An aluminum clad copper cladding production line

By integrating components such as aluminum rod feeding frame, guide frame, straightening machine, cleaning box and cleaning and cooling device, the problems of cumbersome steps and ineffective cooling in aluminum-clad copper production are solved, and efficient synchronous processing and surface cleaning and cooling of aluminum-clad copper are realized.

CN120268929BActive Publication Date: 2026-01-09CHANGZHOU AIBANG MASCH TECH CO LTD
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Patent Information

Application Number
CN202510514467.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-01-09
Estimated Expiration
2045-04-23

AI Technical Summary

Technical Problem

In the existing aluminum-clad copper production process, the processing steps for copper wires and aluminum rods are cumbersome, the process time is long, and the cooling and cleaning are not efficient enough, which easily leads to impurities adhering to the surface of the aluminum-clad copper.

Method used

The system employs components such as an aluminum rod pay-off frame, guide frame, straightening machine, cleaning box, hydraulic tension device, hydraulic coating machine, and cleaning and cooling device to achieve simultaneous processing of copper wire and aluminum rod. The cleaning and cooling device utilizes cleaning rings, dust blowing components, and air and water spray components to clean and cool the surface of the aluminum-clad copper.

Benefits of technology

It improves the efficiency of aluminum-clad copper production, achieves efficient cleaning and cooling of aluminum-clad copper, reduces impurity adhesion, and simplifies the process flow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to an aluminum-clad copper cladding production line, and relates to the technical field of aluminum-clad copper production lines, which comprises an aluminum rod pay-off rack, a first guide rack, a first roller straightening machine, an aluminum rod cleaning box and a second roller straightening machine, and the aluminum rod pay-off rack is provided with the first guide rack on one side; in the aluminum-clad copper production process, the copper wire and the aluminum rod are synchronously treated, the aluminum rod is treated through the aluminum rod pay-off rack, the first guide rack, the first roller straightening machine, the aluminum rod cleaning box, the second roller straightening machine and a hydraulic tension device, the copper wire is treated through a pay-off machine, an oil pressure buffer, a fourth guide rack, a third roller straightening machine, a copper wire cleaning box and a fourth roller straightening machine, the aluminum-clad copper production of the copper wire and the aluminum rod is carried out through a hydraulic cladding machine, a control electric cabinet, a cleaning and cooling device, a second guide rack, a traction machine, a third guide rack and a winding machine, the aluminum-clad copper work steps are completed, and the copper wire and the aluminum rod are synchronously treated, so that the work efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of aluminum-clad copper production lines, in particular to an aluminum-clad copper cladding production line. BACKGROUND

[0002] The aluminum-clad copper production line is a device and a process system for producing aluminum-clad copper wires, and the production process mainly comprises raw material selection-copper core preparation-aluminum layer cladding-solidification treatment-surface treatment; the production device mainly comprises a continuous extrusion cladding production line and a bimetal synchronous deformation wire production line, wherein the principle of continuous extrusion is that the concave groove wall on the extrusion wheel groove and the fan-shaped curved surface of the extrusion cavity form a closed space; due to the rotation of the extrusion wheel, the entering metal blank generates friction by contacting the above four surfaces, so that the blank gradually rises from room temperature to the plastic processing temperature; the metal generates plastic flow in the extrusion wheel groove, enters the die by the extrusion force provided by the two side surfaces of the groove, and realizes continuous extrusion.

[0003] Firstly, in the prior art, during the aluminum-clad copper production process, not only the copper wire needs to be treated, but also the aluminum rod needs to be treated, and during the synchronous treatment of the copper wire and the aluminum rod, the cladding work is performed, so as to avoid treating the copper wire or the aluminum rod alone and then performing the aluminum-clad copper cladding work, thereby causing complicated work steps and long process time; and in the prior art, during the cooling of the cladded aluminum-clad copper, the aluminum-clad copper is generally cooled by air cooling, water cooling or air mist mixed treatment, wherein the temperature of the aluminum-clad copper is high after production, and the aluminum-clad copper needs to be cooled in time, and the surface of the aluminum-clad copper also needs to be cleaned; the aluminum-clad copper is cooled first and then cleaned, which easily strengthens the connection between impurities and the surface of the aluminum-clad copper, thereby being not conducive to the subsequent cleaning of the surface of the aluminum-clad copper. SUMMARY

[0004] The application aims to provide an aluminum-clad copper cladding production line.

[0005] The aluminum-clad copper cladding production line provided by the application adopts the following technical scheme:

[0006] The application discloses an aluminum-clad copper coating production line, which comprises an aluminum rod pay-off rack, a first guide rack, a first roller straightener, an aluminum rod cleaning box and a second roller straightener, one side of the aluminum rod pay-off rack is provided with the first guide rack, one side of the first guide rack away from the aluminum rod pay-off rack is provided with the first roller straightener, one side of the first roller straightener away from the first guide rack is provided with the aluminum rod cleaning box, one side of the aluminum rod cleaning box away from the first roller straightener is provided with the second roller straightener, one side of the second roller straightener away from the aluminum rod cleaning box is provided with a hydraulic tension device, one side of the hydraulic tension device away from the second roller straightener is provided with a hydraulic coating machine, one side of the hydraulic coating machine away from the hydraulic tension device is provided with a control electric cabinet, one side of the control electric cabinet is provided with a cleaning and cooling device, one side of the cleaning and cooling device away from the hydraulic coating machine is provided with a second guide rack, one side of the second guide rack away from the cleaning and cooling device is provided with a traction machine, one side of the traction machine away from the second guide rack is provided with a third guide rack, one side of the third guide rack away from the traction machine is provided with a winding machine, one side of the aluminum rod pay-off rack is provided with a pay-off machine, one side of the pay-off machine is provided with an oil buffer, one side of the oil buffer away from the pay-off machine is provided with a fourth guide rack, one side of the fourth guide rack away from the oil buffer is provided with a third roller straightener, one side of the third roller straightener away from the fourth guide rack is provided with a copper wire cleaning box, and one side of the copper wire cleaning box away from the third roller straightener is provided with a fourth roller straightener.

