Automatic coconut juice extracting device

Abstract

The invention discloses an automatic coconut juice extraction device, belongs to the technical field of coconut juice extraction, and aims at solving the problems that a traditional coconut juice extraction mode is low in efficiency and high in labor intensity, and an existing automatic extraction device has defects. An arc-shaped material guide pipe for conveying to-be-processed coconuts is mounted in the processing groove, a cutting frame is mounted in the processing groove on one side of the arc-shaped material guide pipe, and a pushing frame for pushing the coconuts to the position of the cutting frame is slidably mounted in the processing groove on the other side of the arc-shaped material guide pipe. According to the coconut juice extraction device, automatic conveying, positioning and cutting of coconuts are achieved, the coconut juice extraction efficiency is greatly improved, manual operation is reduced, due to the design of the filter screen, the residue discharging opening and the liquid storage bin, coconut juice and coconut residues can be effectively separated, the coconut juice can be conveniently collected, the coconut residues can be conveniently discharged, and the production continuity and the product quality are improved.

Description

Technical Field

[0001] A coconut juice automatic extraction device. The present invention belongs to the technical field of coconut juice extraction, and specifically relates to the technical field of coconut juice automatic extraction devices. Background Art

[0002] In the production process of coconut juice, traditional coconut juice extraction methods mostly rely on manual operation, which is not only inefficient but also labor-intensive. During the process of manually cracking the coconut shell to extract the juice, it is difficult to ensure the consistency of the treatment of each coconut, which easily leads to unstable extraction rates of coconut juice and also poses certain safety risks. With the continuous increase in the market demand for coconut juice, it is of great practical significance to develop an automatic device that can efficiently and stably extract coconut juice. Some existing automatic extraction devices have many deficiencies in aspects such as the transportation, cutting of coconuts, and the separation of coconut juice and coconut residues, and cannot meet the requirements of large-scale and high-quality production. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide a coconut juice automatic extraction device to solve the problems of low efficiency, high labor intensity of traditional coconut juice extraction methods, and the deficiencies of existing automatic extraction devices.

[0004] To achieve the above object, the present invention provides the following technical solutions: A coconut juice automatic extraction device, including a mounting frame. A processing groove is opened at the top end of the mounting frame. An arc-shaped guide pipe for conveying the coconuts to be processed is installed inside the processing groove. A cutting frame is installed inside the processing groove on one side of the arc-shaped guide pipe. A pushing frame for pushing the coconuts towards the cutting frame is slidably installed inside the processing groove on the other side of the arc-shaped guide pipe. A filter screen is provided at the bottom end of the processing groove.

[0005] As a preferred technical solution of the present invention, the filter screen is inclined, and the height of the filter screen is higher on the side closer to the pushing frame. The lowest position of the processing groove corresponding to the filter screen is set as a slag discharge port, and a convex platform is installed on the surface of the filter screen at the slag discharge port position.

[0006] As a preferred technical solution of the present invention, a liquid storage bin is installed inside the mounting frame at a position corresponding to the lower side of the filter screen. An inclined plate is provided at the bottom end inside the liquid storage bin, and a liquid outlet pipe is installed on the bin wall of the liquid storage bin at a position corresponding to the lower side of the inclined plate.

[0007] As a preferred technical solution of the present invention, a limiting plate is installed at the bottom end of the arc-shaped material guiding pipe inside the processing groove. The height of the limiting plate is set equal to the diameter of the arc-shaped material guiding pipe. The bottom end of the limiting plate is tangent to the inner bottom end of the processing groove. A dropping channel is installed on the surface of the arc-shaped material guiding pipe corresponding to the ground. The dropping channel is connected to the inner cavity of the arc-shaped material guiding pipe through a dropping port. The bottom end of the dropping channel is provided with a discharge port. The width of the dropping port is set to two-thirds of the diameter of the arc-shaped material guiding pipe.

[0008] As a preferred technical solution of the present invention, the cutting frame includes a T-shaped mounting plate installed inside the processing groove. A V-shaped cutting knife is installed on the surface of the T-shaped mounting plate corresponding to the arc-shaped material guiding pipe. A connecting plate is installed at the top end of the V-shaped cutting knife. The connecting plate and the top end of the T-shaped mounting plate are connected by connecting bolts. Screw holes are opened on the corresponding surfaces of the T-shaped mounting plate and the V-shaped cutting knife. A tightening bolt is connected inside the screw hole.

