Visual low-voltage busbar connector and application thereof
By integrating temperature and humidity sensors and windows into the low-voltage busbar connector, the problem that cannot be monitored in real time in the prior art is solved, and transparent construction and acceptance of the low-voltage busbar connector is realized to ensure the firmness and safety of the connection.
Patent Information
- Application Number
- CN202510440262.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-07-04
AI Technical Summary
The existing low-pressure busbar connectors cannot be monitored in real time, resulting in problems such as insolid installation, poor contact, overheating and potential safety hazards.
A visual low-voltage busbar connector is designed, integrating a temperature and humidity sensor and a window, connecting the low-voltage busbar through a conductor, measuring the temperature and humidity in real time, and using a convex lens for magnification and observation, realizing transparent construction and acceptance.
The transparent construction and acceptance of low-pressure busbar connectors have been achieved, potential faults are discovered in a timely manner, and the connection is firm and safe.
Smart Images

Figure CN120262125A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power transmission, and particularly to a visual low-voltage busbar connector and its application. Background Art
[0002] Due to the advantages of intensive space and large transmission capacity of the low-voltage busbar, the form of the low-voltage busbar is widely used for power transmission. The low-voltage busbar connector, as a component connecting different low-voltage busbars or a low-voltage busbar and other electrical equipment, is of great significance for ensuring the smooth transportation of electric energy.
[0003] However, the existing low-voltage busbar connectors are not visible, resulting in the inability to effectively monitor them during the installation process, acceptance inspection, and operation status. For example, during the installation process, if the installation is not carried out according to the standard requirements, the connector may not be correctly connected to the low-voltage busbar, resulting in loose connection or poor contact; during installation, if impurities are sandwiched between the copper sheets, the effective contact area between the copper sheets will be reduced, and more heat will be generated when the current passes through, affecting the normal operation of the busbar. During the acceptance inspection, the low-voltage busbar connector is usually in a concealed position, and it is impossible to directly observe its internal situation for acceptance work, which may lay a potential fault hidden danger for subsequent operation. After the low-voltage busbar connector is put into operation, since the operation status of the connector, such as whether there is overheating, loosening, etc., cannot be understood in real time, it is difficult to discover potential safety hazards in a timely manner. Summary of the Invention
[0004] In order to solve the problem that it is difficult to effectively monitor the low-voltage busbar connector in the prior art, the present invention provides a visual low-voltage busbar connector and its application.
[0005] In a first aspect, an embodiment of the present invention provides a visual low-voltage busbar connector, including:
[0006] A busbar connector, a temperature and humidity sensor, and a window;
[0007] The busbar connector includes two vertical plates and a plurality of conductors installed between the two vertical plates, and the busbar connector is configured to connect the low-voltage busbar through the conductors;
[0008] The temperature and humidity sensor and the window are respectively connected to the first side and the second side of the busbar connector opposite to each other in a first direction, wherein the first direction is parallel to the vertical plates;
[0009] The temperature and humidity sensor is configured to measure the temperature and humidity of the busbar connector in real time, and the window is configured to magnify the busbar connector so that the busbar connector can be visualized through the window.
[0010] Preferably, the busbar connector further includes a plurality of insulating partitions installed between the two vertical plates.
[0011] Preferably, each of the insulating partitions is spaced along a second direction between the two vertical plates, wherein the two insulating partitions disposed on the outermost sides in the second direction are respectively installed on the inner side walls of the corresponding vertical plates, and the second direction is perpendicular to the vertical plates.
[0012] Preferably, two of the conductors are installed between each adjacent pair of the insulating partitions, and the two conductors are respectively installed on the side walls of the corresponding insulating partitions.
[0013] Preferably, the temperature and humidity sensor includes a first main unit, a first fixing bracket, a first probe, and a second probe;
[0014] The first main unit is installed on the first fixing bracket, the first fixing bracket is installed on the first side portion of the busbar connector, the first probe extends from the first main unit along the first direction toward the busbar connector, and the second probe extends from the first main unit along the first direction away from the busbar connector;
[0015] The first main unit is configured to measure the temperature of the busbar connector in real time through the first probe, and the first main unit is configured to measure the humidity of the busbar connector in real time through the second probe.
[0016] Preferably, the first main unit includes a main control board and a communication module. The main control board is configured to collect the temperature data and humidity data of the busbar connector in real time, and the communication module is configured to receive and transmit the temperature data and the humidity data.
[0017] Preferably, there are a plurality of the first probes, and each of the first probes extends from the first main unit along the first direction toward the busbar connector to a gap between the corresponding two conductors.
