Injection molding part surface treatment equipment and method thereof
By designing the injection molded parts surface treatment equipment of the adaptive offset mechanism and electric rotary table, the problem of rapid processing of automobile side panels and double-sideds in the prior art is solved, and efficient cleaning of automobile side panels is achieved.
Patent Information
- Application Number
- CN202510569950.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-07-04
AI Technical Summary
The prior art cannot adapt to different shapes of automobile side panels, and cannot quickly process both surfaces of automobile side panels at the same time.
A surface treatment equipment for injection molded parts is designed, including a flip device, a special-shaped piece clamping device, a cleaning device and a conveying device. Through an adaptive offset mechanism and an electric rotary table, the adaptive clamping and double-sided cleaning of the side enclosure of the automobile are realized, and the surface treatment is performed using a dry ice machine.
Adaptive clamping and rapid cleaning of automobile side panels in different shapes is realized, and the two surfaces of automobile side panels can be efficiently treated at the same time to remove burrs and grease.
Smart Images

Figure CN120245305A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile manufacturing, and specifically to an injection molded part surface treatment device and method thereof. Background Art
[0002] The automobile side panel is located on both sides of the automobile body. It is a large panel that covers the side of the body from the front of the vehicle to the rear, roughly in the area where the door is located and between the front and rear fenders. It separates the interior space of the automobile from the outside world. It is usually composed of an outer panel and an inner panel. The outer panel is part of the vehicle's appearance, with a smooth curved surface and smooth lines. During the injection molding process of the inner panel of the side panel, burrs may be generated at the edges, orifices and other parts. These burrs will not only affect the appearance, but may also cause poor coating adhesion or scratch the operators during subsequent processing. Generally, methods such as grinding, polishing and chemical deburring are used to ensure the smooth surface of the side panel. The dry ice machine uses extremely low-temperature dry ice particles, which are sprayed onto the object to be processed under the action of compressed air, so that the surface dirt is rapidly frozen to embrittlement and bursting. When the dry ice particles drill into the cracks of the dirt, they immediately vaporize, and their volume expands nearly 600 times instantaneously, thus taking the dirt away from the surface of the object.
[0003] Chinese Patent with the publication number CN118905884A proposes an automobile injection molded part surface treatment device and treatment method, including a mounting plate. A handle is installed at the center of the top of the mounting plate. Two groups of fixing plates are symmetrically arranged at both ends of the mounting plate. A group of support plates is arranged directly below each group of fixing plates. A group of first electric push rods is installed at the center of the top of each group of support plates. The output end of each group of first electric push rods is installed at the center of the bottom of one of the groups of fixing plates. Two groups of mounting cavities are symmetrically opened at the bottom of each group of support plates. A group of second electric push rods is arranged in each group of mounting cavities. Each group of second electric push rods is installed on the inner wall of the top of the support plate. A group of moving devices is installed on the output end of each group of second electric push rods. Each group of moving devices is located in the mounting cavity. A first electric slide is embedded at the center of the bottom of the mounting plate. A second electric slide is slidably connected to the output end of the first electric slide. An electric lifting rod is slidably connected to the output end of the second electric slide. A connecting plate is installed at the output end of the electric lifting rod.
[0004] However, the technical solution of this patent has the following problems: This patent cannot adapt to automobile side panels of different shapes and cannot quickly process both surfaces of the automobile side panel at the same time.
[0005] Based on this, the present invention designs an injection molded part surface treatment device and method to solve the above problems. Summary of the Invention
[0006] In view of the above-mentioned disadvantages of the prior art, the present invention provides an injection molded part surface treatment device and method.
