Mechanical part cleaning device

Abstract

The invention relates to the technical field of part cleaning, and discloses a mechanical part cleaning device which comprises a fixing column, a fixing bottom plate is fixedly mounted at the bottom of the fixing column, a control box is fixedly mounted at the top of the fixing bottom plate, and a rotating mechanism is arranged outside the fixing column. According to the mechanical part cleaning device, when parts need to be cleaned, cleaning liquid and the parts are put into a rotating frame at the same time through a rotating mechanism, a control panel starts three ultrasonic transducers to conduct ultrasonic cleaning on the parts, meanwhile, a servo motor is started to rotate clockwise, and a gear and an inner gear ring are meshed to enable the rotating frame to rotate slowly; dirt outside parts falls off after ultrasonic cleaning, the rotating frame rotates slowly, so that the parts are slightly collided, the dirt cannot be easily adhered to the parts, and the dirt falls off after penetrating through the leakage plate, the rotating mechanism can enable dust to fall off through the ultrasonic assembly and the rotating assembly, the dust is prevented from being adhered to other parts, and the dust on the parts is cleared away more thoroughly.

Description

Technical Field

[0001] The present invention relates to the technical field of component cleaning, and specifically to a mechanical component cleaning device. Background Art

[0002] Component cleaning refers to removing pollutants such as oil stains, water scale, carbon deposits, and rust layers on the surface of components through physical or chemical methods to restore the cleanliness and function of the components. A component cleaning device is a device used to clean various components, aiming to remove stains and impurities on the surface of the components to ensure the cleanliness and service performance of the components. With the continuous development of component cleaning devices, various component cleaning devices have emerged, such as a mechanical component cleaning device.

[0003] Currently, the component cleaning devices on the market mainly focus on improving the cleaning speed. The existing component cleaning devices generally consist of a control system, an ultrasonic cleaning component, a tank body, and cleaning liquid. By putting the cleaning liquid into the tank body and then putting the mechanical parts into the tank body, the ultrasonic cleaning component is activated through the control system to clean the mechanical parts. However, after a large number of parts are cleaned by the ultrasonic component, although the dust has fallen off, the dust is likely to fall on other parts, and the parts cannot be quickly dried after cleaning, which affects the use. Therefore, a mechanical component cleaning device is proposed that can make the dust fall off through the ultrasonic component and the rotating component, avoid sticking to other parts, clean the dust on the parts more thoroughly, and can quickly turn the parts and evenly dry the parts through hot air blowing, which is convenient to use. Summary of the Invention

[0004] Aiming at the deficiencies of the prior art, the present invention provides a mechanical component cleaning device, which has the advantages of being able to make the dust fall off through the ultrasonic component and the rotating component, avoid sticking to other parts, clean the dust on the parts more thoroughly, and can quickly turn the parts and evenly dry the parts through hot air blowing, which is convenient to use, and solves the problems that after a large number of parts are cleaned by the ultrasonic component, although the dust has fallen off, the dust is likely to fall on other parts, and the parts cannot be quickly dried after cleaning, which affects the use.

[0005] To achieve the above purpose of being able to make the dust fall off through the ultrasonic component and the rotating component, avoid sticking to other parts, clean the dust on the parts more thoroughly, and can quickly turn the parts and evenly dry the parts through hot air blowing, which is convenient to use, the present invention provides the following technical solution: A mechanical component cleaning device includes a fixed column, the bottom of the fixed column is fixedly installed with a fixed bottom plate, the top of the fixed bottom plate is fixedly installed with a control box, and a rotating mechanism is arranged outside the fixed column;

[0006] Preferably, the rotating mechanism includes a servo motor, a gear, a rotating frame, an internal gear ring, a leakage plate, a rotating sleeve, a limiting disk, and a water outlet pipe. A servo motor is fixedly installed outside the fixed column. A gear is arranged at the output end of the servo motor. A rotating frame is arranged outside the fixed column. An internal gear ring is arranged inside the rotating frame. A leakage plate is fixedly installed inside the rotating frame. A rotating sleeve is fixedly installed inside the rotating frame. A limiting disk is fixedly installed outside the fixed column. A water outlet pipe is fixedly installed outside the rotating frame.