[0007] By adopting the technical scheme, the copper wire and the aluminum rod are processed synchronously in the aluminum-clad copper production process, the aluminum rod is processed through the aluminum rod pay-off rack, the first guide rack, the first roller straightener, the aluminum rod cleaning box, the second roller straightener and the hydraulic tension device, the copper wire is processed through the pay-off machine, the oil buffer, the fourth guide rack, the third roller straightener, the copper wire cleaning box and the fourth roller straightener, the copper wire and the aluminum rod are produced through the hydraulic coating machine, the control electric cabinet, the cleaning and cooling device, the second guide rack, the traction machine, the third guide rack and the winding machine, the aluminum-clad copper work steps are completed, and the copper wire and the aluminum rod are processed synchronously, so that the work efficiency is improved.

[0008] The cleaning cooling device comprises a first box body and a second box body, the inner cavity of the first box body is provided with the second box body, one side of the first box body is provided with a feeding port, the side of the first box body away from the feeding port is provided with a discharging port, one side of the feeding port is provided with a limiting rod, one end of the limiting rod is hingedly connected with a cleaning ring, the upper side of the limiting rod is provided with a driving motor, the side of the cleaning ring away from the feeding port is provided with a first dust blowing assembly, the side wall of the inner cavity of the second box body is provided with a second dust blowing assembly, the upper end surface of the first box body is provided with a gas jetting assembly, one side of the gas jetting assembly is provided with a water jetting assembly, the side end surface of the second box body is provided with a through hole, the side end surface of the first box body is connected with a closing door through a rotating shaft, and the bottom end surface of the inner cavity of the first box body is provided with a collecting groove.

[0009] By adopting the above technical scheme, the produced aluminum clad copper is subjected to surface treatment through the cleaning cooling device, the produced aluminum clad copper enters the inner cavity of the first box body through the feeding port, the surface of the produced aluminum clad copper is treated through the cleaning ring, the surface of the produced aluminum clad copper is subjected to gas jetting and washing through the first dust blowing assembly, the produced aluminum clad copper is cooled while impurities are removed, the produced aluminum clad copper enters the inner cavity of the second box body through the through hole, and the produced aluminum clad copper is cooled through the second dust blowing assembly, the removed impurities naturally fall in the inner side of the collecting groove, so that the impurities and water are collected, and the produced aluminum clad copper is cleaned and cooled.

[0010] The side end surface of the cleaning ring is provided with a circular chute, the outer diameter surface of the cleaning ring is provided with teeth, the inner cavity of the cleaning ring is provided with a cleaning brush, the output end of the driving motor is provided with a driving gear, the feeding port, the discharging port and the through hole are on the same horizontal line, the first dust blowing assembly comprises a first angle adjusting mechanism and a gas jetting head, the second dust blowing assembly comprises a second angle adjusting mechanism and a mixed jetting pipe, the second dust blowing assembly is provided with three groups, the gas jetting assembly comprises a protective cover, a gas pump, a booster pump and a gas pipe, and the water jetting assembly comprises a water tank, a water pump and a water pipe.

[0011] By adopting the above technical scheme, the cleaning ring is composed of the circular chute, the teeth and the cleaning brush, so that the cleaning ring rotates and the surface of the produced aluminum clad copper is cleaned through the cleaning brush, the output direction of the gas jetting head and the mixed jetting pipe is adjusted through the first angle adjusting mechanism in the first dust blowing assembly and the second angle adjusting mechanism in the second dust blowing assembly, the gas jetting assembly is composed of the protective cover, the gas pump, the booster pump and the gas pipe, the water jetting assembly is composed of the water tank, the water pump and the water pipe, and the gas source and the water source required by the gas jetting head and the mixed jetting pipe are provided through the gas jetting assembly and the water jetting assembly, so that the surface of the produced aluminum clad copper is cleaned and cooled.

[0012] The second angle adjusting mechanism comprises a rotating disc and a fixed plate, the bottom end surface of the rotating disc is provided with the fixed plate, the bottom end surface of the fixed plate is provided with a bearing seat, and the bearing seat is connected with the mixed nozzle through a bearing, one end of the hydraulic telescopic rod is connected with the side end surface of the fixed plate through the bearing seat, the other end of the hydraulic telescopic rod is connected with the outer diameter surface of the mixed nozzle through a connecting rod, and the first angle adjusting mechanism and the second angle adjusting mechanism are the same in structure.

[0013] By adopting the technical scheme, the first angle adjusting mechanism and the second angle adjusting mechanism are the same in structure, the second angle adjusting mechanism is composed of a rotating disc, a fixed plate, a hydraulic telescopic rod, a connecting rod, a bearing and a bearing seat, the rotating disc rotates to adjust the moving direction of the fixed plate, the hydraulic telescopic rod rotates with the fixed plate and the connecting rod through the bearing and the bearing seat when the length of the hydraulic telescopic rod changes, and then the output direction of the gas nozzle and the mixed nozzle is adjusted, so that the surface of the produced aluminum-clad copper is cleaned and cooled.

