Multifunctional high-speed high-precision compound machine
Through a multifunctional high-speed and high-precision composite machine integrating gripping, transmission, heating and material storage mechanisms, the problems of low efficiency and poor accuracy of the composite machine are solved, and efficient integration and precise composite process are achieved.
Patent Information
- Application Number
- CN202510423925.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-07-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing composite machines have low efficiency and poor accuracy during the composite process, and the multiple processes are carried out separately, resulting in poor composite effect.
The multifunctional high-speed and high-precision composite machine is adopted to integrate the grab, transmission, heating and storage mechanism, and the glue is brushed through the first and second rubber rollers and accurately compounded with spider mechanical claws. The composite is then completed by melting the glue through the heater and the heating roller.
The integration of the compound process is achieved, the compound efficiency and accuracy are improved, the intermediate transport steps are reduced, and the compound effect is improved.
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Figure CN120245581A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of compounding machines, and particularly to a multifunctional high-speed and high-precision compounding machine. Background Art
[0002] According to different processes, compounding machines are divided into several categories such as wet compounding machines, dry compounding machines, extrusion compounding machines and solventless compounding machines. A compounding machine is to bond two or more layers of materials together with an adhesive to endow the original materials with new functions. For example, films and aluminum foils, films, papers, non-woven fabrics, etc. are often used. In the process of using the existing compounding machines, usually two layers of materials are simply bonded and compounded. Before compounding, it is necessary to first apply an adhesive, and then compound through a compounding machine. After compounding, the adhesive is heated and dried through a drying device. Multiple processes are carried out separately, resulting in low compounding efficiency, and it is easy to have deviations in the middle, causing inaccurate compounding and affecting the compounding effect. Therefore, a multifunctional high-speed and high-precision compounding machine is proposed. Summary of the Invention
[0003] In view of this, the present invention provides a multifunctional high-speed and high-precision compounding machine to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0004] The technical solution of the present invention is realized as follows: A multifunctional high-speed and high-precision compounding machine includes a frame, a grasping mechanism, a first transmission mechanism, a second transmission mechanism, a heating mechanism, a material storage mechanism and a moving mechanism;
[0005] The grasping mechanism is installed on the frame, the first transmission mechanism and the second transmission mechanism are installed on the frame and located below the grasping mechanism, the heating mechanism is installed on the first transmission mechanism, the material storage mechanism is installed on the frame, and the moving mechanism is installed on the frame and located above the material storage mechanism;
[0006] The grasping mechanism further includes a first fixing frame, the first fixing frame is fixedly connected to the upper surface of the frame, a spider manipulator is installed at the bottom of the first fixing frame, and two cameras are symmetrically and fixedly connected to one side of the first fixing frame;
[0007] The first transmission mechanism further includes a first transmission gear set, a first transmission belt set, a first conveyor belt and a first glue applicator roller. The first transmission gear set is installed on the upper surface of the frame, the first transmission belt set and the first conveyor belt are in transmission connection with the first transmission gear set, and one end of the first glue applicator roller is rotationally connected to the first transmission gear set;
[0008] The second transmission mechanism further includes a second transmission gear set, a second transmission belt set, a third conveyor belt, a second conveyor belt, a second rubberizing roller and a transmission roller; the second transmission gear set is installed on the upper surface of the frame, the second transmission belt set, the second conveyor belt and the third conveyor belt are in transmission connection with the second transmission gear set, one ends of the second rubberizing roller and the transmission roller are rotationally connected with the second transmission gear set, the second rubberizing roller is located between the second conveyor belt and the third conveyor belt, and the transmission roller is located above the second rubberizing roller;
[0009] The heating mechanism further includes a heating roller, and one end of the heating roller is rotationally connected with the first transmission gear set.
[0010] Further preferably, the heating mechanism further includes a second fixing frame and a heater, the second fixing frame is fixedly connected to the upper surface of the frame, and the heater is installed on one side of the second fixing frame and is located above the first conveyor belt.
[0011] Further preferably, the material storage mechanism further includes a first fixing plate, the first fixing plate is fixedly connected to the frame, two electric push rods are symmetrically installed on the upper surface of the first fixing plate, a top plate is fixedly connected to the telescopic end of the electric push rod, a template is fixedly connected to the upper surface of the top plate, and a second fixing plate is fixedly connected to the upper surface of the frame.
[0012] Further preferably, eight support rods are symmetrically and fixedly connected to the upper surface of the second fixing plate, two first connecting plates are respectively fixedly connected to the tops of the eight support rods, and a plurality of limiting rods are fixedly connected to the top of the second fixing plate.
