Low-loss processing system for silicone oil production

By using a low-loss processing system in the production of silicone oil, real-time monitoring and controlling reaction temperature and time, the loss problem caused by improper reaction of silicone oil raw materials is solved, and more efficient silicone oil production is achieved.

CN120242952APending Publication Date: 2025-07-04XUANCHENG GUIXIN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202510404647.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-07-04

AI Technical Summary

Technical Problem

During the existing silicone oil production process, the increase in losses caused by insufficient reaction time or excessively long silicone oil raw materials.

Method used

A low-loss processing system is adopted, including reaction barrels, temperature sensors, display screens, timers, buzzer alarms and microcontrollers, to monitor and control the reaction temperature and time in real time to ensure that the silicone oil is fully mixed and reduce losses.

Benefits of technology

By precisely controlling the reaction time and temperature, the loss of silicone oil raw materials is reduced, the mixing uniformity and production safety are improved, and the service life of the equipment is extended.

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Abstract

The invention relates to the field of silicone oil production, and discloses a low-loss processing system for silicone oil production, which comprises a storage barrel, a reaction barrel is rotatably arranged in the storage barrel, a temperature sensor is fixed on the inner wall surface of the reaction barrel, a display screen is fixed on the surface of the storage barrel, and a timer is arranged on the surface of the storage barrel. A buzzing alarm is arranged on the surface of the storage barrel, a single chip microcomputer is arranged on the surface of the storage barrel, a rotating disc is rotationally arranged on the inner bottom face of the storage barrel, two positioning grooves are formed in the top face of the rotating disc, pressure sensors are arranged in the positioning grooves, and a mounting ring is fixed to the inner wall face of the storage barrel. And an electric heating ring is fixed on the top surface of the mounting ring. In the invention, the silicone oil can be fully mixed by controlling the preparation time, temperature and mixing uniformity of the silicone oil, and the loss of the silicone oil raw material during preparation is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of silicone oil production, and specifically to a low-loss processing system for silicone oil production. Background Art

[0002] Silicone oil is an organosilicon compound with good heat resistance, water resistance, electrical insulation and flexibility. Its production uses methylchlorosilane etc. as raw materials. First, it undergoes hydrolysis to synthesize silanol, and then silicone oil is obtained through a condensation reaction. Common production methods include catalytic equilibrium method and non-catalytic method. Silicone oil can be used as a moisturizer and anti-ultraviolet agent in cosmetics; it can reduce friction and wear in the mechanical field; it can endow fabrics with properties such as waterproof and wrinkle-proof in the textile industry, and has a wide range of applications.

[0003] According to the Chinese patent with the publication number CN221132216U, a heating device for silicone oil production, including a bottom plate, an electric heating plate is fixedly connected inside the bottom plate, the top of the bottom plate is fixedly connected with a heating cylinder, the heating cylinder is arranged directly below the electric heating plate, the top of the heating cylinder is clamped with a clamping cover, an oil inlet valve is clamped on the surface of the clamping cover, a vertical plate is fixedly connected to the top of the bottom plate, the vertical plate is arranged on the side of the heating cylinder, a side groove is opened in the vertical plate, a cylinder is installed at the top of the vertical plate, a driving motor is installed at the bottom of the cylinder, a sliding plate is fixedly connected to the side of the driving motor, the sliding plate extends into the side groove and is slidably connected with the side groove, an output shaft of the driving motor is fixedly connected with a stirring rod, the stirring rod penetrates through the clamping cover and extends into the heating cylinder, the stirring rod is slidably connected with the clamping cover, an oil outlet valve is clamped on the side of the heating cylinder, a gas collecting box is fixedly connected to the surface of the bottom plate, a top cover is clamped on the top of the gas collecting box, an air extraction pump is installed on the top of the top cover, a connecting pipe is fixedly connected to the top of the air extraction pump, one end of the connecting pipe extends into the heating cylinder, the other end of the connecting pipe extends into the gas collecting box, both ends of the connecting pipe are communicated with the gas collecting box and the heating cylinder respectively, a graphite ball is fixedly connected to the inner wall of the gas collecting box, and an air outlet valve is fixedly connected to the side of the gas collecting box.

[0004] In the above solution, stirring and heating are used for producing silicone oil, which still has the following disadvantages: During the production of silicone oil, after stirring and heating, the raw materials of silicone oil may still have an increased loss of raw materials for preparing silicone oil due to reasons such as insufficient or excessive reaction time. Summary of the Invention

[0005] The purpose of the present invention is to provide a low-loss processing system for silicone oil production to solve the problem that the raw materials of silicone oil may still have an increased loss of raw materials for preparing silicone oil due to reasons such as insufficient or excessive reaction time.