[0007] To achieve the above objectives, the present invention is realized through the following technical solutions: An injection molded part surface treatment device includes a frame, and further includes: a flipping device, a special-shaped part clamping device, a cleaning device, and a conveying device. The flipping device is installed in the middle side of the frame. Two special-shaped part clamping devices are respectively installed on the front and rear sides of the flipping device. Two cleaning devices are respectively installed on the left and right sides of the frame. The conveying device is installed in the middle side of the frame. The conveying device is located below the flipping device. The special-shaped part clamping device includes: a cylinder, a sliding sleeve, a sliding rod, and a connecting plate. Two cylinders are installed on the flipping device. A plurality of sliding sleeves are fixedly installed on the flipping device. The sliding rod is slidably connected to the sliding sleeve. The connecting plate is fixedly installed at one end of the sliding rod close to the central axis of the frame. The special-shaped part clamping device further includes: an adaptive offset mechanism, and the adaptive offset mechanism is installed on one side of the connecting plate close to the central axis of the frame.
[0008] Furthermore, the adaptive offset mechanism includes: a guide rail, a slider, a C-shaped plate, and a threaded rod. The guide rail is fixedly installed at one end of the connecting plate close to the central axis of the frame. A plurality of sliders are slidably connected to the guide rail. The C-shaped plate is fixedly installed on the slider. The threaded rod is threadedly connected to the C-shaped plate. One end of the threaded rod is in close contact with the connecting plate.
[0009] Furthermore, tension springs are fixedly connected to both the left and right sides of the C-shaped plate. The ends of the tension springs away from the C-shaped plate are fixedly connected to the connecting plate.
[0010] Furthermore, the adaptive offset mechanism further includes: a support base and a rotating plate. The support base is fixedly installed at one end of the C-shaped plate away from the slider. The rotating plate is rotatably connected to the support base through a rotating shaft. The ends of adjacent rotating plates away from the support base are hinged to each other.
[0011] Furthermore, the adaptive offset mechanism further includes: a rotating bracket and a limiting strip. The rotating bracket is rotatably connected to one end of the rotating plate away from the slider. The limiting strip is fixedly installed at one end of the rotating bracket close to the connecting plate.
[0012] Furthermore, the flipping device includes: a flipping bracket and an electric rotating table. The flipping bracket is rotatably connected to the middle side of the frame through a rotating shaft. The electric rotating table is fixedly installed on the frame. The output end of the electric rotating table is fixedly connected to the rotating shaft of the flipping bracket. Two cylinders are installed on the flipping bracket of the flipping device. A plurality of sliding sleeves are fixedly installed on the flipping bracket of the flipping device. The electric rotating table can be set as the PX110-100 electric rotating table produced by Beijing Paidiwei Instrument Co., Ltd.
[0013] Further, the cleaning device includes a first linear module, a second linear module, and a nozzle. The first linear module is fixedly installed on the frame. The second linear module is fixedly installed on the output end of the first linear module. The nozzle is fixedly installed on the output end of the second linear module through a bracket.
[0014] Further, the conveying device includes a double-speed conveyor line and a lifting mechanism. The double-speed conveyor line is installed in the middle side of the frame. The lifting mechanism is installed on the double-speed conveyor line. The lifting mechanism is located in the middle side of the frame. The lifting mechanism can be set as a ball screw lifting mechanism.