[0013] Further preferably, a plurality of guide plates are fixedly connected to the upper surface of the first connecting plate.
[0014] Further preferably, the moving mechanism further includes a third fixing frame, the third fixing frame is fixedly connected to the upper surface of the frame, two electric slide rails are symmetrically installed at the bottom of the third fixing frame, a second connecting plate is fixedly connected to the moving end of the electric slide rail, and a moving claw is fixedly connected to the bottom of the second connecting plate.
[0015] Due to the adoption of the above technical solutions in the embodiments of the present invention, it has the following advantages:
[0016] When the present invention is used, the composite material is brushed with glue through the first rubberizing roller and the second rubberizing roller, and then the material is accurately compounded by the cooperation of the camera and the spider mechanical claw. After the compounding, the glue is melted by the heater and the heating roller, and the compounding is completed by sticking the compound together. Multiple processes of the compounding operation are integrated in the same device, and there is no need for secondary transfer in the middle, improving the compounding efficiency, having high compounding accuracy, and enhancing the compounding effect.
[0017] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0019] Figure 1 Structural diagram of the multifunctional high-speed and high-precision compound machine of the present invention;
[0020] Figure 2 Structural diagram of the first transmission mechanism of the present invention;
[0021] Figure 3 Structural diagram of the second transmission mechanism of the present invention;
[0022] Figure 4 Bottom structural diagram of the first transmission mechanism and the second transmission mechanism of the present invention;
[0023] Figure 5 Structural diagram of the material storage mechanism and the grasping mechanism of the present invention;
[0024] Figure 6 Structural diagram of the moving mechanism of the present invention.
[0025] Reference numerals: 1, frame; 2, grasping mechanism; 21, first fixing frame; 22, spider manipulator; 23, camera; 3, first transmission mechanism; 31, first transmission gear set; 32, first transmission belt set; 33, first conveyor belt; 34, first laminating roller; 4, second transmission mechanism; 41, second transmission gear set; 42, second transmission belt set; 44, third conveyor belt; 43, second conveyor belt; 45, second laminating roller; 46, driving roller; 5, heating mechanism; 51, second fixing frame; 52, heater; 53, heating roller; 6, material storage mechanism; 61, first fixing plate; 62, electric push rod; 63, top plate; 64, second fixing plate; 65, support rod; 66, first connecting plate; 67, limiting rod; 68, guiding plate; 69, template; 7, moving mechanism; 71, third fixing frame; 72, electric slide rail; 73, second connecting plate; 74, moving claw. Detailed Embodiments
[0026] In the following, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present invention. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.
[0027] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0028] As Figures 1-6 shown, an embodiment of the present invention provides a multifunctional high-speed and high-precision compound machine, which includes a frame 1, a grasping mechanism 2, a first transmission mechanism 3, a second transmission mechanism 4, a heating mechanism 5, a material storage mechanism 6, and a moving mechanism 7;
[0029] The grasping mechanism 2 is installed on the frame 1. The first transmission mechanism 3 and the second transmission mechanism 4 are installed on the frame 1 and are located below the grasping mechanism 2. The heating mechanism 5 is installed on the first transmission mechanism 3. The material storage mechanism 6 is installed on the frame 1. The moving mechanism 7 is installed on the frame 1 and is located above the material storage mechanism 6;
[0030] The grasping mechanism 2 further includes a first fixing frame 21. The first fixing frame 21 is fixedly connected to the upper surface of the frame 1. A spider manipulator 22 is installed at the bottom of the first fixing frame 21. Two cameras 23 are symmetrically and fixedly connected to one side of the first fixing frame 21;
[0031] The first transmission mechanism 3 further includes a first transmission gear set 31, a first transmission belt set 32, a first conveyor belt 33, and a first laminating roller 34. The first transmission gear set 31 is installed on the upper surface of the frame 1. The first transmission belt set 32 and the first conveyor belt 33 are in transmission connection with the first transmission gear set 31. One end of the first laminating roller 34 is rotatably connected to the first transmission gear set 31;
[0032] The second transmission mechanism 4 further includes a second transmission gear set 41, a second transmission belt set 42, a third conveyor belt 44, a second conveyor belt 43, a second laminating roller 45, and a transmission roller 46. The second transmission gear set 41 is installed on the upper surface of the frame 1. The second transmission belt set 42, the second conveyor belt 43, and the third conveyor belt 44 are in transmission connection with the second transmission gear set 41. One ends of the second laminating roller 45 and the transmission roller 46 are rotatably connected to the second transmission gear set 41. The second laminating roller 45 is located between the second conveyor belt 43 and the third conveyor belt 44. The transmission roller 46 is located above the second laminating roller 45;
[0033] The heating mechanism 5 further includes a heating roller 53. One end of the heating roller 53 is rotatably connected to the first transmission gear set 31.
