Water cooling device for red copper processing and cooling method thereof

Abstract

The invention discloses a water cooling device for red copper processing and a cooling method of the water cooling device, and relates to the technical field of red copper processing cooling, the water cooling device comprises an operation frame, a drawing head is fixedly connected to the operation frame in a penetrating mode, and the water cooling device further comprises a spraying and sweeping mechanism and a synchronous air supply mechanism. The hollow wheel and the plurality of spray heads annularly arranged on the inner ring wall of the hollow wheel can perform spray cooling of cooling water on the outer surface of the passing red copper rod from different directions, the contact area between the cooling water and the outer surface of the copper rod is increased, and the spray heads can synchronously rotate along with the continuous rotating motion of the hollow wheel, so that the cooling effect is improved. The surface of the passing copper bar is rotationally sprayed, so that the contact area between the sprayed cooling water and the outer surface of the copper bar can be further increased, the cooling effect of the copper bar is further improved, and the copper bar can be cooled conveniently.

Description

Technical Field

[0001] The present invention relates to the technical field of copper processing cooling, and specifically relates to a water cooling device for copper processing and a cooling method thereof. Background Art

[0002] In the copper processing industry, the production process of copper rods is often accompanied by a large amount of heat generation. Especially in the processes of copper rod cutting, stretching, forging, etc., due to the plastic deformation and friction of metal materials, the surface temperature of copper rods will rise rapidly. Excessive temperature will not only affect the material properties of copper rods, such as reducing their hardness, toughness, etc., but also cause problems such as equipment damage and production efficiency decline. Therefore, a relevant spray cooling system is often set up after the copper rods are pulled, and spray heads are used to spray cooling water on the surface of the copper rods to achieve cooling of the copper rod surface.

[0003] However, since the existing spray structures are generally relatively simple, only a single spray head is used to spray the surface of the passing copper rods. Due to the fixed number, installation position, and operating state of the spray heads, they cannot make corresponding changes during the process of pulling out the copper rods, which will limit the contact area between the cooling water sprayed by the spray heads and the copper rod surface. The limited contact area will also reduce the heat taken away from the copper rod surface per unit time, resulting in a decrease in the overall cooling efficiency. Moreover, the positions of the spray heads are fixed, while the copper rods are constantly moving during the pulling process, which will cause inconsistent cooling effects on different positions of the copper rod surface. The cooling effect is better near the spray heads, while the areas far from the spray heads cannot be cooled sufficiently, resulting in uneven temperature distribution on the copper rod surface, affecting the material properties of the copper rods, causing stress concentration or deformation in these areas, and further affecting the dimensional accuracy and mechanical properties of the copper rods, resulting in problems such as cracking and deformation in the subsequent processing or use of the copper rods, and affecting the product quality.

[0004] Therefore, in view of this, the present invention proposes a water cooling device for copper processing and a cooling method thereof to make up for and improve the deficiencies of the existing technology. Summary of the Invention

[0005] To solve the above technical problems, the present invention provides a water cooling device for copper processing and a cooling method thereof to solve the corresponding technical problems raised in the above background art.

[0006] To achieve the above object, the technical solution adopted by the present invention is: a water cooling device for copper processing, including an operation frame, a traction head is fixedly connected through the operation frame, and further includes: a spray cleaning mechanism and a synchronous air supply mechanism, and both the spray cleaning mechanism and the synchronous air supply mechanism are arranged at one end of the operation frame away from the traction head;

[0007] The spray cleaning mechanism is used to continuously rotate and spray the surface of the copper rod drawn out by the tractor head, and simultaneously clean the surface of the copper rod during the rotation and spraying;

[0008] The synchronous air supply mechanism is used to supply air in the direction of the spray cleaning mechanism synchronously while the spray cleaning mechanism is operating.

[0009] Preferably, the spray cleaning mechanism includes first mounting plates symmetrically and fixedly connected to the side wall of the operation frame, and a driving motor is fixedly connected to one of the first mounting plates. The output end of the driving motor is fixedly connected to a rotating shaft, and the rotating shaft is rotatably connected between the two first mounting plates. A driving gear is fixedly connected to the outer surface of the rotating shaft. A support frame is fixedly connected to the inner bottom wall of the operation frame, and an annular plate is fixedly connected to the upper end of the support frame.