[0014] The inner cavity of the mixed nozzle is provided with a water spraying pipe, the upper portion of the water spraying pipe is provided with a gas spraying pipe, one end of the water spraying pipe and the gas spraying pipe is provided with a mixing cavity, and the length of the water spraying pipe is greater than that of the gas spraying pipe.

[0015] By adopting the technical scheme, one end of the water spraying pipe and the gas spraying pipe is connected with the mixing cavity, the contact surface of the water spraying pipe and the gas spraying pipe with the mixing cavity is provided with a one-way port, the water spraying pipe and the gas spraying pipe flow into the mixing cavity in one direction, and the water spraying pipe and the gas spraying pipe are prevented from being connected through the mixing cavity, so that water and gas are synchronously sprayed, the length of the water spraying pipe is greater than that of the gas spraying pipe, water and gas are sprayed, and the surface of the produced aluminum-clad copper is cleaned and cooled.

[0016] The aluminum rod pay-off rack and the first guide frame are both provided with two groups, and the two groups of the aluminum rod pay-off rack and the first guide frame are arranged side by side, the aluminum rod cleaning box is provided with two groups, and the two groups of the aluminum rod cleaning box are arranged between the first roll straightening machine and the second roll straightening machine, the first roll straightening machine, the second roll straightening machine, the third roll straightening machine and the fourth roll straightening machine are the same in type, and the first guide frame and the second guide frame are the same in structure.

[0017] By adopting the technical scheme, the aluminum rod pay-off rack and the first guide rack are both provided with two groups, so that multiple groups of aluminum rods are installed in the aluminum-clad copper production process, thereby facilitating the placement of the aluminum rods and the extraction of the aluminum rods, and the first roller straightener, the aluminum rod cleaning box and the second roller straightener are used to straighten and clean the aluminum rods, and the first roller straightener, the second roller straightener, the third roller straightener and the fourth roller straightener are of the same type, and the first guide rack and the second guide rack are of the same structure, so as to guide the aluminum rods.

[0018] The control cabinet is electrically connected with the first roller straightener, the aluminum rod cleaning box, the second roller straightener, the hydraulic tension device, the hydraulic coating machine, the cleaning and cooling device, the traction machine, the winding machine, the pay-off machine, the fourth guide rack, the third roller straightener, the copper wire cleaning box and the fourth roller straightener.

[0019] By adopting the technical scheme, the control cabinet is used to control the first roller straightener, the aluminum rod cleaning box, the second roller straightener, the hydraulic tension device, the hydraulic coating machine, the cleaning and cooling device, the traction machine, the winding machine, the pay-off machine, the fourth guide rack, the third roller straightener, the copper wire cleaning box and the fourth roller straightener to operate, and the control cabinet also plays a role in protecting the circuit.

[0020] The limiting rod and the circular slide groove excavated in the side end face of the cleaning ring constitute a sliding structure, the output end of the driving motor is connected with the teeth on the outer diameter surface of the cleaning ring through a driving gear to form a gear meshing structure, the gas nozzle is connected with the protective cover, the gas pump and the booster pump in the gas injection assembly through a gas pipe to form a communication structure, and the mixed nozzle is connected with the water tank and the water pump in the water injection assembly through a water pipe to form a communication structure.

[0021] By adopting the technical scheme, the output end of the driving motor is connected with the teeth on the outer diameter surface of the cleaning ring through a driving gear, the limiting rod and the circular slide groove excavated in the side end face of the cleaning ring constitute a sliding structure, the cleaning ring slides circularly through the circular slide groove and the limiting rod, the driving motor is started to drive the cleaning ring to rotate, the gas nozzle is connected with the protective cover, the gas pump and the booster pump in the gas injection assembly through a gas pipe, and the mixed nozzle is connected with the water tank and the water pump in the water injection assembly through a water pipe, thereby facilitating the provision of gas source and water source.

[0022] The fixed plate, the hydraulic telescopic rod, the gas nozzle and the mixed nozzle constitute rotating structures around the center of the rotating disc, the bearing and the bearing seat.

[0023] By adopting the technical scheme, the fixed plate and the first box body constitute a rotating structure around the center of the rotating disc, the hydraulic telescopic rod and the bearing and bearing seat constitute a rotating structure around the center of the bearing, and the gas jet and the mixing nozzle and the bearing and bearing seat constitute a rotating structure around the center of the bearing, so that the output direction of the gas jet and the mixing nozzle can be conveniently adjusted.

[0024] To sum up, the present application has at least one of the following beneficial technical effects:

[0025] 1. In the process of producing aluminum-clad copper, the copper wire and the aluminum rod are processed synchronously, the aluminum rod is processed by the aluminum rod pay-off rack, the first guide frame, the first roller straightener, the aluminum rod cleaning box, the second roller straightener and the hydraulic tension device, the copper wire is processed by the pay-off machine, the oil buffer, the fourth guide frame, the third roller straightener, the copper wire cleaning box and the fourth roller straightener, and the copper wire and the aluminum rod are processed by the hydraulic cladding machine, the control cabinet, the cleaning and cooling device, the second guide frame, the traction machine, the third guide frame and the winding machine to complete the aluminum-clad copper production process and improve the work efficiency.