[0034] In one embodiment, the heating mechanism 5 further includes a second fixing frame 51 and a heater 52. The second fixing frame 51 is fixedly connected to the upper surface of the frame 1, and the heater 52 is installed on one side of the second fixing frame 51 and is located above the first conveyor belt 33. Through the arrangement of the heater 52, the material below is heated to melt the glue on the material, improving the bonding effect of the material.
[0035] In one embodiment, the material storage mechanism 6 further includes a first fixing plate 61. The first fixing plate 61 is fixedly connected to the frame 1. Two electric push rods 62 are symmetrically installed on the upper surface of the first fixing plate 61. The telescopic ends of the electric push rods 62 are fixedly connected to a top plate 63. The upper surface of the top plate 63 is fixedly connected to a template 69. The upper surface of the frame 1 is fixedly connected to a second fixing plate 64. The material is stacked on the template 69. Through the arrangement of the electric push rods 62, the top plate 63 is driven to move, and the top plate 63 pushes the template 69 to drive the material to rise.
[0036] In one embodiment, eight support rods 65 are symmetrically and fixedly connected to the upper surface of the second fixing plate 64. Two first connecting plates 66 are respectively fixedly connected to the tops of the eight support rods 65. A plurality of limiting rods 67 are fixedly connected to the top of the second fixing plate 64. Through the arrangement of the limiting rods 67, the material is placed on the second fixing plate 64 between the limiting rods 67, and the limiting rods 67 limit the position of the material to improve the stability of the material when it rises.
[0037] In one embodiment, a plurality of guide plates 68 are fixedly connected to the upper surface of the first connecting plate 66. Through the arrangement of the guide plates 68, during the process of feeding the material onto the second conveyor belt 43 and the first conveyor belt 33, the material moves along the guide plates 68 onto the first conveyor belt 33 and the second conveyor belt 43.
[0038] In one embodiment, the moving mechanism 7 further includes a third fixing frame 71. The third fixing frame 71 is fixedly connected to the upper surface of the frame 1. Two electric sliding rails 72 are symmetrically installed at the bottom of the third fixing frame 71. The moving ends of the electric sliding rails 72 are fixedly connected to a second connecting plate 73. The bottom of the second connecting plate 73 is fixedly connected to a moving claw 74. Through the arrangement of the moving mechanism 7, the electric sliding rails 72 drive the moving claw 74 to move through the second connecting plate 73, and the moving claw 74 moves the material onto the first conveyor belt 33 and the second conveyor belt 43.
[0039] When the present invention is in operation: First, the materials are stacked between the second fixed plate 64 and the first connecting plate 66 and located on the template 69. Then, through the arrangement of the electric push rod 62, the top plate 63 is driven to move. The top plate 63 pushes the template 69 to drive the materials to rise. The electric slide rail 72 drives the moving claw 74 to move through the second connecting plate 73. The moving claw 74 grabs the materials and places them on the second conveyor belt 43 and the first conveyor belt 33. The first transmission gear set 31 and the second transmission gear set 41 are driven by a motor. The first transmission gear set 31 and the second transmission gear set 41 drive the first conveyor belt 33, the first glue roller 34, the second glue roller 45, the transmission roller 46, the third conveyor belt 44, the second conveyor belt 43, and the heating roller 53 to move through the first transmission belt set 32 and the second transmission belt set 42 respectively. The first glue roller 34 and the second glue roller 45 are connected to the glue storage bin to supply materials to the first glue roller 34 and the second glue roller 45. The materials on the first conveyor belt 33 and the second conveyor belt 43 move. The materials on the first conveyor belt 33 pass through the first glue roller 34 so that the upper part of the materials on the first conveyor belt 33 is covered with the colloid. The materials on the second conveyor belt 43 pass through the second glue roller 45 so that the bottom part of the materials on the second conveyor belt 43 is covered with the colloid. Then, the materials on the second conveyor belt 43 are moved to the third conveyor belt 44 through the second glue roller 45. The materials on the first conveyor belt 33 and the third conveyor belt 44 move to the lower part of the camera 23 and enter the detection area of the camera 23. The camera 23 transmits the information of the materials on the first conveyor belt 33 and the third conveyor belt 44 to the spider manipulator 22. The spider manipulator 22 picks up the materials on the third conveyor belt 44, then moves above the materials on the first conveyor belt 33 and puts them down, so that the materials on the third conveyor belt 44 are aligned and stacked with the materials on the first conveyor belt 33. The colloid at the bottom of the materials on the third conveyor belt 44 contacts the glue at the top of the materials on the first conveyor belt 33. Then, the materials enter the lower part of the heater 52 driven by the first conveyor belt 33 to heat and melt the colloid on the materials, and then enter the heating roller 53 for hot extrusion lamination.