[0010] Preferably, the spray cleaning mechanism further includes a driven gear meshed with the driving gear, and the driven gear is coaxially arranged with the tractor head. An annular groove is formed on the side of the driven gear facing the annular plate, and the annular plate is slidably connected to the annular groove. A plurality of clamping grooves are annularly and equidistantly formed on the inner ring wall of the driven gear, and clamping plates are clamped in the clamping grooves. A roller brush is fixedly connected between the clamping plates, and the roller brush is used to clean the surface of the copper rod. Two pull rods are symmetrically and fixedly connected to the side of the roller brush facing the support frame.

[0011] Preferably, a hollow wheel is coaxially arranged between the driven gear and the tractor head, and extension rods are annularly and equidistantly fixedly connected between the hollow wheel and the driven gear. A plurality of spray heads are annularly and equidistantly fixedly communicated with the inner ring wall of the hollow wheel, and the spray heads are used to spray and cool the surface of the copper rod. A fixed frame is hermetically and movably connected to the outside of the hollow wheel, and both ends of the fixed frame are fixedly connected to the operation frame. A water guide pipe is fixedly communicated with the outer surface of the lower end of the fixed frame.

[0012] Preferably, the synchronous air supply mechanism includes L-shaped fixing rods symmetrically and fixedly connected to the side of the hollow wheel away from the driven gear. A linkage ring is fixedly connected between the L-shaped fixing rods, and a plurality of shift rods are arc-shaped and equidistantly fixedly connected to the lower end ring surface of the linkage ring away from the hollow wheel.

[0013] Preferably, second mounting plates are symmetrically and fixedly connected to the inner walls on both sides of the operation frame. A linkage shaft is rotatably connected to the second mounting plates. A linkage gear is fixedly connected to the outer surface of the linkage shaft. A fan is fixedly connected to one end of the linkage shaft facing the linkage ring, and the fan is used to supply air in the direction of the hollow wheel.

[0014] Preferably, third mounting plates are symmetrically and fixedly connected to the inner walls on both sides of the operating frame. A rack plate is slidably connected to the bottom of the third mounting plate, and the rack plate is meshed with a linkage gear. An annular frame is fixedly connected between the rack plates. Convex teeth are evenly and fixedly connected to the inner walls on the opposite sides of the annular frame, and the convex teeth are adapted to a shift lever for shifting the convex teeth.

[0015] A cooling method for copper processing includes the following steps:

[0016] Step 1: Check the working state of the spray cooling system to ensure that the spray cooling system is in good working condition, including water pumps, spray heads, and water guide pipe components;

[0017] Step 2: Prepare sufficient cooling water and check the cleanliness of the water quality to ensure the water quality is clean and avoid impurities from contaminating the copper bars;

[0018] Step 3: Pass the copper bars through the traction head, and use the traction head to pull the copper bars into the spray range of the spray cooling system to ensure that the outer surface of the copper bars can receive the cooling of the sprayed water;

[0019] Step 4: Start the spray cooling system to make the water pump transport the cooling water through the water guide pipe into the spray heads.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0021] (1) By arranging a hollow wheel that can rotate continuously on the outer side of the copper bars and a plurality of spray heads annularly arranged on the inner wall of the hollow wheel, the outer surface of the passing copper bars can be spray-cooled with cooling water from different directions, increasing the contact area between the cooling water and the outer surface of the copper bars. And with the continuous rotation of the hollow wheel, the spray heads can synchronously rotate, performing rotary spraying on the surface of the passing copper bars, thereby further increasing the contact area between the sprayed cooling water and the outer surface of the copper bars, improving the cooling effect of the copper bars, facilitating the cooling of the copper bars, increasing the heat carried away from the surface of the copper bars per unit time, and improving the cooling effect on the copper bars. Moreover, the positions of the spray heads can rotate continuously. As the copper bars are pulled out, the cooling effects on different positions of the copper bar surface are consistent, avoiding uneven temperature distribution on the copper bar surface, which affects the material properties of the copper bars, and further reducing stress concentration or deformation on the copper bar surface, preventing problems such as cracking and deformation of the copper bars during subsequent processing or use, which affect the product quality;