[0015] To better achieve the object of the present invention, the present invention also provides a method for an injection molded part surface treatment device, including the following steps: Step 1: The double-speed conveyor line of the conveying device conveys the automotive side panel. When the automotive side panel is conveyed below the special-shaped part clamping device, the output end of the lifting mechanism moves upward to lift the sliding table of the double-speed conveyor line, so that the automotive side panel on the sliding table moves upward. The automotive side panel moves to the middle side of the frame, and the output end of the lifting mechanism moves downward to return to the initial state; Step 2: The output end of the cylinder of the special-shaped part clamping device extends to drive the connecting plate to move towards the automotive side panel in the middle side of the frame. The connecting plate moving towards the automotive side panel drives the adaptive offset mechanism to move towards the automotive side panel. The rotating bracket of the adaptive offset mechanism approaches the automotive side panel, and the rotating bracket moves and closely adheres to the side wall of the automotive side panel. The rotating bracket adaptively rotates and adheres according to the shape of the side wall of the automotive side panel. At the same time, the rotation angle of the rotating bracket is restricted by the limiting strip. The rotating bracket moving drives the rotating plate to move. The rotating plate moving drives the support seat to move. The support seat moving drives the slider to move left and right. The slider moving left and right drives the C-shaped plate to move left and right. After the C-shaped plate moves to a suitable position, tighten the threaded rod. One end of the threaded rod closely adheres to the connecting plate, so that the C-shaped plate is quickly fixed. At this time, the special-shaped part clamping device is in the shape of the automotive side panel, and the equipment debugging is completed; Step 3: The output end of the electric rotating table of the flipping device rotates to drive the flipping bracket to rotate. The flipping bracket rotating drives the special-shaped part clamping device to rotate, driving the automotive side panel on the special-shaped part clamping device to rotate. The output end of the first linear module of the cleaning device moves back and forth to drive the second linear module and the nozzle to move back and forth. The output end of the second linear module moves left and right to drive the nozzle to move left and right, so that the nozzle moves in the horizontal direction, cooperating with the flipping device to drive the special-shaped part clamping device to rotate the automotive side panel on it, so that the nozzle moves along the surface of the automotive side panel. The nozzle is connected to the output pipeline of an external dry ice machine. The output pipeline of the external dry ice machine generates high-speed dry ice particles, enters the nozzle, and is sprayed onto the surface of the automotive side panel through the nozzle to quickly clean the burrs, grease, etc. on the surface of the automotive side panel; Step 4: After cleaning, the output end of the lifting mechanism moves upward to lift the slider of the double-speed conveyor line. The special-shaped part clamping device releases the cleaned automobile side panel. The output end of the lifting mechanism moves downward to drive the slider of the double-speed conveyor line to move downward, so that the automobile side panel on the slider returns to the double-speed conveyor line again for blanking.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. In the present invention, the cylinder output end of the special-shaped part clamping device extends to drive the connecting plate to move towards the automobile side panel in the middle of the frame. The movement of the connecting plate towards the automobile side panel drives the adaptive offset mechanism to move towards the automobile side panel. The rotating bracket of the adaptive offset mechanism approaches the automobile side panel, and the moving rotating bracket closely adheres to the side wall of the automobile side panel. The rotating bracket adaptively rotates and adheres according to the shape of the side wall of the automobile side panel. At the same time, the rotation angle of the rotating bracket is restricted by the limiting strip. The movement of the rotating bracket drives the movement of the rotating plate, the movement of the rotating plate drives the movement of the support seat, the movement of the support seat drives the left and right movement of the slider, and the left and right movement of the slider drives the left and right movement of the C-shaped plate. After the C-shaped plate moves to a suitable position, the threaded rod is tightened, and one end of the threaded rod closely adheres to the connecting plate, so that the C-shaped plate is quickly fixed. At this time, the special-shaped part clamping device conforms to the shape of the automobile side panel, which is beneficial to adapting to automobile side panels of different shapes. 2. The output end of the electric rotating table of the flipping device rotates to drive the flipping bracket to rotate. The rotation of the flipping bracket drives the rotation of the special-shaped part clamping device, driving the rotation of the automobile side panel on the special-shaped part clamping device. The output end of the first linear module of the cleaning device moves back and forth to drive the second linear module and the nozzle to move back and forth. The output end of the second linear module moves left and right to drive the nozzle to move left and right, so that the nozzle moves in the horizontal direction. Cooperating with the flipping device to drive the rotation of the automobile side panel on the special-shaped part clamping device, the nozzle moves along the surface of the automobile side panel. The nozzle is connected to the output pipeline of an external dry ice machine. The output pipeline of the external dry ice machine generates high-speed dry ice particles, which enter the nozzle and are sprayed onto the surface of the automobile side panel through the nozzle to quickly clean the burrs and grease on the surface of the automobile side panel, which is beneficial to quickly processing both surfaces of the automobile side panel at the same time. Description of the Drawings
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 is a structural schematic diagram of the present invention; Figure 2 is a front view of the present invention; Figure 3 Structural schematic diagram of the present invention without the conveying device; Figure 4 Structural schematic diagram of the cleaning state of the present invention without the conveying device; Figure 5 Front view of the cleaning state of the present invention without the conveying device; Figure 6 Partial structural schematic diagram of the special-shaped part clamping device of the present invention; Figure 7 is Figure 6 Enlarged view of A in Figure 8 is Figure 6 Enlarged view of B in
[0019] The reference numerals in the figure respectively represent: 1, frame; 2, flipping device; 21, flipping bracket; 22, electric rotating table; 3, special-shaped part clamping device; 31, cylinder; 32, sliding sleeve; 33, sliding rod; 34, connecting plate; 35, guide rail; 36, slider; 37, C-shaped plate; 38, threaded rod; 39, tension spring; 310, support seat; 311, rotating plate; 312, rotating bracket; 313, limiting strip; 4, cleaning device; 41, first linear module; 42, second linear module; 43, nozzle; 5, conveying device; 51, double-speed conveyor line; 52, lifting mechanism. Specific embodiments
[0020] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.
