Wall-mounted socket and mounting method thereof

Abstract

The invention discloses a wall-mounted socket and a mounting method thereof, and belongs to the technical field of electric connectors, the socket comprises a pre-embedded support frame, a cover plate and a panel detachably mounted on the outer side of the cover plate, and two sides of the pre-embedded support frame are provided with a first mounting surface and a second mounting surface; a mounting boss is arranged on the first mounting surface, and a second mounting groove is formed in the inner side of the mounting boss; a third mounting groove is formed in the second mounting surface; the third mounting hole penetrates through the second mounting groove and the third mounting groove; the socket module and the cover plate are matched with the second mounting groove and the third mounting groove; the panel is detachably installed on the outer side of the cover plate. The pre-embedded supporting frame can be pre-embedded in a wall surface, and the outer ends of the cover plate and the panel are kept flush with the wall surface; the first mounting surface and the second mounting surface have different mounting structures and can adapt to different decoration modes, it is avoided that multiple embedded supporting frames are configured for different decoration modes, the configuration and mounting complexity is reduced, and the configuration cost is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of conductive connectors, and particularly relates to a wall-mounted socket and an installation method thereof. Background Art

[0002] A wall-mounted socket, also known as a wall socket, is a connector installed on walls, floors, etc. to provide power and signals. The cover plates and panels of traditional wall sockets generally protrude from the wall surface, affecting aesthetics. Although some products can be flush with the wall surface, a larger installation hole needs to be drilled on the basis of the original wall hole. In the case of damage to the socket after installation, it is extremely difficult to disassemble and maintain. The panel and cover plate of the socket are fixed by buckles. When the panel is flush with the wall surface, it is difficult to apply an external force to the panel to disassemble it.

[0003] In addition, there may be various decoration methods on the wall surface, such as artistic paint and latex paint, as well as wood veneer or marble, etc. During the installation process of the socket, it may be necessary to adjust the installation method of the socket according to the decoration of the wall surface to adapt to different decoration styles. Currently, it is usually necessary to configure different sockets for different decoration styles, or configure different panels and cover plates, resulting in complex socket configuration, increased cost, and complex installation. Summary of the Invention

[0004] Aiming at the problems of the prior art, the present invention provides a wall-mounted socket and an installation method thereof, which can make the panel of the wall-mounted socket flush with the wall surface, be applicable to different decoration methods, and be easy to maintain.

[0005] In a first aspect of the present invention, a wall-mounted socket is provided, which includes a pre-embedded support frame, a cover plate, and a panel detachably installed outside the cover plate. The two sides of the pre-embedded support frame are provided with a first installation surface and a second installation surface; the first installation surface is provided with an installation boss, and a second installation groove is arranged inside the installation boss; the second installation surface is provided with a third installation groove; a third installation hole penetrates through the second installation groove and the third installation groove; the socket module and the cover plate match the second installation groove and the third installation groove; the panel is detachably installed outside the cover plate.

[0006] Preferably, a fracture groove is longitudinally arranged at the root and / or side wall of the installation boss.

[0007] Preferably, the pre-embedded support frame is installed on the support boss of the installation box through a fourth installation hole and a bolt;

[0008] The longitudinal section of the socket module is smaller than the third installation hole, and an installation seat is arranged on one side of the socket module,

[0009] The installation seat is installed on the second installation groove or the third installation groove through a bolt;

[0010] The cover plate is detachably mounted on the second mounting groove or the third mounting groove.

[0011] Preferably, it further includes a mounting bracket. A first mounting hole is provided in the middle of the mounting bracket, and a second mounting hole is provided on each side.

[0012] The mounting bracket is mounted on the support boss of the mounting box through the first mounting hole and a bolt.

[0013] The embedded support frame is mounted on the second mounting hole through a bolt and a fourth mounting hole.

[0014] Preferably, a first mounting groove is provided on the side wall of the mounting box, and a clamping groove is provided on one side of the first mounting groove.

[0015] The L-shaped support boss is mounted in the first mounting groove, and one end of the support boss is clamped in the clamping groove.

[0016] A limiting boss matching with the first mounting groove is provided on one side of the mounting bracket.

[0017] Two support plates matching with the side wall of the mounting box are provided on the other side of the mounting bracket.

[0018] The two support plates are clamped on both sides of the support boss.

[0019] Preferably, it further includes an adjusting member, and a shearing groove is provided on the outer side of the adjusting member.

[0020] The adjusting member or a fragment thereof is matched with the bolt to adjust the mounting distance of the mounting bracket, the cover plate or the embedded support frame.

[0021] A plurality of adhesion grooves are provided on the outer side of the first mounting surface and / or the second mounting surface of the embedded support frame.