[0026] 2. The process involves surface treatment of the produced aluminum-clad copper using a cleaning and cooling device. The produced aluminum-clad copper enters the inner cavity of the first chamber through the feed inlet. A cleaning ring treats the surface of the produced aluminum-clad copper, and a first dust blowing assembly performs gas spraying to remove impurities and cool the surface. The produced aluminum-clad copper then enters the inner cavity of the second chamber through a through-hole, where a second dust blowing assembly cools it. The cleaned impurities naturally fall into the inner side of the collection tank for collection of impurities and water, thus cleaning and cooling the produced aluminum-clad copper. The cleaning ring consists of a circular groove, teeth, and a cleaning brush, allowing the ring to rotate and the cleaning brush to clean the produced aluminum-clad copper. The surface of the copper is cleaned by adjusting the output direction of the gas nozzle and mixing nozzle using a first angle adjustment mechanism in the first dust blowing assembly and a second angle adjustment mechanism in the second dust blowing assembly. The air blowing assembly consists of a protective cover, an air pump, a booster pump, and air pipes, while the water spray assembly consists of a water tank, a water pump, and water pipes. These components provide the necessary air and water for the gas nozzle and mixing nozzles, enabling the cleaning and cooling of the produced aluminum-clad copper surface. The first and second angle adjustment mechanisms have identical structures. The second angle adjustment mechanism consists of a rotating disk, a fixed plate, a hydraulic telescopic rod, a connecting rod, bearings, and bearing seats. The rotating disk rotates to adjust the movement of the fixed plate, and the hydraulic telescopic rod extends... When the length changes, the hydraulic telescopic rod rotates with the fixed plate and connecting rod through the bearing and bearing seat, thereby adjusting the output direction of the gas nozzle and mixing nozzle. This facilitates cleaning and cooling of the produced aluminum-clad copper surface. One end of the water spray pipe and the air spray pipe are connected to the mixing cavity, and the contact surfaces of the water spray pipe and the air spray pipe with the mixing cavity are provided with one-way ports, meaning that the water spray pipe and the air spray pipe flow into the mixing cavity in one direction only. This avoids the water spray pipe and the air spray pipe forming a connected structure through the mixing cavity, facilitating the synchronous spraying of water and gas. The length of the water spray pipe is greater than the length of the air spray pipe to spray water and gas, thereby cleaning and cooling the produced aluminum-clad copper surface. The output end of the drive motor is connected to the teeth on the outer diameter surface of the cleaning ring through the engagement of the drive gear, and is limited. The rod and the circular groove dug on the side end face of the cleaning ring form a sliding structure, and the cleaning ring slides in a circle through the circular groove and the limiting rod. The drive motor is started to drive the cleaning ring to rotate. The gas nozzle is connected to the protective cover, air pump and booster pump in the air jet assembly through the air pipe. The mixing nozzle is connected to the water tank and water pump in the water spray assembly through the water pipe, thereby providing air and water sources. The fixed plate forms a rotating structure around the center of the rotating disk by using the rotating disk and the inner cavity of the first box. The hydraulic telescopic rod forms a rotating structure around the center of the bearing by using the bearing and the bearing seat. The gas nozzle and the mixing nozzle form a rotating structure around the center of the bearing by using the bearing and the bearing seat, thereby adjusting the output direction of the gas nozzle and the mixing nozzle.

[0027] 3. The aluminum rod pay-off rack and the first guide rack are provided with two groups, and a plurality of groups of aluminum rods are installed in the aluminum-clad copper production process, which facilitates the placement of the aluminum rods, facilitates the extraction of the aluminum rods, and utilizes the first roller straightener, the aluminum rod cleaning box, and the second roller straightener to straighten and clean the aluminum rods, and the first roller straightener, the second roller straightener, the third roller straightener, and the fourth roller straightener are of the same type, and the first guide rack and the second guide rack are of the same structure, so as to guide the aluminum rods, wherein the control cabinet is used to control the first roller straightener, the aluminum rod cleaning box, the second roller straightener, the hydraulic tension device, the hydraulic cladding machine, the cleaning and cooling device, the traction machine, the winding machine, the pay-off machine, the fourth guide rack, the third roller straightener, the copper wire cleaning box, and the fourth roller straightener to operate, and simultaneously plays a role of protecting the line. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is a schematic diagram of the overall three-dimensional structure of the embodiment of the present application;

[0029] Figure 2 is a schematic diagram of the side cross-sectional structure of the cleaning and cooling device of the embodiment of the present application;

[0030] Figure 3 is a schematic diagram of the front cross-sectional structure of the cleaning ring of the embodiment of the present application;

[0031] Figure 4 is a schematic diagram of the front cross-sectional structure of the second box of the embodiment of the present application;

[0032] Figure 5 is a schematic diagram of the partial side cross-sectional structure of the mixed nozzle of the embodiment of the present application;

[0033] Explanation of reference signs: 1, aluminum rod pay-off rack; 2, first guide rack; 3, first roller straightener; 4, aluminum rod cleaning box; 5, second roller straightener; 6, hydraulic tension device; 7, hydraulic coating machine; 8, control electric cabinet; 9, cleaning and cooling device; 91, first box body; 92, second box body; 93, feeding port; 94, discharging port; 95, limiting rod; 96, cleaning ring; 961, round chute; 962, tooth; 963, cleaning brush; 97, driving motor; 98, first dust blowing assembly; 981, first angle adjusting mechanism; 982, gas nozzle; 99, second dust blowing assembly; 991, second angle adjusting mechanism; 992, mixed nozzle; 9921, water spraying pipe; 9922, air jet pipe; 9923, mixed cavity; 993, rotating disc; 994, fixed plate; 995, hydraulic telescopic rod; 996, connecting rod; 910, air jet assembly; 911, water spraying assembly; 912, through hole; 913, closing door; 914, collecting groove; 10, second guide rack; 11, traction machine; 12, third guide rack; 13, winding machine; 14, pay-off machine; 15, oil buffer; 16, fourth guide rack; 17, third roller straightener; 18, copper wire cleaning box; 19, fourth roller straightener. DETAILED DESCRIPTION

[0034] The following will be described in detail below in combination with the accompanying drawings. Figure 1 - the accompanying drawings Figure 5 Further detailed description will be made on the present application.