[0018] Preferably, the window includes a convex lens, a second fixing bracket, and a transparent plate;
[0019] The convex lens is installed in the transparent plate, the transparent plate is installed on the second fixing bracket, and the second fixing bracket is installed on the second side portion of the busbar connector;
[0020] The convex lens is configured to magnify the busbar connector.
[0021] Preferably, there are a plurality of the convex lenses, and each of the convex lenses is spaced along a third direction in the transparent plate, wherein the third direction is parallel to the vertical plate and the third direction is orthogonal to the first direction.
[0022] In a second aspect, an embodiment of the present invention provides a monitoring system for a low-voltage busbar connector, including:
[0023] The visual low-voltage busbar connector as described above;
[0024] A second host, which is configured to receive and display the temperature and humidity data transmitted by the visual low-voltage busbar connector.
[0025] Compared with the prior art, an embodiment of the present invention provides a visual low-voltage busbar connector and its application, and the beneficial effects are as follows: The temperature sensor and the power supply are integrated into one probe, directly obtaining power from the low-voltage busbar without an external power supply; The flattened temperature and humidity sensor is suitable for the narrow installation environment of the low-voltage busbar connector, and the temperature and humidity sensor can transmit data to the second host in the electrical room, realizing one-key query and backtracking of the multi-node status; Using a convex lens to enhance visual visualization, visually shortening the physical observation distance of the low-voltage busbar connector, which is beneficial to realizing transparent and visual construction and acceptance of the low-voltage busbar connector. Description of the Drawings
[0026] Figure 1 is a schematic structural diagram of a visual low-voltage busbar connector according to an embodiment of the present invention;
[0027] Figure 2 is a front view of a busbar connector according to an embodiment of the present invention;
[0028] Figure 3 is a front view of a temperature and humidity sensor according to an embodiment of the present invention;
[0029] Figure 4 is a front view of a visual low-voltage busbar connector according to an embodiment of the present invention;
[0030] Figure 5 is a schematic structural diagram of a temperature and humidity sensor according to an embodiment of the present invention;
[0031] Figure 6 is a schematic structural diagram of a window according to an embodiment of the present invention;
[0032] Figure 7 is a front view of a window according to an embodiment of the present invention;
[0033] Figure 8 is a schematic structural diagram of a monitoring system for a low-voltage busbar connector according to an embodiment of the present invention;
[0034] Reference Signs:
[0035] 1. Busbar connector; 2. Temperature and humidity sensor; 3. Window; 11. Vertical plate; 12. Conductor; 13. Insulating partition; 21. First host; 22. First fixing bracket; 23. First probe; 24. Second probe; 31. Convex lens; 32. Second fixing bracket; 33. Transparent plate; 01. Visual low-voltage busbar connector; 02. Second host. Detailed implementation manners
[0036] The following combines the accompanying drawings and embodiments to further describe in detail the specific implementation manners of the present invention. The following embodiments are used to illustrate the present invention, but are not used to limit the scope of the present invention.
[0037] In the description of the present invention, it should be understood that the terms "first" and "second" etc. used in the present invention are used to distinguish different objects, rather than to describe a specific order.
[0038] In the description of the present invention, it should be noted that unless otherwise defined, all technical and scientific terms used in the present invention have the same meaning as commonly understood by those skilled in the art. The terms used in the description of the present invention in this specification are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] As Figure 1 shown, an embodiment of the present invention provides a visual low-voltage busbar connector, including: a busbar connector 1, a temperature and humidity sensor 2, and a window 3.
[0040] The busbar connector includes two vertical plates and a plurality of conductors installed between the two vertical plates, and the busbar connector is configured to connect the low-voltage busbar through the conductors.
[0041] The temperature and humidity sensor and the window are respectively connected to the first side and the second side of the busbar connector opposite to each other in the first direction. Among them, the first direction is parallel to the vertical plate.
[0042] The temperature and humidity sensor is configured to measure the temperature and humidity of the busbar connector in real time, and the window is configured to magnify the busbar connector so that the busbar connector can be visualized through the window.
[0043] Further, the busbar connector further includes a plurality of insulating partitions installed between the two vertical plates.
[0044] Further, each insulating partition is spaced along the second direction between the two vertical plates. Among them, the two insulating partitions arranged on the outermost sides in the second direction are respectively installed on the inner side walls of the corresponding vertical plates, and the second direction is perpendicular to the vertical plate.
[0045] Further, two conductors are installed between every two adjacent insulating partitions, and the two conductors are respectively installed on the side walls of the corresponding insulating partitions. The gap between the two conductors is used to fix and clamp the busbar.