[0007] Preferably, a drying mechanism is arranged at the top of the fixed column. The drying mechanism includes a support rod, a hot air blower, an electric telescopic rod, a limiting ring, an air delivery pipe, an air knife, and a pipe joint. A support rod is fixedly installed at the top of the fixed column. A hot air blower is fixedly installed outside the support rod. An electric telescopic rod is arranged at the bottom of the support rod. A limiting ring is arranged outside the electric telescopic rod. An air delivery pipe is fixedly connected to the outside of the hot air blower. An air knife is fixedly installed at the bottom of the electric telescopic rod. A pipe joint is arranged at the top of the air knife.

[0008] Preferably, three ultrasonic transducers are arranged inside the control box, and all three ultrasonic transducers are located below the rotating frame.

[0009] Preferably, a control panel is arranged on the front of the control box. The control panel is electrically connected to the servo motor, the three ultrasonic transducers, the electric telescopic rod, and the hot air blower through wires.

[0010] Preferably, the water outlet pipe is communicated with the rotating frame, and a control valve is arranged at the top of the water outlet pipe.

[0011] Preferably, a collection box is arranged on the top of the fixed bottom plate, and a card frame is clamped on the top of the collection box.

[0012] Preferably, a filter screen is arranged at the bottom of the card frame, and two pulling blocks are fixedly installed at the top of the card frame.

[0013] Compared with the prior art, the present invention provides a mechanical part cleaning device, which has the following beneficial effects:

[0014] 1. For this mechanical component cleaning device, when it is necessary to clean the components, through the rotating mechanism, the cleaning liquid and the components are simultaneously placed inside the rotating frame. The control panel turns on three ultrasonic transducers to perform ultrasonic cleaning on the components. At the same time, the servo motor is turned on to rotate clockwise. The rotating frame rotates slowly through the meshing of the gear and the internal gear ring. The dirt on the outside of the components falls off after ultrasonic cleaning. The slow rotation of the rotating frame causes the components to collide slightly, so that the dirt cannot easily adhere to the components and falls after passing through the filter plate. This rotating mechanism can make the dust fall off through the ultrasonic component and the rotating component, avoid sticking to other components, and clean the dust on the components more thoroughly.

[0015] 2. For this mechanical component cleaning device, by setting up an air-drying mechanism, after the cleaning is completed, the control valve outside the water outlet pipe is opened to make the cleaning liquid flow out into the collection box. Then, the electric telescopic rod is turned on through the control panel and adjusted to the appropriate position. Then, the hot air blower is turned on, so that the hot air is transmitted to the air knife through the air delivery pipe and jets downward. At the same time, the servo motor is turned on to make the rotating frame rotate, so that the components roll slightly, so that all directions of the components can be blown. This air-drying mechanism can quickly turn over the components and evenly dry the components by hot air blowing, which is convenient for use. Description of the Drawings

[0016] Figure 1 It is a three-dimensional view of the structure of the present invention;

[0017] Figure 2 It is a front cross-sectional view of the components of the present invention;

[0018] Figure 3 It is a component of the present invention Figure 2 Enlarged view of part A;

[0019] Figure 4 It is a bottom view of the rotating frame of the components of the present invention;

[0020] Figure 5 It is an external structure diagram of the electric telescopic rod of the present invention;

[0021] Figure 6 It is an external structure diagram of the card frame of the present invention.

[0022] In the figure: 1. Fixed column; 2. Fixed bottom plate; 3. Control box; 4. Rotating mechanism; 401. Servo motor; 402. Gear; 403. Rotating frame; 404. Internal gear ring; 405. Filter plate; 406. Rotating sleeve; 407. Limiting disc; 408. Water outlet pipe; 5. Air-drying mechanism; 501. Support rod; 502. Hot air blower; 503. Electric telescopic rod; 504. Limiting ring; 505. Air delivery pipe; 506. Air knife; 507. Air pipe joint; 6. Ultrasonic transducer; 7. Control panel; 8. Control valve; 9. Collection box; 10. Card frame; 11. Filter screen; 12. Pull block. Detailed implementation mode

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative work shall fall within the protection scope of the present invention.

