Automatic photovoltaic panel carrying and positioning device for new energy automobile factory

Abstract

The invention discloses an automatic photovoltaic panel carrying and positioning device for a new energy automobile factory, and relates to the technical field of photovoltaic equipment transportation, and the automatic photovoltaic panel carrying and positioning device comprises a rapid feeding mechanism, a limiting mechanism and a reinforcing and fixing mechanism; the rapid feeding mechanism comprises a bottom plate, a limiting base, a connecting plate, a sliding block, a guide plate, a lead screw, a stepping motor I, a vehicle body and a modular disassembly assembly. The bottom plate is fixedly installed on a vehicle body, the multiple limiting bases are rotationally installed in arc-shaped grooves in the upper face of the bottom plate, and the connecting plate is clamped in clamping grooves in the lower face of the bottom plate in a sliding mode. When the photovoltaic panel feeding and discharging device is used, a photovoltaic panel can be easily pushed to the limiting base through the guide plate during feeding and discharging, a clamping groove in the limiting base is matched with the photovoltaic panel, and therefore the photovoltaic panel can be rapidly clamped on the limiting base under the guidance of the guide plate, the feeding speed is increased, and the working efficiency is improved. And gaps are formed between the photovoltaic panels after feeding to prevent collision, and the photovoltaic panels can be primarily fixed through the clamping rods of the limiting clamps.

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic equipment transportation, and particularly relates to an automatic handling and positioning device for photovoltaic panels in a new energy vehicle factory. Background Art

[0002] In the development process of the photovoltaic industry in new energy vehicle factories, the handling and positioning of photovoltaic panels are one of the key links; traditional manual handling methods have many deficiencies, such as low efficiency, poor safety, and high costs; with the progress of technology and the development of automation technology, automatic handling and positioning devices for photovoltaic panels have emerged to solve these problems and improve the handling efficiency and positioning accuracy of photovoltaic panels.

[0003] Existing photovoltaic panel transportation methods use manual handling or equipment assistance. Manual handling of photovoltaic panels is not only inefficient but also poses safety hazards; workers are prone to injury during handling, and the handling speed is limited by physical strength; traditional handling equipment such as forklifts, although capable of handling heavy objects, has problems such as low positioning accuracy and poor stability during the handling of photovoltaic panels. Summary of the Invention

[0004] In view of the above technical problems, the present invention discloses an automatic handling and positioning device for photovoltaic panels in a new energy vehicle factory, which can effectively solve the problems in the background art; when in use, during loading and unloading, the photovoltaic panels can be easily pushed onto the limit base through the guiding plate. The card slots on the limit base match the photovoltaic panels, so under the guidance of the guiding plate, the photovoltaic panels can be quickly clamped on the limit base, accelerating the loading speed. After loading, there are gaps between the photovoltaic panels to prevent collisions, and the photovoltaic panels can also be initially fixed by the clamping rods of the limit clamps; after all the photovoltaic panels are installed, the device can also perform secondary deformation fixation, making the photovoltaic panels on both sides tilt orderly towards the middle, thereby forming a triangular state as a whole, which is more stable during transportation and will not tip over.

[0005] An automatic handling and positioning device for photovoltaic panels in a new energy vehicle factory, including a quick loading mechanism, a limit mechanism, and a strengthening and fixing mechanism; the quick loading mechanism includes: a bottom plate, a limit base, a connecting plate, a slider, a guiding plate, a lead screw, a stepping motor I, a vehicle body, and a modular disassembly component; the bottom plate is fixedly installed on the vehicle body, there are multiple limit bases, all of which are rotatably installed in the arc-shaped grooves on the upper surface of the bottom plate, the connecting plate is slidably clamped in the card slots on the lower surface of the bottom plate, the slider is slidably installed on the connecting plate, the guiding plate is fixedly installed on the slider, both ends of the lead screw are rotatably installed in the round holes on the connecting plate, one end of the lead screw is connected to the motor shaft of the stepping motor I, the stepping motor I is fixedly installed on the side surface of the connecting plate, and the lead screw is threadedly connected to the slider.

[0006] Preferably, the modular disassembly component includes: a snap fastener, a sliding rack, and an arc-shaped elastic piece; the snap fastener is made of an elastic material, fixedly installed on the connecting plate, and the snap fastener is stuck on the clamping block under the bottom plate; the sliding rack is slidably installed in the chute under the bottom plate, and the arc-shaped elastic piece is fixedly installed on the sliding rack.