[0046] As Figure 2 shown, the busbar connector in this embodiment is an ABCN busbar connector, which is a component for connecting the A, B, and C phases and the neutral line N in the low-voltage busbar. It includes two vertical plates 11 and eight conductors 12 installed between the two vertical plates. Further, the busbar connector further includes five insulating partitions 13 installed between the two vertical plates. Each insulating partition is arranged at intervals between the two vertical plates in the second direction. Two conductors are installed between every two adjacent insulating partitions, and the two conductors are respectively installed on the side walls of the corresponding insulating partitions.
[0047] Further, the temperature and humidity sensor includes a first main unit, a first fixing bracket, a first probe, and a second probe. The first main unit is installed on the first fixing bracket, the first fixing bracket is installed on the first side of the busbar connector, the first probe extends from the first main unit along the first direction close to the busbar connector, and the second probe extends from the first main unit along the first direction away from the busbar connector. The first main unit is configured to measure the temperature of the busbar connector in real time through the first probe, and the first main unit is configured to measure the humidity of the busbar connector in real time through the second probe.
[0048] Further, the first main unit includes a main control board and a communication module. The main control board is configured to collect the temperature data and humidity data of the busbar connector in real time, and the communication module is configured to receive and transmit the temperature data and humidity data. Specifically, the communication module in this embodiment is a LORA communication module, which is a wireless communication module.
[0049] Further, there are multiple first probes, and each first probe extends from the first main unit along the first direction close to the busbar connector to the gap between the corresponding two conductors.
[0050] As Figure 3 shown, the temperature and humidity sensor in this embodiment includes a first main unit 21, a first fixing bracket 22, and a first probe 23. The first main unit is installed on the first fixing bracket, the first fixing bracket is installed on the first side of the busbar connector, the first probe extends from the first main unit along the first direction close to the busbar connector, and the second probe extends from the first main unit along the first direction away from the busbar connector. There are four first probes. As Figure 4 shown, each first probe extends from the first main unit along the first direction close to the busbar connector to the gap between the corresponding two conductors to measure the conductor temperature in real time.
[0051] As Figure 5 shown, the temperature and humidity sensor in this embodiment includes a second probe 24 to measure the conductor humidity in real time.
[0052] Further, the window includes a convex lens, a second fixing bracket, and a transparent plate. The convex lens is installed inside the transparent plate, the transparent plate is installed on the second fixing bracket, and the second fixing bracket is installed on the second side of the busbar connector. The convex lens is configured to magnify the busbar connector, and the internal condition of the busbar connector can be magnified and viewed through the convex lens. It can be understood that the convex lens of the present invention is a transparent convex lens.
[0053] Further, there are multiple convex lenses, and each convex lens is arranged at intervals in the transparent plate along a third direction. Wherein, the third direction is parallel to the vertical plate and the third direction is orthogonal to the first direction. "Orthogonal" means that in addition to the case of intersecting at 90°, it also includes the case of intersecting at an angle slightly inclined from 90° (for example, 90°±5°).
[0054] As Figure 6 shown, the window of this embodiment includes a convex lens 31, a second fixing bracket 32, and a transparent plate 33. The convex lens is installed inside the transparent plate, the transparent plate is installed on the second fixing bracket, and the second fixing bracket is installed on the second side of the busbar connector. There are five convex lenses, and each convex lens is arranged at intervals in the transparent plate along a third direction. Further, as Figure 7 shown, it is a front view of the window of this embodiment.
[0055] In an embodiment of the present invention, a visual low-voltage busbar connector integrates a temperature sensor and a power supply into one probe, directly obtains power from the low-voltage busbar without an external power supply; a flattened temperature and humidity sensor is suitable for the narrow installation environment of the low-voltage busbar connector, and the temperature and humidity sensor can transmit data to the second host in the electrical room to realize one-key query and backtracking of multi-node states; the use of a convex lens enhances visual visualization, visually shortening the physical observation distance of the low-voltage busbar connector, which is beneficial to realizing the transparent and visual construction and acceptance of the low-voltage busbar connector.
[0056] Based on the above-mentioned visual low-voltage busbar connector, as Figure 8 shown, an embodiment of the present invention provides a low-voltage busbar connector monitoring system, including:
[0057] The visual low-voltage busbar connector 01 as described above;
[0058] A second host 02, which is configured to receive and display the temperature and humidity data transmitted by the visual low-voltage busbar connector.