[0035] The embodiment discloses an aluminum-clad copper coating production line, which comprises an aluminum rod pay-off rack 1, a first guide rack 2, a first roller straightening machine 3, an aluminum rod cleaning box 4 and a second roller straightening machine 5, the aluminum rod pay-off rack 1 is provided with the first guide rack 2 on one side, the first guide rack 2 is provided with the first roller straightening machine 3 on the side away from the aluminum rod pay-off rack 1, the first roller straightening machine 3 is provided with the aluminum rod cleaning box 4 on the side away from the first guide rack 2, the aluminum rod cleaning box 4 is provided with the second roller straightening machine 5 on the side away from the first roller straightening machine 3, the second roller straightening machine 5 is provided with a hydraulic tension device 6 on the side away from the aluminum rod cleaning box 4, the hydraulic tension device 6 is provided with a hydraulic coating machine 7 on the side away from the second roller straightening machine 5, the hydraulic coating machine 7 is provided with a control electric cabinet 8 on the side away from the hydraulic tension device 6, the control electric cabinet 8 is provided with a cleaning and cooling device 9 on one side, the cleaning and cooling device 9 is provided with a second guide rack 10 on the side away from the hydraulic coating machine 7, the second guide rack 10 is provided with a traction machine 11 on the side away from the cleaning and cooling device 9, the traction machine 11 is provided with a third guide rack 12 on the side away from the second guide rack 10, the third guide rack 12 is provided with a winding machine 13 on the side away from the traction machine 11, the aluminum rod pay-off rack 1 is provided with a pay-off machine 14 on one side, the pay-off machine 14 is provided with an oil pressure buffer 15 on one side, the oil pressure buffer 15 is provided with a fourth guide rack 16 on the side away from the pay-off machine 14, the fourth guide rack 16 is provided with a third roller straightening machine 17 on the side away from the oil pressure buffer 15, the third roller straightening machine 17 is provided with a copper wire cleaning box 18 on the side away from the fourth guide rack 16, and the copper wire cleaning box 18 is provided with a fourth roller straightening machine 19 on the side away from the third roller straightening machine 17, in the aluminum-clad copper production process, the copper wire and the aluminum rod are processed synchronously, wherein the aluminum rod is processed by the aluminum rod pay-off rack 1, the first guide rack 2, the first roller straightening machine 3, the aluminum rod cleaning box 4, the second roller straightening machine 5 and the hydraulic tension device 6, the copper wire is processed by the pay-off machine 14, the oil pressure buffer 15, the fourth guide rack 16, the third roller straightening machine 17, the copper wire cleaning box 18 and the fourth roller straightening machine 19, and the aluminum-clad copper production of the copper wire and the aluminum rod is realized by the hydraulic coating machine 7, the control electric cabinet 8, the cleaning and cooling device 9, the second guide rack 10, the traction machine 11, the third guide rack 12 and the winding machine 13, the aluminum-clad copper work steps are completed, and the copper wire and the aluminum rod are processed synchronously, thereby improving the work efficiency.

[0036] The cleaning cooling device 9 comprises a first box 91 and a second box 92, the inner cavity of the first box 91 is provided with the second box 92, one side of the first box 91 is provided with a feeding port 93, the side, away from the feeding port 93, of the first box 91 is provided with a discharging port 94, one side of the feeding port 93 is provided with a limiting rod 95, one end of the limiting rod 95 is hingedly connected with a cleaning ring 96, the upper side of the limiting rod 95 is provided with a driving motor 97, the side, away from the feeding port 93, of the cleaning ring 96 is provided with a first dust blowing assembly 98, the side wall of the inner cavity of the second box 92 is provided with a second dust blowing assembly 99, the upper end surface of the first box 91 is provided with a gas jetting assembly 910, one side of the gas jetting assembly 910 is provided with a water jetting assembly 911, the side end surface of the second box 92 is provided with a through hole 912, the side end surface of the first box 91 is connected with a closing door 913 through a rotating shaft, the bottom end surface of the inner cavity of the first box 91 is provided with a collecting groove 914, the produced aluminum clad copper is subjected to surface treatment through the cleaning cooling device 9, the produced aluminum clad copper enters the inner cavity of the first box 91 through the feeding port 93, and the surface of the produced aluminum clad copper is treated through the cleaning ring 96, at the same time, the surface of the produced aluminum clad copper is subjected to gas jetting and washing through the first dust blowing assembly 98, the produced aluminum clad copper is cooled while impurities are removed, then the produced aluminum clad copper enters the inner cavity of the second box 92 through the through hole 912, the produced aluminum clad copper is cooled through the second dust blowing assembly 99, the cleaned impurities naturally fall in the inner side of the collecting groove 914, so that the impurities and water are concentratedly collected, and the produced aluminum clad copper is cleaned and cooled;