[0006] To achieve the above-mentioned invention object, the present invention adopts the following technical solutions: A low-loss processing system for silicone oil production, including a storage barrel, inside which a reaction barrel is rotatably arranged. A temperature sensor is fixed on the inner wall surface of the reaction barrel. A display screen is fixed on the surface of the storage barrel. A timer is arranged on the surface of the storage barrel. A buzzer alarm is arranged on the surface of the storage barrel. A single-chip microcomputer is arranged on the surface of the storage barrel. A rotating disk is rotatably arranged on the inner bottom surface of the storage barrel. Two positioning grooves are formed on the top surface of the rotating disk. A pressure sensor is arranged inside the positioning groove. An installation ring is fixed on the inner wall surface of the storage barrel. An electric heating coil is fixed on the top surface of the installation ring.

[0007] Preferably, a fixing hole is formed on the inner bottom surface of the storage barrel. A driving motor is arranged inside the fixing hole. The top end of the output shaft of the driving motor is fixed to the bottom surface of the rotating disk. A cross groove is formed on the top surface of the rotating disk. A cross plate is fixed to the bottom surface of the reaction barrel. The cross groove and the cross plate are slidably arranged.

[0008] Preferably, two fixing grooves are formed on the inner bottom surface of the storage barrel. A lower roller is rotatably arranged inside the fixing groove. A plurality of fixing plates are fixed on the inner wall surface of the storage barrel. Two fixing plates are in a group. An upper roller is rotatably arranged between each group of fixing plates.

[0009] Preferably, a sliding circular plate is slidably arranged at the top end of the storage barrel. A rotating hole is formed on the top surface of the sliding circular plate. A rotating column is fixed at the top end of the storage barrel. The rotating hole and the rotating column are rotatably inserted. A blocking circular plate is fixed at the top end of the rotating column.

[0010] Preferably, two mounting plates are fixed on the surface of the sliding circular plate. A rotating plate is rotatably arranged between the two mounting plates. Two limiting plates are fixed on the surface of the storage barrel. The rotating plate is slidably arranged between the two limiting plates.

[0011] Preferably, a mounting folding plate is fixed on the top surface of the sliding circular plate. An adding hole is formed on the top surface of the mounting folding plate. An aggregate hopper is fixed on the inner top surface of the mounting folding plate. The adding hole and the central axis of the aggregate hopper are on the same straight line. A feeding hole is formed on the top surface of the sliding circular plate.

[0012] Preferably, a sleeving column is fixed on the top surface of the sliding circular plate. A rotating plate is rotatably inserted on the sleeving column. An intercepting circular plate is fixed at the top end of the sleeving column. A connecting hole is formed on the top surface of the rotating plate.

[0013] Preferably, a plurality of scale lines are arranged on the surface of the reaction barrel. The plurality of scale lines are equally spaced on the surface of the storage barrel. Two bucket lifting openings are formed on the surface of the reaction barrel.

[0014] Compared with the prior art, a low-loss processing system for silicone oil production adopting the above technical solution has the following beneficial effects:

[0015] First, the staff will first weigh the raw materials for preparing silicone oil and other additives and add them into the reaction barrel. Subsequently, the output shaft driving the motor to rotate will drive the rotating disk to rotate synchronously. During the rotation of the rotating disk, the reaction barrel will be driven to rotate synchronously, so that the raw materials and additives inside the reaction barrel can be fully mixed for reaction. When preparing silicone oil, the temperature sensor will continuously detect the reaction temperature of the raw materials in the reaction barrel. After the temperature sensor detects the current reaction temperature of the raw materials, it will send the detection result to the single-chip microcomputer through an electrical signal. Then, the single-chip microcomputer will send the detection result to the display screen and control the operation of the electric heating coil according to the current reaction temperature. By controlling the working duration of the electric heating coil, the temperature during the preparation of silicone oil can be adjusted. In addition, according to the weight of the raw materials added into the reaction barrel, the reaction time can be calculated and timed by a timer. After the timer finishes timing, it will send an electrical signal to the single-chip microcomputer, and then the single-chip microcomputer controls the buzzer alarm to sound an alarm to remind the staff to intervene in the silicone oil preparation in time, preventing excessive reaction or insufficient reaction time. By controlling the time, temperature, and mixing uniformity of the silicone oil preparation, it is ensured that the silicone oil preparation can be fully mixed, reducing the loss of silicone oil raw materials during preparation;

