A slotted bushing flanging device
By designing an automated slit bushing flanging equipment, efficient bushing flanging processing is achieved, solving the problems of low efficiency and poor mold applicability in the existing technology, reducing the cost of mold replacement, and being suitable for a variety of bushing products with different heights.
Patent Information
- Application Number
- CN202510758063.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2045-06-09
AI Technical Summary
The existing flanging process of slotted bushings has low efficiency, and the flanging mold has poor applicability. It needs to be replaced as a whole to adapt to slotted bushings of different heights and sizes, which increases costs.
A slit bushing flanging equipment is designed, which includes a loading device, a mold conveying assembly, a punching device and a discharging assembly. Automatic loading is achieved through a pushing assembly and a flipping assembly. The mold adopts a supporting spring positioning groove structure to adapt to bushing products of different lengths without the need to replace the entire mold.
It improves processing efficiency, ensures the quality of bushing flanging, reduces mold costs, improves the applicability and automation level of the equipment, and is suitable for bushing products of various heights.
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Figure CN120268874B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a slotted bushing flanging device, belonging to the technical field of aerospace parts processing. Background Art
[0002] Slotted bushings are commonly used components for fatigue strengthening of mounting holes on aircraft. They mainly use cold extrusion strengthening technology and have the characteristics of large interference, strong operability, and obvious extrusion effect. They can significantly improve the fatigue life of structural parts made of various materials. With the advancement of localization of slotted bushings, the application of domestic slotted bushings has become more and more extensive, and has achieved good results.
[0003] One end of the slotted bushing features a flanging structure for easy installation and removal. Flanging is a key process for slotted bushings. Using a die and stamping process, the hole end or outer edge of the cylindrical slotted bushing semi-finished product is turned into a straight or beveled edge facing outward. This flanging process ensures excellent rigidity for the component. Currently, domestic flanging of slotted bushings primarily uses a punch press with a custom die for stamping. Due to a lack of automated equipment, the existing technology still relies on manual processing, resulting in low efficiency. In addition, most of the existing flanging molds are fixed structures, that is, a mold cavity adapted to the slit bushing product is set in the flanging mold, the slit bushing to be flanging is placed in the mold cavity, and the flanging of the slit bushing end is achieved by stamping or pressing. This flanging mold needs to completely match the specifications of the slit bushing to be processed, and the outer circle size and height size of the slit bushing need to be considered. Slit bushings with the same outer circle size will have various height sizes, which cannot be applied to slit bushings with different height sizes. Slit bushings with different heights need to replace the corresponding flanging mold as a whole, which is not very applicable and is not conducive to actual use. The overall replacement of the flanging mold will also increase the cost of the flanging mold. Summary of the Invention
[0004] Aiming at the defects of the prior art, the present invention provides a slotted bushing flanging device.
[0005] The technical solution of the present invention to solve the above technical problems is as follows:
[0006] A slotted bushing flanging device comprises a frame, a feeding device, a mold, a mold conveying assembly, a punching device, and a discharging assembly; the feeding device feeds the bushing into the mold, the mold conveying assembly is arranged on the frame, and the mold conveying assembly circulates the mold on the feeding device, the punching device, and the discharging assembly in sequence;
[0007] The feeding device includes a pushing assembly and a flip assembly; the pushing assembly includes a blocking mechanism and a pushing mechanism, the blocking mechanism is used to block the bushing, and the pushing mechanism is used to push the bushing blocked by the blocking mechanism to the flip assembly; the flip assembly includes a flip machine base, a flip plate is rotatably provided on the flip machine base, a receiving plate, a pressing mechanism and a blanking mechanism are provided on the flip plate, the receiving plate is used to support the bushing, the pressing mechanism includes a pressing piece, the pressing piece is movably mounted on the flip plate, the pressing piece is used to press the bushing supported on the receiving plate, the blanking mechanism includes a blanking plate, the blanking plate is movably mounted on the flip plate, and the blanking plate is used to push the bushing to be discharged into the mold after the flip plate is flipped;
[0008] The mold includes a forming mold base and a support assembly arranged in the forming mold base, the forming mold base is provided with a flanging mold inner cavity for bushing molding and a support accommodating cavity for accommodating the support assembly, and the flanging mold inner cavity is arranged above the support accommodating cavity; the support assembly includes a support seat, a support pad and a support spring, the support seat includes a base and a push rod arranged on the base, the support pad is slidably mounted on the push rod, the support spring is mounted on the push rod between the base and the support pad, and the support pad and the push rod cooperate to form a positioning groove for positioning the lower end of the bushing.
[0009] The beneficial effects of the present invention are:
[0010] 1. The loading device of the present invention blocks and feeds the bushing through the pushing assembly, feeds the bushing to the flipping assembly, fixes the bushing through the receiving plate and the pressing mechanism, flips the bushing into place through the flipping plate, and pushes the bushing into the mold through the blanking plate, thereby realizing automatic loading of the bushing without manual loading and improving processing efficiency.
[0011] 2. The mold of the present invention acts on the support pad through the upper end of the support spring, and acts on the base through the lower end. The push rod and the support pad cooperate to form a positioning groove for positioning the slit bushing, ensuring that the bushing to be flanging is placed into the inner cavity of the flanging mold. The lower end of the bushing can be accurately placed in the positioning groove to avoid deviation and deformation of the bottom of the bushing. The bushing to be flanging is stably positioned during the flanging stamping process, ensuring the flanging quality of the bushing; bushing products with the same diameter have specifications of different lengths. Only the push rod needs to be replaced to achieve the positioning and subsequent flanging processing of bushing products of different lengths. There is no need to replace the mold as a whole. The same mold can realize the processing of bushing products of various heights, reducing the mold cost and having strong applicability.
[0012] 3. The present invention has a simple structure and is easy to operate. It improves the automation level of the bushing flanging process and ensures the quality of the bushing flanging. It does not require the overall replacement of the mold, reduces the mold cost, and improves the applicability of the equipment of the present invention.
[0013] On the basis of the above technical solution, the present invention can also make the following improvements:
[0014] Furthermore, the flip assembly also includes a lifting seat plate and a flip power mechanism. The lifting seat plate can be lifted and lowered on the flip machine base. The flip plate and the flip power mechanism are movably mounted on the lifting seat plate through an adjustment assembly. The output end of the flip power mechanism is connected to the flip plate.
[0015] The beneficial effects of adopting the above-mentioned further technical solution are: by lifting the lifting seat plate, the flip plate can rise and approach the pusher assembly to receive the bushing, and can also fall and approach the mold to realize the unloading of the bushing; the flipping of the flip plate is driven by the flipping power mechanism.
[0016] Furthermore, the adjustment assembly includes a translation seat, which is movably mounted on the lifting seat plate, and the flip plate is rotatably mounted on the translation seat. The end of the translation seat is connected to a translation drive mechanism, and the lifting seat plate is provided with a mounting plate, and the translation drive mechanism is mounted on the mounting plate, and a locking buckle is provided on the mounting plate.
