Rolling bearing assembly of assembled brake shoe roller and assembling equipment of rolling bearing assembly
Through automated conveying and assembly of equipment, the inefficiency problem caused by manual placement of raw materials in brake shoe roller assembly equipment is solved, and efficient automated production and cost reduction are achieved.
Patent Information
- Application Number
- CN202510742720.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-05
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2045-06-05
AI Technical Summary
The existing brake shoe roller assembly equipment requires workers to place raw materials separately each time to start, resulting in low production efficiency, and the single-column hydraulic press is low but insufficient efficiency.
Design an assembly equipment, using a turntable to drive the conveyor assembly to automatically convey the bushing and rollers to the assembly table, and assemble the hydraulic rod, and replace manual placement through an automated conveyor system, combining the cutting slide and the loading rack to achieve automatic replenishment, reducing manual intervention.
It greatly improves the working efficiency of assembling equipment, reduces operating costs, improves the applicability and stability of the equipment, and simplifies the operating structure.
Smart Images

Figure CN120244577A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of brake shoe roller assembly, and particularly to a rolling bearing assembly of an assembled brake shoe roller and an assembly device thereof. Background Art
[0002] The brake shoe roller, together with components such as a brake shoe support pin, a camshaft, a return spring, an adjusting arm, a tension spring, etc., jointly constitutes a drum brake. Among them, when assembling the brake shoe roller, an assembly device is required for processing.
[0003] In existing assembly devices, such as Chinese Patent Application CN112517716A, through the setting of a cold pressing die set and a cold pressing mechanism, a round rod can be quickly formed; through the setting of this device, automatic feeding, processing, and discharging can be carried out, and through this process, most of the surfaces of the product are directly formed after extrusion, so the surface processing amount is small, the processing cost is reduced, and the production efficiency is improved.
[0004] However, there are still the following problems: For cost control of processing, currently, using a single-column hydraulic press in cooperation with workers for assembly processing is a more cost-saving treatment method, but it is limited that the equipment can only be started for assembly after the worker places the raw material separately each time, resulting in low production efficiency of the equipment. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the present invention provides a rolling bearing assembly of an assembled brake shoe roller and an assembly device thereof, which have the advantages of replacing the cumbersome process that the worker has to place the raw material separately each time before running the assembly device for assembly, converting the original cooperation between the single-column hydraulic press and the worker into automated production, greatly improving the working efficiency of the assembly device, and because the single-column hydraulic press is cheaper than other automated assembly devices, the assembly device reduces the operating cost on the basis of improving the production efficiency and improves the applicability of the device, etc., and solves the problem that for cost control of processing, currently, using a single-column hydraulic press in cooperation with workers for assembly processing is a more cost-saving treatment method, but it is limited that the equipment can only be started for assembly after the worker places the raw material separately each time, resulting in low production efficiency of the equipment.
[0006] To achieve the above object, the present invention provides the following technical solution: A rolling bearing assembly of an assembled brake shoe roller and an assembly device thereof, wherein the rolling bearing assembly includes a roller and a bushing. The roller is of an annular structure, the bushing is of an annular structure, the size of the bushing is adapted to the inner ring size of the roller, the bushing is snap-fitted in the inner ring of the roller, a plurality of through holes are provided on the bushing, and the bushing is in sliding fit with the roller. When assembling the rolling bearing assembly, an assembly device is used for processing.
[0007] Among them, the assembly device includes a machine body, an assembly mechanism arranged on the machine body, and an auxiliary mechanism arranged on the machine body. The assembly mechanism includes a hydraulic rod and an assembly table. The hydraulic rod is arranged on the machine body, and the assembly table is arranged on the machine body. The assembly table is located directly below the hydraulic rod. The extension rod of the hydraulic rod is used to press and assemble the rolling bearing assembly on the assembly table. The auxiliary mechanism includes a conveying component and a turntable. The turntable is arranged on the machine body. The turntable is adjacent to the assembly table. The conveying component is arranged on the turntable. The conveying component conveys the roller and the bushing to the assembly table.
[0008] Preferably, the assembly mechanism further includes a bracket. The bracket is fixedly installed on the machine body. The top end of the bracket is fixedly installed with the hydraulic rod. The hydraulic rod penetrates through the bracket. The extension rod of the hydraulic rod faces downward. A limit rail is fixedly installed on the bracket. The height of the limit rail is adapted to the telescopic range of the extension rod of the hydraulic rod. A positioning connecting rod is arranged between the limit rail and the extension rod of the hydraulic rod. One end of the positioning connecting rod is fixedly connected to the extension rod of the hydraulic rod, and the other end of the positioning connecting rod is slidably matched with the limit rail.