[0022] Preferably, at least one magnet is provided on the cover plate, and a magnetic attraction member matching with the magnet is provided on the inner side of the panel.

[0023] Preferably, a limiting groove is provided on the outer side of the cover plate.

[0024] An inclined mouth boss matching with the limiting groove is provided on the inner side of the panel; the magnetic attraction member is coated in the panel.

[0025] Preferably, it further includes a disassembly tool for the panel.

[0026] The disassembly tool is connected to the panel through a magnet or an adhesive.

[0027] In a second aspect of the present invention, there is provided an installation method for the above-mentioned wall-mounted socket, including the following steps:

[0028] Step S1: Fix the installation box at the grooved area on the decorative wall surface;

[0029] Step S2: Fix the installation bracket on the supporting boss of the installation box;

[0030] Step S3: Select the installation surface of the embedded support frame facing outward according to the decorative wall surface, and install the embedded support frame on the installation bracket. If the second installation surface is used, remove the limiting boss through the fracture groove;

[0031] Step S4: Cut off a piece of the adjusting part through the cutting groove, and adjust the installation position of the embedded support frame through the piece, so that the distance between the embedded support frame and the decorative wall surface is within the first threshold range, and the main body of the embedded support frame is lower than the decorative wall surface. If the first installation surface is used, keep the limiting boss protruding from the decorative wall surface, and execute Step S5; if the second installation surface is used, execute Step S6;

[0032] Step S5: Use decorative materials the same as or similar to those of the decorative wall surface, apply them on the outside of the limiting boss, and cover the outside of the embedded support frame, and execute Step S8;

[0033] Step S6: Drill a fifth installation hole on the board of the decorative wall surface that matches the cover plate;

[0034] Step S7: Cover the board on the outside of the decorative wall surface and the embedded support frame, exposing the fifth installation hole and the third installation groove, and execute Step S8;

[0035] Step S8: Install the socket module and the cover plate on the third installation hole, complete the wiring of the socket module, and adjust the installation distance between the cover plate / socket module through the piece of the adjusting part;

[0036] Step S9: Install the panel on the outside of the cover plate.

[0037] Compared with the prior art, the beneficial effects of the present invention are as follows: The embedded support frame can be embedded in the wall, keeping the outer ends of the cover plate and the panel flush with the wall; The first installation surface and the second installation surface have different installation structures, which can adapt to different decoration methods, avoid configuring multiple embedded support frames for different decoration methods, reduce the complexity of configuration and installation, and reduce the configuration cost. Description of the Drawings

[0038] Figure 1 is a schematic structural diagram of the wall-mounted socket of the present invention;

[0039] Figure 2 is an exploded view of the wall-mounted socket;

[0040] Figure 3 is an installation schematic diagram of the installation bracket;

[0041] Figure 4It is a schematic structural diagram of the mounting bracket;

[0042] Figure 5 It is a schematic structural diagram of the limiting boss;

[0043] Figure 6A It is a schematic structural diagram of the embedded support frame;

[0044] Figure 6B It is a schematic diagram of the fracture groove;

[0045] Figure 6C It is a schematic installation diagram of the socket assembly;

[0046] Figure 7 It is a schematic back view of the embedded support frame;

[0047] Figure 8 It is a schematic structural diagram of the adjusting part;

[0048] Figure 9 It is a schematic structural diagram of the cover plate assembly;

[0049] Figure 10 It is a schematic installation diagram of the magnet;

[0050] Figure 11 It is a schematic back view of the panel;

[0051] Figure 12 It is a schematic structural diagram of the disassembly tool;

[0052] Figure 13 It is a flowchart of the installation method of the wall-mounted socket.

[0053] Markings in the figure: 1 Wall-mounted socket,

[0054] 2 Installation box, 21 Support boss, 23 First installation groove, 24 Card slot,

[0055] 3 Mounting bracket, 31 First mounting hole, 32 Second mounting hole, 33 Limiting boss, 34 Support plate,

[0056] 4 Embedded support frame, 41 Third mounting hole, 42 Second mounting groove, 43 First mounting surface, 44 Second mounting surface, 45 Fourth mounting hole, 46 Adhesion groove, 47 Mounting boss, 48 Fracture groove, 49 Third mounting groove,

[0057] 6 Adjusting part, 61 Shearing groove, 7 Cover plate, 72 Limiting groove, 73 Magnet, 8 Socket module, 81 Mounting base, 9 Panel, 91 Tapered boss, 92 Jack, 95 Magnetic part, 97 Disassembly tool. Specific implementation method