[0021] The present invention will be further described below with reference to the embodiments.
[0022] The "left", "right", "front", "rear", "upper" and "lower" mentioned in the following description are oriented in the perspective direction of the front view.
[0023] Embodiment 1: In some embodiments, please refer to Figures 1 - 8, an injection molded part surface treatment device, including a frame 1, further including: a flipping device 2, a special-shaped part clamping device 3, a cleaning device 4 and a conveying device 5. The flipping device 2 is installed on the middle side of the frame 1. Two special-shaped part clamping devices 3 are respectively installed on the front and rear sides of the flipping device 2. Two cleaning devices 4 are respectively installed on the left and right sides of the frame 1. The conveying device 5 is installed on the middle side of the frame 1. The conveying device 5 is located below the flipping device 2. The special-shaped part clamping device 3 includes: a cylinder 31, a sliding sleeve 32, a sliding rod 33 and a connecting plate 34. Two cylinders 31 are installed on the flipping device 2. A plurality of sliding sleeves 32 are fixedly installed on the flipping device 2. The sliding rod 33 is slidably connected to the sliding sleeve 32. The connecting plate 34 is fixedly installed at one end of the sliding rod 33 close to the central axis of the frame 1. The special-shaped part clamping device 3 further includes: an adaptive offset mechanism, and the adaptive offset mechanism is installed on one side of the connecting plate 34 close to the central axis of the frame 1.
[0024] The special-shaped part clamping device 3 quickly clamps the automobile side wall panel and can adapt to automobile side wall panels of different specifications. The flipping device 2 slowly rotates the clamped automobile side wall panel. The cleaning device 4 cleans the slowly rotating automobile side wall panel. The conveying device 5 conveys the automobile side wall panel and performs loading and unloading at the same time.
[0025] When the output end of the cylinder 31 of the special-shaped part clamping device 3 extends, it drives the connecting plate 34 to move towards the middle side of the frame 1. At this time, the automobile side wall panel is clamped in the middle side of the frame 1. The connecting plate 34 moves towards the automobile side wall panel under the restriction of the sliding sleeve 32 and the sliding rod. The movement of the connecting plate 34 towards the automobile side wall panel drives the adaptive offset mechanism to move towards the automobile side wall panel. After the adaptive offset mechanism clamps the automobile side wall panel, adjust the adaptive offset mechanism to make it adapt to this automobile side wall panel, and then lock the adaptive offset mechanism.
[0026] The adaptive offset mechanism includes: a guide rail 35, a slider 36, a C-shaped plate 37 and a threaded rod 38. The guide rail 35 is fixedly installed at one end of the connecting plate 34 close to the central axis of the frame 1. A plurality of sliders 36 are slidably connected to the guide rail 35. The C-shaped plate 37 is fixedly installed on the slider 36. The threaded rod 38 is threadedly connected to the C-shaped plate 37. One end of the threaded rod 38 abuts against the connecting plate 34.