[0009] Preferably, a sliding rod is arranged on the bracket. The sliding rod penetrates through the bracket. The sliding rod is slidably matched with the bracket. The bottom end of the sliding rod is fixedly connected to the positioning connecting rod. The assembly table is fixedly installed on the machine body. An installation seat is arranged on the assembly table. The extension rod of the hydraulic rod is adapted to the installation seat of the assembly table. The rolling bearing assembly is placed on the installation seat of the assembly table for assembly processing. A controller is fixedly installed on one side of the bracket. The controller is used to control the operation of the assembly device.
[0010] Preferably, the auxiliary mechanism further includes a stepping motor. The stepping motor is fixedly installed on the machine body. The stepping motor is adjacent to the assembly table. The turntable is fixedly installed on the shaft of the stepping motor. The installation position of the turntable is higher than the top end of the assembly table. A plurality of first telescopic frames are fixedly installed on the turntable. The first telescopic frames are evenly distributed in a circular shape. The first telescopic frame is a multi-stage telescopic structure. First ring frames are fixedly installed on the extension rods of the first telescopic frames.
[0011] Preferably, a first rail frame is fixedly installed on the machine body. The first rail frame is of a ring structure. The first ring frames are all located in the inner ring of the first rail frame. One end of the first rail frame covers directly above the assembly table. A plurality of first moving members are slidably engaged on the first rail frame. Each of the first moving members corresponds to each of the first ring frames. A first connecting member is provided between each of the first moving members and each of the first ring frames. One end of the first connecting member is rotatably engaged with the first moving member, and the other end of the first connecting member is movably connected to the first ring frame. First cylinders are fixedly installed on both sides of each of the first ring frames. The first cylinders all penetrate the wall surface of the first ring frame. A first clamping member is fixedly installed on the extending rod of the first cylinder. The first clamping member is located in the inner ring of the first ring frame.
[0012] Preferably, a plurality of second telescopic frames are fixedly installed on the turntable. The second telescopic frames are evenly distributed in a circular shape. The second telescopic frames are of a multi-stage telescopic structure. Each of the second telescopic frames is located above each of the first telescopic frames. The first telescopic frames and the second telescopic frames are distributed corresponding to each other up and down. Second ring frames are fixedly installed on the extending rods of the second telescopic frames.
[0013] Preferably, a second rail frame is fixedly installed on the machine body. The second rail frame is of a ring structure. The second ring frames are all located in the inner ring of the second rail frame. One end of the second rail frame covers directly above the assembly table. The second rail frame is located above the first rail frame. The other end of the second rail frame is closer to the turntable than the other end of the first rail frame. A plurality of second moving members are slidably engaged on the second rail frame. Each of the second moving members corresponds to each of the second ring frames. A second connecting member is provided between each of the second moving members and each of the second ring frames. One end of the second connecting member is rotatably engaged with the second moving member, and the other end of the second connecting member is movably connected to the second ring frame. Second cylinders are fixedly installed on both sides of each of the second ring frames. The second cylinders all penetrate the wall surface of the second ring frame. A second clamping member is fixedly installed on the extending rod of the second cylinder. The second clamping member is located in the inner ring of the second ring frame.
[0014] Preferably, a blanking slide plate is fixedly installed on the machine body. The blanking slide plate is located below the moving track of the first ring frame. The blanking slide plate is used to receive the assembled rolling bearing assembly.
[0015] Preferably, a plurality of loading racks are fixedly installed on the machine body. The loading racks are respectively located above the other end of the first rail rack and above the other end of the second rail rack. A rotating shaft cylinder is fixedly installed on each loading rack, and a feeding dial plate is fixedly installed on the shaft of the rotating shaft cylinder. The distance between one side of the feeding dial plate and the loading rack is adapted to the size of the roller, and the distance between the other side of the feeding dial plate and the loading rack is adapted to the size of the bushing. Support plates are fixedly installed below the other end of the first rail rack and the other end of the second rail rack, and each support plate is directly below each loading rack.
[0016] Compared with the prior art, the present invention provides an assembled rolling bearing assembly for a brake shoe roller and its assembly equipment, having the following beneficial effects: 1. When assembling the rolling bearing assembly, the turntable rotates to drive the conveying assembly to rotate. The conveying assembly conveys the bushing and the roller to the assembly table. After the conveying assembly places the roller on the assembly table, it then places the bushing on the roller, and the hydraulic rod presses the bushing into the roller to assemble the rolling bearing assembly. After the assembly is completed, the conveying assembly continues to transfer the assembled rolling bearing assembly to move the assembled rolling bearing assembly out. At the same time, the conveying assembly synchronously places the next set of bushing and roller in position on the assembly table, thus replacing the cumbersome process of workers having to place the raw materials individually each time before the assembly equipment can be operated for assembly. This converts the original worker-assisted production of the single-column hydraulic press into automated production, greatly improving the working efficiency of the assembly equipment. And since the single-column hydraulic press is cheaper than other automated assembly equipment, the assembly equipment reduces the operating cost while improving the production efficiency and enhances the applicability of the equipment.