[0058] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0059] The present invention will be further described in detail below with reference to the accompanying drawings:

[0060] In the first aspect of the present invention, a wall-mounted socket 1 is provided, as Figures 1 - 12 , including a pre-embedded support frame 4, a cover plate 7, and a panel 9 detachably installed outside the cover plate 7. First mounting surfaces 43 and second mounting surfaces 44 are provided on both sides of the pre-embedded support frame 4; as Figure 6A , a mounting boss 47 is provided on the first mounting surface 43, and a second mounting groove 42 is provided inside the mounting boss 47; as Figure 7 , a third mounting groove 49 is provided on the second mounting surface 44; a third mounting hole 41 penetrates through the second mounting groove 42 and the third mounting groove 49; the socket module 8 and the cover plate 7 match the second mounting groove 42 and the third mounting groove 49; the panel 9 is detachably installed outside the cover plate 7.

[0061] The pre-embedded support frame can be pre-embedded in the wall surface to keep the outer ends of the cover plate and the panel flush with the wall surface; the first mounting surface and the second mounting surface have different mounting structures, which can adapt to different decoration methods, avoid configuring multiple pre-embedded support frames for different decoration methods, reduce the complexity of configuration and installation, and reduce the configuration cost.

[0062] As Figure 6B and Figure 7 , a fracture groove 48 is longitudinally provided at the root and / or side wall of the mounting boss 47. The mounting boss 47 can be removed through the fracture groove 48 to avoid interference when the mounting boss 47 is installed inward; after removal, the remaining part of the mounting boss 47 faces inward and will not have an adverse impact on the installation and appearance of the cover plate. More specifically, the fracture groove 48 can adopt a thread mark or an annular mark.

[0063] Wherein, the pre-embedded support frame 4 is installed on the support boss 21 of the installation box 2 through a fourth mounting hole 45 and a bolt; as Figure 6C, the longitudinal section of the socket module 8 is smaller than the third mounting hole 41. An installation seat 81 is provided on one side of the socket module 8. The installation seat 81 is mounted on the second installation groove 42 or the third installation groove 49 by bolts. After removing the bolts, the socket module can be conveniently pulled out from the third mounting hole 41; it is beneficial for the installation, removal and maintenance of the socket module 8, and it is not necessary to remove the embedded support frame 4 at the same time when removing the socket module 8. The cover plate 71 is detachably mounted on the second installation groove 42 or the third installation groove 49.

[0064] Figure 3 and Figure 4 shows the mounting bracket 3. A first mounting hole 31 is provided in the middle of the mounting bracket 3, and a second mounting hole 32 is provided on each side. The mounting bracket 3 is mounted on the support boss 21 of the mounting box 2 through the first mounting hole 31 and bolts; the embedded support frame 4 is mounted on the second mounting hole 32 through bolts and the fourth mounting hole 45. The installation method of the two support bosses 21 of the existing mounting box is changed to the installation method of 4 fourth mounting holes, improving the stability.

[0065] As Figure 5 , a first installation groove 23 is provided on the side wall of the mounting box 2, and a card slot 24 is provided on one side of the first installation groove 23; the L-shaped support boss 21 is mounted in the first installation groove 23, and one end of the support boss 21 is engaged in the card slot 24; a limiting boss 33 matching with the first installation groove 23 is provided on one side of the mounting bracket 3; two support plates 34 matching with the side wall of the mounting box are provided on the other side of the mounting bracket 3; the two support plates 34 are clamped on both sides of the support boss 21, and the force of the embedded support frame can be distributed into the mounting box, improving the installation stability. Among them, the embedded support frame can adopt a metal insert injection molded part, which has strong support strength and meets the installation strength requirements of the socket.

[0066] Figure 8 shows the adjusting member 6. A shearing groove 61 is provided on the outer side of the adjusting member 6, and corresponding thickness segments can be cut out through the shearing groove 61; the adjusting member 6 or its segments cooperate with bolts to adjust the installation distance of the mounting bracket 3, the cover plate 7 or the embedded support frame 4.

[0067] A plurality of adhesion grooves 46 are provided on the outer side of the first mounting surface 43 and / or the second mounting surface 44 of the embedded support frame 4, which is beneficial for adhering paint, coating particles, glue, etc.

[0068] As Figure 10 , at least one magnet 73 is provided on the cover plate 7, as Figure 2 a magnetic member 95 matching with the magnet 73 is provided on the inner side of the panel 9. More specifically, 8 magnets are arranged circumferentially along the rear side of the cover plate 7. More specifically, the magnetic member 95 adopts an annular design.