[0059] It can be understood that the visual low-voltage busbar connector collects the temperature data and humidity data of the busbar connector in real time through the main control board in the temperature and humidity sensor, and transmits the temperature data and humidity data to the second host through the communication module in the temperature and humidity sensor.
[0060] The second host includes a data display screen, which can display temperature and humidity data and also has a function of querying over-temperature and over-humidity records, facilitating users to query historical information. In addition, the second host also includes a 4G module, which can transmit temperature and humidity data to a remote monitoring system.
[0061] In summary, in the embodiment of the present invention, a visual low-voltage busbar connector and its application, a temperature sensor and a power supply are integrated into one probe, directly obtaining power from the low-voltage busbar without external power supply; a flattened temperature and humidity sensor is suitable for the narrow installation environment of the low-voltage busbar connector, and the temperature and humidity sensor can transmit data to the second host in the substation building to achieve one-key query and backtracking of multi-node states; a convex lens is used to enhance visual visualization, visually shortening the physical observation distance of the low-voltage busbar connector, which is beneficial to realizing transparent and visual construction and acceptance of the low-voltage busbar connector.
[0062] Each embodiment in this specification is described in a progressive manner. For parts that are the same or similar in each embodiment, reference can be made to each other. Each embodiment focuses on the differences from other embodiments. It should be noted that the technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
[0063] The above is only the preferred embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and replacements can be made, and these improvements and replacements should also be regarded as the protection scope of the present invention.
Claims
1. A visual low-voltage busbar connector, characterized in that Comprising: Busbar connector, temperature and humidity sensor, and window; The busbar connector includes two vertical plates and a plurality of conductors installed between the two vertical plates, and the busbar connector is configured to connect a low-voltage busbar through the conductors; The temperature and humidity sensor and the window are respectively connected to the first side portion and the second side portion of the busbar connector opposite to each other in the first direction, wherein the first direction is parallel to the vertical plates; The temperature and humidity sensor is configured to measure the temperature and humidity of the busbar connector in real time, and the window is configured to magnify the busbar connector so that the busbar connector can be visualized through the window.
2. The visual low-voltage busbar connector according to claim 1, characterized in that, The busbar connector further includes a plurality of insulating partitions installed between the two vertical plates.
3. The visual low-voltage busbar connector according to claim 2, wherein, Each of the insulating partitions is arranged at intervals between the two vertical plates in the second direction, wherein the two insulating partitions arranged on the outermost sides in the second direction are respectively installed on the inner side walls of the corresponding vertical plates, and the second direction is perpendicular to the vertical plates.
4. The visual low-voltage busbar connector according to claim 3, characterized in that Two conductors are installed between every two adjacent insulating partitions, and the two conductors are respectively installed on the side walls of the corresponding insulating partitions.
5. The visual low-voltage busbar connector according to claim 1, characterized in that, The temperature and humidity sensor includes a first main unit, a first fixing bracket, a first probe, and a second probe; The first main unit is installed on the first fixing bracket, the first fixing bracket is installed on the first side portion of the busbar connector, the first probe extends from the first main unit along the first direction close to the busbar connector, and the second probe extends from the first main unit along the first direction away from the busbar connector; The first main unit is configured to measure the temperature of the busbar connector in real time through the first probe, and the first main unit is configured to measure the humidity of the busbar connector in real time through the second probe.
6. The visual low-voltage busbar connector according to claim 5, characterized in that, The first main unit includes a main control board and a communication module, the main control board is configured to collect the temperature data and humidity data of the busbar connector in real time, and the communication module is configured to receive and transmit the temperature data and the humidity data.
7. The visual low-voltage busbar connector according to claim 5, characterized in that, The first probes are multiple, and each first probe extends from the first main unit along the first direction close to the busbar connector to the gap between the corresponding two conductors.
8. The visual low-voltage busbar connector according to claim 1, wherein The window includes a convex lens, a second fixing bracket, and a transparent plate; The convex lens is installed in the transparent plate, the transparent plate is installed on the second fixing bracket, and the second fixing bracket is installed on the second side portion of the busbar connector; The convex lens is configured to magnify the busbar connector.
9. The visual low-voltage busbar connector according to claim 8, characterized in that, The convex lenses are multiple, and each convex lens is arranged at intervals in the transparent plate in the third direction, wherein the third direction is parallel to the vertical plates and the third direction is orthogonal to the first direction.
10. A monitoring system for a low-voltage busbar connector, characterized in that, Comprising: The visual low-voltage busbar connector according to any one of claims 1-9; A second main unit, which is configured to receive and display the temperature and humidity data transmitted by the visual low-voltage busbar connector.