[0017] 2. Through the setting of the blanking slide plate, the assembled rolling bearing assembly slides down for blanking, avoiding damage to the rolling bearing assembly caused by direct dropping, improving the stability of the equipment operation, and indirectly improving the stability of the assembly processing quality.
[0018] 3. Through the setting of the loading rack, the automatic replenishment is completed by the gravity of the roller and the bushing itself. Compared with the replenishment method of the conveying system in this field, the present invention further reduces the use cost of the equipment, simplifies the operation structure, and is convenient for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of the assembly equipment of the present invention; Figure 2 is a schematic diagram of the structure of the rolling bearing assembly of the present invention; Figure 3 is a schematic diagram of the structure of the assembly mechanism of the present invention; Figure 4Schematic structural diagram of the auxiliary mechanism of the present invention; Figure 5 Schematic structural distribution diagram at the turntable of the present invention; Figure 6 Schematic structural distribution diagram at the first ring frame of the present invention; Figure 7 Schematic structural distribution diagram at the first connecting member of the present invention; Figure 8 Schematic structural distribution diagram at the loading rack of the present invention.
[0020] In the figure: 1, machine body; 101, roller; 102, bushing; 2, assembly mechanism; 21, bracket; 22, hydraulic rod; 23, limit rail; 24, positioning connecting rod; 25, slide bar; 26, assembly table; 27, controller; 3, auxiliary mechanism; 3001, conveying component; 31, stepping motor; 32, turntable; 33, first telescopic frame; 34, first ring frame; 35, first rail frame; 36, first moving part; 37, first connecting member; 38, first cylinder; 39, first clamping part; 310, second telescopic frame; 311, second ring frame; 312, second rail frame; 313, second moving part; 314, second connecting member; 315, second cylinder; 316, second clamping part; 317, blanking slide plate; 318, loading rack; 319, rotating shaft cylinder; 320, feeding dial; 321, support plate. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] As introduced in the background art, there are deficiencies in the prior art. To solve the above technical problems, the present application proposes an assembled rolling bearing assembly for a brake shoe roller and its assembly equipment.
[0023] Embodiment 1, in a typical implementation manner of the present application, as Figure 2 shown, an assembled rolling bearing assembly for a brake shoe roller and its assembly equipment, wherein the rolling bearing assembly includes a roller 101 and a bushing 102. The roller 101 is of a ring structure, the bushing 102 is of a ring structure, the size of the bushing 102 is adapted to the inner ring size of the roller 101, the bushing 102 is clamped in the inner ring of the roller 101, a plurality of through holes are provided on the bushing 102, the bushing 102 is in sliding fit with the roller 101, and the rolling bearing assembly is processed using the assembly equipment during assembly.
[0024] Specifically, the bushing 102 is pressed into the roller 101 by an assembly device to form a rolling bearing assembly, which can also be called a roller assembly.
[0025] Embodiment 2 is as follows. Figure 1 As shown, the difference from the above embodiment is that the assembly device includes a machine body 1, an assembly mechanism 2 arranged on the machine body 1, and an auxiliary mechanism 3 arranged on the machine body 1. The assembly mechanism 2 includes a hydraulic rod 22 and an assembly table 26. The hydraulic rod 22 is arranged on the machine body 1, and the assembly table 26 is arranged on the machine body 1. The assembly table 26 is located directly below the hydraulic rod 22. The extending rod of the hydraulic rod 22 is used to press and assemble the rolling bearing assembly on the assembly table 26. The auxiliary mechanism 3 includes a conveying component 3001 and a turntable 32. The turntable 32 is arranged on the machine body 1. The turntable 32 is adjacent to the assembly table 26. The conveying component 3001 is arranged on the turntable 32. The conveying component 3001 conveys the roller 101 and the bushing 102 to the assembly table 26.
[0026] When using the present invention: When assembling the rolling bearing assembly, start the turntable 32. The turntable 32 rotates to drive the conveying component 3001 to rotate. Use the conveying component 3001 to convey the bushing 102 and the roller 101 onto the assembly table 26. After the conveying component 3001 places the roller 101 on the assembly table 26, then place the bushing 102 on the roller 101. Then start the hydraulic rod 22. The hydraulic rod 22 presses the bushing 102 into the roller 101 to assemble the rolling bearing assembly. After the assembly is completed, the conveying component 3001 continues to convey the assembled rolling bearing assembly to move the assembled rolling bearing assembly out. At the same time, the conveying component 3001 synchronously places the next set of bushing 102 and roller 101 in position on the assembly table 26, thus replacing the cumbersome process that workers need to place the raw materials separately each time before operating the assembly device for assembly. It enables the single-column hydraulic press to be converted from the original worker-assisted production to automated production, greatly improving the working efficiency of the assembly device. And because the single-column hydraulic press is cheaper than other automated assembly devices, the assembly device reduces the operating cost on the basis of improving production efficiency and improves the applicability of the device.