[0027] The left and right movement of the slider 36 of the adaptive offset mechanism drives the left and right movement of the C-shaped plate 37. After the C-shaped plate 37 moves to a suitable position, tighten the threaded rod 38. One end of the threaded rod 38 abuts against the connecting plate 34, so that the C-shaped plate 37 is quickly fixed.
[0028] Both the left and right sides of the C-shaped plate 37 are fixedly connected with tension springs 39. The ends of the tension springs 39 far from the C-shaped plate 37 are fixedly connected to the connecting plate 34.
[0029] The C-shaped plate 37 moves left and right, causing the tension spring 39 on the C-shaped plate 37 to undergo elastic deformation. Loosen the threaded rod 38, and the tension spring 39 that has undergone elastic deformation will recover and reset the C-shaped plate 37, causing the C-shaped plate 37 to return to its initial position. At this time, new adaptation clamping of the automobile side panel can be carried out.
[0030] The adaptive offset mechanism further includes: a support seat 310 and a rotating plate 311. The support seat 310 is fixedly installed at one end of the C-shaped plate 37 away from the slider 36. The rotating plate 311 is rotatably connected to the support seat 310 through a rotating shaft, and the adjacent ends of the rotating plate 311 away from the support seat 310 are hinged to each other.
[0031] The adaptive offset mechanism further includes: a rotating bracket 312 and a limiting strip 313. The rotating bracket 312 is rotatably connected to one end of the rotating plate 311 away from the slider 36, and the limiting strip 313 is fixedly installed at one end of the rotating bracket 312 close to the connecting plate 34.
[0032] The rotating bracket 312 is close to the automobile side panel. The rotating bracket 312 moves and clings to the side wall of the automobile side panel. The rotating bracket 312 adaptively rotates and clings according to the shape of the side wall of the automobile side panel. At the same time, the rotation angle of the rotating bracket 312 is restricted by the limiting strip 313. The movement of the rotating bracket 312 drives the movement of the rotating plate 311. The movement of the rotating plate 311 drives the movement of the support seat 310. The movement of the support seat 310 drives the slider 36 to move on the guide rail 35. The left and right movement of the slider 36 drives the left and right movement of the C-shaped plate 37. After the C-shaped plate 37 moves to a suitable position, tighten the threaded rod 38. One end of the threaded rod 38 clings to the connecting plate 34, so that the C-shaped plate 37 is quickly fixed.
[0033] Embodiment 2: In some embodiments, as Figures 1 - 8 shown, as a preferred embodiment of the present invention, the flipping device 2 includes: a flipping bracket 21 and an electric rotating table 22. The flipping bracket 21 is rotatably connected to the middle side of the frame 1 through a rotating shaft. The electric rotating table 22 is fixedly installed on the frame 1. The output end of the electric rotating table 22 is fixedly connected to the rotating shaft of the flipping bracket 21. The two cylinders 31 are installed on the flipping bracket 21 of the flipping device 2. A plurality of sliding sleeves 32 are fixedly installed on the flipping bracket 21 of the flipping device 2. The electric rotating table 22 can be set as the PX110-100 electric rotating table produced by Beijing Paidiwei Instrument Co., Ltd.
[0034] The output end of the electric rotating table 22 of the flipping device 2 rotates to drive the flipping bracket 21 to rotate. The rotation of the flipping bracket 21 drives the rotation of the special-shaped part clamping device 3, driving the rotation of the automobile side panel on the special-shaped part clamping device 3, which is beneficial to the surface treatment of both sides of the automobile side panel.
[0035] The cleaning device 4 includes: a first linear module 41, a second linear module 42, and a spray head 43. The first linear module 41 is fixedly installed on the frame 1. The second linear module 42 is fixedly installed on the output end of the first linear module 41. The spray head 43 is fixedly installed on the output end of the second linear module 42 through a bracket.