[0022] (2) The roller brush arranged on the outside of the copper rod can continuously rotate and clean the outer surface of the copper rod, ensuring that every corner of the copper rod surface is effectively cleaned, avoiding the dead corner problem existing in traditional manual cleaning, and the rotating roller brush can also remove stains, oxides and other impurities on the copper rod surface more quickly, improving the cleaning efficiency, and providing a more uniform cleaning force, ensuring that the cleaning degree of each part of the copper rod surface is consistent, thereby improving the cleaning quality;

[0023] (3) By arranging a roller brush that can continuously rotate on the outside of the copper rod, the copper rod can be automatically cleaned by the continuously rotating roller brush, without the need for manual long-term wiping, thereby reducing the labor intensity of manual labor and improving the comfort of work. At the same time, the surface of the copper rod is cleaned synchronously during the spray cooling process, which can timely remove stains and impurities on the surface of the copper rod, preventing these substances from corroding or damaging the copper rod, thereby extending the service life of the copper rod;

[0024] (4) Through the synchronous air supply mechanism, the fan can stir the surrounding air flow to form wind flow and send the wind flow in the direction of spraying, thereby helping to dissipate the steam generated on the surface of the copper rod during the spraying process. At the same time, it also promotes air circulation at the spraying point, reduces the temperature and humidity in the spraying area, and provides a more suitable cooling environment for the copper rod, so that the sprayed copper rod can be cooled faster. The integral structure formed by the driven gear, the hollow wheel and the linkage ring makes the whole device compact and occupies a small space, which helps to realize more functions in a limited space and improve the integration and utilization efficiency of the spraying system. In addition, through simple mechanical linkage, the automatic rotation of the fan is realized without the need for additional electricity or manpower drive, which reduces the difficulty and cost of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the present invention;

[0026] Figure 2 It is a schematic diagram of the structure of the driving gear connection of the present invention;

[0027] Figure 3 The present invention shows Figure 2 The enlarged structural diagram at A in the middle;

[0028] Figure 4 It is a schematic diagram of the split structure of the driven gear, the roller brush and the annular plate shown in the present invention;

[0029] Figure 5 It is a structural schematic diagram of the connection between the hollow wheel and the fixing frame shown in the present invention;

[0030] Figure 6Schematic diagram of the structure at the connection between the linkage ring and the annular frame shown in the present invention;

[0031] Figure 7 Schematic diagram of the structure at the connection between the rack plate and the linkage gear shown in the present invention.

[0032] The markings in the figure are:

[0033] 1. Operation frame; 2. Towing head;

[0034] 3. Spray cleaning mechanism; 301. First mounting plate; 302. Driving motor; 303. Rotating shaft; 304. Driving gear; 305. Support frame; 306. Annular plate; 307. Driven gear; 308. Annular groove; 309. Card slot; 310. Drum brush; 311. Card plate; 312. Pull rod; 313. Extension rod; 314. Hollow wheel; 315. Spray head; 316. Fixed frame; 317. Water guide pipe;

[0035] 4. Synchronous air supply mechanism; 401. L-shaped fixing rod; 402. Linkage ring; 403. Poking rod; 404. Annular frame; 405. Convex tooth; 406. Rack plate; 407. Second mounting plate; 408. Linkage shaft; 409. Linkage gear; 410. Fan; 411. Third mounting plate. Specific implementation manner

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] Embodiment 1 of the present invention:

[0038] Please refer to Figures 1 to 7 As shown, a water-cooling device for copper processing includes an operation frame 1, a towing head 2 is fixedly connected through the operation frame 1, and further includes: a spray cleaning mechanism 3 and a synchronous air supply mechanism 4, and both the spray cleaning mechanism 3 and the synchronous air supply mechanism 4 are arranged at one end of the operation frame 1 away from the towing head 2;

[0039] The spray cleaning mechanism 3 is used to continuously rotate and spray the surface of the copper bar pulled out by the towing head 2 and simultaneously clean the surface of the copper bar during the rotating spray;

[0040] The synchronous air supply mechanism 4 is used to simultaneously supply air in the direction of the spray cleaning mechanism 3 while the spray cleaning mechanism 3 is operating;

[0041] The spray cleaning mechanism 3 includes first mounting plates 301 symmetrically and fixedly connected to the side wall of the operation frame 1, and a driving motor 302 is fixedly connected to one of the first mounting plates 301. The output end of the driving motor 302 is fixedly connected to a rotating shaft 303, and the rotating shaft 303 is rotatably connected between the two first mounting plates 301. A driving gear 304 is fixedly connected to the outer surface of the rotating shaft 303. The inner bottom wall of the operation frame 1 is fixedly connected to a support frame 305, and the upper end of the support frame 305 is fixedly connected to an annular plate 306;