[0017] The beneficial effect of adopting the above-mentioned further technical solution is: the flip plate and its flip power mechanism are installed on the lifting seat plate through the adjustment component, so that the flip plate can be translated on the lifting seat plate, and the translation seat is driven to move on the lifting seat plate by the translation drive mechanism, thereby driving the flip plate to move, and the adjusted translation seat is locked by the locking buckle. Since the center axes of bushings of different sizes have different heights on the flip plate, when the bushing is flipped by the flip plate, the position of the flip plate before flipping will affect the position of the center axis of the bushing after the flip plate is flipped. Each time the mold moves to the corresponding workstation, the position of the mold will be positioned by the positioning mechanism. Therefore, the position of the center axis of the mold is fixed on the frame. When it is necessary to adapt to the flanging processing of bushings of different sizes, if the position of the flip plate is not adjusted, the position of the center axis of the bushing will be offset after the flip plate is flipped, and the relative position of the center axis of the bushing and the center axis of the mold will change, affecting the entry of the bushing into the mold. By adjusting the position of the flip plate on the lifting seat plate through the adjustment component, the position of the center axis of the bushing after flipping is adjusted, thereby ensuring that the center axis of the bushing is aligned with the center axis of the mold, thereby improving the accuracy of the bushing in the process of sending the bushing into the mold.
[0018] Furthermore, the flipping power mechanism includes a flip cylinder, a transmission rack and a transmission gear. The flip cylinder is installed on the translation seat, and the transmission rack is movably installed on the translation seat. The piston rod end of the flip cylinder is connected to the transmission rack, and the transmission gear is rotatably installed on the translation seat through a bearing. The transmission gear is engaged with the transmission rack, and the transmission gear is fixedly connected to the flip plate.
[0019] The beneficial effect of adopting the above-mentioned further technical solution is: the transmission rack is driven to move on the lifting seat plate through the extension and contraction of the piston rod of the flip cylinder, and the movement of the transmission rack can drive the transmission gear to rotate, thereby driving the flip plate to rotate, and realizing the flipping of the flip plate; since the receiving plate is arranged on the flip plate, when the bushing is placed on the receiving plate, the bushing is placed horizontally, and the pressing piece moves downward to press the bushing. When the flip plate is flipped, it can drive the horizontally placed bushing on the receiving plate to flip to a vertical state, which is convenient for unloading the bushing into the mold below. In this process, the bushing is kept pressed by the pressing piece to prevent the bushing from falling off prematurely.
[0020] The lifting mechanism is anode and cathode in the furnace, and the cathode in cathode in the furnace is cathode in the furnace.
[0021] The beneficial effects of adopting the above-mentioned further technical solution are: the pushing power cylinder drives the pushing rack to move, thereby driving the blocking mechanism to move and driving the bushing to move; the bushing is blocked by the blocking piece, and a space for accommodating the bushing is provided between the blocking piece and the pushing rack. When the blocking piece moves under the drive of the pushing power cylinder and the pushing rack, it can drive the bushing to move; the end of the bushing is blocked and positioned by the blocking top plate, and the side of the bushing is blocked by the blocking side plate to prevent the bushing from shifting during the movement. The bushing moves on the guide support plate, and the blocking side plate and the blocking push plate block the side of the bushing to prevent the bushing from shifting during the movement.
[0022] Furthermore, a rod head is provided at the upper end of the push rod, a pad hole is provided on the support pad, a limiting shoulder is provided in the pad hole for limiting the rod head, the diameter of the rod head is larger than the inner diameter of the limiting shoulder, and the rod end of the push rod is connected to the base through the pad hole; the inner cavity of the flanging mold includes connected frustum holes and cylindrical holes, and the frustum holes and cylindrical holes are arranged in sequence from top to bottom in the forming mold base; the forming mold base includes an upper section, a middle section and a lower section of the mold base, the outer diameter of the lower section of the mold base is smaller than the outer diameter of the middle section of the mold base, and the outer diameter of the upper section of the mold base is smaller than the outer diameter of the middle section of the mold base.
[0023] The beneficial effects of adopting the above-mentioned further scheme are as follows: the upper end of the support spring acts on the support pad, and the support pad and the push rod cooperate to form a positioning groove for positioning the bottom end of the bushing, and the rod head acts on the limit shoulder, which can limit the highest position of the support pad to move upward; the hole wall of the frustum hole is inclined as the acting surface during forming, which is convenient for flanging the end of the bushing, and the cylindrical hole can wrap and support the bushing, ensuring the quality of the bushing during stamping, reducing or even avoiding its deformation; the lower part of the forming die base, that is, the lower section of the die base, adopts a small-diameter section structure design, and an annular groove is formed between the lower section of the die base and the middle section of the die base, which can be engaged with the rotating bayonet on the rotating plate of the subsequent mold conveying assembly to drive the mold to rotate and ensure the stability of the bushing rotation feeding; the outer diameter of the upper section of the die base is smaller than the outer diameter of the middle section of the die base, which is mainly used to reduce weight and prevent the mold from tipping over during rotation.
[0024] Furthermore, the top rod is connected to the base through a connecting mechanism, and the connecting mechanism includes a rod pin hole and a connecting pin that can be inserted into the rod pin hole. The base is provided with a positioning hole for installing the top rod, and the top rod and the base are correspondingly provided with the rod pin holes for the connecting pin to pass through.
[0025] The beneficial effect of adopting the above-mentioned further scheme is that the push rod is connected to the base through a connecting mechanism, the lower end of the push rod is placed in the positioning hole, the connecting pin is inserted from the rod pin hole on the base, and then inserted into the rod pin hole on the push rod until it passes through the rod pin hole on the base on the other side. The base and the push rod are connected by the connecting pin, which is easy to install. When facing bushing products of different lengths, the disassembly and replacement of the push rod is also very convenient. The same flanging mold can realize flanging processing of bushing products of various heights.
[0026] Furthermore, the mold conveying assembly includes a limiting ring, a rotating plate and a rotating drive mechanism, the rotating plate is rotatably arranged on the frame, the rotating drive mechanism drives the rotating plate to rotate, the limiting ring is arranged on the outer periphery of the rotating plate, and the rotating plate is provided with a plurality of rotating bayonet holes, the limiting ring is respectively provided with limiting top blocks corresponding to the loading device, the stamping device and the discharging assembly, and the limiting top block is provided with a positioning groove on the side of the rotating plate; a positioning mechanism is provided in the middle of the rotating plate, and the positioning mechanism includes a plurality of positioning drive cylinders, the positioning drive cylinders are respectively provided corresponding to the limiting top blocks, and a positioning push block is provided at the end of the piston rod of the positioning drive cylinder, and the positioning push block is provided with a positioning groove on the side of the limiting ring.
[0027] The beneficial effect of adopting the above-mentioned further scheme is that the rotating plate is driven to rotate on the frame by a rotating drive mechanism, and a rotating bayonet is provided on the rotating plate. The rotating bayonet and the limiting ring provided on the outer periphery of the rotating plate jointly form a space for placing the mold, and the mold is driven to rotate by the rotating bayonet during the rotation of the rotating plate, thereby moving the mold to different workstations. During the rotation, the outer side of the mold is limited by the limiting ring to prevent the mold from flipping or flying away; each time the mold moves to the corresponding workstation, the piston rod of the positioning drive cylinder is extended to push the mold toward the limiting top block, and the positioning of the mold is achieved by the limitation of the limiting top block, ensuring the accurate position of the mold at each workstation, thereby ensuring the accuracy of loading, stamping and discharging; positioning grooves are respectively provided on the limiting top block and the positioning push block, and the shape of the positioning grooves is V-shaped or arc-shaped, which can realize automatic alignment and positioning, and is easy to operate.