[0036] The output end of the first linear module 41 of the cleaning device 4 moves back and forth to drive the second linear module 42 and the spray head 43 to move back and forth. The output end of the second linear module 42 moves left and right to drive the spray head 43 to move left and right, so that the spray head 43 moves in the horizontal direction. Cooperating with the flipping device 2 to drive the automobile side panel on the special-shaped part clamping device 3 to rotate. The spray head 43 is connected to the output pipeline of an external dry ice machine. The output pipeline of the external dry ice machine generates high-speed dry ice particles, which enter the spray head 43 and are sprayed onto the surface of the automobile side panel through the spray head 43 to quickly clean the burrs and grease on the surface of the automobile side panel.
[0037] The conveying device 5 includes: a double-speed conveyor line 51 and a lifting mechanism 52. The double-speed conveyor line 51 is installed in the middle side of the frame 1. The lifting mechanism 52 is installed on the double-speed conveyor line 51. The lifting mechanism 52 is located in the middle side of the frame 1. The lifting mechanism 52 can be set as a ball screw lifting mechanism.
[0038] The double-speed conveyor line 51 of the conveying device 5 conveys the automobile side panel. When the automobile side panel is conveyed below the special-shaped part clamping device 3, the output end of the lifting mechanism 52 moves upward to lift the slide of the double-speed conveyor line 51, so that the automobile side panel on the slide moves upward. The special-shaped part clamping device 3 clamps the lifted automobile side panel. After clamping, the output end of the lifting device descends to return to the initial state.
[0039] Embodiment 3: In some embodiments, as Figures 1 - 8 shown, as a preferred embodiment of the present invention, a method for a surface treatment device of an injection molded part includes the following steps: Step 1: The double-speed conveyor line 51 of the conveying device 5 conveys the automobile side panel. When the automobile side panel is conveyed below the special-shaped part clamping device 3, the output end of the lifting mechanism 52 moves upward to lift the slide of the double-speed conveyor line 51, so that the automobile side panel on the slide moves upward. The automobile side panel moves to the middle side of the frame 1, and the output end of the lifting mechanism 52 moves downward to return to the initial state; Step 2: The output end of the cylinder 31 of the special-shaped part clamping device 3 extends, driving the connecting plate 34 to move towards the automotive side panel in the middle side of the frame 1. The movement of the connecting plate 34 towards the automotive side panel drives the adaptive offset mechanism to move towards the automotive side panel. The rotating bracket 312 of the adaptive offset mechanism approaches the automotive side panel, and the moving rotating bracket 312 closely adheres to the side wall of the automotive side panel. The rotating bracket 312 adaptively rotates and adheres according to the shape of the side wall of the automotive side panel. At the same time, the rotation angle of the rotating bracket 312 is restricted by the limiting strip 313. The movement of the rotating bracket 312 drives the movement of the rotating plate 311, the movement of the rotating plate 311 drives the movement of the support seat 310, the movement of the support seat 310 drives the left and right movement of the slider 36, and the left and right movement of the slider 36 drives the left and right movement of the C-shaped plate 37. After the C-shaped plate 37 moves to a suitable position, tighten the threaded rod 38. One end of the threaded rod 38 closely adheres to the connecting plate 34, so that the C-shaped plate 37 is quickly fixed. At this time, the special-shaped part clamping device 3 is in the shape of the automotive side panel, and the equipment debugging is completed; Step 3: The output end of the electric rotating table 22 of the flipping device 2 rotates, driving the flipping bracket 21 to rotate. The rotation of the flipping bracket 21 drives the rotation of the special-shaped part clamping device 3 and drives the rotation of the automotive side panel on the special-shaped part clamping device 3. The output end of the first linear module 41 of the cleaning device 4 moves back and forth, driving the second linear module 42 and the nozzle 43 to move back and forth. The output end of the second linear module 42 moves left and right, driving the nozzle 43 to move left and right, so that the nozzle 43 moves in the horizontal direction. Cooperating with the flipping device 2 to drive the rotation of the automotive side panel on the special-shaped part clamping device 3, so that the nozzle 43 moves along the surface of the automotive side panel. The nozzle 43 is connected to the output pipeline of an external dry ice machine. The output pipeline of the external dry ice machine generates high-speed dry ice particles, which enter the nozzle 43 and are sprayed onto the surface of the automotive side panel through the nozzle 43 to quickly clean the burrs and grease on the surface of the automotive side panel; Step 4: After the cleaning is completed, the output end of the lifting mechanism 52 moves upward to lift the sliding table of the double-speed conveyor line 51. The special-shaped part clamping device 3 releases the cleaned automotive side panel. The output end of the lifting mechanism 52 moves downward, driving the sliding table of the double-speed conveyor line 51 to move downward, so that the automotive side panel on the sliding table returns to the double-speed conveyor line 51 again for blanking.