[0042] The spray cleaning mechanism 3 further includes a driven gear 307 meshed with the driving gear 304, and the driven gear 307 is coaxially arranged with the traction head 2. An annular groove 308 is formed on the side of the driven gear 307 facing the annular plate 306, and the annular plate 306 is slidably connected in the annular groove 308. A plurality of clamping grooves 309 are annularly and equidistantly formed on the inner ring wall of the driven gear 307. A clamping plate 311 is clamped in the clamping groove 309. A roller brush 310 is fixedly connected between the clamping plates 311, and the roller brush 310 is used for cleaning the surface of the copper bar. A pull rod 312 is symmetrically and fixedly connected to the side of the roller brush 310 facing the support frame 305;

[0043] A hollow wheel 314 is coaxially arranged between the driven gear 307 and the traction head 2, and a plurality of extension rods 313 are annularly and equidistantly fixedly connected between the hollow wheel 314 and the driven gear 307. A plurality of spray heads 315 are annularly and equidistantly fixedly communicated with the inner ring wall of the hollow wheel 314, and the spray heads 315 are used for spraying and cooling the surface of the copper bar. The outer side of the hollow wheel 314 is hermetically and movably connected to a fixing frame 316. Both ends of the fixing frame 316 are fixedly connected to the operation frame 1. A water guide pipe 317 is fixedly communicated with the outer surface of the lower end of the fixing frame 316, and a water pump is fixedly connected to the water guide pipe 317;

[0044] The effects achieved by this embodiment are as follows: Compared with the prior art, the roller brush 310 arranged on the outer side of the red copper bar can continuously rotate and clean the outer surface of the passing red copper bar, ensuring that every corner of the surface of the red copper bar is effectively cleaned, avoiding the dead angle problem existing in traditional manual cleaning, and the rotating roller brush 310 can also more quickly remove stains, oxides and other impurities on the copper bar surface, improving the cleaning efficiency, and providing a more uniform cleaning force to ensure that the cleaning degree of each part of the copper bar surface is consistent and improving the cleaning quality;

[0045] By arranging the roller brush 310 capable of continuous rotational movement on the outer side of the red copper bar, the continuously rotating roller brush 310 can automatically rotate to clean the copper bar, eliminating the need for manual wiping with long-term force, reducing the labor intensity of workers, improving the working comfort, and simultaneously cleaning the surface of the copper bar during the spray cooling process, being able to timely remove stains and impurities on the surface of the red copper bar, preventing these substances from corroding or damaging the copper bar, thereby extending the service life of the red copper bar;

[0046] In addition, by providing a hollow wheel 314 capable of continuous rotational movement on the outer side of the red copper rod, and a plurality of spray heads 315 annularly arranged on the inner wall of the inner ring of the hollow wheel 314, it is possible to spray and cool the outer surface of the passing red copper rod with cooling water from different directions, increasing the contact area between the cooling water and the outer surface of the copper rod. And with the continuous rotational movement of the hollow wheel 314, the spray heads 315 can synchronously follow the rotation to perform rotational spraying on the surface of the passing copper rod, thereby further increasing the contact area between the sprayed cooling water and the outer surface of the copper rod, further improving the cooling effect of the copper rod, and facilitating the cooling of the copper rod.

[0047] Further embodiments:

[0048] Please refer to Figures 1 to 7 As shown, the synchronous air supply mechanism 4 includes L-shaped fixing rods 401 symmetrically and fixedly connected to the side of the hollow wheel 314 away from the driven gear 307. A linkage ring 402 is fixedly connected between the L-shaped fixing rods 401. On the lower arc-shaped surface of the side of the linkage ring 402 away from the hollow wheel 314, a plurality of shifting rods 403 are fixedly connected at equal intervals;

[0049] On the inner walls of both sides of the operation frame 1, second mounting plates 407 are symmetrically and fixedly connected. A linkage shaft 408 is rotatably connected to the second mounting plates 407. A linkage gear 409 is fixedly connected to the outer surface of the linkage shaft 408. One end of the linkage shaft 408 facing the linkage ring 402 is fixedly connected with a fan 410, and the fan 410 is used to supply air in the direction of the hollow wheel 314;