[0027] Embodiment 3 is as follows. Figure 3As shown, the difference from the above embodiment is that the assembly mechanism 2 further includes a bracket 21. The bracket 21 is fixedly installed on the body 1. The top of the bracket 21 is fixedly installed with a hydraulic rod 22. The hydraulic rod 22 penetrates the bracket 21. The extension rod of the hydraulic rod 22 faces downward. A limiting rail 23 is fixedly installed on the bracket 21. The height of the limiting rail 23 is adapted to the telescopic range of the extension rod of the hydraulic rod 22. A positioning connecting rod 24 is arranged between the limiting rail 23 and the extension rod of the hydraulic rod 22. One end of the positioning connecting rod 24 is fixedly connected to the extension rod of the hydraulic rod 22, and the other end of the positioning connecting rod 24 is slidably matched with the limiting rail 23.
[0028] Furthermore, the track limiting length of the limiting rail 23 is the same as the telescopic range of the extension rod of the hydraulic rod 22. Sensors, such as touch sensors, are arranged at the top and bottom of the limiting rail 23. The sensors are signal-connected to the hydraulic rod 22. When the positioning connecting rod 24 moves on the limiting rail 23, the positioning connecting rod 24 touches the sensor to trigger signal control, so that the extension rod of the hydraulic rod 22 extends or contracts.
[0029] Further, a sliding rod 25 is arranged on the bracket 21. The sliding rod 25 penetrates the bracket 21. The sliding rod 25 is slidably matched with the bracket 21. The bottom end of the sliding rod 25 is fixedly connected to the positioning connecting rod 24. An assembly table 26 is fixedly installed on the body 1. An installation seat is arranged on the assembly table 26. The extension rod of the hydraulic rod 22 is adapted to the installation seat on the assembly table 26. The rolling bearing assembly is placed on the installation seat of the assembly table 26 for assembly processing. A controller 27 is fixedly installed on one side of the bracket 21. The controller 27 is used to control the operation of the assembly equipment.
[0030] Among them, during assembly, when the roller 101 is placed on the assembly table 26 and the bushing 102 is placed on the roller 101, the hydraulic rod 22 on the bracket 21 is started. The hydraulic rod 22 extends its extension rod. The extension rod of the hydraulic rod 22 presses the bushing 102 into the roller 101. At the same time, the movement of the extension rod of the hydraulic rod 22 drives the positioning connecting rod 24 to move. The positioning connecting rod 24 drives the sliding rod 25 to move, so that the mutual restriction between the sliding rod 25 and the bracket 21 restricts the stable movement of the positioning connecting rod 24. The positioning connecting rod 24 moves on the limiting rail 23. When the positioning connecting rod 24 moves to the bottom end of the limiting rail 23, the hydraulic rod 22 completes the assembly process of the roller 101 and the bushing 102, and then the hydraulic rod 22 resets.
[0031] Embodiment 4, as Figures 5 - 8As shown, the difference from the above embodiment is that the auxiliary mechanism 3 further includes a stepper motor 31. The stepper motor 31 is fixedly installed on the body 1. The stepper motor 31 is adjacent to the assembly table 26. A turntable 32 is fixedly installed on the shaft of the stepper motor 31. The installation position of the turntable 32 is higher than the top of the assembly table 26. A plurality of first telescopic frames 33 are fixedly installed on the turntable 32. The first telescopic frames 33 are evenly distributed in a circular shape. The first telescopic frame 33 is a multi-stage telescopic structure. First ring frames 34 are fixedly installed on the extension rods of the first telescopic frames 33.
[0032] Furthermore, a first rail frame 35 is fixedly installed on the body 1. The first rail frame 35 is of an annular structure. The first ring frames 34 are all located in the inner ring of the first rail frame 35. One end of the first rail frame 35 covers directly above the assembly table 26. A plurality of first moving members 36 are slidably engaged on the first rail frame 35. Each first moving member 36 corresponds to each first ring frame 34. A first connecting member 37 is provided between each first moving member 36 and each first ring frame 34. One end of the first connecting member 37 is rotatably engaged with the first moving member 36. The other end of the first connecting member 37 is movably connected to the first ring frame 34. First cylinders 38 are fixedly installed on both sides of each first ring frame 34. The first cylinders 38 all penetrate through the wall surface of the first ring frame 34. A first clamping member 39 is fixedly installed on the extension rod of the first cylinder 38. The first clamping member 39 is located in the inner ring of the first ring frame 34.
[0033] Specifically, the first connecting member 37 is slidably connected to the first ring frame 34 and is rotatably engaged with the first ring frame 34, so that when the first ring frame 34 rotates, the distance between the first ring frame 34 and the first rail frame 35 is adapted by the first connecting member 37.