[0028] Furthermore, the discharging assembly includes a discharging machine base and a discharging power cylinder arranged on the frame, the discharging machine base is provided with a mold blocking top plate and a discharging guide plate, the height of the mold blocking top plate is higher than the height of the mold, the mold blocking top plate is provided with a discharging push hole, the discharging guide plate is arranged above the mold blocking top plate, the bottom of the discharging machine base is provided with a discharging groove, the discharging groove passes through the frame, the discharging guide plate is arranged at an angle, the discharging power cylinder is arranged corresponding to the mold blocking top plate of the discharging machine base, and the piston rod of the discharging power cylinder is extended and retracted toward or away from the discharging push hole.
[0029] The beneficial effect of adopting the above-mentioned further scheme is that the bushing with completed flanging is in the mold and is moved to the discharge assembly station under the drive of the rotating plate. At this time, the mold is located below the mold blocking top plate, and the piston rod of the discharge power cylinder is extended. The piston rod of the discharge power cylinder acts on the support seat of the mold to push the support seat upward. The mold blocking top plate limits the mold, and the top rod of the support seat moves upward to drive the flanging bushing to move upward. The flanging bushing can be detached from the forming mold base and pass through the discharge push hole. Under the action of inertia, the flanging bushing detaches from the forming mold base and moves upward to touch the discharge guide Plate, under the guidance of the discharge guide plate, the flanged bushing falls toward the discharge slot and into the collecting box below the discharge slot, thereby realizing the discharge of the flanged bushing; and as the support seat is lifted up, the support pad will compress the support spring under the action of the forming die seat, which will not hinder the discharge of the flanged bushing. After the discharge of the flanged bushing is completed, the discharge power cylinder is reset, and the support seat is reset under the action of the support spring, a positioning groove is formed between the push rod and the support pad, and the mold is driven by the rotating plate to move to the loading station, waiting for the next bushing to be flanged, thereby realizing batch flanging processing of bushing products.
[0030] Furthermore, the stamping device includes a stamping machine base, a stamping power cylinder and a stamping head. The stamping machine base is arranged on the frame, the stamping power cylinder is installed on the stamping machine base, the piston rod end of the stamping power cylinder is connected to the stamping head, the end of the stamping head is conical, and a calibration component is also provided on the stamping machine base; the feeding device also includes a vibrating feeding tray and a feeding guide groove, the discharge end of the vibrating feeding tray is connected to the feeding guide groove, and the other end of the feeding guide groove is connected to the material blocking mechanism.
[0031] The beneficial effect of adopting the above further scheme is that the bushing to be flanging is moved to the stamping station in the die and driven by the rotating plate. At this time, the die is located below the punch head, and the punch head is driven downward by the punch power cylinder to impact the edge of the bushing end. Since the cone hole in the flanging die cavity has a certain inclination angle, it provides an action surface for the flanging of the bushing. The bushing product can be stamped and formed by the downward punching method of the punch head to realize the flanging of the bushing. Since the end of the punch head is conical, it can adapt to the flanging of bushings of different diameters; the position of the punch head is calibrated by the calibration component to facilitate the adjustment of the stamping distance. The bushing is automatically loaded by the vibrating loading plate and the loading guide groove. After loading to the blocking mechanism, the bushing to be flanging is blocked by the blocking mechanism to facilitate the calibration of the loading position of the bushing to be flanging. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0033] Figure 2 It is the front view of the present invention;
[0034] Figure 3 A top view of the present invention;
[0035] Figure 4 It is a schematic diagram of the three-dimensional structure of the pusher assembly and the flip assembly;
[0036] Figure 5 for Figure 4 A schematic diagram of a three-dimensional structure from another angle;
[0037] Figure 6 Schematic diagram of the three-dimensional structure of the flip component;
[0038] Figure 7 It is a schematic diagram of the operation process of the pusher assembly and the flip assembly;
[0039] Figure 8 for Figure 7 A top view of
[0040] Figure 9 Schematic diagram of the process of flipping the bushing for the flip assembly;
[0041] Figure 10 Schematic diagram of the structure of the mold;
[0042] Figure 11 Schematic diagram of the three-dimensional structure of the forming die base;
[0043] Figure 12 This is a schematic diagram of the main structure of the forming die base;
[0044] Figure 13 for Figure 12 Cross-section along the AA direction;
[0045] Figure 14 It is a left view structural diagram of the forming die base;
[0046] Figure 15 for Figure 14 Cross-section along the BB direction;
[0047] Figure 16 A schematic structural diagram of the forming die base from another angle;
[0048] Figure 17 is a structural diagram of the support assembly;
[0049] Figure 18 Schematic diagram of the cross-sectional structure of the support component;
[0050] Figure 19 Schematic diagram of the structure of the support pad;
[0051] Figure 20 It is a structural diagram of the support pad from another angle;
[0052] Figure 21 It is a schematic diagram of the three-dimensional structure of the mold conveying component;
[0053] Figure 22 A schematic diagram of the three-dimensional structure of the mold conveying assembly from another angle;
[0054] Figure 23 A top view of the mold conveying assembly;
[0055] Figure 24 Schematic diagram of the three-dimensional structure of the rotating plate;
[0056] Figure 25 Schematic diagram of the three-dimensional structure of the discharge component;
[0057] Figure 26 is a cross-sectional view of the discharge assembly;
[0058] Figure 27 This is a structural diagram of the slotted bushing in use.
[0059] The accompanying drawings are numeraled as follows: 100, mold; 101, forming die base; 1011, flanging die cavity; 1011-1, frustum hole; 1011-2, cylindrical hole; 1012, support accommodating cavity; 1013, anti-slip key groove; 1014, die base lower section; 1015, die base upper section; 102, support assembly; 1021, base; 1021-1, seat groove; 1022, ejector pin; 1022-1, pin head; 1023, support spring; 1024, support pad; 1024- 1. Pad hole; 1024-2. Lower pad; 1025. Positioning groove; 1026. Connecting pin; 103. Anti-slip rod; 200. Pushing assembly; 201. Pushing rack; 2011. Moving rack; 2012. Blocking push plate; 202. Pushing cylinder; 203. Blocking top plate; 204. Blocking side plate; 205. Blocking cylinder; 300. Turning assembly; 301. Turning base; 302. Material bearing plate; 303. Unloading plate; 304. Pressing plate; 305. Turning cylinder; 3 06, transmission rack; 307, transmission gear; 308, flip plate; 309, pressing cylinder; 310, connecting block; 311, unloading cylinder; 312, lifting seat plate; 313, lifting cylinder; 401, translation seat; 402, guide rail; 403, mounting plate; 404, hand wheel; 405, locking buckle; 500, mold conveying assembly; 501, limiting ring; 5011, limiting top block; 502, rotating plate; 5021, rotating bayonet; 503, positioning drive cylinder; 50 31. Positioning push block; 504. Rotating motor; 600. Punching device; 601. Punching machine base; 602. Punching power cylinder; 603. Punching head; 604. Calibration assembly; 700. Discharging assembly; 701. Discharging machine base; 702. Discharging power cylinder; 703. Block die top plate; 7031. Discharging push hole; 704. Discharging guide plate; 705. Discharging slot; 706. Discharging seat housing; 801. Vibrating loading tray; 802. Loading guide trough; 900. Frame; 4. Bushing. DETAILED DESCRIPTION
[0060] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0061] See also Figure 1-Figure 27 A slotted bushing flanging device includes a frame 900, a loading device, a mold 100, a mold conveying assembly 500, a punching device 600, and a discharge assembly 700; the loading device loads the bushing 4 into the mold 100, the mold conveying assembly 500 is arranged on the frame 900, and the mold conveying assembly 500 circulates the mold 100 on the loading device, the punching device 600, and the discharge assembly 700 in sequence;
[0062] The feeding device includes a pushing assembly 200 and a flip assembly 300; the pushing assembly 200 includes a blocking mechanism and a pushing mechanism, the blocking mechanism is used to block the bushing 4 so that there is only a gap of one bushing 4 product at the position to be pushed, and the pushing mechanism is used to push the bushing 4 blocked by the blocking mechanism to the flip assembly 300;
[0063] The turning assembly 300 includes a turning machine base 301, a turning plate 308 is rotatably provided on the turning machine base 301, and a material receiving plate 302, a pressing mechanism and a blanking mechanism are provided on the turning plate 308. The material receiving plate 302 is used to support the bushing 4. In order to better support the bushing 4 and facilitate the bushing 4 to roll into place, the upper surface of the material receiving plate 302 is V-shaped. The pressing mechanism includes a pressing piece, which is movably mounted on the turning plate 308. The pressing piece is used to press the bushing 4 supported on the material receiving plate 302 before or when the turning plate 308 is turned over. The blanking mechanism includes a blanking plate 303, which is movably mounted on the turning plate 308. The blanking plate 303 is used to push the bushing 4 to be blanked into the mold 100 after the turning plate 308 is turned over.