[0050] On the inner walls of both sides of the operation frame 1, third mounting plates 411 are also symmetrically and fixedly connected. A rack plate 406 is slidably connected to the bottom of the third mounting plates 411, and the rack plate 406 is meshed with the linkage gear 409. An annular frame 404 is fixedly connected between the rack plates 406. On the inner walls of the opposite sides of the annular frame 404, a plurality of convex teeth 405 are fixedly connected at equal intervals;

[0051] More preferably: The convex teeth 405 are adapted to the shifting rods 403, and the shifting rods 403 are used to shift the convex teeth 405. When the linkage ring 402 rotates, the convex teeth 405 can be shifted by the shifting rods 403, thereby driving the annular frame 404 to move left and right reciprocally, causing the rack plates 406 on both sides of the annular frame 404 to synchronously slide left and right reciprocally below the third mounting plates 411, so as to meshingly drive the linkage gears 409 below the two rack plates 406 to synchronously follow the rotation, causing the fan 410 to stir the surrounding air flow to form an air current and send the air current in the spraying direction.

[0052] The effects achieved by this embodiment are as follows: Compared with the prior art, through the provided synchronous air supply mechanism 4, the fan 410 can stir the surrounding air flow to form an air current and send the air current in the direction of the spray, thereby helping to dissipate the steam generated on the surface of the copper bar during the spraying process. At the same time, it also promotes the air circulation at the spraying position, reduces the temperature and humidity in the spraying area, provides a more suitable cooling environment for the copper bar, and enables the sprayed copper bar to be cooled more quickly;

[0053] Moreover, the integral structure formed by the driven gear 307, the hollow wheel 314, and the linkage ring 402 makes the entire device structure compact and occupies a small space, which helps to achieve more functions in a limited space, improve the integration and use efficiency of the spraying system. In addition, through simple mechanical linkage, the automatic rotation of the fan 410 is realized, without additional power or manual drive, reducing the operation difficulty and cost.

[0054] Embodiment II of the present invention:

[0055] A method for cooling the processing of copper includes the following steps:

[0056] Step 1: Check the working status of the spray cooling system to ensure that the spray cooling system is in good working condition, including components such as the water pump, the spray head 315, and the water guide pipe 317;

[0057] Step 2: Prepare sufficient cooling water and check the cleanliness of the water quality to ensure the water quality is clean and avoid impurities from contaminating the copper bar;

[0058] Step 3: Pass the copper bar through the traction head 2, and use the traction head 2 to pull the copper bar into the spraying range of the spray cooling system to ensure that the surface of the copper bar can receive the cooling of the sprayed water;

[0059] Step 4: Start the spray cooling system to make the water pump transport the cooling water through the water guide pipe 317 into the spray head 315.

[0060] The complete usage steps and working principle of the above embodiment are as follows:

[0061] The following is the working process of the spray cleaning mechanism 3 continuously rotating and spraying the surface of the copper bar pulled out by the traction head 2 and simultaneously cleaning the surface of the copper bar during the rotating spraying:

[0062] It should be noted that as Figure 1 shown, in the initial state, the copper bar passes through the traction head 2. Through the traction of the traction head 2, the copper bar sequentially passes through the annular frame 404 and the linkage ring 402 in the synchronous air supply mechanism 4, and the hollow wheel 314 and the roller brush 310 in the spray cleaning mechanism 3, so as to complete the preliminary setting of the copper bar for subsequent cooperation with the spray cleaning mechanism 3 and the synchronous air supply mechanism 4;