[0007] Preferably, the limiting mechanism includes: a side plate, a support leg, and a limiting clamp; the side plate is fixedly connected to the support leg, the support leg is fastened to the side of the bottom plate by bolts, the shaft of the limiting clamp is slidably installed in the chute on the side plate, and the clamping rod on the limiting clamp clamps the photovoltaic panel.

[0008] Preferably, the strengthening and fixing mechanism includes: a lifting plate, a gear, a rack, a slide rail, and an electric cylinder; a row of vertical chutes are provided on the lifting plate, these chutes are slidably connected to the corresponding short shafts on the side plate, the round hole at the lower end of the lifting plate is slidably connected to the slide rail, and the slide rail is fixedly installed on the bottom plate; the gear is fixedly installed on the shaft of the limiting clamp, the gear meshes with the rack, and both ends of the rack are fastened to the side plate by bolts; the cylinder body of the electric cylinder is fixedly installed on the bottom plate, and the piston rod of the electric cylinder is connected to the lower end of the side plate.

[0009] Preferably, the lower side of the limiting base is an arc surface, and a groove is provided on the upper side.

[0010] Preferably, a plurality of limiting clamps are provided, and the number of limiting clamps is the same as the number of limiting bases.

[0011] Preferably, the inclined slot openings on both sides of the lifting plate are symmetrical.

[0012] The beneficial effects of the present invention compared with the prior art are as follows: 1. When the present invention is in use, during loading and unloading, the photovoltaic panel can be easily pushed onto the limiting base through the guiding plate. The card slot on the limiting base matches the photovoltaic panel, so under the guidance of the guiding plate, the photovoltaic panel can be quickly stuck on the limiting base, accelerating the loading speed. Moreover, after loading, there are gaps between the photovoltaic panels to prevent collisions, and the photovoltaic panel can also be initially fixed by the clamping rod of the limiting clamp.

[0013] 2. After all the photovoltaic panels are installed on the device, secondary deformation fixing can be carried out, enabling the photovoltaic panels on both sides to tilt orderly towards the middle, thus forming a triangular state as a whole. During transportation, the stability is stronger and it will not tip over. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an isometric view of the overall structure of the present invention.

[0015] Figure 2 It is a side view of the overall structure of the present invention.

[0016] Figure 3 It is a schematic structural diagram of the fast loading mechanism of the present invention.

[0017] Figure 4 This is a schematic structural diagram of the modular disassembly component of the present invention.

[0018] Figure 5 This is a schematic structural diagram of the connecting plate of the present invention.

[0019] Figure 6 This is a schematic structural diagram of the limiting mechanism of the present invention.

[0020] Figure 7 This is a schematic structural diagram of the strengthening and fixing mechanism of the present invention.

[0021] Reference numerals: 1, bottom plate; 2, limiting base; 3, connecting plate; 4, slider; 5, guiding plate; 6, lead screw; 7, stepping motor I; 8, buckle; 9, sliding frame; 10, arc spring piece; 11, side plate; 12, support leg; 13, limiting card; 14, lifting plate; 15, gear; 16, rack; 17, slide rail; 18, electric cylinder; 19, vehicle body. Detailed implementation manners

[0022] The following will further specifically illustrate the technical solutions of the present invention through embodiments in conjunction with the drawings. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementations disclosed below.

[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use. It is only for the convenience of describing the present invention and is a simplified description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, in order to facilitate the description, spatial relative terms can be used in the text, such as "below", "beneath", "under", "above", "over", etc., to describe the relationship of one element or feature relative to other elements or features as shown in the drawings. Spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation shown in the drawings. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatial relative descriptive terms used in the text can be similarly interpreted accordingly.