[0040] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. An injection molded part surface treatment device, comprising a frame (1), characterized in that, It also includes: A flipping device (2), a special-shaped part clamping device (3), a cleaning device (4) and a conveying device (5). The flipping device (2) is installed in the middle side of the frame (1). The two special-shaped part clamping devices (3) are respectively installed on the front and rear sides of the flipping device (2). The two cleaning devices (4) are respectively installed on the left and right sides of the frame (1). The conveying device (5) is installed in the middle side of the frame (1). The conveying device (5) is located below the flipping device (2). The special-shaped part clamping device (3) includes: a cylinder (31), a sliding sleeve (32), a sliding rod (33) and a connecting plate (34). The two cylinders (31) are installed on the flipping device (2). A plurality of the sliding sleeves (32) are fixedly installed on the flipping device (2). The sliding rod (33) is slidably connected to the sliding sleeve (32). The connecting plate (34) is fixedly installed at one end of the sliding rod (33) close to the central axis of the frame (1). The special-shaped part clamping device (3) also includes: an adaptive offset mechanism, and the adaptive offset mechanism is installed on one side of the connecting plate (34) close to the central axis of the frame (1).
2. The injection molded part surface treatment device according to claim 1, wherein, The adaptive offset mechanism includes: a guide rail (35), a slider (36), a C-shaped plate (37) and a threaded rod (38). The guide rail (35) is fixedly installed at one end of the connecting plate (34) close to the central axis of the frame (1). A plurality of the sliders (36) are slidably connected to the guide rail (35). The C-shaped plate (37) is fixedly installed on the slider (36). The threaded rod (38) is threadedly connected to the C-shaped plate (37). One end of the threaded rod (38) is in close contact with the connecting plate (34).
3. The injection molded part surface treatment device according to claim 2, wherein, Both the left and right sides of the C-shaped plate (37) are fixedly connected with tension springs (39), and one end of the tension spring (39) far from the C-shaped plate (37) is fixedly connected to the connecting plate (34).
4. The injection molded part surface treatment device according to claim 3, characterized in that, The adaptive offset mechanism also includes: a support seat (310) and a rotating plate (311). The support seat (310) is fixedly installed at one end of the C-shaped plate (37) far from the slider (36). The rotating plate (311) is rotatably connected to the support seat (310) through a rotating shaft. The adjacent ends of the rotating plates (311) far from the support seat (310) are hinged to each other.
5. The injection molded part surface treatment device according to claim 4, characterized in that, The adaptive offset mechanism also includes: a rotating bracket (312) and a limiting strip (313). The rotating bracket (312) is rotatably connected to one end of the rotating plate (311) far from the slider (36). The limiting strip (313) is fixedly installed at one end of the rotating bracket (312) close to the connecting plate (34).
6. The injection molded part surface treatment device according to claim 5, characterized in that, The flipping device (2) includes: a flipping bracket (21) and an electric rotating table (22). The flipping bracket (21) is rotatably connected to the middle side of the frame (1) through a rotating shaft. The electric rotating table (22) is fixedly installed on the frame (1). The output end of the electric rotating table (22) is fixedly connected to the rotating shaft of the flipping bracket (21). The two cylinders (31) are installed on the flipping bracket (21) of the flipping device (2). A plurality of the sliding sleeves (32) are fixedly installed on the flipping bracket (21) of the flipping device (2).
