
12. The photovoltaic module frame (2) according to claim 7, characterized in that: The surface of the connecting member (22) facing the inner side of the main body (21) is a curved surface.
13. The photovoltaic module frame (2) according to any one of claims 6 to 12, characterized in that: The main body (21) comprises a partition plate (211), a side plate (212), a bottom plate (213), a mounting plate (214), and a support plate (219); the bottom plate (213) and the mounting plate (214) are arranged on the side plate (212) with a spacing therebetween; the support plate (219) is arranged on a surface of the bottom plate (213) away from the mounting plate (214); the surface of the support plate (219) away from the mounting plate (214) is used to support the photovoltaic laminate (3); the partition plate (211) The guide rail member (210) is arranged on a surface of the bottom plate (213) away from the mounting plate (214); the partition plate (211), the bottom plate (213) and the support plate (219) form a glue filling groove (218); a portion of the side plate (212) protruding from a surface of the bottom plate (213) away from the mounting plate (214), the bottom plate (213) and the partition plate (211) form a clamping groove (217); and the guide rail member (210) is arranged on a surface of the mounting plate (214) facing the bottom plate (213).
14. The photovoltaic module frame (2) according to claim 13, characterized in that: The through slot (13) comprises a giving portion (131) and a guiding portion (132); compared with the giving portion (131), the guiding portion (132) is closer to the notch of the through slot (13); the width of the guiding portion (132) is greater than the width of the giving portion (131); The guide rail member (210) comprises a first sub-section and a second sub-section; the first sub-section is arranged on a surface of the mounting plate (214) facing the bottom plate (213); the second sub-section is arranged on a side surface of the first sub-section, and the second sub-section and the mounting plate (214) are arranged at a distance; When the guide rail member (210) is engaged with the through slot (13), the two first sub-parts pass through the guide part (132) and extend into the yielding part (131); and the two second sub-parts are both arranged in the yielding part (131).
15. The photovoltaic module frame (2) according to claim 13, characterized in that: The photovoltaic module frame (2) further comprises a limiting member (2101); the limiting member (2101) is arranged on a surface of the guide rail member (210) away from the mounting plate (214); when the guide rail member (210) is engaged with the through groove (13), the limiting member (2101) abuts against an end of the buckle main body (11) away from the buckle abutting portion (12).
16. A photovoltaic module, characterized in that: It comprises the photovoltaic module frame as claimed in any one of claims 6 to 15, and a photovoltaic laminate (3); the photovoltaic module frame (2) is arranged around the outer periphery of the photovoltaic laminate (3).
Citation Information
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