[0034] Among them, when conveying the conveying roller 101, the roller 101 falls into the first ring frame 34. The first cylinder 38 is started. The first cylinder 38 drives the first clamping member 39 to move, so that the first clamping member 39 clamps and fixes the roller 101 in the first ring frame 34. Then the stepper motor 31 is started. The stepper motor 31 drives the turntable 32 to rotate. The turntable 32 drives the first telescopic frame 33 to rotate. The first telescopic frame 33 drives the first ring frame 34 to rotate. The first ring frame 34 drives the first cylinder 38 to rotate. The first cylinder 38 drives the first clamping member 39 to rotate, so that the first clamping member 39 drives the roller 101 to move. At the same time, the first ring frame 34 drives the first connecting member 37 to move. The first connecting member 37 drives the first moving member 36 to move, so that the first moving member 36 moves on the first rail frame 35, so that the first telescopic frame 33 adapts to the shape of the first rail frame 35 for telescoping. After the first ring frame 34 moves above the assembly table 26, the turntable 32 stops rotating. The first clamping member 39 releases the clamping and fixing, and the roller 101 falls onto the assembly table 26.
[0035] Further, a plurality of second telescopic frames 310 are fixedly installed on the turntable 32. The second telescopic frames 310 are evenly distributed in a circular shape. The second telescopic frames 310 are of a multi-stage telescopic structure. Each of the second telescopic frames 310 is located above each of the first telescopic frames 33. The first telescopic frames 33 and the second telescopic frames 310 are distributed corresponding to each other vertically. Second ring frames 311 are fixedly installed on the extension rods of the second telescopic frames 310.
[0036] Further, a second rail frame 312 is fixedly installed on the machine body 1. The second rail frame 312 is of an annular structure. The second ring frames 311 are all located in the inner ring of the second rail frame 312. One end of the second rail frame 312 covers directly above the assembly table 26. The second rail frame 312 is located above the first rail frame 35. The other end of the second rail frame 312 is closer to the turntable 32 than the other end of the first rail frame 35. A plurality of second moving members 313 are slidably engaged with the second rail frame 312. Each of the second moving members 313 corresponds to each of the second ring frames 311. Second connecting members 314 are provided between the second moving members 313 and the second ring frames 311. One end of the second connecting member 314 is rotatably engaged with the second moving member 313. The other end of the second connecting member 314 is movably connected to the second ring frame 311. Second air cylinders 315 are fixedly installed on both sides of each of the second ring frames 311. The second air cylinders 315 all penetrate through the wall surface of the second ring frames 311. Second clamping members 316 are fixedly installed on the extension rods of the second air cylinders 315. The second clamping members 316 are located in the inner ring of the second ring frames 311.
[0037] Specifically, the second connecting member 314 is slidably connected to the second ring frame 311 and is rotatably engaged with the second ring frame 311. When the second ring frame 311 rotates, the distance between the second ring frame 311 and the second rail frame 312 is adapted by means of the second connecting member 314.
[0038] Further, the conveying assembly 3001 includes a first clamping member 39 and a second clamping member 316.
[0039] Among them, when transporting the bushing 102, the bushing 102 falls into the second ring frame 311. The second cylinder 315 is started, and the second cylinder 315 drives the second clamping member 316 to move, so that the second clamping member 316 clamps and fixes the bushing 102 in the second ring frame 311. Then, the turntable 32 is used to drive the second telescopic frame 310 to rotate. The second telescopic frame 310 drives the second ring frame 311 to rotate. The second ring frame 311 drives the second cylinder 315 to rotate. The second cylinder 315 drives the second clamping member 316 to rotate, so that the second clamping member 316 drives the bushing 102 to move. At the same time, the second ring frame 311 drives the second connecting member 314 to move. The second connecting member 314 drives the second moving member 313 to move, so that the second moving member 313 moves on the second rail frame 312, so that the second telescopic frame 310 expands and contracts to adapt to the shape of the second rail frame 312. After the second ring frame 311 moves above the assembly table 26, the turntable 32 stops rotating. The second clamping member 316 releases the clamping and fixing, and the bushing 102 falls onto the roller 101.
[0040] Further, a blanking slide plate 317 is fixedly installed on the machine body 1. The blanking slide plate 317 is located below the moving track of the first ring frame 34. The blanking slide plate 317 is used to receive the assembled rolling bearing assembly.
[0041] Among them, after the assembly is completed, the first clamping member 39 clamps and fixes the assembled rolling bearing assembly. The first clamping member 39 drives the rolling bearing assembly to move above the blanking slide plate 317. The first clamping member 39 then releases the clamping, and the assembled rolling bearing assembly falls onto the blanking slide plate 317 for blanking.
[0042] Further, a plurality of loading racks 318 are fixedly installed on the machine body 1. The loading racks 318 are respectively located above the other end of the first rail frame 35 and above the other end of the second rail frame 312. The loading racks 318 are all fixedly installed with rotating shaft cylinders 319. Feeding dial plates 320 are fixedly installed on the shafts of the rotating shaft cylinders 319. The distance between one side of the feeding dial plate 320 and the loading rack 318 is adapted to the size of the roller 101. The distance between the other side of the feeding dial plate 320 and the loading rack 318 is adapted to the size of the bushing 102. Support plates 321 are fixedly installed below the other end of the first rail frame 35 and the other end of the second rail frame 312. Each support plate 321 is located directly below each loading rack 318.