[0024] Please refer to Figures 1-6 , a mechanical part cleaning device, including a fixed column 1, a fixed bottom plate 2 is fixedly installed at the bottom of the fixed column 1, a control box 3 is fixedly installed on the top of the fixed bottom plate 2, and a rotating mechanism 4 is arranged outside the fixed column 1;

[0025] The rotating mechanism 4 includes a servo motor 401, a gear 402, a rotating frame 403, an internal gear ring 404, a leakage plate 405, a rotating sleeve 406, a limiting disc 407 and a water outlet pipe 408. The servo motor 401 is fixedly installed outside the fixed column 1, the output end of the servo motor 401 is provided with the gear 402, the rotating frame 403 is arranged outside the fixed column 1, the internal gear ring 404 is arranged inside the rotating frame 403, the leakage plate 405 is fixedly installed inside the rotating frame 403, the rotating sleeve 406 is fixedly installed inside the rotating frame 403, the limiting disc 407 is fixedly installed outside the fixed column 1, and the water outlet pipe 408 is fixedly installed outside the rotating frame 403.

[0026] In the case implementation, an air drying mechanism 5 is arranged at the top of the fixed column 1. The air drying mechanism 5 includes a support rod 501, a hot air blower 502, an electric telescopic rod 503, a limiting ring 504, an air delivery pipe 505, an air knife 506 and an air pipe joint 507. The support rod 501 is fixedly installed at the top of the fixed column 1, the hot air blower 502 is fixedly installed outside the support rod 501, the electric telescopic rod 503 is arranged at the bottom of the support rod 501, the limiting ring 504 is arranged outside the electric telescopic rod 503, the air delivery pipe 505 is fixedly connected to the outside of the hot air blower 502, the air knife 506 is fixedly installed at the bottom of the electric telescopic rod 503, and the air pipe joint 507 is arranged at the top of the air knife 506.

[0027] In the case implementation, three ultrasonic transducers 6 are arranged inside the control box 3, and all three ultrasonic transducers 6 are located below the rotating frame 403. By arranging the three ultrasonic transducers 6, ultrasonic cleaning of parts can be performed.

[0028] In the case implementation, the water outlet pipe 408 is connected to the rotating frame 403. A control valve 8 is provided at the top of the water outlet pipe 408. By setting the control valve 8, the control valve 8 can be opened and closed to allow the water outlet pipe 408 to discharge water. The number of turns of the servo motor 401 is fixed. After the rotation ends, the rotating frame 403 can be reset, so that the water outlet pipe 408 can be aligned with the collection box 9 for sewage discharge and water release.

[0029] In the case implementation, a collection box 9 is provided at the top of the fixed base plate 2. A clamping frame 10 is clamped on the top of the collection box 9. A filter screen 11 is provided at the bottom of the clamping frame 10. Two pulling blocks 12 are fixedly installed at the top of the clamping frame 10. By setting the collection box 9, after the water outlet pipe 408 discharges water, the cleaning liquid can be collected by the collection box 9 for reuse. By setting the filter screen 11 at the bottom of the clamping frame 10, dust can be filtered out, enabling the cleaning liquid to be reused. By setting the two pulling blocks 12, the clamping frame 10 can be pulled out upward, so that the dust can be taken out and the cleaning liquid inside the collection box 9 can be reused. The cleaning liquid is a chemical cleaning liquid and does not undergo an oxidation reaction with the parts, so that the parts will not be corroded by the cleaning liquid.

[0030] In the case implementation, the teeth of the gear 402 and the internal gear ring 404 are adapted to each other, and the internal gear ring 404 can be rotated by the meshing of the gear 402. After the servo motor 401 is started, the rotating frame 403 can rotate slowly, which is beneficial for all the parts to be cleaned of dust by the ultrasonic component.