[0016] Second, when the reaction barrel rotates, the surface of the reaction barrel fits with the surface of the upper roller, and the bottom surface of the rotating disk fits with the surface of the lower roller, which can reduce the friction between the reaction barrel and the rotating disk during rotation. While increasing the stability of the reaction barrel during rotation, it can also extend the service life of the rotating disk;

[0017] Third, before the raw materials inside the reaction barrel start to react, the staff will first push the sliding circular plate to the top of the storage barrel and overlap it, and then the staff will push the rotating plate into the space between the two limiting plates, so that the sliding circular plate can be fixed at the position currently overlapping with the top of the storage barrel, preventing the raw materials inside the reaction barrel from being detected due to violent reaction and increasing the safety during the preparation of silicone oil;

[0018] Fourth, when the reaction barrel is in a rotating state, if it is necessary to add reactants into the reaction barrel, the staff will first push the rotating plate to rotate clockwise around the sleeved column by [X] degrees, so that the connecting hole can be moved between the aggregate hopper and the feed hole. Subsequently, the staff will add the reactants into the reaction barrel through the aggregate hopper, through the connecting hole and the feed hole. Finally, the staff will apply a force to the rotating plate again, making the rotating plate rotate counterclockwise around the sleeved column by [X] degrees to re-cut off the channel between the aggregate hopper and the feed hole, increasing the convenience of the staff when adding reactants while ensuring the safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Schematic three-dimensional diagram of the embodiment.

[0020] Figure 2 Exploded three-dimensional diagram of the embodiment.

[0021] Figure 3 Exploded view of the rotating disk and the mounting ring in the embodiment.

[0022] Figure 4 Exploded view of the sliding circular plate and the rotating plate in the embodiment.

[0023] Figure 5 For Figure 3 Enlarged schematic view of the local structure at position A in

[0024] Figure 6 For Figure 3 Enlarged schematic view of the local structure at position B in

[0025] Figure 7 For Figure 2 Enlarged schematic view of the local structure at position C in

[0026] Figure 8 System block diagram of the embodiment.

[0027] In the figure: 1. Storage barrel; 2. Reaction barrel; 3. Scale line; 4. Temperature sensor; 5. Display screen; 6. Timer; 7. Buzzer alarm; 8. Rotating disk; 9. Positioning groove; 10. Pressure sensor; 11. Mounting ring; 12. Electric heating coil; 13. Fixed groove; 14. Lower roller; 15. Fixed plate; 16. Upper roller; 17. Fixed hole; 18. Driving motor; 19. Cross groove; 20. Cross plate; 21. Sliding circular plate; 22. Rotating hole; 23. Rotating column; 24. Blocking circular plate; 25. Mounting folding plate; 26. Adding hole; 27. Aggregating hopper; 28. Feeding hole; 29. Sleeve column; 30. Rotating plate; 31. Intercepting circular plate; 32. Connecting hole; 33. Mounting plate; 34. Rotating plate; 35. Limiting plate; 36. Bucket lifting port. Detailed implementation manners

[0028] The following will describe in detail the preferred embodiments of the present invention with reference to the accompanying drawings.

[0029] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 8As shown in the figure, a low-loss processing system for silicone oil production includes a storage barrel 1. Inside the storage barrel 1, a reaction barrel 2 is rotatably arranged. A temperature sensor 4 is fixed on the inner wall surface of the reaction barrel 2. A display screen 5 is fixed on the surface of the storage barrel 1. A timer 6 is arranged on the surface of the storage barrel 1. A buzzer alarm 7 is arranged on the surface of the storage barrel 1. A single-chip microcomputer is arranged on the surface of the storage barrel 1, and the model of the single-chip microcomputer is STM32. On the inner bottom surface of the storage barrel 1, a rotating disk 8 is rotatably arranged. Two positioning grooves 9 are formed on the top surface of the rotating disk 8. A pressure sensor 10 is arranged inside the positioning groove 9. An installation ring 11 is fixed on the inner wall surface of the storage barrel 1. An electric heating coil 12 is fixed on the top surface of the installation ring 11. The temperature sensor 4 is electrically connected to the single-chip microcomputer. The display screen 5 is electrically connected to the single-chip microcomputer. The timer 6 is electrically connected to the single-chip microcomputer. The buzzer alarm 7 is electrically connected to the single-chip microcomputer. The pressure sensor 10 is electrically connected to the single-chip microcomputer. A fixing hole 17 is formed on the inner bottom surface of the storage barrel 1. A driving motor 18 is arranged inside the fixing hole 17. The top end of the output shaft of the driving motor 18 is fixed to the bottom surface of the rotating disk 8. A cross groove 19 is formed on the top surface of the rotating disk 8. A cross plate 20 is fixed to the bottom surface of the reaction barrel 2. The cross groove 19 and the cross plate 20 are slidably arranged.