[0043] Further, the bushing 102 is placed on the loading rack 318 close to the turntable 32 for standby. The roller 101 is placed on the other loading rack 318 for standby. The roller 101 slides on the loading rack 318 by gravity. Similarly, the bushing 102 slides on the loading rack 318 by gravity, so as to automatically supplement the raw materials in the assembly of the rolling bearing assembly.
[0044] Furthermore, the rollers 101 on the loading rack 318 can be replenished manually by workers at regular intervals, or can be replenished automatically by a conveying system such as a conveyor belt. Similarly, the bushings 102 on the loading rack 318 can be replenished manually by workers at regular intervals, or can be replenished automatically by a conveying system such as a conveyor belt. The present invention does not specifically limit the method of replenishing the raw materials required for the rolling bearing assembly.
[0045] The roller 101 and the bushing 102 are arranged and placed on the loading rack 318. When the roller 101 needs to be supplemented, the rotating shaft cylinder 319 is started, and the rotating shaft cylinder 319 drives the feeding paddle 320 to rotate, so that the feeding paddle 320 pokes a roller 101 to fall from the loading rack 318, so that the roller 101 falls on the supporting plate 321 (when the roller 101 needs to be supplemented, the first ring frame 34 is moved to the top of the supporting plate 321, that is, when the roller 101 falls on the supporting plate 321, the roller 101 will also fall into the inner ring of the first ring frame 34), and the roller 101 is clamped by the first clamping member 39. 101 is clamped and fixed, thereby completing the replenishment; similarly, when the bushing 102 needs to be replenished, the shaft cylinder 319 drives the feeding paddle 320 to rotate, so that the feeding paddle 320 pushes a bushing 102 to fall from the loading rack 318, so that the bushing 102 falls on the support plate 321 (when the bushing 102 needs to be replenished, the second ring frame 311 moves to the top of the support plate 321, that is, when the bushing 102 falls on the support plate 321, the bushing 102 will also fall into the inner ring of the second ring frame 311), and the bushing 102 is clamped and fixed by the second clamping member 316, thereby completing the replenishment.
[0046] Working principle of the present invention: When assembling the rolling bearing assembly, start the turntable 32, the turntable 32 rotates to drive the conveying assembly 3001 to rotate, and the conveying assembly 3001 is used to convey the bushing 102 and the roller 101 to the assembly table 26. After the conveying assembly 3001 places the roller 101 on the assembly table 26, the bushing 102 is placed on the roller 101, and then the hydraulic rod 22 is started. The hydraulic rod 22 presses the bushing 102 into the roller 101 to assemble the rolling bearing assembly. After the assembly is completed, the conveying assembly 3001 continues to transport the assembled rolling bearing assembly to The assembled rolling bearing assembly is removed, and the conveying assembly 3001 synchronously places the next set of bushings 102 and rollers 101 on the assembly table 26 according to the position, thereby replacing the tediousness of workers placing the raw materials one by one each time before running the assembly equipment for assembly, so that the single-column hydraulic press is converted from the original worker-coordinated production to automated production, which greatly improves the working efficiency of the assembly equipment. In addition, since the single-column hydraulic press is cheaper than other automated assembly equipment, the assembly equipment reduces the operating cost on the basis of improving production efficiency, and improves the applicability of the equipment; Among them, when conveying the roller 101, the roller 101 drops into the first ring frame 34. Start the first cylinder 38, and the first cylinder 38 drives the first clamping member 39 to move, so that the first clamping member 39 clamps and fixes the roller 101 in the first ring frame 34. Then start the stepping motor 31, the stepping motor 31 drives the turntable 32 to rotate, the turntable 32 drives the first telescopic frame 33 to rotate, the first telescopic frame 33 drives the first ring frame 34 to rotate, the first ring frame 34 drives the first cylinder 38 to rotate, and the first cylinder 38 drives the first clamping member 39 to rotate, so that the first clamping member 39 drives the roller 101 to move. At the same time, the first ring frame 34 drives the first connecting member 37 to move, and the first connecting member 37 drives the first moving member 36 to move, so that the first moving member 36 moves on the first rail frame 35, so that the first telescopic frame 33 expands and contracts to adapt to the shape of the first rail frame 35. After the first ring frame 34 moves above the assembly table 26, the turntable 32 stops rotating, the first clamping member 39 releases the clamping and fixing, and the roller 101 falls onto the assembly table 26; When conveying the bushing 102, the bushing 102 drops into the second ring frame 311. Start the second cylinder 315, and the second cylinder 315 drives the second clamping member 316 to move, so that the second clamping member 316 clamps and fixes the bushing 102 in the second ring frame 311. Then use the turntable 32 to drive the second telescopic frame 310 to rotate, the second telescopic frame 310 drives the second ring frame 311 to rotate, the second ring frame 311 drives the second cylinder 315 to rotate, and the second cylinder 315 drives the second clamping member 316 to rotate, so that the second clamping member 316 drives the bushing 