[0064] The flip assembly 300 also includes a lifting seat plate 312 and a flip power mechanism. The lifting seat plate 312 is installed on the flip machine base 301 in a liftable manner. In order to adapt to bushings 4 of different sizes, the flip plate 308 and the flip power mechanism are movably installed on the lifting seat plate 312 through an adjustment component. The moving direction of the flip plate 308 on the lifting seat plate 312 is perpendicular to the lifting direction of the lifting seat plate 312. The output end of the flip power mechanism is connected to the flip plate 308.
[0065] Specifically, the adjustment assembly includes a translation seat 401, which is movably mounted on the lifting seat plate 312 through a guide rail 402 and a slider, and the flip plate 308 is rotatably mounted on the translation seat 401. The end of the translation seat 401 is connected to a translation drive mechanism, and a mounting plate 403 is provided on the lifting seat plate 312. The translation drive mechanism is mounted on the mounting plate 403. The present invention does not limit the translation drive mechanism. As a preferred embodiment of the present invention, the translation drive mechanism is a handwheel 404, and the driving rod of the handwheel 404 is connected to the translation seat 401; the driving rod of the handwheel 404 is threadedly connected to the mounting plate 403, and a locking buckle 405 is provided on the mounting plate 403.
[0066] In this embodiment, the flipping power mechanism includes a flip cylinder 305, a transmission rack 306 and a transmission gear 307. The flip cylinder 305 is installed on the translation seat 401, and the transmission rack 306 is movably installed on the translation seat 401. The piston rod end of the flip cylinder 305 is connected to the transmission rack 306, and the transmission gear 307 is rotatably installed on the translation seat 401 through a bearing. The transmission gear 307 is engaged with the transmission rack 306, and the transmission gear 307 is fixedly connected to the flip plate 308. The piston rod of the flip cylinder 305 is extended and retracted to drive the transmission rack 306 to move on the translation seat 401. Since the transmission rack 306 is engaged with the transmission gear 307, the movement of the transmission rack 306 can drive the transmission gear 307 to rotate, thereby driving the flip plate 308 to rotate, and realizing the flipping of the flip plate 308; since the material receiving plate 302 is arranged on the flip plate 308, when the pushing assembly 200 pushes the bushing 4 onto the material receiving plate 302, the bushing 4 is placed horizontally, and the pressing piece moves downward to press the bushing 4. When the flip plate 308 flips and drives the material receiving plate 302 to rotate, it drives the horizontally placed bushing 4 on the material receiving plate 302 to flip to a vertical position. During this process, the pressing piece maintains pressure on the bushing 4 to prevent the bushing 4 from falling off prematurely.
[0067] The pressing mechanism includes a pressing power cylinder 309, which is installed on the flip plate 308, and the end of the piston rod of the pressing power cylinder 309 is connected to the pressing piece; the pressing piece includes a connecting block 310 and a pressing plate 304, and the end of the piston rod of the pressing power cylinder 309 is provided with a connecting plate, the connecting block 310 is installed on the connecting plate, and the pressing plate 304 is installed on the connecting block 310, and a slot is provided in the middle of the pressing plate 304, and the blanking plate 303 corresponds to the slot setting of the pressing plate 304. Since the bushing 4 is placed horizontally on the receiving plate 302, when the pressing plate 304 presses the bushing 4, the cylindrical surface of the bushing 4 contacts the pressing plate 304. If a single-sided contact is adopted, it is easy for the bushing 4 to roll over. A groove is provided on the pressing plate 304, so that the contact surface between the pressing plate 304 and the bushing 4 is increased to two, so that the bushing 4 can be better pressed and the bushing 4 can be prevented from being offset or rolling. The groove provides a moving channel for the blanking plate 303.
[0068] The blanking mechanism includes a blanking power cylinder 311 , which is mounted on the flip plate 308 , and an end of a piston rod of the blanking power cylinder 311 is connected to the blanking plate 303 .
[0069] The pushing mechanism includes a pushing rack 201 and a pushing power cylinder 202. The pushing power cylinder 202 is fixedly mounted on the frame 900. The pushing rack 201 is movably mounted on the frame 900. The piston rod of the pushing power cylinder 202 is connected to the pushing rack 201. The material blocking mechanism is arranged on the pushing rack 201.
[0070] The material blocking mechanism includes a material blocking piece and a material blocking power cylinder 205. The material blocking power cylinder 205 is fixedly installed on the material pushing rack 201. The material blocking piece is installed at the end of the piston rod of the material blocking power cylinder 205. A space for accommodating a bushing 4 is provided between the material blocking piece and the material pushing rack 201.
[0071] The material-blocking part includes a material-blocking top plate 203 and a material-blocking side plate 204. The piston rod of the material-blocking power cylinder 205 is connected to the material-blocking top plate 203. The material-blocking side plate 204 is arranged at the end of the material-blocking top plate 203. The material-blocking part is a quick-change part. By matching different sizes of material-blocking parts with bushings 4 of different lengths, the present invention is adapted to the flanging processing of bushings 4 of different sizes.
[0072] The pushing frame 201 includes a movable frame body 2011 and a material blocking push plate 2012. The piston rod of the pushing power cylinder 202 is connected to the movable frame body 2011. The material blocking push plate 2012 is arranged at the end of the movable frame body 2011. A gap is left between the material blocking side plate 204 and the material blocking push plate 2012, that is, a space for accommodating the bushing 4 is formed between the material blocking side plate 204, the material blocking top plate 203 and the material blocking push plate 2012. A material guide support plate is provided at the bottom of the moving path of the material blocking push plate 2012. The material guide support plate is inclined downward toward one side of the flip assembly 300, and the height of the material receiving plate 302 is lower than the material guide support plate. In this embodiment, the material blocking member and the material blocking push plate 2012 are both quick-change mechanisms. The length of the material blocking push plate 2012 is adapted to the length of the bushing 4, and it works together with the material blocking member to realize the positioning of the bushing 4 in the length direction through the material blocking push plate 2012. The material blocking member and the material blocking push plate 2012 jointly position the bushing 4 in the width direction. The two cooperate to realize the positioning of bushing 4 products of different lengths, which can achieve rapid changeover and precise positioning.