[0063] When in use, the staff first turns on the power of the driving motor 302 to start the driving motor 302. Since the output end of the driving motor 302 is fixedly provided with a rotating shaft 303 rotating between the two first mounting plates 301, and the outer surface of the rotating shaft 303 is fixedly provided with a driving gear 304, when the driving motor 302 is running, the rotating shaft 303 can be synchronously driven to drive the driving gear 304 to rotate between the two first mounting plates 301. Figure 2 and Figure 3 As shown, because the driving gear 304 is meshed with the driven gear 307 on the left side, and the driven gear 307 is slidably connected to the annular plate 306, and the annular plate 306 is fixedly arranged on the operating frame 1 through the support frame 305, when the driving gear 304 rotates with the rotating shaft 303, the driven gear 307 can be driven to rotate synchronously with the annular plate 306 through the meshing between the teeth, as shown in FIG. Figure 4 As shown, because a slot 309 is provided on the inner ring wall of the driven gear 307, the roller brush 310 is clamped on the driven gear 307 through the clamping plate 311 and the clamping slot 309. Therefore, when the driven gear 307 is engaged and driven to rotate, the roller brush 310 can synchronously follow the rotation through the clamping connection relationship, and continuously rotate and clean the outer surface of the copper rod passing by, ensuring that every corner of the surface of the copper rod is effectively cleaned, avoiding the dead angle problem existing in traditional manual cleaning, and the rotating roller brush 310 can also remove stains, oxides and other impurities on the surface of the copper rod more quickly, thereby improving the cleaning efficiency, and providing a more uniform cleaning force, thereby ensuring that the cleaning degree of various parts of the copper rod surface is consistent, and improving the cleaning quality. Due to the mutual clamping of the clamping plate 311 and the clamping slot 309 , the roller brush 310 and the driven gear 307 can form an integrated structure, so as to avoid the situation that when the driven gear 307 rotates on the annular plate 306, the driven gear 307 synchronously follows the sliding on the roller brush 310, so that the rotation angle of the roller brush 310 does not change, and the roller brush 310 can always keep synchronization with the state of the driven gear 307. In addition, since the pull rod 312 is symmetrically arranged on the right side of the roller brush 310, the clamping relationship between the clamping plate 311 and the clamping groove 309 can be matched, when the roller brush 310 needs to be cleaned or is worn or damaged, the roller brush 310 can be easily disassembled, so as to facilitate the cleaning, maintenance and replacement of the roller brush 310, thereby increasing the flexibility of the structure of the roller brush 310 and facilitating the use of the staff;

[0064] It should be noted that the lower end of the operating rack 1 is provided with a groove structure, and the cooled water after spraying can be collected in this groove. The hollow wheel 314 is interconnected with the water guide pipe 317. A water pump is fixedly connected to the water guide pipe 317. The water pump can transport the cooled water through the water guide pipe 317 into the interior of the hollow wheel 314, and the cooled water is diverted to each spray head 315 through the hollow wheel 314. The spray head 315 sprays and cools the copper rod of red copper passing through;

[0065] As Figure 4 and Figure 5 shown, the driven gear 307 and the hollow wheel 314 are fixedly connected by a plurality of extension rods 313, and the hollow wheel 314 is hermetically and slidably connected to the inner ring wall of the fixed frame 316, so that the driven gear 307 and the hollow wheel 314 form an integral structure. That is, when the driven gear 307 rotates, the hollow wheel 314 can be synchronously driven to rotate on the fixed frame 316. Since the hollow wheel 314 and the fixed frame 316 are hermetically and slidably connected, it can ensure that the cooled water introduced into the gap between the hollow wheel 314 and the fixed frame 316 is hermetically stored and will not leak with the rotation of the hollow wheel 314. Since the copper rod of red copper passes through the middle position of the hollow wheel 314, and the spray heads 315 are fixedly connected in a ring shape and equidistantly on the inner ring wall of the hollow wheel 314, the water spraying end of each spray head 315 faces the copper rod. Through the plurality of spray heads 315 arranged in a ring shape, different from the way of spraying and cooling by a single spray head 315, the contact area between the sprayed cooled water and the outer surface of the copper rod can be increased, thereby improving the cooling effect on the copper rod. And because the hollow wheel 314 rotates synchronously with the rotation of the driven gear 307, the spray heads 315 can rotate and spray on the surface of the passing copper rod in a continuous rotation manner, so that the contact area between the sprayed cooled water and the outer surface of the copper rod can be further increased, and the cooling effect of the copper rod is further improved, so as to facilitate the cooling of the copper rod;

[0066] In the above process, by arranging a hollow wheel 314 capable of continuous rotational movement on the outer side of the copper rod of red copper, and a plurality of spray heads 315 arranged in a ring shape on the inner ring wall of the hollow wheel 314, the outer surface of the passing copper rod of red copper can be sprayed and cooled with cooled water from different directions, increasing the contact area between the cooled water and the outer surface of the copper rod. And with the continuous rotational movement of the hollow wheel 314, the spray heads 315 can synchronously follow and rotate, and rotate and spray on the surface of the passing copper rod, so that the contact area between the sprayed cooled water and the outer surface of the copper rod can be further increased, and the cooling effect of the copper rod is further improved, so as to facilitate the cooling of the copper rod;