102 to move. At the same time, the second ring frame 311 drives the second connecting member 314 to move, and the second connecting member 314 drives the second moving member 313 to move, so that the second moving member 313 moves on the second rail frame 312, so that the second telescopic frame 310 expands and contracts to adapt to the shape of the second rail frame 312. After the second ring frame 311 moves above the assembly table 26, the turntable 32 stops rotating, the second clamping member 316 releases the clamping and fixing, and the bushing 102 falls onto the roller 101; When assembling, after the roller 101 is placed on the assembly table 26 and the bushing 102 is placed on the roller 101, start the hydraulic rod 22 on the bracket 21, and the hydraulic rod 22 extends the rod. The rod of the hydraulic rod 22 presses the bushing 102 into the roller 101. At the same time, the movement of the rod of the hydraulic rod 22 drives the positioning link 24 to move, and the positioning link 24 drives the slide bar 25 to move, so that the mutual restriction between the slide bar 25 and the bracket 21 restricts the stable movement of the positioning link 24. The positioning link 24 moves on the limit rail 23. When the positioning link 24 moves to the bottom end of the limit rail 23, the hydraulic rod 22 completes the assembly process of the roller 101 and the bushing 102, and then the hydraulic rod 22 resets; After the assembly is completed, the first clamping member 39 clamps and fixes the assembled rolling bearing assembly. The first clamping member 39 drives the rolling bearing assembly to move above the blanking slide plate 317, and then the first clamping member 39 releases the clamping, and the assembled rolling bearing assembly falls onto the blanking slide plate 317 for blanking; When replenishing raw materials, the rollers 101 and the bushings 102 are arranged on the loading rack 318. When it is necessary to replenish the rollers 101, the rotating shaft cylinder 319 is started. The rotating shaft cylinder 319 drives the feeding dial 320 to rotate, so that the feeding dial 320 toggles a roller 101 to fall from the loading rack 318, and the roller 101 falls onto the support plate 321 (where when it is necessary to replenish the rollers 101, the first ring frame 34 is moved above the support plate 321, that is, when the roller 101 falls onto the support plate 321, the roller 101 also falls into the inner ring of the first ring frame 34). The first clamping member 39 is used to clamp and fix the roller 101, thereby completing the replenishment; similarly, when it is necessary to replenish the bushings 102, the rotating shaft cylinder 319 drives the feeding dial 320 to rotate, so that the feeding dial 320 toggles a bushing 102 to fall from the loading rack 318, and the bushing 102 falls onto the support plate 321 (where when it is necessary to replenish the bushings 102, the second ring frame 311 is moved above the support plate 321, that is, when the bushing 102 falls onto the support plate 321, the bushing 102 also falls into the inner ring of the second ring frame 311). The second clamping member 316 is used to clamp and fix the bushing 102, thereby completing the replenishment.
[0047] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rolling bearing assembly for an assembled brake shoe roller and its assembling equipment, wherein the rolling bearing assembly includes a roller and a bushing, and is characterized in that: The roller is of an annular structure, the bushing is of an annular structure, the size of the bushing is adapted to the inner ring size of the roller, the bushing is clamped in the inner ring of the roller, a plurality of through holes are provided on the bushing, the bushing is in sliding fit with the roller, and when assembling the rolling bearing assembly, the assembling equipment is used for processing.
2. The rolling bearing assembly for an assembled brake shoe roller and its assembling equipment according to claim 1, wherein the assembling equipment includes a machine body, an assembling mechanism provided on the machine body, and an auxiliary mechanism provided on the machine body, and is characterized in that: The assembling mechanism includes a hydraulic rod and an assembling table. The hydraulic rod is provided on the machine body, the assembling table is provided on the machine body, the assembling table is located directly below the hydraulic rod, and the extending rod of the hydraulic rod is used for pressing and assembling the rolling bearing assembly on the assembling table; The auxiliary mechanism includes a conveying component and a turntable. The turntable is provided on the machine body, the turntable is adjacent to the assembling table, the conveying component is provided on the turntable, and the conveying component conveys the roller and the bushing to the assembling table.
3. The rolling bearing assembly for an assembled brake shoe roller and its assembling equipment according to claim 2, characterized in that: The assembling mechanism further includes a bracket. The bracket is fixedly installed on the machine body, the hydraulic rod is fixedly installed at the top of the bracket, the hydraulic rod penetrates through the bracket, the extending rod of the hydraulic rod faces downward, a limiting rail is fixedly installed on the bracket, the height of the limiting rail is adapted to the telescopic range of the extending rod of the hydraulic rod, and a positioning connecting rod is provided between the limiting rail and the extending rod of the hydraulic rod. One end of the positioning connecting rod is fixedly connected to the extending rod of the hydraulic rod, and the other end of the positioning connecting rod is in sliding fit with the limiting rail.