[0073] The mold 100 includes a forming mold base 101 and a support assembly 102 arranged in the forming mold base 101, the forming mold base 101 is provided with a flanging mold cavity 1011 for forming the bushing 4 and a support accommodating cavity 1012 for accommodating the support assembly 102, the flanging mold cavity 1011 is arranged above the support accommodating cavity 1012; the support assembly 102 includes a support seat, a support pad 1024 and a support spring 1023, the support seat includes a base 1021 and a push rod 1022 arranged on the base 1021, the support pad 1024 is slidably mounted on the push rod 1022, the support spring 1023 is mounted on the push rod 1022 between the base 1021 and the support pad 1024, the support pad 1024 and the push rod 1022 cooperate to form a positioning groove 1025 for positioning the lower end of the slit bushing 4.
[0074] The upper end of the push rod 1022 is provided with a rod head 1022-1, and the support pad 1024 is provided with a pad hole 1024-1. The pad hole 1024-1 is provided with a limiting shoulder for limiting the rod head 1022-1. The diameter of the rod head 1022-1 is larger than the inner diameter of the limiting shoulder. The rod end of the push rod 1022 passes through the pad hole 1024-1 and is connected to the base 1021; the upper end of the support spring 1023 acts on the support pad 1024, and the support pad 1024 and the push rod 1022 cooperate to form a positioning groove 1025 for positioning the bottom end of the bushing 4. The rod head 1022-1 acts on the limiting shoulder, which can limit the highest position of the support pad 1024.
[0075] The inner cavity 1011 of the flanging die includes a connected conical hole 1011-1 and a cylindrical hole 1011-2, and the conical hole 1011-1 and the cylindrical hole 1011-2 are arranged in sequence from top to bottom in the forming die base 101; the hole wall of the conical hole 1011-1 is inclined to serve as the active surface during forming, which is convenient for flanging the end of the bushing 4, and the cylindrical hole 1011-2 can wrap and support the bushing 4, ensuring the quality of the bushing 4 during stamping and reducing or even avoiding its deformation.
[0076] The forming die base 101 includes an upper die base section 1015, a middle die base section, and a lower die base section 1014. The outer diameter of the lower die base section 1014 is smaller than that of the middle die base section, and the outer diameter of the upper die base section 1015 is smaller than that of the middle die base section. The lower portion of the forming die base 101, namely the lower die base section 1014, adopts a small-diameter structural design. An annular groove is formed between the lower die base section 1014 and the middle die base section, which can engage with the rotating latch 5021 on the subsequent rotating plate 502 to drive the flanging die 100 to rotate, ensuring the stability of the circumferential rotation feeding of the bushing 4 and making the die 100 more stable and reliable during the rotation feeding process. The small-diameter structural design of the upper die base section 1015 is mainly used to reduce weight and prevent the die 100 from tipping over during rotation.
[0077] The support pad 1024 includes an upper pad body and a lower pad body 1024-2. The outer diameter of the upper pad body is larger than the outer diameter of the lower pad body 1024-2. The base 1021 is provided with a seat groove 1021-1. The lower pad body 1024-2 can be placed in the seat groove 1021-1 when the base 1021 and the push rod 1022 move upward and the push rod 1022 ejects the bushing 4. The groove depth of the seat groove 1021-1 is greater than the height of the lower pad body 1024-2. During the process of ejecting the bushing 4, the base 1021 and the push rod 1022 move upward, the base 1021 compresses the support spring 1023, and the lower pad body 1024-2 can be completely placed in the seat groove 1021-1. The upper surface of the base 1021 can act on the bottom surface of the upper pad body, without causing problems such as tilting, ensuring that the push rod 1022 can smoothly eject the bushing 4.
[0078] The push rod 1022 is connected to the base 1021 through a connecting mechanism, and the connecting mechanism includes a rod pin hole and a connecting pin 1026 that can be inserted into the rod pin hole. The base 1021 is provided with a positioning hole for installing the push rod 1022, and the push rod 1022 and the base 1021 are correspondingly provided with the rod pin holes for the connecting pin 1026 to pass through; the lower end of the push rod 1022 is placed in the positioning hole, and the connecting pin 1026 is inserted from the rod pin hole on the base 1021, and then inserted into the rod pin hole on the push rod 1022 until it passes through the rod pin hole on the base 1021 on the other side. The base 1021 and the push rod 1022 are connected by the connecting pin 1026, which is easy to install. When facing bushing 4 products of different lengths, the disassembly and replacement of the push rod 1022 is also very convenient. The same flanging mold 100 can realize flanging processing of bushing 4 products of various heights.
[0079] The push rod 1022 has an interference fit with the base 1021. The outer diameter of the lower end of the push rod 1022 is larger than the positioning hole on the base 1021. The push rod is pressed onto the base, and the push rod and the base are in transition fit, ensuring the stability of the connection between the two and facilitating the subsequent disassembly and replacement of push rods of different heights.
[0080] The mold 100 further includes an anti-slip mechanism, and the base 1021 is arranged on the forming mold base 101 via the anti-slip mechanism. The support assembly 102 is installed in the forming mold base 101. If there is no anti-slip mechanism, the support assembly 102 will be separated from the forming mold base 101 when the mold 100 is picked up, making it inconvenient to take, place, transfer, and store the entire mold 100. The anti-slip mechanism can associate the support assembly 102 with the forming mold base 101 without affecting the use function of the mold 100. The support assembly 102 can move relative to the forming mold base 101 but will not be separated from the forming mold base 101, making it convenient to take, place, transfer, and store the entire mold 100.
[0081] The anti-slip mechanism includes an anti-slip key groove 1013 and an anti-slip rod 103 that can move up and down in the anti-slip key groove 1013. The anti-slip key groove 1013 is provided on the forming die base 101, and the inner end of the anti-slip rod 103 is connected to the base 1021. The anti-slip key groove 1013 is a long through hole and is axially provided on the forming die base 101. The inner end of the anti-slip rod 103 is inserted into the anti-slip key groove 1013 and connected to the base 1021 located in the forming die base 101. The outer end of the anti-slip rod 103 can move up and down in the anti-slip key groove 1013. By controlling the length of the anti-slip key groove 1013, the ejection height is controlled to prevent excessive ejection and interference with the structure on the discharge assembly 700. This not only meets the requirement that the support assembly 102 will not separate from the forming die base 101, but also controls the up and down movement distance of the base 1021 and the ejector rod 1022 in the forming die base 101.
[0082] One end of the anti-slip rod 103 is threadedly connected to the base 1021, and the other end moves within the anti-slip key slot 1013. After the support assembly 102 is installed in the support accommodating cavity 1012 of the forming die base 101, the inner end of the anti-slip rod 103 can be inserted from the anti-slip key slot 1013 on the side and threadedly connected to the base 1021. The outer end can move up and down within the anti-slip key slot 1013 to prevent the support assembly 102 from falling off the forming die base 101.