[0031] In the case implementation, a rotating groove adapted to the limiting disc 407 is provided at the bottom of the rotating frame 403, enabling the rotating frame 403 to rotate and restricting the up-and-down shaking of the rotating frame 403 by the limiting disc 407.

[0032] In the case implementation, the limiting ring 504 is adapted to the air delivery pipe 505. The bottom of the air delivery pipe 505 is fixedly connected to the air pipe joint 507, so that the air delivery pipe 505 is connected to the air knife 506.

[0033] In the case implementation, by setting the leakage plate 405, a plurality of leakage holes are provided on the outside of the leakage plate 405, enabling the dust to fall below the leakage plate 405 and preventing the dust from falling on other parts repeatedly.

[0034] In the case implementation, the number of the limiting discs 407 is two, one is located at the bottom of the rotating frame 403 and the other is located between the rotating frame 403 and the rotating sleeve 406, so that the up-and-down movement of the rotating frame 403 can be restricted, and the rotating frame 403 can rotate stably.

[0035] In the case implementation, a fixing groove adapted to the gear 402 is provided at the bottom of the rotating frame 403, so that when the gear 402 rotates, it does not interfere with the rotating frame 403, but meshes and drives with the internal gear ring 404.

[0036] In the case implementation, the material of the gas transmission pipe 505 is a high-temperature resistant flexible pipe, so that hot air is transmitted to the air knife 506 through the gas transmission pipe 505, and the air knife 506 is used for the industrial air drying and chip removal process.

[0037] In the case implementation, a control panel 7 is provided in front of the control box 3, and the control panel 7 is electrically connected to all the electronic components in this patent through wires.

[0038] In the case implementation, compared with a kind of energy-saving ultrasonic cleaning device in a Chinese utility model with the patent number 202310233414.8, this patent uses an ultrasonic component covered at the bottom for ultrasonic cleaning, which is relatively energy-consuming. However, the ultrasonic component of this patent is only in a partial area where the cleaning pool is installed, and after rotation, it can also achieve the full cleaning effect, which is relatively energy-saving, and can also complete the function of rotating and removing the stains on the parts.

[0039] In the case implementation, compared with a kind of mechanical part rapid cleaning and air drying device in a Chinese utility model with the patent number 201710611180.0, the blowing component of this patent can only be adjusted horizontally. However, the blowing component of this patent can be adjusted vertically in height to tighten the distance from the parts, with higher air drying efficiency, and can dry the parts more evenly in cooperation with the rotating component.

[0040] During implementation, the following steps are carried out for operation:

[0041] 1) First, when cleaning parts are needed, put the cleaning liquid and the parts into the rotating frame 403 at the same time. The control panel 7 turns on the three ultrasonic transducers 6 to perform ultrasonic cleaning on the parts, and at the same time turns on the servo motor 401 to rotate clockwise, and the rotating frame 403 slowly rotates through the meshing of the gear 402 and the internal gear ring 404;

[0042] 2) Then the dirt on the outside of the parts falls off after ultrasonic cleaning. The rotating frame 403 slowly rotates, causing the parts to collide slightly, so that the dirt cannot easily adhere to the parts and falls after passing through the leakage plate 405;

[0043] 3) Then, after the cleaning is completed, open the control valve 8 outside the water outlet pipe 408 to make the cleaning liquid flow out into the collection box 9, and then turn on the electric telescopic rod 503 through the control panel 7 and adjust it to the appropriate position;

[0044] 4) Finally, turn on the hot air blower 502 so that the hot air is transmitted through the air delivery pipe 505 to the air knife 506 and the air flow is ejected downward. At the same time, turn on the servo motor 401 to make the rotating frame 403 rotate, causing the parts to roll slightly so that all directions of the parts can be blown.