[0067] In addition, by arranging a roller brush 310 capable of continuous rotary motion on the outer side of the red copper bar, the large-area surface of the copper bar can be quickly cleaned, and fine dust and dirt can be easily swept away, improving the cleaning efficiency. Compared with the traditional manual cleaning method, the use of the roller brush 310 can reduce the labor input. The continuously rotating roller brush 310 can rotate automatically for cleaning without the need for manual wiping with force for a long time, reducing the labor intensity of the workers and improving the working comfort. At the same time, the surface of the copper bar is cleaned synchronously during the spray cooling process, and the stains and impurities on the surface of the red copper bar can be removed in time, preventing these substances from corroding or damaging the copper bar, thereby extending the service life of the red copper bar;

[0068] Please refer to the above working process Figures 1 to 7 .

[0069] The following is the working process of the synchronous air supply mechanism 4 for supplying air in the direction of the spray cleaning mechanism 3 while the spray cleaning mechanism 3 is operating:

[0070] As Figure 6 and Figure 7As shown in the figure, since the side of the hollow wheel 314 away from the driven gear 307 is fixedly connected with a linkage ring 402 through two symmetric L-shaped fixing rods 401, the driven gear 307, the hollow wheel 314 and the linkage ring 402 can form an integral structure. Under the action of the passive rotation of the driven gear 307, the hollow wheel 314 and the linkage ring 402 can be driven to rotate synchronously. At this time, since a plurality of dial rods 403 are arranged on the linkage ring 402, and an annular frame 404 is arranged on the left side of the linkage ring 402, and a plurality of convex teeth 405 are arranged on the inner walls of the upper and lower sides of the annular frame 404. When the linkage ring 402 rotates, the convex teeth 405 on the upper and lower sides can be sequentially dialed by the dial rods 403, so that the annular frame 404 can be driven to move left and right reciprocally. Also, since rack plates 406 are symmetrically installed on both sides of the annular frame 404, and the rack plates 406 are meshed with a linkage gear 409 below, and the fan 410 and the linkage gear 409 are coaxially fixedly installed on a linkage shaft 408. When the annular frame 404 moves left and right reciprocally, the rack plates 406 synchronously move left and right reciprocally. Through the meshing between the teeth, the linkage gear 409 can be made to rotate synchronously with the fan 410 and the linkage shaft 408 on the second mounting plate 407, so that the fan 410 agitates the surrounding air flow to form an air current and sends the air current in the spraying direction, thereby helping to dissipate the steam generated on the surface of the copper bar during spraying. At the same time, it also promotes the air circulation at the spraying place, reduces the temperature and humidity of the spraying area, provides a more suitable cooling environment for the copper bar, enables the sprayed copper bar to be cooled faster, and the integral structure formed by the driven gear 307, the hollow wheel 314 and the linkage ring 402 makes the whole device structure compact and occupies a small space, which helps to realize more functions in a limited space, improve the integration degree and use efficiency of the spraying system. In addition, through simple mechanical linkage, the automatic rotation of the fan 410 is realized, without additional power or manual drive, reducing the operation difficulty and cost;

[0071] Please refer to the above working process Figures 1 to 7 。

[0072] The circuits and controls involved in the present invention are all prior arts and will not be elaborated here too much.

[0073] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water-cooling device for copper processing, comprising an operation frame (1), and a traction head (2) fixedly connected through the operation frame (1), characterized in that, The described water-cooling device for copper processing and its cooling method include: a spray cleaning mechanism (3) and a synchronous air supply mechanism (4), and both the spray cleaning mechanism (3) and the synchronous air supply mechanism (4) are arranged at one end of the operation frame (1) away from the traction head (2); The spray cleaning mechanism (3) is used for continuously rotating and spraying the surface of the copper bar of red copper drawn out by the traction head (2) and simultaneously cleaning the surface of the copper bar during the rotating spraying; The synchronous air supply mechanism (4) is used for simultaneously supplying air in the direction of the spray cleaning mechanism (3) while the spray cleaning mechanism (3) is operating.