[0037] The side end surface of the cleaning ring 96 is provided with a circular chute 961, and the outer diameter surface of the cleaning ring 96 is provided with a tooth 962, and the inner cavity of the cleaning ring 96 is provided with a cleaning brush 963, the output end of the driving motor 97 is provided with a driving gear, the feeding port 93, the discharging port 94 and the through hole 912 are in the same horizontal line, the first dust blowing assembly 98 comprises a first angle adjusting mechanism 981 and a gas nozzle 982, the second dust blowing assembly 99 comprises a second angle adjusting mechanism 991 and a mixed nozzle 992, the second dust blowing assembly 99 is provided with three groups, the air jet assembly 910 is composed of a protective cover, an air pump, a booster pump and an air pipe, the water jet assembly 911 is composed of a water tank, a water pump and a water pipe, the cleaning ring 96 is composed of the circular chute 961, the tooth 962 and the cleaning brush 963, so that the cleaning ring 96 rotates, the surface of the produced aluminum clad copper is cleaned through the cleaning brush 963, and meanwhile the output directions of the gas nozzle 982 and the mixed nozzle 992 are adjusted through the first angle adjusting mechanism 981 in the first dust blowing assembly 98 and the second angle adjusting mechanism 991 in the second dust blowing assembly 99, and meanwhile the air jet assembly 910 is composed of a protective cover, an air pump, a booster pump and an air pipe, and the water jet assembly 911 is composed of a water tank, a water pump and a water pipe, the gas source and the water source required by the gas nozzle 982 and the mixed nozzle 992 are provided through the air jet assembly 910 and the water jet assembly 911, so that the surface of the produced aluminum clad copper is cleaned and cooled;

[0038] The second angle adjusting mechanism 991 comprises a rotating disc 993 and a fixed plate 994, the bottom end surface of the rotating disc 993 is provided with the fixed plate 994, the bottom end surface of the fixed plate 994 is provided with a bearing seat, and the bearing seat is connected with the mixed spray pipe 992 through a bearing, one end of the fixed plate 994 is connected with one end of the hydraulic telescopic rod 995 through a bearing seat, the outer diameter surface of the mixed spray pipe 992 is connected with the other end of the hydraulic telescopic rod 995 through the connecting rod 996, the first angle adjusting mechanism 981 and the second angle adjusting mechanism 991 are the same in structure, the first angle adjusting mechanism 981 and the second angle adjusting mechanism 991 are the same in structure, and the second angle adjusting mechanism 991 is composed of the rotating disc 993, the fixed plate 994, the hydraulic telescopic rod 995, the connecting rod 996, the bearing and the bearing seat, wherein the rotating disc 993 rotates, adjusts the moving direction of the fixed plate 994, and stretches the hydraulic telescopic rod 995, when the length of the hydraulic telescopic rod 995 changes, the hydraulic telescopic rod 995 rotates with the fixed plate 994 and the connecting rod 996 through the bearing and the bearing seat, so as to adjust the output direction of the gas nozzle 982 and the mixed spray pipe 992, facilitate cleaning and cooling of the surface of the produced aluminum-clad copper, the inner cavity of the mixed spray pipe 992 is provided with the water spraying pipe 9921, the upper portion of the water spraying pipe 9921 is provided with the gas spraying pipe 9922, one end of the water spraying pipe 9921 and the gas spraying pipe 9922 is provided with the mixed cavity 9923, the length of the water spraying pipe 9921 is greater than that of the gas spraying pipe 9922, one end of the water spraying pipe 9921 and the gas spraying pipe 9922 is connected with the mixed cavity 9923, and the contact surface of the water spraying pipe 9921 and the gas spraying pipe 9922 with the mixed cavity 9923 is provided with a one-way port, that is, the water spraying pipe 9921 and the gas spraying pipe 9922 flow into the mixed cavity 9923 in one direction, and the water spraying pipe 9921 and the gas spraying pipe 9922 are prevented from being connected through the mixed cavity 9923, so as to facilitate synchronous spraying of water and gas, and the length of the water spraying pipe 9921 is greater than that of the gas spraying pipe 9922, so as to spray water and gas, and clean and cool the surface of the produced aluminum-clad copper;

[0039] The aluminum rod pay-off rack 1 and the first guide rack 2 are both provided with two groups, and the two groups of aluminum rod pay-off racks 1 and the first guide racks 2 are arranged side by side, the aluminum rod cleaning box 4 is provided with two groups, and the two groups of aluminum rod cleaning boxes 4 are arranged between the first roller straightening machine 3 and the second roller straightening machine 5, the first roller straightening machine 3, the second roller straightening machine 5, the third roller straightening machine 17 and the fourth roller straightening machine 19 are the same type, the first guide rack 2 and the second guide rack 10 are the same structure, the aluminum rod pay-off rack 1 and the first guide rack 2 are both provided with two groups, in the aluminum-clad copper production process, a plurality of aluminum rods are installed to facilitate the placement of the aluminum rods, and the aluminum rods are convenient to extract, the first roller straightening machine 3, the aluminum rod cleaning box 4 and the second roller straightening machine 5 are used for straightening and cleaning the aluminum rods, and the first roller straightening machine 3, the second roller straightening machine 5, the third roller straightening machine 17 and the fourth roller straightening machine 19 are the same type, and the first guide rack 2 and the second guide rack 10 are the same structure, so as to guide the aluminum rods, the control cabinet 8 is electrically connected with the first roller straightening machine 3, the aluminum rod cleaning box 4, the second roller straightening machine 5, the hydraulic tension device 6, the hydraulic coating machine 7, the cleaning and cooling device 9, the traction machine 11, the winding machine 13, the pay-off machine 14, the fourth guide rack 16, the third roller straightening machine 17, the copper wire cleaning box 18 and the fourth roller straightening machine 19, the first roller straightening machine 3, the aluminum rod cleaning box 4, the second roller straightening machine 5, the hydraulic tension device 6, the hydraulic coating machine 7, the cleaning and cooling device 9, the traction machine 11, the winding machine 13, the pay-off machine 14, the fourth guide rack 16, the third roller straightening machine 17, the copper wire cleaning box 18 and the fourth roller straightening machine 19 are controlled by the control cabinet 8 to run, and at the same time, the function of protecting the line is realized;