4. The rolling bearing assembly for an assembled brake shoe roller and its assembling equipment according to claim 3, characterized in that: A sliding rod is provided on the bracket. The sliding rod penetrates through the bracket and is in sliding fit with the bracket. The bottom end of the sliding rod is fixedly connected to the positioning connecting rod. The assembling table is fixedly installed on the machine body, and an installation seat is provided on the assembling table. The extending rod of the hydraulic rod is adapted to the installation seat of the assembling table. The rolling bearing assembly is placed on the installation seat of the assembling table for assembling and processing. A controller is fixedly installed on one side of the bracket, and the controller is used to control the operation of the assembling equipment.
5. The rolling bearing assembly for an assembled brake shoe roller and its assembling equipment according to claim 4, characterized in that: The auxiliary mechanism further includes a stepping motor which is fixedly installed on the body. The stepping motor is adjacent to the assembly table. A turntable is fixedly installed on the shaft of the stepping motor. The installation position of the turntable is higher than the top end of the assembly table. A plurality of first telescopic frames are fixedly installed on the turntable. The first telescopic frames are evenly distributed in a circular shape. The first telescopic frames are of a multi-stage telescopic structure. First ring frames are fixedly installed on the extending rods of the first telescopic frames.
6. The rolling bearing assembly of an assembled brake shoe roller and its assembly equipment according to claim 5, characterized in that: A first rail frame is fixedly installed on the body. The first rail frame is of an annular structure. The first ring frames are all located in the inner ring of the first rail frame. One end of the first rail frame covers directly above the assembly table. A plurality of first moving members are slidably engaged on the first rail frame. Each of the first moving members corresponds to each of the first ring frames. First connecting members are provided between the first moving members and the first ring frames. One end of the first connecting member is rotatably engaged with the first moving member. The other end of the first connecting member is movably connected to the first ring frame. First cylinders are fixedly installed on both sides of each of the first ring frames. The first cylinders all penetrate through the wall surface of the first ring frame. A first clamping member is fixedly installed on the extending rod of the first cylinder. The first clamping member is located in the inner ring of the first ring frame.
7. The rolling bearing assembly of an assembled brake shoe roller and its assembly equipment according to claim 6, characterized in that: A plurality of second telescopic frames are fixedly installed on the turntable. The second telescopic frames are evenly distributed in a circular shape. The second telescopic frames are of a multi-stage telescopic structure. Each of the second telescopic frames is located above each of the first telescopic frames. The first telescopic frames and the second telescopic frames are distributed in an up-and-down corresponding manner. Second ring frames are fixedly installed on the extending rods of the second telescopic frames.
8. The rolling bearing assembly of an assembled brake shoe roller and its assembly equipment according to claim 7, characterized in that: A second rail frame is fixedly installed on the body. The second rail frame is of an annular structure. The second ring frames are all located in the inner ring of the second rail frame. One end of the second rail frame covers directly above the assembly table. The second rail frame is located above the first rail frame. The other end of the second rail frame is closer to the turntable than the other end of the first rail frame. A plurality of second moving members are slidably engaged on the second rail frame. Each of the second moving members corresponds to each of the second ring frames. Second connecting members are provided between the second moving members and the second ring frames. One end of the second connecting member is rotatably engaged with the second moving member. The other end of the second connecting member is movably connected to the second ring frame. Second cylinders are fixedly installed on both sides of each of the second ring frames. The second cylinders all penetrate through the wall surface of the second ring frame. A second clamping member is fixedly installed on the extending rod of the second cylinder. The second clamping member is located in the inner ring of the second ring frame.
9. The rolling bearing assembly of an assembled brake shoe roller and its assembling device according to claim 8, characterized in that: A blanking slide plate is fixedly installed on the machine body, the blanking slide plate is located below the moving track of the first ring frame, and the blanking slide plate is used to receive the assembled rolling bearing assembly.
10. The rolling bearing assembly of an assembled brake shoe roller and its assembling device according to claim 9, characterized in that: A plurality of loading racks are fixedly installed on the machine body, the loading racks are respectively located above the other end of the first rail rack and above the other end of the second rail rack, a rotating shaft cylinder is fixedly installed on each loading rack, and a feeding dial is fixedly installed on the shaft of the rotating shaft cylinder. The distance between one side of the feeding dial and the loading rack is adapted to the size of the roller, and the distance between the other side of the feeding dial and the loading rack is adapted to the size of the bushing. Support plates are fixedly installed below the other end of the first rail rack and the other end of the second rail rack, and each support plate is located directly below each loading rack.
Citation Information
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