7. The injection molded part surface treatment device according to claim 6, characterized in that, The cleaning device (4) includes: a first linear module (41), a second linear module (42), and a spray head (43). The first linear module (41) is fixedly installed on the frame (1). The second linear module (42) is fixedly installed on the output end of the first linear module (41). The spray head (43) is fixedly installed on the output end of the second linear module (42) through a bracket.
8. The injection molded part surface treatment device according to claim 7, characterized in that, The conveying device (5) includes: a double-speed conveyor line (51) and a lifting mechanism (52). The double-speed conveyor line (51) is installed in the middle side of the frame (1). The lifting mechanism (52) is installed on the double-speed conveyor line (51). The lifting mechanism (52) is located in the middle side of the frame (1).
9. A method for a surface treatment device of an injection molded part, for the surface treatment device of the injection molded part according to claim 8, characterized in that, It includes the following steps: Step 1: The double-speed conveyor line (51) of the conveying device (5) conveys the automobile side panel. When the automobile side panel is conveyed below the special-shaped part clamping device (3), the output end of the lifting mechanism (52) moves upward to lift the sliding table of the double-speed conveyor line (51), so that the automobile side panel on the sliding table moves upward. The automobile side panel moves to the middle side of the frame (1), and the output end of the lifting mechanism (52) moves downward to return to the initial state. Step 2: The output end of the cylinder (31) of the special-shaped part clamping device (3) extends to drive the connecting plate (34) to move towards the automobile side panel in the middle side of the frame (1). The movement of the connecting plate (34) towards the automobile side panel drives the adaptive offset mechanism to move towards the automobile side panel. The rotating bracket (312) of the adaptive offset mechanism approaches the automobile side panel, and the rotating bracket (312) moves to closely adhere to the side wall of the automobile side panel. The rotating bracket (312) adaptively rotates and adheres according to the shape of the side wall of the automobile side panel. At the same time, the rotation angle of the rotating bracket (312) is limited by the limit strip (313). The movement of the rotating bracket (312) drives the movement of the rotating plate (311). The movement of the rotating plate (311) drives the movement of the support seat (310). The movement of the support seat (310) drives the left and right movement of the slider (36). The left and right movement of the slider (36) drives the left and right movement of the C-shaped plate (37). After the C-shaped plate (37) moves to a suitable position, tighten the threaded rod (38). One end of the threaded rod (38) closely adheres to the connecting plate (34), so that the C-shaped plate (37) is quickly fixed. At this time, the special-shaped part clamping device (3) is in the shape of the automobile side panel, and the equipment debugging is completed. Step 3: The output end of the electric rotating table (22) of the flipping device (2) rotates to drive the flipping bracket (21) to rotate. The rotation of the flipping bracket (21) drives the special-shaped part clamping device (3) to rotate, driving the automotive side panel on the special-shaped part clamping device (3) to rotate. The output end of the first linear module (41) of the cleaning device (4) moves back and forth to drive the second linear module (42) and the nozzle (43) to move back and forth. The output end of the second linear module (42) moves left and right to drive the nozzle (43) to move left and right, so that the nozzle (43) moves in the horizontal direction. Cooperating with the flipping device (2) to drive the automotive side panel on the special-shaped part clamping device (3) to rotate, the nozzle (43) moves along the surface of the automotive side panel. The nozzle (43) is connected to the output pipeline of an external dry ice machine. The output pipeline of the external dry ice machine generates high-speed dry ice particles, which enter the nozzle (43) and are sprayed onto the surface of the automotive side panel through the nozzle (43) to quickly clean the burrs, grease, etc. on the surface of the automotive side panel; Step 4: After the cleaning is completed, the output end of the lifting mechanism (52) moves upward to lift the sliding table of the double-speed conveyor line (51). The special-shaped part clamping device (3) releases the cleaned automotive side panel. The output end of the lifting mechanism (52) moves downward to drive the sliding table of the double-speed conveyor line (51) to move downward, so that the automotive side panel on the sliding table returns to the double-speed conveyor line (51) again for discharging.
Citation Information
Patent Citations
Automobile injection molding part surface treatment device and treatment method
CN118905884A