[0009] As a preferred technical solution of the present invention, the pushing frame includes a sliding rod. A sliding hole is opened on the groove wall of the processing groove at the position corresponding to the sliding rod. A U-shaped pushing plate is installed at the end of the sliding rod inside the processing groove. The bottom end of the U-shaped pushing plate is tangent to the inner bottom end of the processing groove. The height of the U-shaped pushing plate is set to two-thirds of the diameter of the arc-shaped material guiding pipe. The inner opening position of the U-shaped pushing plate is set at the position corresponding to the V-shaped cutting knife.

[0010] As a preferred technical solution of the present invention, a power bin for providing the required power for the pushing frame is arranged on the side of the mounting frame. A cross plate perpendicular to it is installed at the end of the sliding rod inside the power bin. A guiding hole is opened inside the cross plate. A partition is installed on the inner wall of the power bin. A rotating shaft is rotatably installed inside the partition. A rotating plate is installed at the top end of the rotating shaft. A convex column extending into the guiding hole is rotatably installed at a position on the surface of the rotating plate far from the rotating shaft. A motor is installed at the bottom end of the power bin. The output shaft of the motor is connected to the bottom end of the rotating shaft through a belt connection structure. A start switch for controlling the operation of the corresponding motor is installed outside the power bin.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: By setting the arc-shaped material guiding pipe, the cutting frame and the pushing frame, the automatic conveying, positioning and cutting of coconuts are realized, greatly improving the efficiency of coconut juice extraction and reducing manual operation. The designs of the filter screen, the slag discharge port and the liquid storage bin enable the effective separation of coconut juice and coconut residues, facilitating the collection of coconut juice and the discharge of coconut residues, improving the continuity of production and the product quality. The overall structural design of each component is reasonable, facilitating installation, adjustment and maintenance, and reducing the use cost of the equipment. Description of the Drawings

[0012] Figure 1Schematic three-dimensional structure diagram of the present invention; Figure 2 Schematic three-dimensional side structure diagram of the present invention; Figure 3 Schematic internal structure diagram of the present invention; 1 - Arc-shaped material guiding pipe; 11 - Dropping port; 12 - Limiting plate; 13 - Dropping channel; 14 - Discharge port; 2 - Cutting frame; 21 - T-shaped mounting plate; 22 - V-shaped cutting knife; 23 - Connecting plate; 24 - Connecting bolt; 25 - Screw hole; 26 - Tightening bolt; 3 - Pushing frame; 31 - U-shaped pushing plate; 32 - Slide bar; 33 - Slide hole; 34 - Cross plate; 35 - Guide hole; 4 - Power bin; 41 - Partition board; 42 - Rotating shaft; 43 - Belt connection structure; 44 - Motor; 45 - Convex column; 46 - Start switch; 5 - Filter screen; 51 - Convex platform; 6 - Liquid storage bin; 61 - Inclined plate; 62 - Liquid outlet pipe; 7 - Slag discharge port; 8 - Mounting frame; 9 - Processing groove. Specific embodiments

[0013] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0014] Please refer to Figures 1-3 , the present invention provides a technical solution: An automatic coconut juice extraction device, including a mounting frame 8. A processing groove 9 is opened at the top end of the mounting frame 8. An arc-shaped material guiding pipe 1 for conveying the coconuts to be processed is installed inside the processing groove 9, and its function is to convey the coconuts to be processed. A cutting frame 2 is installed inside the processing groove 9 on one side of the arc-shaped material guiding pipe 1. A pushing frame 3 that slides inside the processing groove 9 on the other side of the arc-shaped material guiding pipe 1 and pushes the coconuts towards the cutting frame 2 is installed. The coconuts are pushed towards the cutting frame 2 by the pushing frame 3, thereby cutting the coconuts to facilitate the collection of coconut juice. A filter screen 5 is provided at the bottom end of the processing groove 9 for filtering operations.

[0015] The filter screen 5 is inclined, and the height of the filter screen 5 is higher on the side closer to the pushing frame 3. The lowest position of the processing groove 9 corresponding to the filter screen 5 is set as the slag discharge port 7. A convex platform 51 is installed on the surface of the filter screen 5 at the slag discharge port 7. Such a design is conducive to the movement of coconut shells towards the slag discharge port 7 under the action of gravity, and the setting of the convex platform 51 can prevent coconut juice from flowing out.