[0040] The aluminum rod pay-off rack 1 is specifically a type including but not limited to SF-1000 type pay-off rack, the first guide frame 2 and the second guide frame 10 are specifically a type including but not limited to DG-500 type guide frame, the first roller straightener 3, the second roller straightener 5, the third roller straightener 17 and the fourth roller straightener 19 are specifically a type including but not limited to GJ-10 type straightener, the aluminum rod cleaning box 4 is specifically a type including but not limited to LQ-300 type cleaning box, the hydraulic tension device 6 is specifically a type including but not limited to YZ-50 type hydraulic device, the hydraulic coating machine 7 is specifically a type including but not limited to FB-200 type coating machine, the control electric cabinet 8 is specifically a type including but not limited to KG-100 type electric cabinet, the driving motor 97 is specifically a type including but not limited to DM-1.5kW motor, the rotating disc 993 is specifically a type including but not limited to SANKYO rotating protractor, the hydraulic telescopic rod 995 is specifically a type including but not limited to HSG type engineering hydraulic cylinder, the traction machine 11 is specifically a type including but not limited to QY-20 type traction device, the third guide frame 12 and the fourth guide frame 16 are specifically a type including but not limited to DG-300 type guide frame, the winding machine 13 is specifically a type including but not limited to SJ-500 type winding equipment, the pay-off machine 14 is specifically a type including but not limited to FX-800 type pay-off equipment, the oil buffer 15 is specifically a type including but not limited to YC-10 type buffer, the copper wire cleaning box 18 is specifically a type including but not limited to LQ-200 type cleaning box;

[0041] The limiting rod 95 and the circular sliding groove 961 excavated on the side end face of the cleaning ring 96 constitute a sliding structure, the output end of the driving motor 97 and the teeth 962 on the outer diameter surface of the cleaning ring 96 constitute a gear meshing structure through a driving gear, the gas nozzle 982 and the protective cover, gas pump and booster pump in the gas injection assembly 910 constitute a communication structure through a gas pipe, the mixed nozzle 992 and the water tank and water pump in the water injection assembly 911 constitute a communication structure through a water pipe, the output end of the driving motor 97 is connected with the teeth 962 on the outer diameter surface of the cleaning ring 96 through a driving gear, and the limiting rod 95 and the circular sliding groove 961 excavated on the side end face of the cleaning ring 96 constitute a sliding structure, and the cleaning ring 96 slides circularly through the circular sliding groove 961 and the limiting rod 95, the driving motor 97 is started to drive the cleaning ring 96 to rotate, and the gas nozzle 982 is connected with the protective cover, gas pump and booster pump in the gas injection assembly 910 through a gas pipe, and the mixed nozzle 992 is connected with the water tank and water pump in the water injection assembly 911 through a water pipe, so as to provide gas source and water source, the fixed plate 994 and the inner cavity of the first box body 91 constitute a rotating structure around the center of the rotating disc 993 through the rotating disc 993, the hydraulic telescopic rod 995 and the bearing seat constitute a rotating structure around the center of the bearing through the bearing, and the gas nozzle 982 and the mixed nozzle 992 and the bearing seat constitute a rotating structure around the center of the bearing through the bearing, since the fixed plate 994 and the inner cavity of the first box body 91 constitute a rotating structure around the center of the rotating disc 993 through the rotating disc 993, the hydraulic telescopic rod 995 and the bearing seat constitute a rotating structure around the center of the bearing through the bearing, and the gas nozzle 982 and the mixed nozzle 992 and the bearing seat constitute a rotating structure around the center of the bearing through the bearing, the output direction of the gas nozzle 982 and the mixed nozzle 992 is adjusted.