[0083] The mold conveying assembly 500 includes a limiting ring 501, a rotating plate 502 and a rotating drive mechanism. The rotating plate 502 is rotatably arranged on the frame 900. The rotating drive mechanism drives the rotating plate 502 to rotate. A transition station is also provided on the frame 900. The transition station can be set between any two adjacent stations of the three stations of the loading device, the punching device 600 and the discharge assembly 700. In this embodiment, the transition station is set between the loading device and the punching device 600, so that the adjacent stations of the loading device, the transition station, the punching device 600 and the discharge assembly 700 are Forming a 90° angle, each time the rotation drive mechanism only needs to drive the rotating plate 502 to rotate 90° to move the mold 100 to the next adjacent station, which is convenient for the transportation of the mold 100; the limiting ring 501 is arranged on the outer periphery of the rotating plate 502, and the rotating plate 502 is provided with a plurality of rotating bayonet holes 5021, and the limiting ring 501 is respectively provided with limiting top blocks 5011 corresponding to the loading device, transition station, punching device 600 and discharge assembly 700. In order to rationally design the spatial positions of the various components of the present invention, in this embodiment, the flip assembly 300, the transition station, the punching device 60 0 and the position where the discharging assembly 700 is set are respectively set at an angle of 90° to the line connecting the centers of the rotating plate 502, and the limiting top block 5011 is provided with a positioning groove on the side facing the rotating plate 502; a positioning mechanism is provided in the middle of the rotating plate 502, and the positioning mechanism includes a plurality of positioning drive cylinders 503, and the positioning drive cylinders 503 are installed on the rotating plate 502, and the positioning drive cylinders 503 are respectively corresponding to the feeding device, the transition station, the stamping device 600 and the discharging assembly 700, and the piston rod of the positioning drive cylinder 503 is extended to push the feeding device, the transition station, the stamping device 600 and the discharging assembly The mold 100 on the component 700 moves toward the limiting top block 5011, and a positioning push block 5031 is provided at the end of the piston rod of the positioning drive cylinder 503. The positioning push block 5031 is provided with a positioning groove on the side facing the limiting ring 501. The positioning push block 5031 and the positioning groove on the limiting top block 5011 are V-shaped or arc-shaped. In this embodiment, the rotation drive mechanism includes a rotating motor 504, and the rotating motor 504 is installed on the frame 900. The output end of the rotating motor 504 is transmission-connected to the rotating plate 502. In order to reduce weight, a hollow structure is provided on the rotating plate 502.
[0084] The discharging assembly 700 includes a discharging machine base 701 and a discharging power cylinder 702 arranged on the frame 900, the discharging machine base 701 includes a discharging seat shell 706, a die blocking top plate 703 and a discharging guide plate 704 are provided on the discharging seat shell 706, the die blocking top plate 703 is arranged at the bottom of the discharging seat shell 706 and the height of the die blocking top plate 703 is higher than the height of the mold 100, a discharging push hole 7031 is provided on the die blocking top plate 703, the diameter of the discharging push hole 7031 is larger than the diameter of the frustum hole 1011-1 of the mold 100; the discharging guide plate 704 is arranged above the die blocking top plate 703, and the bottom of the discharging seat shell 706 is also provided. A discharge slot 705 is provided, and the discharge slot 705 is adjacent to the retaining die top plate 703. The discharge slot 705 passes through the frame 900, and the discharge slot 705 is connected to the discharge channel. A collection box (not shown in the figure) is provided below the discharge channel. The discharge guide plate 704 is tilted, and the discharge guide plate 704 tilts upward toward the discharge slot 705, thereby providing a guiding effect on the discharge of the bushing 4, guiding the bushing 4 to slide out of the discharge slot 705 and fall into the collection box; the discharge power cylinder 702 is provided corresponding to the retaining die top plate 703 of the discharge machine base 701, and the piston rod of the discharge power cylinder 702 is extended toward or away from the discharge push hole 7031. The completed flanging bushing 4 is in the mold 100 and moves to the work station of the discharge assembly 700 driven by the rotating plate 502. At this time, the mold 100 is located below the mold blocking top plate 703, and the piston rod of the discharge power cylinder 702 is extended. The piston rod of the discharge power cylinder 702 acts on the support seat of the mold 100 to push the support seat upward. The mold blocking top plate 703 can limit the mold 100, and the support seat drives the push rod 1022 to move upward. The push rod 1022 acts on the flanging bushing 4, and the flanging bushing 4 moves upward. The flanging bushing 4 can be detached from the forming mold base 101 and pass through the discharge push hole 7031. Under the action of inertia, the flanging bushing 4 detaches from the forming mold base 101 and continues to move upward to touch the discharge guide plate. 704. Under the guidance of the discharge guide plate 704, the flanged bushing 4 falls toward the discharge slot 705 and into the collecting box below the discharge slot 705, thereby realizing the discharge of the flanged bushing 4. As the support seat is lifted up, the support pad 1024 will be compressed by the forming die seat 101 to compress the support spring 1023, which will not hinder the discharge of the flanged bushing 4. After the discharge of the flanged bushing 4 is completed, the discharge power cylinder 702 is reset, and the support seat is reset under the action of the support spring 1023. A positioning groove 1025 is formed between the push rod 1022 and the support pad 1024. The mold 100 is driven by the rotating plate 502 to move to the loading station, waiting for the next bushing 4 to be flanged, thereby realizing batch flanging processing of bushing 4 products.
[0085] The punching device 600 includes a punching machine base 601, a punching power cylinder 602 and a punching head 603. The punching machine base 601 is arranged on the frame 900, and the punching power cylinder 602 is installed on the punching machine base 601. The piston rod end of the punching power cylinder 602 is connected to the punching head 603. The end of the punching head 603 is conical. A calibration component 604 is also provided on the punching machine base 601. The bushing 4 to be flanging is in the mold 100 and is moved to the punching station under the drive of the rotating plate 502. At this time, the mold 100 is located Below the punch head 603, the punch head 603 is driven downward by the punch power cylinder 602 to impact the end edge of the bushing 4. Since the conical hole 1011-1 of the flanging die cavity 1011 has a certain inclination angle, it provides an action surface for the flanging of the bushing 4. The bushing 4 can be punched and formed by the downward punching method of the punch head 603 to realize the flanging processing of the slit bushing 4. Since the end of the punch head 603 is conical, it can adapt to the flanging processing of bushings 4 with different diameters; the position of the punch head 603 is calibrated by the calibration component 604 to facilitate the adjustment of the punching distance.
[0086] The feeding device further includes a vibrating feeding tray 801 and a feeding guide trough 802 . The discharge end of the vibrating feeding tray 801 is connected to the feeding guide trough 802 , and the other end of the feeding guide trough 802 is connected to the blocking mechanism.
[0087] The working process of the slotted bushing flanging device of the present invention is as follows:
[0088] 1. When in use, first install the mold 100, specifically install the support assembly 102 in the support accommodating cavity 1012 at the bottom of the forming mold base 101, and install the anti-slip rod 103 from the side anti-slip key groove 1013 of the forming mold base 101. The rod end of the anti-slip rod 103 is threadedly connected to the base 1021, and the support assembly 102 is associated with the forming mold base 101 through the anti-slip mechanism. The center of the forming mold base 101 is coaxial with the support assembly 102. The anti-slip rod 103 can move up and down within the movable range of the anti-slip key groove 1013, and the base 1021 and the ejector rod 1022 can move up and down on the forming mold base 101, thereby achieving positioning and wrapping of the bushing 4 to be flanging or ejecting the flanging bushing 4 product, and placing the installed mold 100 on the space formed by the rotating bayonet 5021 of the rotating plate 502 and the limit ring 501.
[0089] 2. The bushing 4 is vibrated and transported to the feeding guide trough 802 by the vibrating feeding tray 801, and is then transported to the pushing assembly 200 through the feeding guide trough 802. Prior to this, the piston rod of the blocking power cylinder 205 extends to drive the blocking top plate 203 and the blocking side plate 204 to move into place. At this time, a space for accommodating the bushing 4 is formed between the blocking side plate 204, the blocking top plate 203 and the blocking push plate 2012. The vibrating feeding tray 801 transports the bushing 4 to the guide support plate, and enters the space for accommodating the bushing 4 formed between the blocking side plate 204, the blocking top plate 203 and the blocking push plate 2012.