[0069] As Figure 9 , a limiting groove 72 is provided on the outer side of the cover plate 7. As Figure 11 , an inclined boss 91 adapted to the limiting groove 72 is provided on the inner side of the panel 9. On the one hand, it is beneficial to the positioning between the panel 9 and the cover plate 7; on the other hand, when the panel 9 is rotated, the panel 9 can be screwed out and disassembled. Figure 12 A disassembly tool 97 is shown. The disassembly tool 97 is connected to the panel 9 by a magnet or an adhesive. After bonding, the panel 9 can be pulled out, and rotating the panel 9 plays an auxiliary role in disassembly.

[0070] Figure 1 The socket shown in is used for AC power supply and includes two-pin and three-pin interfaces. Jacks 92 adapted to the socket module 8 and the cover plate 7 are provided on the panel 9. However, the socket form is not limited to this, and the socket can also provide USB interfaces, DC interfaces, network interfaces, fiber optic interfaces, control switches, etc.

[0071] Figure 13 An installation method of the wall-mounted socket of the present invention is shown, including the following steps:

[0072] Step S1: Fix the installation box at the grooved part of the decorative wall.

[0073] Step S2: Fix the installation bracket 3 on the support boss 21 of the installation box 2.

[0074] Step S3: Select the installation surface of the embedded support frame 4 facing outwards according to the decorative wall, and install the embedded support frame 4 on the installation bracket 3. If the second installation surface is used, remove the limiting boss through the fracture groove 48; if the first installation surface is used, no additional treatment is required.

[0075] Step S4: Cut off a section of the adjusting member 6 through the cutting groove 61, and adjust the installation position and installation distance of the embedded support frame 4 through the section, so that the distance between the outer end surface of the embedded support frame 4 and the decorative wall is within the first threshold range, such as 1-10 mm, and the main body of the embedded support frame 4 is lower than the decorative wall. If the first installation surface is used, it is required that the limiting boss 33 protrudes from the decorative wall, and step S5 is executed; if the second installation surface is used, step S6 is executed;

[0076] Step S5: Use decorative materials the same as or similar to the decorative wall, apply them on the outer side of the limiting boss 33, and cover the outer side of the embedded support frame 4, and execute step S8. The primer and mesh can be applied before applying the decorative materials.

[0077] Step S6: After positioning, drill a fifth installation hole on the plate of the decorative wall that matches the cover plate 7.

[0078] Step S7: Cover the board on the outer side of the decorative wall surface and the embedded support frame 4, expose the fifth mounting hole and the third mounting groove, and perform Step S8.

[0079] Step S8: Install the socket module 8 and the cover plate 7 on the third mounting hole 41, complete the wiring of the socket module 8, and adjust the installation distance between the cover plate 7 / socket module 8 through the adjusting piece segments.

[0080] Step S9: Install the panel 9 on the outer side of the cover plate 7.

[0081] Step S10: Remove the panel through the disassembly tool 97 to replace the panel or maintain the socket module.

[0082] After the wall-mounted socket of the present invention is installed, the outer panel can be flush with the wall. The panel is easy to install, disassemble and maintain, avoiding damage to the wall surface caused by disassembling the panel; the installation distance between each component can be adjusted through the adjusting piece and its segments, facilitating the adjustment of the installation positions of the embedded support frame 4, the cover plate and the panel, realizing flexible and rapid adjustment of the height and distance of each component, and reducing the difficulty of manual operation. The present invention adapts to various decoration methods and styles by replacing the installation surface of the embedded support frame; improves the structural strength of the embedded support, and adapts to more usage environments without affecting the function. The present invention improves the convenience and safety of user operation through a more friendly installation method. The overall structure fixation strength can be improved by appropriately manually adjusting the component state.

[0083] The present invention combines the embedded part and the support frame, streamlines each component, reduces the types of parts, and improves the strength of each part with a reliable fixing effect; the panel is installed by a magnetic attraction method, and in cooperation with the beveled boss 91, the panel is easy to disassemble by rotating. The panel can be personalized. When changing the decoration method of the wall surface, such as the decoration color, the new decoration color can be adapted by replacing the panel, improving the use experience and avoiding replacing the entire socket due to changing the decoration color, thus reducing the replacement cost. The magnetic attraction part, such as an iron ring or an iron sheet, is coated inside the panel, and the magnetic attraction part cannot be seen from the outside and side of the panel.