[0024] Embodiment: As Figures 1 - 7As shown, a photovoltaic panel automatic handling and positioning device for a new energy vehicle factory, including a quick feeding mechanism, a limit mechanism, and a strengthening and fixing mechanism; In an alternative embodiment of the present invention, as Figure 1 , Figure 3 , Figure 4 , Figure 5 shown, the quick feeding mechanism includes: a bottom plate 1, a limit base 2, a connecting plate 3, a slider 4, a guiding plate 5, a lead screw 6, a stepping motor I 7, a vehicle body 19, and a modular disassembly component; the bottom plate 1 is fixedly installed on the vehicle body 19, there are multiple limit bases 2, all of which are rotatably installed in the arc-shaped grooves on the upper surface of the bottom plate 1, the connecting plate 3 is slidably clamped in the card slot on the lower surface of the bottom plate 1, the slider 4 is slidably installed on the connecting plate 3, the guiding plate 5 is fixedly installed on the slider 4, both ends of the lead screw 6 are rotatably installed in the round holes on the connecting plate 3, wherein one end of the lead screw 6 is connected to the motor shaft of the stepping motor I 7, and the stepping motor I 7 is fixedly installed on the side surface of the connecting plate 3, and the lead screw 6 is threadedly connected to the slider 4.

[0025] In an alternative embodiment of the present invention, as Figure 4 , Figure 5 shown, the modular disassembly component includes: a buckle 8, a sliding frame 9, and an arc-shaped elastic piece 10; the buckle 8 is made of elastic material, the buckle 8 is fixedly installed on the connecting plate 3, and the buckle 8 is clamped on the block on the lower surface of the bottom plate 1; the sliding frame 9 is slidably installed in the chute on the lower surface of the bottom plate 1, and the arc-shaped elastic piece 10 is fixedly installed on the sliding frame 9.

[0026] In an alternative embodiment of the present invention, as Figure 6 shown, the limit mechanism includes: a side plate 11, a support leg 12, and a limit clamp 13; the side plate 11 is fixedly connected to the support leg 12, the support leg 12 is fastened to the side surface of the bottom plate 1 by bolts, the shaft of the limit clamp 13 is slidably installed in the chute on the side plate 11, and the clamping rod on the limit clamp 13 clamps the photovoltaic panel.

[0027] In an alternative embodiment of the present invention, as Figure 6 , Figure 7 shown, the strengthening and fixing mechanism includes: a lifting plate 14, a gear 15, a rack 16, a slide rail 17, and an electric cylinder 18; a row of vertical chutes are provided on the lifting plate 14, and these chutes are slidably connected to the corresponding short shafts on the side plate 11, the round hole at the lower end of the lifting plate 14 is slidably connected to the slide rail 17, and the slide rail 17 is fixedly installed on the bottom plate 1; the gear 15 is fixedly installed on the shaft of the limit clamp 13, the gear 15 meshes with the rack 16, and both ends of the rack 16 are fastened to the side plate 11 by bolts; the cylinder body of the electric cylinder 18 is fixedly installed on the bottom plate 1, and the piston rod of the electric cylinder 18 is connected to the lower end of the side plate 11.

[0028] In an alternative embodiment of the present invention, asFigure 3 As shown, the lower side of the limit base 2 is an arc surface, and a groove is provided on the upper side. The limit base 2 can be replaced to adapt to different photovoltaic panels.

[0029] In an alternative embodiment of the embodiment of the present invention, as Figure 6 shown, a plurality of limit cards 13 are provided, and the number of limit cards 13 is the same as the number of limit bases 2.

[0030] In an alternative embodiment of the embodiment of the present invention, as Figure 7 shown, the inclined slot openings on both sides of the lifting plate 14 are symmetrical.

[0031] Working principle: When the present invention is in use, first, a plurality of photovoltaic panels are placed on the device. First, the lower end of the photovoltaic panel is placed on the slider 4, and then the photovoltaic panel is pushed inward. The photovoltaic panel will slide along the inclined surface of the guiding plate 5 to the limit base 2. When pushed to the innermost, the side surface of the photovoltaic panel will be stuck on the clamping rod of the limit card 13 to form a temporary fixation.