[0090] 3. The piston rod of the pushing power cylinder 202 is extended, driving the pushing frame 201 and the material blocking assembly to move toward the flip assembly 300. Before that, the lifting power cylinder 313 drives the lifting seat plate 312 to rise into place, so that the height of the material receiving plate 302 is adapted to the height of the material guide support plate. Under the push of the pushing frame 201, the bushing 4 moves on the material guide support plate and rolls from the material guide support plate to the material receiving plate 302. The material blocking side plate 204 and the material blocking push plate 2012 provide blocking on both sides of the bushing 4 to prevent the bushing 4 from shifting.
[0091] 4. After the bushing 4 moves onto the material receiving plate 302, the material blocking power cylinder 205 retracts, so that the material blocking side plate 204 is not in contact with the bushing 4 and is not on the same vertical line. The material pushing power cylinder 202 retracts and drives the material blocking push plate 2012, the material blocking top plate 203 and the material blocking side plate 204 to reset, so that the bushing 4 is independently located on the material receiving plate 302, and the pushing assembly 200 waits for the next bushing 4 to be blocked and pushed.
[0092] 5. After the bushing 4 moves onto the receiving plate 302, the pressing power cylinder 309 drives the pressing piece to move downward, and the pressing plate 304 presses the bushing 4. At this time, the flip cylinder 305 drives the transmission rack 306 to move, and the transmission rack 306 moves to drive the transmission gear 307 to rotate, and the flip plate 308 flips with the transmission gear 307, thereby driving the bushing 4 on the receiving plate 302 to flip. Before this, the rotating motor 504 drives the rotating plate 502 to rotate, driving the mold 100 located on the rotating bayonet 5021 to rotate to the flip assembly 3 00 station and is located below the flip plate 308. The piston rod of the positioning drive cylinder 503 is extended to push the mold 100 close to the corresponding limit top block 5011 on the flip assembly 300 station, thereby realizing the positioning of the mold 100 on the flip station; the flip cylinder 305 drives the transmission gear 307 to rotate at an angle of 90°, thereby driving the flip plate 308 to flip 90°, so that the bushing 4 is flipped from a horizontal position to a vertical position on the flip plate 308, ensuring that the bushing 4 can be aligned with the inner cavity 1011 of the flanging mold of the mold 100.
[0093] 6. After the bushing 4 is flipped into place, the lifting power cylinder 313 drives the lifting seat plate 312 to descend, so that the bushing 4 is close to the mold 100. After the lifting seat plate 312 descends into place, the piston rod of the blanking power cylinder 311 drives the blanking plate 303 to move toward the bushing 4, pushing the bushing 4 into the flanging mold cavity 1011 of the mold 100, and the loading of the bushing 4 is completed; after the loading of the bushing 4 is completed, the flipping cylinder 305 drives the transmission rack 306 to move in the opposite direction, and the movement of the transmission rack 306 drives the transmission gear 307 to rotate, and the flip plate 308 flips and resets with the transmission gear 307, and the lifting power cylinder 313 drives the lifting seat plate 312 to rise, and continues to complete the loading operation of the next bushing 4.
[0094] 7. The rotating motor 504 drives the rotating plate 502 to rotate. The rotating plate 502 drives the loaded mold 100 and the bushing 4 to be flanging located in the inner cavity 1011 of the flanging mold to rotate to the punching device 600 station. The piston rod of the positioning drive cylinder 503 is extended to push the mold 100 close to the corresponding limit block 5011 on the punching device 600 station, thereby realizing the positioning of the mold 100 on the punching station. The piston rod of the punching power cylinder 602 is extended. The punch head 603 is driven to punch downward, and the conical hole 1011-1 of the inner cavity 1011 of the flanging die has a certain inclination angle, which is the working surface when the bushing 4 is flanging formed. The bushing 4 product can be stamped and formed by the up and down punching method, and the flanging processing of the bushing 4 is realized. After the processing is completed, the piston rod of the stamping power cylinder 602 retracts and drives the punch head 603 to reset; the rotating motor 504 drives the rotating plate 502 to rotate, and drives the mold 100 to rotate to the discharge component 700.
[0095] 8. The rotating motor 504 drives the rotating plate 502 to rotate, and the rotating plate 502 drives the mold 100 and the flanged bushing 4 located in the inner cavity 1011 of the flange mold to rotate to the discharge assembly 700 station. The piston rod of the positioning drive cylinder 503 is extended to push the mold 100 close to the corresponding limit block 5011 on the discharge assembly 700 station, thereby realizing the positioning of the mold 100 on the discharge station. At this time, the mold 100 is located below the mold blocking top plate 703. The piston rod of the discharge power cylinder 702 is extended, and the piston rod of the discharge power cylinder 702 acts on the mold 100. The support seat is lifted up, and the mold blocking top plate 703 limits the mold 100. The top rod 1022 of the support seat moves upward to drive the flanged bushing 4 to move upward, and the flanged bushing 4 can be separated from the forming die base 101 and pass through the discharge push hole 7031. Under the action of inertia, the flanged bushing 4 is separated from the forming die base 101 and continues to move upward to touch the discharge guide plate 704. Under the guidance of the discharge guide plate 704, the flanged bushing 4 falls toward the discharge slot 705 to the collection box below the discharge slot 705, thereby realizing the discharge of the flanged bushing 4.
[0096] 9. As the support seat is lifted and moved upward, the support pad 1024 will be compressed by the supporting spring 1023 under the action of the forming mold base 101, which will not hinder the discharge of the flanging bushing 4. After the flanging bushing 4 is discharged, the discharge power cylinder 702 is reset, and the support seat is reset under the action of the supporting spring 1023. A positioning groove 1025 is formed between the push rod 1022 and the support pad 1024. The mold 100 is driven by the rotating plate 502 to rotate back to the loading station, waiting for the next bushing 4 to be flanging, thereby realizing batch flanging processing of bushing 4 products.