[0045] In summary, for this mechanical component cleaning device, through the rotating mechanism 4, when cleaning components is required, the cleaning liquid and the parts are simultaneously placed inside the rotating frame 403. The control panel 7 turns on the three ultrasonic transducers 6 to perform ultrasonic cleaning on the parts. At the same time, the servo motor 401 is turned on to rotate clockwise. The rotating frame 403 rotates slowly through the meshing of the gear 402 and the internal gear ring 404. The dirt on the outside of the parts falls off after ultrasonic cleaning. The slow rotation of the rotating frame 403 causes the parts to collide slightly, preventing the dirt from easily sticking to the parts. After passing through the leakage plate 405, the dirt falls. This rotating mechanism 4 can make the dust fall off through the ultrasonic component and the rotating component, preventing it from sticking to other parts and cleaning the dust on the parts more thoroughly.

[0046] Moreover, for this mechanical component cleaning device, through the setting of the air drying mechanism 5, after the cleaning is completed, the control valve 8 outside the water outlet pipe 408 is opened to allow the cleaning liquid to flow out into the collection box 9. Then, the electric telescopic rod 503 is turned on through the control panel 7 and adjusted to the appropriate position. Next, the hot air blower 502 is turned on so that the hot air is transmitted through the air delivery pipe 505 to the air knife 506 and the air flow is ejected downward. At the same time, the servo motor 401 is turned on to make the rotating frame 403 rotate, causing the parts to roll slightly so that all directions of the parts can be blown. This air drying mechanism 5 can quickly turn over the parts and evenly dry the parts through hot air blowing, which is convenient for use, solving the problem that after a large number of parts are cleaned by the ultrasonic component, although the dust has fallen off, the dust is likely to fall on other parts, and the parts cannot be quickly dried after cleaning, affecting the use.

[0047] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.

[0048] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mechanical part cleaning device, comprising a fixed column (1), characterized in that: A fixed base plate (2) is provided at the bottom of the fixed column (1), a control box (3) is provided at the top of the fixed base plate (2), and a rotating mechanism (4) is provided outside the fixed column (1). The rotating mechanism (4) includes a servo motor (401) provided outside the fixed column (1), a gear (402) is provided at the output end of the servo motor (401), a rotating frame (403) is provided outside the fixed column (1), and an internal gear ring (404) engaged with the gear (402) is arranged in the bottom annular groove of the rotating frame (403). A leakage plate (405) is arranged inside the rotating frame (403), and the rotating frame is connected to the fixed column (1) through a rotating sleeve (406); a water outlet pipe (408) is arranged outside the rotating frame (403).

2. The mechanical component cleaning device according to claim 1, wherein: A drying mechanism (5) is provided at the top of the fixed column (1). The drying mechanism (5) includes a support rod (501) provided at the top of the fixed column (1), a hot air blower (502) is provided outside the support rod (501), an electric telescopic rod (503) is provided at the bottom of the support rod (501), a limiting ring (504) is provided outside the electric telescopic rod (503), an air delivery pipe (505) is fixedly connected to the outside of the hot air blower (502), an air knife (506) is fixedly installed at the bottom of the electric telescopic rod (503), and an air pipe joint (507) is provided at the top of the air knife (506).

3. A mechanical component cleaning device according to claim 1, characterized in that: Three ultrasonic transducers (6) are arranged inside the control box (3), and all three ultrasonic transducers (6) are located below the rotating frame (403).

4. A mechanical component cleaning device according to claim 4, characterized in that: A control panel (7) is provided in front of the control box (3), and the control panel (7) is electrically connected to the servo motor (401), the three ultrasonic transducers (6), the electric telescopic rod (503), and the hot air blower (502) through wires.

5. A mechanical component cleaning device according to claim 1, characterized in that: The water outlet pipe (408) is communicated with the rotating frame (403), and a control valve (8) is provided at the top of the water outlet pipe (408).

6. The mechanical component cleaning device according to claim 1, wherein: A collection box (9) is provided at the top of the fixed base plate (2), and a card frame (10) is clamped on the top of the collection box (9).

7. A mechanical component cleaning device according to claim 6, characterized in that: A filter screen (11) is provided at the bottom of the card frame (10), and two pulling blocks (12) are fixedly installed at the top of the card frame (10).

8. A mechanical component cleaning device according to claim 1, characterized in that: A limiting disc (407) is arranged on the fixed column (1).

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