[0032] Subsequently, the stepping motor I 7 is started to drive the lead screw 6 to rotate, thereby driving the slider 4 to slide a certain distance so that the guiding plate 5 is aligned with the sliding groove of the next limit base 2, and then the above steps are repeated to push the subsequent photovoltaic panels onto the limit base 2 in sequence. When all are placed, secondary fixation is performed. The electric cylinder 18 is started to drive the lifting plate 14 to slide upward. The inclined sliding groove on the lifting plate 14 will squeeze the axial middle part of the limit card 13 to slide closer together. At the same time, the gear 15 on the shaft of the limit card 13 will be forced to rotate under the action of the rack 16, so that the limit card 13 slides closer to the middle and rotates automatically while sliding closer to the middle, so that the clamping rod on the limit card 13 drives the photovoltaic panel to tilt and automatically adapts to the angle adjustment caused by the tilt of the photovoltaic panel. The limit base 2 at the lower end of the photovoltaic panel will also rotate to automatically adapt. In this way, the overall photovoltaic panel will tilt and close to the middle to form a triangle, enhancing the stability during transportation.

[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic handling and positioning device for photovoltaic panels used in a new energy vehicle factory, characterized in that: Quick feeding mechanism, limiting mechanism, and strengthening and fixing mechanism; the quick feeding mechanism includes: a bottom plate (1), a limiting base (2), a connecting plate (3), a slider (4), a guiding plate (5), a lead screw (6), a stepping motor I (7), a vehicle body (19), and a modular disassembly component; the bottom plate (1) is fixedly installed on the vehicle body (19), there are multiple limiting bases (2), all of which are rotatably installed in the arc-shaped grooves on the upper surface of the bottom plate (1), the connecting plate (3) is slidably stuck in the card slot under the bottom plate (1), the slider (4) is slidably installed on the connecting plate (3), the guiding plate (5) is fixedly installed on the slider (4), the two ends of the lead screw (6) are rotatably installed in the round holes on the connecting plate (3), wherein one end of the lead screw (6) is connected to the motor shaft of the stepping motor I (7), the stepping motor I (7) is fixedly installed on the side surface of the connecting plate (3), and the lead screw (6) is threadedly connected to the slider (4).

2. The automated handling and positioning device for photovoltaic panels used in a new energy vehicle factory according to claim 1, characterized in that, The modular disassembly component includes: a buckle (8), a sliding frame (9), and an arc-shaped elastic piece (10); the buckle (8) is made of elastic material, the buckle (8) is fixedly installed on the connecting plate (3), and the buckle (8) is stuck on the block under the bottom plate (1); the sliding frame (9) is slidably installed in the sliding groove under the bottom plate (1), and the arc-shaped elastic piece (10) is fixedly installed on the sliding frame (9).

3. The automatic handling and positioning device for photovoltaic panels used in a new energy vehicle factory according to claim 2, characterized in that, The limiting mechanism includes: a side plate (11), a support leg (12), and a limiting clamp (13); the side plate (11) is fixedly connected to the support leg (12), the support leg (12) is fastened to the side surface of the bottom plate (1) by bolts, the shaft of the limiting clamp (13) is slidably installed in the sliding groove on the side plate (11), and the clamping rod on the limiting clamp (13) clamps the photovoltaic panel.

4. An automatic handling and positioning device for photovoltaic panels used in a new energy vehicle factory according to claim 3, characterized in that, The strengthening and fixing mechanism includes: a lifting plate (14), a gear (15), a rack (16), a slide rail (17), and an electric cylinder (18); a row of vertical sliding grooves are provided on the lifting plate (14), and these sliding grooves are slidably connected to the corresponding short shafts on the side plate (11), the round hole at the lower end of the lifting plate (14) is slidably connected to the slide rail (17), and the slide rail (17) is fixedly installed on the bottom plate (1); the gear (15) is fixedly installed on the shaft of the limiting clamp (13), the gear (15) meshes with the rack (16), and both ends of the rack (16) are fastened to the side plate (11) by bolts; the cylinder body of the electric cylinder (18) is fixedly installed on the bottom plate (1), and the piston rod of the electric cylinder (18) is connected to the lower end of the side plate (11).

5. An automatic handling and positioning device for photovoltaic panels used in a new energy vehicle factory according to claim 1, characterized in that, The lower edge of the limiting base (2) is an arc surface, and there is a groove on the upper edge.

6. The automatic handling and positioning device for photovoltaic panels used in a new energy vehicle factory according to claim 3, characterized in that, There are multiple limiting clamps (13), and the number of limiting clamps (13) is the same as the number of limiting bases (2).

7. An automated handling and positioning device for photovoltaic panels in a new energy vehicle factory according to claim 4, characterized in that, The inclined slot openings on both sides of the lifting plate (14) are symmetrically arranged.

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