[0097] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A slotted bushing flanging device, comprising a frame (900), characterized in that: It also includes a loading device, a mold (100), a mold conveying assembly (500), a punching device (600), and a discharge assembly (700); the loading device loads the bushing (4) into the mold (100), the mold conveying assembly (500) is arranged on the frame (900), and the mold conveying assembly (500) circulates the mold (100) on the loading device, the punching device (600), and the discharge assembly (700) in sequence; The feeding device comprises a pushing assembly (200) and a turning assembly (300); the pushing assembly (200) comprises a blocking mechanism and a pushing mechanism, the blocking mechanism is used to block the bushing (4), and the pushing mechanism is used to push the bushing (4) blocked by the blocking mechanism to the turning assembly (300); the turning assembly (300) comprises a turning base (301), a turning plate (308) is rotatably provided on the turning base (301), and a material receiving plate (302), a material pressing mechanism and a lower The material mechanism comprises a material holding plate (302) for supporting the bushing (4), the material pressing mechanism comprises a material pressing piece, the material pressing piece is movably mounted on the flip plate (308), the material pressing piece is used to press the bushing (4) supported on the material holding plate (302), the material unloading mechanism comprises a material unloading plate (303), the material unloading plate (303) is movably mounted on the flip plate (308), the material unloading plate (303) is used to push the bushing (4) to be unloaded into the mold (100) after the flip plate (308) is flipped; The mold (100) comprises a forming mold base (101) and a support assembly (102) arranged in the forming mold base (101); the forming mold base (101) is provided with a flanging mold inner cavity (1011) for forming the bushing (4) and a support accommodating cavity (1012) for accommodating the support assembly (102); the flanging mold inner cavity (1011) is arranged above the support accommodating cavity (1012); the support assembly (102) comprises a support base, a support pad (1024) and a support spring (1026). 023), the support seat comprises a base (1021) and a push rod (1022) arranged on the base (1021), the support pad (1024) is slidably sleeved on the push rod (1022), the support spring (1023) is sleeved on the push rod (1022) between the base (1021) and the support pad (1024), and the support pad (1024) and the push rod (1022 cooperate to form a positioning groove (1025) for positioning the lower end of the bushing (4); The upper end of the push rod (1022) is provided with a rod head (1022-1), the support pad (1024) is provided with a pad hole (1024-1), a limiting shoulder for limiting the rod head (1022-1) is provided in the pad hole (1024-1), the diameter of the rod head (1022-1) is larger than the inner diameter of the limiting shoulder, and the rod end of the push rod (1022) passes through the pad hole (1024-1) and is connected to the base (1021); the inner cavity of the flanging mold (1011) ) comprises a connected frustum hole (1011-1) and a cylindrical hole (1011-2), wherein the frustum hole (1011-1) and the cylindrical hole (1011-2) are sequentially arranged in the forming die base (101) from top to bottom; the forming die base (101) comprises an upper die base section (1015), a middle die base section and a lower die base section (1014), wherein the outer diameter of the lower die base section (1014) is smaller than the outer diameter of the middle die base section, and the outer diameter of the upper die base section (1015) is smaller than the outer diameter of the middle die base section.
2. The slotted bushing flanging device according to claim 1, characterized in that: The flip assembly (300) further comprises a lifting seat plate (312) and a flip power mechanism. The lifting seat plate (312) is mounted on the flip machine base (301) in a liftable manner. The flip plate (308) and the flip power mechanism are movably mounted on the lifting seat plate (312) via an adjustment assembly. The output end of the flip power mechanism is connected to the flip plate (308).
3. The slotted bushing flanging device according to claim 2, characterized in that: The adjustment assembly comprises a translation seat (401), the translation seat (401) is movably mounted on the lifting seat plate (312), the flip plate (308) is rotatably mounted on the translation seat (401), an end of the translation seat (401) is connected to a translation drive mechanism, a mounting plate (403) is provided on the lifting seat plate (312), the translation drive mechanism is mounted on the mounting plate (403), and a locking buckle (405) is provided on the mounting plate (403).
4. The slotted bushing flanging device according to claim 3, characterized in that: The flipping power mechanism comprises a flipping cylinder (305), a transmission rack (306) and a transmission gear (307); the flipping cylinder (305) is mounted on the translation seat (401); the transmission rack (306) is movably mounted on the translation seat (401); the piston rod end of the flipping cylinder (305) is connected to the transmission rack (306); the transmission gear (307) is rotatably mounted on the translation seat (401) via a bearing; the transmission gear (307) is meshed with the transmission rack (306); and the transmission gear (307) is fixedly connected to the flip plate (308).
5. The slotted bushing flanging device according to claim 4, characterized in that: The pushing mechanism comprises a pushing frame (201) and a pushing power cylinder (202), wherein the pushing power cylinder (202) is fixedly mounted on the frame, and the pushing frame (201) is movably mounted on the frame, and the piston rod of the pushing power cylinder (202) is connected to the pushing frame (201), and the blocking mechanism is arranged on the pushing frame (201), and the blocking mechanism comprises a blocking member and a blocking power cylinder (205), wherein the blocking power cylinder (205) is fixedly mounted on the pushing frame (201), and the blocking member is mounted on the piston rod end of the blocking power cylinder (205), and a space is formed between the blocking member and the pushing frame (201). A space for accommodating a bushing (4) is provided, the material blocking member comprises a material blocking top plate (203) and a material blocking side plate (204), the piston rod of the material blocking power cylinder (205) is connected to the material blocking top plate (203), the material blocking side plate (204) is arranged at the end of the material blocking top plate (203), the material pushing frame (201) comprises a movable frame body (2011) and a material blocking push plate (2012), the piston rod of the material pushing power cylinder (202) is connected to the movable frame body (2011), the material blocking push plate (2012) is arranged at the end of the movable frame body (2011), and a material guide support plate is provided at the bottom of the moving path of the material blocking push plate (2012).
6. The slotted bushing flanging device according to claim 5, characterized in that: The push rod (1022) is connected to the base (1021) via a connecting mechanism, wherein the connecting mechanism comprises a rod pin hole and a connecting pin (1026) that can be inserted into the rod pin hole. A positioning hole for installing the push rod (1022) is provided on the base (1021), and the push rod (1022) and the base (1021) are correspondingly provided with the rod pin holes for the connecting pin (1026) to pass through.
7. The slotted bushing flanging device according to claim 6, characterized in that: The mold conveying assembly (500) comprises a limiting ring (501), a rotating plate (502) and a rotating drive mechanism. The rotating plate (502) is rotatably arranged on the frame (900). The rotating drive mechanism drives the rotating plate (502) to rotate. The limiting ring (501) is arranged on the outer periphery of the rotating plate (502). The rotating plate (502) is provided with a plurality of rotating bayonets (5021). The limiting ring (501) is provided with corresponding rotating bayonets corresponding to the feeding device, the punching device (600) and the discharging assembly (700). A limiting top block (5011) is provided, and a positioning groove is provided on the side of the limiting top block (5011) facing the rotating plate (502); a positioning mechanism is provided in the middle of the rotating plate (502), and the positioning mechanism includes a plurality of positioning drive cylinders (503), and the positioning drive cylinders (503) are respectively provided corresponding to the limiting top blocks (5011), and a positioning push block (5031) is provided at the end of the piston rod of the positioning drive cylinder (503), and a positioning groove is provided on the side of the positioning push block (5031) facing the limiting ring (501).
8. The slotted bushing flanging device according to claim 6, characterized in that: The discharging assembly (700) comprises a discharging machine base (701) and a discharging power cylinder (702) arranged on the frame (900); a die blocking top plate (703) and a discharging guide plate (704) are provided on the discharging machine base (701); the height of the die blocking top plate (703) is higher than the height of the mold (100); a discharging push hole (7031) is provided on the die blocking top plate (703); and the discharging guide plate (704) is provided on the die blocking top plate (703). Above the top plate (703), a discharge slot (705) is provided at the bottom of the discharge machine base (701), the discharge slot (705) passes through the frame (900), the discharge guide plate (704) is tilted, the discharge power cylinder (702) is provided corresponding to the mold retaining top plate (703) of the discharge machine base (701), and the piston rod of the discharge power cylinder (702) is extended and retracted toward or away from the discharge push hole (7031).
9. The slotted bushing flanging device according to any one of claims 1 to 5, characterized in that: The punching device (600) includes a punching machine base (601), a punching power cylinder (602) and a punching head (603), wherein the punching machine base (601) is arranged on the frame (900), the punching power cylinder (602) is installed on the punching machine base (601), the piston rod end of the punching power cylinder (602) is connected to the punching head (603), the end of the punching head (603) is conical, and a calibration component (604) is also provided on the punching machine base (601); the feeding device also includes a vibrating feeding tray (801) and a feeding guide groove (802), the discharge end of the vibrating feeding tray (801) is connected to the feeding guide groove (802), and the other end of the feeding guide groove (802) is connected to the blocking mechanism.
Citation Information
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