[0016] Inside the mounting bracket 8, a liquid storage bin 6 is installed at a position corresponding to the lower part of the filter screen 5. At the inner bottom end of the liquid storage bin 6, an inclined plate 61 is provided. At a position on the bin wall of the liquid storage bin 6 corresponding to the lower side of the inclined plate 61, a liquid outlet pipe 62 is installed, thus facilitating the collection operation of the coconut juice that falls through the filter screen 5.

[0017] At the bottom end of the arc-shaped guide pipe 1 inside the processing tank 9, a limiting plate 12 is installed. The height of the limiting plate 12 is set equal to the diameter of the arc-shaped guide pipe 1. The bottom end of the limiting plate 12 is tangent to the inner bottom end of the processing tank 9. On the surface of the arc-shaped guide pipe 1 corresponding to the ground, a dropping channel 13 is installed. The dropping channel 13 is connected to the inner cavity of the arc-shaped guide pipe 1 through a dropping port 11. The bottom end of the dropping channel 13 is provided with a discharge port 14. The width of the dropping port 11 is set to two-thirds of the diameter of the arc-shaped guide pipe 1, so that smaller coconuts can fall and will not enter the inside of the processing tank 9, thus ensuring the smooth cutting of coconuts inside the processing tank 9.

[0018] The cutting frame 2 includes a T-shaped mounting plate 21 installed inside the processing tank 9. On the surface of the T-shaped mounting plate 21 corresponding to the arc-shaped guide pipe 1, a V-shaped cutting knife 22 is installed. At the top end of the V-shaped cutting knife 22, a connecting plate 23 is installed. The connecting plate 23 and the top end of the T-shaped mounting plate 21 are connected by a connecting bolt 24. On the corresponding surfaces of the T-shaped mounting plate 21 and the V-shaped cutting knife 22, screw holes 25 are provided. Inside the screw holes 25, a tightening bolt 26 is connected, thus facilitating the replacement or repair operation of the V-shaped cutting knife 22 after a certain period of use.

[0019] The pushing frame 3 includes a sliding rod 32. At a position corresponding to the sliding rod 32 on the tank wall of the processing tank 9, a sliding hole 33 is provided. At the end of the sliding rod 32 inside the processing tank 9, a U-shaped pushing plate 31 is installed. The bottom end of the U-shaped pushing plate 31 is tangent to the inner bottom end of the processing tank 9. The height of the U-shaped pushing plate 31 is set to two-thirds of the diameter of the arc-shaped guide pipe 1. At the inner opening position of the U-shaped pushing plate 31, it is set corresponding to the position of the V-shaped cutting knife 22, thus ensuring that when pushing the coconut towards the V-shaped cutting knife 22, only one coconut will be pushed at a time, which not only ensures that the coconut can smoothly pass between the two limiting plates 12, but also ensures that the U-shaped pushing plate 31 can smoothly push the remaining coconut shells to the position behind the V-shaped cutting knife 22.

[0020] On the side of the mounting bracket 8, there is a power bin 4 that provides the required power for the pushing bracket 3. At the end of the sliding rod 32 inside the power bin 4, a horizontal plate 34 perpendicular to it is installed. A guiding hole 35 is formed inside the horizontal plate 34. A partition plate 41 is installed on the inner wall of the power bin 4. A rotating shaft 42 is rotatably installed inside the partition plate 41. At the top of the rotating shaft 42, a rotating plate 47 is installed. At a position on the surface of the rotating plate 47 far from the rotating shaft 42, a convex column 45 that extends into the guiding hole 35 is rotatably installed. At the bottom of the power bin 4, a motor 44 is installed. The output shaft of the motor 44 is connected to the bottom end of the rotating shaft 42 through a belt connection structure 43. A start switch 46 for controlling the operation of the corresponding motor 44 is installed outside the power bin 4. Thus, when the start switch 46 is actuated, the motor 44 operates, and can drive the rotating shaft 42 to rotate through the belt connection structure 43. The rotating shaft 42 drives the rotating plate 47 to rotate. The convex column 45 on the rotating plate 47 moves inside the guiding hole 35, thereby driving the horizontal plate 34 and the sliding rod 32 to reciprocate. The U-shaped pushing plate 31 pushes the coconut towards the V-shaped cutter 22.