[0040] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of various changes or substitutions, and these should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claimed rights.
Claims
1. A multi-functional high-speed and high-precision compound machine, characterized in that: It includes a frame (1), a grasping mechanism (2), a first transmission mechanism (3), a second transmission mechanism (4), a heating mechanism (5), a material storage mechanism (6) and a moving mechanism (7); The grasping mechanism (2) is installed on the frame (1). The first transmission mechanism (3) and the second transmission mechanism (4) are installed on the frame (1) and located below the grasping mechanism (2). The heating mechanism (5) is installed on the first transmission mechanism (3). The material storage mechanism (6) is installed on the frame (1). The moving mechanism (7) is installed on the frame (1) and located above the material storage mechanism (6); The grasping mechanism (2) further includes a first fixing frame (21). The first fixing frame (21) is fixedly connected to the upper surface of the frame (1). A spider manipulator (22) is installed at the bottom of the first fixing frame (21). Two cameras (23) are symmetrically and fixedly connected to one side of the first fixing frame (21); The first transmission mechanism (3) further includes a first transmission gear set (31), a first transmission belt set (32), a first conveyor belt (33) and a first laminating roller (34). The first transmission gear set (31) is installed on the upper surface of the frame (1). The first transmission belt set (32) and the first conveyor belt (33) are in transmission connection with the first transmission gear set (31). One end of the first laminating roller (34) is rotatably connected to the first transmission gear set (31); The second transmission mechanism (4) further includes a second transmission gear set (41), a second transmission belt set (42), a third conveyor belt (44), a second conveyor belt (43), a second laminating roller (45) and a transmission roller (46). The second transmission gear set (41) is installed on the upper surface of the frame (1). The second transmission belt set (42), the second conveyor belt (43) and the third conveyor belt (44) are in transmission connection with the second transmission gear set (41). One ends of the second laminating roller (45) and the transmission roller (46) are rotatably connected to the second transmission gear set (41). The second laminating roller (45) is located between the second conveyor belt (43) and the third conveyor belt (44). The transmission roller (46) is located above the second laminating roller (45); The heating mechanism (5) further includes a heating roller (53). One end of the heating roller (53) is rotatably connected to the first transmission gear set (31).
2. The multifunctional high-speed and high-precision compound machine according to claim 1, wherein: The heating mechanism (5) further includes a second fixing frame (51) and a heater (52). The second fixing frame (51) is fixedly connected to the upper surface of the frame (1). The heater (52) is installed on one side of the second fixing frame (51) and located above the first conveyor belt (33).
3. A multifunctional high-speed and high-precision compound machine according to claim 1, characterized in that: The material storage mechanism (6) further includes a first fixed plate (61), the first fixed plate (61) is fixedly connected to the frame (1), two electric push rods (62) are symmetrically installed on the upper surface of the first fixed plate (61), the telescopic ends of the electric push rods (62) are fixedly connected to a top plate (63), the upper surface of the top plate (63) is fixedly connected to a template (69), and the upper surface of the frame (1) is fixedly connected to a second fixed plate (64).
4. A multifunctional high-speed and high-precision compound machine according to claim 3, characterized in that: Eight support rods (65) are symmetrically and fixedly connected to the upper surface of the second fixed plate (64), two first connecting plates (66) are respectively fixedly connected to the tops of the eight support rods (65), and a plurality of limiting rods (67) are fixedly connected to the top of the second fixed plate (64).
5. A multifunctional high-speed and high-precision compound machine according to claim 4, characterized in that: A plurality of guide plates (68) are fixedly connected to the upper surface of the first connecting plate (66).
6. A multifunctional high-speed and high-precision compound machine according to claim 1, characterized in that: The moving mechanism (7) further includes a third fixed frame (71), the third fixed frame (71) is fixedly connected to the upper surface of the frame (1), two electric slide rails (72) are symmetrically installed at the bottom of the third fixed frame (71), the moving ends of the electric slide rails (72) are fixedly connected to a second connecting plate (73), and a moving claw (74) is fixedly connected to the bottom of the second connecting plate (73).