[0030] During use, the staff will first weigh the raw materials for preparing silicone oil and other additives and add them into the reaction barrel 2. Subsequently, the output shaft of the driving motor 18 rotates to drive the rotating disk 8 to rotate synchronously. During the rotation of the rotating disk 8, the reaction barrel 2 will be driven to rotate synchronously, so that the raw materials and additives inside the reaction barrel 2 can be fully mixed for reaction. When producing silicone oil, the temperature sensor 4 will continuously detect the reaction temperature of the raw materials in the reaction barrel 2. After the temperature sensor 4 detects the current reaction temperature of the raw materials, it will send the detection result to the single-chip microcomputer through an electrical signal. Then the single-chip microcomputer will send the detection result to the display screen 5 and control the electric heating coil 12 to work according to the current reaction temperature. By controlling the working duration of the electric heating coil 12, the temperature during silicone oil preparation can be adjusted. In addition, the reaction time can be calculated according to the weight of the raw materials added into the reaction barrel 2, and the timer 6 is used for timing. After the timer 6 finishes timing, it will send an electrical signal to the single-chip microcomputer, and then the single-chip microcomputer controls the buzzer alarm 7 to give an alarm to remind the staff to intervene in silicone oil preparation in time to prevent overreaction or insufficient reaction time. By controlling the time, temperature, and mixing uniformity of silicone oil preparation, it is ensured that the silicone oil preparation can be fully mixed, reducing the loss of silicone oil raw materials during preparation.

[0031] As Figure 3 and Figure 6As shown in the figure, two fixing grooves 13 are provided on the inner bottom surface of the storage barrel 1. Lower rollers 14 are rotatably arranged inside the fixing grooves 13. A plurality of fixing plates 15 are fixed on the inner wall surface of the storage barrel 1. Two of the fixing plates 15 form a group, and upper rollers 16 are rotatably arranged between each group of fixing plates 15. A plurality of scale lines 3 are provided on the surface of the reaction barrel 2, and the plurality of scale lines 3 are equidistantly distributed on the surface of the storage barrel 1. Two bucket-lifting openings 36 are provided on the surface of the reaction barrel 2.

[0032] During use, when the reaction barrel 2 rotates, the surface of the reaction barrel 2 fits against the surface of the upper rollers 16, and the bottom surface of the rotating disk 8 will fit against the surface of the lower rollers 14, thereby reducing the frictional force when the reaction barrel 2 and the rotating disk 8 rotate. While increasing the stability of the reaction barrel 2 during rotation, the service life of the rotating disk 8 can also be extended.

[0033] As Figure 2 and Figure 7 As shown in the figure, a sliding circular plate 21 is slidably arranged at the top end of the storage barrel 1. A rotating hole 22 is provided on the top surface of the sliding circular plate 21. A rotating column 23 is fixed at the top end of the storage barrel 1. The rotating hole 22 is rotatably inserted with the rotating column 23. A blocking circular plate 24 is fixed at the top end of the rotating column 23. Two mounting plates 33 are fixed on the surface of the sliding circular plate 21. A rotating plate 34 is rotatably arranged between the two mounting plates 33. Two limiting plates 35 are fixed on the surface of the storage barrel 1. The rotating plate 34 is slidably arranged between the two limiting plates 35.

[0034] During use, before the raw materials inside the reaction barrel 2 start to react, the staff will first push the sliding circular plate 21 to the top end of the storage barrel 1 and make them coincide. Then the staff will push the rotating plate 34 between the two limiting plates 35, thereby fixing the sliding circular plate 21 at the current position where it coincides with the top end of the storage barrel 1, preventing the raw materials inside the reaction barrel 2 from being detected due to intense reaction, and increasing the safety during the preparation of silicone oil.

[0035] As Figure 1 and Figure 4 As shown in the figure, an installation folding plate 25 is fixed on the top surface of the sliding circular plate 21. An adding hole 26 is provided on the top surface of the installation folding plate 25. An aggregate hopper 27 is fixed on the inner top surface of the installation folding plate 25. The adding hole 26 and the central axis of the aggregate hopper 27 are on the same straight line. A feeding hole 28 is provided on the top surface of the sliding circular plate 21. A sleeve column 29 is fixed on the top surface of the sliding circular plate 21. A rotating plate 30 is rotatably inserted on the sleeve column 29. A blocking circular plate 31 is fixed at the top end of the sleeve column 29. A connecting hole 32 is provided on the top surface of the rotating plate 30.