[0021] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic coconut juice extraction device, including a mounting frame (8), wherein a processing groove (9) is provided at the top of the mounting frame (8), and it is characterized in that: An arc-shaped guide pipe (1) for conveying the coconuts to be processed is installed inside the processing groove (9). A cutting frame (2) is installed inside the processing groove (9) on one side of the arc-shaped guide pipe (1). A pushing frame (3) for pushing the coconuts towards the cutting frame (2) is slidably installed inside the processing groove (9) on the other side of the arc-shaped guide pipe (1). A filter screen (5) is arranged at the bottom end of the processing groove (9).

2. The automatic coconut juice extraction device according to claim 1, characterized in that: The filter screen (5) is inclined, and the height of the filter screen (5) is set to be higher on the side closer to the pushing frame (3). The lowest position of the processing groove (9) corresponding to the filter screen (5) is set as a slag discharge port (7). A convex platform (51) is installed on the surface of the filter screen (5) at the position of the slag discharge port (7).

3. The automatic coconut juice extraction device according to claim 1, characterized in that: A liquid storage bin (6) is installed inside the mounting frame (8) at a position corresponding to the lower part of the filter screen (5). An inclined plate (61) is arranged at the bottom end inside the liquid storage bin (6). A liquid outlet pipe (62) is installed on the bin wall of the liquid storage bin (6) at a position corresponding to the lower side of the inclined plate (61).

4. An automatic coconut juice extraction device according to claim 1, characterized in that: A limiting plate (12) is installed at the bottom end of the arc-shaped guide pipe (1) inside the processing groove (9). The height of the limiting plate (12) is set to be equal to the diameter of the arc-shaped guide pipe (1). The bottom end of the limiting plate (12) is tangent to the inner bottom end of the processing groove (9). A dropping channel (13) is installed on the surface of the arc-shaped guide pipe (1) corresponding to the ground. The dropping channel (13) is connected to the inner cavity of the arc-shaped guide pipe (1) through a dropping port (11). A discharge port (14) is arranged at the bottom end of the dropping channel (13). The width of the dropping port (11) is set to be two-thirds of the diameter of the arc-shaped guide pipe (1).

5. The automatic coconut juice extraction device according to claim 1, wherein: The cutting frame (2) includes a T-shaped mounting plate (21) installed inside the processing groove (9). A V-shaped cutting tool (22) is installed on the surface of the T-shaped mounting plate (21) corresponding to the arc-shaped guide pipe (1). A connecting plate (23) is installed at the top end of the V-shaped cutting tool (22). The connecting plate (23) and the top end of the T-shaped mounting plate (21) are connected through a connecting bolt (24). Screw holes (25) are formed on the corresponding surfaces of the T-shaped mounting plate (21) and the V-shaped cutting tool (22). A tightening bolt (26) is connected inside the screw holes (25).

6. The automatic coconut juice extraction device according to claim 1, wherein: The pushing frame (3) includes a sliding rod (32). A sliding hole (33) is formed on the groove wall of the processing groove (9) corresponding to the sliding rod (32). A U-shaped pushing plate (31) is installed at the end of the sliding rod (32) inside the processing groove (9). The bottom end of the U-shaped pushing plate (31) is tangent to the inner bottom end of the processing groove (9). The height of the U-shaped pushing plate (31) is set to be two-thirds of the diameter of the arc-shaped guide pipe (1). The opening position inside the U-shaped pushing plate (31) is arranged corresponding to the position of the V-shaped cutting tool (22).

7. An automatic coconut juice extraction device according to claim 6, characterized in that: On the side of the mounting frame (8), there is a power bin (4) that provides the required power for the pushing frame (3). At the end of the sliding rod (32) inside the power bin (4), a horizontal plate (34) perpendicular to it is installed. A guiding hole (35) is formed inside the horizontal plate (34). A partition plate (41) is installed on the inner wall of the power bin (4). A rotating shaft (42) is rotatably installed inside the partition plate (41). At the top of the rotating shaft (42), a rotating plate (47) is installed. A convex column (45) that extends into the guiding hole (35) is rotatably installed at a position on the surface of the rotating plate (47) far from the rotating shaft (42). At the bottom end of the power bin (4), a motor (44) is installed. The output shaft of the motor (44) is connected to the bottom end of the rotating shaft (42) through a belt connection structure (43). An activation switch (46) for controlling the operation of the corresponding motor (44) is installed outside the power bin (4).

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