[0084] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A wall-mounted socket, characterized in that, It includes a pre-embedded support frame (4), a cover plate (7), and a panel (9) detachably installed on the outer side of the cover plate (7). On both sides of the pre-embedded support frame (4), there are a first mounting surface (43) and a second mounting surface (44). On the first mounting surface (43), there is a mounting boss (47), and inside the mounting boss (47), there is a second mounting groove (42). On the second mounting surface (44), there is a third mounting groove (49). A third mounting hole (41) penetrates through the second mounting groove (42) and the third mounting groove (49). The socket module (8) and the cover plate (7) match the second mounting groove (42) and the third mounting groove (49). The panel (9) is detachably installed on the outer side of the cover plate (7).

2. The wall-mounted socket according to claim 1, wherein Longitudinal fracture grooves (48) are provided at the root and / or side wall of the mounting boss (47).

3. The wall-mounted socket according to claim 1, characterized in that, The pre-embedded support frame (4) is installed on the support boss (21) of the installation box (2) through a fourth mounting hole (45) and bolts. The longitudinal section of the socket module (8) is smaller than the third mounting hole (41), and on one side of the socket module (8), there is a mounting seat (81). The mounting seat (81) is installed on the second mounting groove (42) or the third mounting groove (49) through bolts. The cover plate (7) is detachably installed on the second mounting groove (42) or the third mounting groove (49).

4. The wall-mounted socket according to claim 1, characterized in that, It further includes a mounting bracket (3). In the middle of the mounting bracket (3), there is a first mounting hole (31), and on both sides, there is a second mounting hole (32) respectively. The mounting bracket (3) is installed on the support boss (21) of the installation box (2) through the first mounting hole (31) and bolts. The pre-embedded support frame (4) is installed on the second mounting hole (32) through bolts and the fourth mounting hole (45).

5. The wall-mounted socket according to claim 4, characterized in that, On the side wall of the installation box (2), there is a first mounting groove (23), and on one side of the first mounting groove (23), there is a clamping groove (24). The L-shaped support boss (21) is installed in the first mounting groove (23), and one end of the support boss (21) is clamped in the clamping groove (24). On one side of the mounting bracket (3), there is a limiting boss (33) that matches the first mounting groove (23). On the other side of the mounting bracket (3), there are two support plates (34) that match the side wall of the installation box. The two support plates (34) clamp on both sides of the support boss (21).

6. The wall-mounted socket according to claim 5, characterized in that, It further includes an adjusting member (6). On the outer side of the adjusting member (6), there is a shearing groove (61). The adjusting member (6) or its fragment cooperates with the bolt to adjust the installation distance of the mounting bracket (3), the cover plate (7), or the pre-embedded support frame (4). On the outer side of the first mounting surface (43) and / or the second mounting surface (44) of the pre-embedded support frame (4), there are a plurality of adhesion grooves (46).

7. The wall-mounted socket according to claim 1, characterized in that, On the cover plate (7), there is at least one magnet (73), and on the inner side of the panel (9), there is a magnetic attracting member (95) that matches the magnet (73).

8. The wall-mounted socket according to claim 7, characterized in that, On the outer side of the cover plate (7), there is a limiting groove (72). An inclined mouth boss (91) that cooperates with the limit slot (72) is arranged on the inner side of the panel (9); The magnetic attraction member is wrapped inside the panel.

9. The wall-mounted socket according to claim 8, characterized in that, It further includes a disassembly tool (97) for the panel (9), The disassembly tool (97) is connected to the panel (9) by a magnet or an adhesive.

10. A method for installing a wall-mounted socket according to any one of claims 1-9, characterized in that, It includes the following steps: Step S1: Fix the installation box at the grooved position of the decorative wall surface; Step S2: Fix the installation bracket on the support boss of the installation box; Step S3: Select the installation surface with the embedded support frame facing outward according to the decorative wall surface, and install the embedded support frame on the installation bracket. If the second installation surface is used, remove the limit boss through the fracture groove; Step S4: Cut off a section of the adjusting member through the shearing groove, and adjust the installation position of the embedded support frame through the section, so that the distance between the embedded support frame and the decorative wall surface is within the first threshold range, and the main body of the embedded support frame is lower than the decorative wall surface. If the first installation surface is used, keep the limit boss protruding from the decorative wall surface, and execute Step S5; if the second installation surface is used, execute Step S6; Step S5: Apply decorative materials the same as or similar to those of the decorative wall surface on the outside of the limit boss and cover the outside of the embedded support frame, and execute Step S8; Step S6: Drill a fifth installation hole on the board of the decorative wall surface that matches the cover plate; Step S7: Cover the board on the outside of the decorative wall surface and the embedded support frame, exposing the fifth installation hole and the third installation groove, and execute Step S8; Step S8: Install the socket module and the cover plate on the third installation hole, complete the wiring of the socket module, and adjust the installation distance of the cover plate / socket module through the section of the adjusting member; Step S9: Install the panel on the outside of the cover plate.

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