2. The water cooling device for copper processing according to claim 1, wherein, The spray cleaning mechanism (3) includes first mounting plates (301) symmetrically and fixedly connected to the side wall of the operation frame (1), and a driving motor (302) is fixedly connected to one of the first mounting plates (301). The output end of the driving motor (302) is fixedly connected to a rotating shaft (303), and the rotating shaft (303) is rotatably connected between the two first mounting plates (301). An active gear (304) is fixedly connected to the outer surface of the rotating shaft (303). A support frame (305) is fixedly connected to the inner bottom wall of the operation frame (1), and an annular plate (306) is fixedly connected to the upper end of the support frame (305).

3. The water cooling device for copper processing according to claim 2, characterized in that, The spray cleaning mechanism (3) further includes a driven gear (307) meshed with the active gear (304), and the driven gear (307) is coaxially arranged with the traction head (2). An annular groove (308) is formed on the side of the driven gear (307) facing the annular plate (306), and the annular plate (306) is slidably connected in the annular groove (308). A plurality of clamping grooves (309) are annularly and equidistantly formed on the inner ring wall of the driven gear (307). A clamping plate (311) is clamped in the clamping groove (309). A roller brush (310) is fixedly connected between the clamping plates (311), and the roller brush (310) is used for cleaning the surface of the copper bar. A pull rod (312) is symmetrically and fixedly connected to one side of the roller brush (310) facing the support frame (305).

4. The water cooling device for copper processing according to claim 3, characterized in that, A hollow wheel (314) is coaxially arranged between the driven gear (307) and the traction head (2), and a plurality of extension rods (313) are annularly and equidistantly fixedly connected between the hollow wheel (314) and the driven gear (307). A plurality of spray nozzles (315) are annularly and equidistantly fixedly communicated with the inner ring wall of the hollow wheel (314), and the spray nozzles (315) are used for spraying and cooling the surface of the copper bar. The outer side of the hollow wheel (314) is hermetically and movably connected with a fixed frame (316). Both ends of the fixed frame (316) are fixedly connected to the operation frame (1). A water guide pipe (317) is fixedly communicated with the outer surface of the lower end of the fixed frame (316).

5. The water cooling device for copper processing according to claim 1, characterized in that, The synchronous air supply mechanism (4) comprises an L-shaped fixed rod (401) symmetrically fixedly connected to a side of the hollow wheel (314) away from the driven gear (307), a linkage ring (402) is fixedly connected between the L-shaped fixed rods (401), and a shifting rod (403) is fixedly connected in an arc shape and equidistantly on the lower end ring surface of the side of the linkage ring (402) away from the hollow wheel (314).

6. The water cooling device for copper processing according to claim 5, characterized in that, The inner walls on both sides of the operating frame (1) are symmetrically fixedly connected with second mounting plates (407), the second mounting plates (407) are rotatably connected with a linkage shaft (408), the outer surface of the linkage shaft (408) is fixedly connected with a linkage gear (409), one end of the linkage shaft (408) facing the linkage ring (402) is fixedly connected with a fan (410), and the fan (410) is used to supply air in the direction of the hollow wheel (314), and the inner walls on both sides of the operating frame (1) are also symmetrically fixedly connected with a linkage shaft (408). A third mounting plate (411) is connected, a rack plate (406) is slidably connected to the bottom of the third mounting plate (411), and the rack plate (406) is meshed with a linkage gear (409), an annular frame (404) is fixedly connected between the rack plates (406), and convex teeth (405) are fixedly connected at equal distances on the inner walls of the opposite sides of the annular frame (404), and the convex teeth (405) are adapted to the shifting rod (403), and the shifting rod (403) is used to shift the convex teeth (405).

7. A cooling method for copper processing, which uses a water-cooling device for copper processing according to any one of claims 1-6, characterized in that, The following steps are involved: Step 1: Check the working status of the spray cooling system, including the water pump, the spray head (315) and the water pipe (317); Step 2: Prepare enough cooling water and check the cleanliness of the water.

8. A copper processing cooling method according to claim 7, characterized in that: Step 3: Pass the copper rod through the traction head (2), and pull the copper rod into the spray range of the spray cooling system through the traction head (2).

9. A copper processing cooling method according to claim 8, characterized in that: Step 4: Start the spray cooling system to enable the water pump to transport cooling water to the spray head (315) through the water pipe (317).

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