[0036] In use, when the reaction barrel 2 is in a rotating state, if it is necessary to add reactants into the interior of the reaction barrel 2, the staff will first push the rotating plate 30 to rotate 180 degrees clockwise around the sleeved column 29, so that the connecting hole 32 can be moved between the aggregate hopper 27 and the feed hole 28. Subsequently, the staff will add the reactants into the interior of the reaction barrel 2 through the aggregate hopper 27, the connecting hole 32 and the feed hole 28. Finally, the staff applies a force to the rotating plate 30 again, causing the rotating plate 30 to rotate 180 degrees counterclockwise around the sleeved column 29 to re-cut off the channel between the aggregate hopper 27 and the feed hole 28, which can increase the convenience of the staff when adding reactants while ensuring the safety of the staff.

[0037] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A low-loss processing system for silicone oil production, comprising a storage barrel (1), characterized in that, Inside the storage barrel (1), a reaction barrel (2) is rotatably arranged. A temperature sensor (4) is fixed on the inner wall surface of the reaction barrel (2). A display screen (5) is fixed on the surface of the storage barrel (1). A timer (6) is arranged on the surface of the storage barrel (1). A buzzer alarm (7) is arranged on the surface of the storage barrel (1). A single-chip microcomputer is arranged on the surface of the storage barrel (1). On the inner bottom surface of the storage barrel (1), a rotating disk (8) is rotatably arranged. Two positioning grooves (9) are formed on the top surface of the rotating disk (8). A pressure sensor (10) is arranged inside the positioning groove (9). An installation ring (11) is fixed on the inner wall surface of the storage barrel (1). An electric heating coil (12) is fixed on the top surface of the installation ring (11).

2. The low-loss processing system for silicone oil production according to claim 1, characterized in that: A fixing hole (17) is formed on the inner bottom surface of the storage barrel (1). A driving motor (18) is arranged inside the fixing hole (17). The top end of the output shaft of the driving motor (18) is fixed to the bottom surface of the rotating disk (8). A cross groove (19) is formed on the top surface of the rotating disk (8). A cross plate (20) is fixed to the bottom surface of the reaction barrel (2). The cross groove (19) and the cross plate (20) are slidably arranged.

3. A low-loss processing system for silicone oil production according to claim 1, characterized in that: Two fixing grooves (13) are formed on the inner bottom surface of the storage barrel (1). A lower roller (14) is rotatably arranged inside the fixing groove (13). A plurality of fixing plates (15) are fixed on the inner wall surface of the storage barrel (1). Two of the fixing plates (15) form a group, and an upper roller (16) is rotatably arranged between each group of the fixing plates (15).

4. A low-loss processing system for silicone oil production according to claim 1, characterized in that: A sliding circular plate (21) is slidably arranged at the top end of the storage barrel (1). A rotating hole (22) is formed on the top surface of the sliding circular plate (21). A rotating column (23) is fixed to the top end of the storage barrel (1). The rotating hole (22) and the rotating column (23) are rotatably inserted. A blocking circular plate (24) is fixed to the top end of the rotating column (23).

5. A low-loss processing system for silicone oil production according to claim 4, characterized in that: Two mounting plates (33) are fixed on the surface of the sliding circular plate (21). A rotating plate (34) is rotatably arranged between the two mounting plates (33). Two limiting plates (35) are fixed on the surface of the storage barrel (1). The rotating plate (34) is slidably arranged between the two limiting plates (35).

6. A low-loss processing system for silicone oil production according to claim 4, characterized in that: An installation folding plate (25) is fixed on the top surface of the sliding circular plate (21). An adding hole (26) is formed on the top surface of the installation folding plate (25). An aggregate hopper (27) is fixed on the inner top surface of the installation folding plate (25). The adding hole (26) and the central axis of the aggregate hopper (27) are on the same straight line. A feeding hole (28) is formed on the top surface of the sliding circular plate (21).

7. A low-loss processing system for silicone oil production according to claim 4, characterized in that: A sleeving column (29) is fixed on the top surface of the sliding circular plate (21). A rotating plate (30) is rotatably inserted on the sleeving column (29). An intercepting circular plate (31) is fixed to the top end of the sleeving column (29). A connecting hole (32) is formed on the top surface of the rotating plate (30).

8. A low-loss processing system for silicone oil production according to claim 1, characterized in that: A plurality of scale lines (3) are provided on the surface of the reaction barrel (2), and the plurality of scale lines (3) are equidistantly distributed on the surface of the storage barrel (1). Two bucket lifting openings (36) are formed in the surface of the reaction barrel (2).

Citation Information

Patent Citations

  • Heating device for silicone oil production

    CN221132216U