[0042] The implementation principle of the embodiment of the application is that in the production process of aluminum-clad copper, the copper wire and the aluminum rod are processed synchronously, the aluminum rod is processed through the aluminum rod pay-off rack 1, the first guide rack 2, the first roller straightening machine 3, the aluminum rod cleaning box 4, the second roller straightening machine 5 and the hydraulic tension device 6, the copper wire is processed through the pay-off machine 14, the oil pressure buffer 15, the fourth guide rack 16, the third roller straightening machine 17, the copper wire cleaning box 18 and the fourth roller straightening machine 19, and the aluminum-clad copper production of the copper wire and the aluminum rod is performed through the hydraulic cladding machine 7, the control electric cabinet 8, the cleaning and cooling device 9, the second guide rack 10, the traction machine 11, the third guide rack 12 and the winding machine 13, the surface treatment of the produced aluminum-clad copper is performed by using the cleaning and cooling device 9, the produced aluminum-clad copper enters the inner cavity of the first box body 91 through the feed inlet 93, the surface of the produced aluminum-clad copper is treated by using the cleaning ring 96, the surface of the produced aluminum-clad copper is gas jet washed by using the first dust blowing assembly 98, the impurities are removed and the produced aluminum-clad copper is cooled at the same time, then the produced aluminum-clad copper enters the inner cavity of the second box body 92 through the through hole 912, the produced aluminum-clad copper is cooled by using the second dust blowing assembly 99, the cleaned impurities naturally fall in the inner side of the collecting groove 914, so that the impurities and water are collected, the produced aluminum-clad copper is cleaned and cooled, the cleaning ring 96 is composed of the circular sliding groove 961, the tooth 962 and the cleaning brush 963, so that the cleaning ring 96 rotates and the surface of the produced aluminum-clad copper is cleaned by using the cleaning brush 963, the output direction of the gas jet head 982 and the mixed jet pipe 992 is adjusted by using the first angle adjusting mechanism 981 in the first dust blowing assembly 98 and the second angle adjusting mechanism 991 in the second dust blowing assembly 99, at the same time, the gas jet assembly 910 is composed of the protection cover, the gas pump, the booster pump and the gas pipe, the water jet assembly 911 is composed of the water tank and the water pump, the output end of the driving motor 97 is meshed and connected with the tooth 962 on the outer diameter surface of the cleaning ring 96 through the driving gear, the limiting rod 95 and the circular sliding groove 961 dug in the side end surface of the cleaning ring 96 form a sliding structure, the cleaning ring 96 circularly slides through the circular sliding groove 961 and the limiting rod 95, the driving motor 97 is started, the cleaning ring 96 is driven to rotate, at the same time, the gas jet head 982 is communicated and connected with the protection cover, the gas pump and the booster pump in the gas jet assembly 910, the water pipe of the mixed jet pipe 992 is communicated and connected with the water tank and the water pump in the water jet assembly 911, the gas source and the water source and the water pipe are provided, the gas source and the water source required by the gas jet head 982 and the mixed jet pipe 992 are provided by using the gas jet assembly 910 and the water jet assembly 911, the first angle adjusting mechanism 981 and the second angle adjusting mechanism 991 are the same in structure, the second angle adjusting mechanism 991 is composed of the rotating disc 993, the fixed plate 994, the hydraulic telescopic rod 995, the connecting rod 996, the bearing and the bearing seat, the rotating disc 993 rotates, the moving direction of the fixed plate 994 is adjusted, the hydraulic telescopic rod 995 is stretched and contracted, when the length of the hydraulic telescopic rod 995 changes,The hydraulic telescopic rod 995 is rotatable with the fixed plate 994 and the connecting rod 996 through bearings and bearing seats, so as to adjust the output direction of the gas nozzle 982 and the mixed nozzle 992, so as to clean and cool the surface of the produced aluminum-coated copper. One end of the water jet pipe 9921 and the air jet pipe 9922 is connected with the mixed cavity 9923, and the contact surface of the water jet pipe 9921 and the air jet pipe 9922 with the mixed cavity 9923 is provided with a one-way port, that is, the water jet pipe 9921 and the air jet pipe 9922 flow into the mixed cavity 9923 in one direction, and the water jet pipe 9921 and the air jet pipe 9922 are prevented from being connected through the mixed cavity 9923 to form a communication structure, so that water and gas are synchronously sprayed, and the length of the water jet pipe 9921 is greater than the length of the air jet pipe 9922, so that water and gas are sprayed to clean and cool the surface of the produced aluminum-coated copper.

[0043] The embodiments of the specific embodiment are the preferred embodiments of the application, and are not limited to the protection scope of the application, wherein the same parts are indicated by the same reference numerals. Therefore, equivalent changes made according to the structure, shape, principle of the application should be covered by the protection scope of the application.

Claims

1. An aluminum clad copper cladding production line comprising an aluminum rod pay-off stand (1), a first guide stand (2), a first roll straightener (3), an aluminum rod cleaning box (4) and a second roll straightener (5), characterized in that: The side of the aluminum rod pay-off rack (1) is provided with a first guide frame (2), and the side away from the aluminum rod pay-off rack (1) of the first guide frame (2) is provided with a first roller straightening machine (3), the side away from the first guide frame (2) of the first roller straightening machine (3) is provided with an aluminum rod cleaning box (4), and the side away from the first roller straightening machine (3) of the aluminum rod cleaning box (4) is provided with a second roller straightening machine (5), the side away from the aluminum rod cleaning box (4) of the second roller straightening machine (5) is provided with a hydraulic tension device (6), and the side away from the second roller straightening machine (5) of the hydraulic tension device (6) is provided with a hydraulic coating machine (7), the side away from the hydraulic tension device (6) of the hydraulic coating machine (7) is provided with a control electric cabinet (8), and the side of the control electric cabinet (8) is provided with a cleaning cooling device (9), the side away from the hydraulic coating machine (7) of the cleaning cooling device (9) is provided with a second guide frame (10), and the side away from the cleaning cooling device (9) of the second guide frame (10) is provided with a traction machine (11), the side away from the second guide frame (10) of the traction machine (11) is provided with a third guide frame (12), and the side away from the traction machine (11) of the third guide frame (12) is provided with a winding machine (13), the side of the aluminum rod pay-off rack (1) is provided with a pay-off machine (14), and the side of the pay-off machine (14) is provided with an oil pressure buffer (15), the side away from the pay-off machine (14) of the oil pressure buffer (15) is provided with a fourth guide frame (16), and the side away from the oil pressure buffer (15) of the fourth guide frame (16) is provided with a third roller straightening machine (17), the side away from the fourth guide frame (16) of the third roller straightening machine (17) is provided with a copper wire cleaning box (18), and the side away from the third roller straightening machine (17) of the copper wire cleaning box (18) is provided with a fourth roller straightening machine (19); The cleaning cooling device (9) comprises a first box body (91) and a second box body (92), the inner cavity of the first box body (91) is provided with the second box body (92), one side of the first box body (91) is provided with a feeding port (93), one side of the feeding port (93) is provided with a limiting rod (95), and one end of the limiting rod (95) is hinged and connected with a cleaning ring (96), one side of the cleaning ring (96) away from the feeding port (93) is provided with a first dust blowing assembly (98), and the side wall of the second box body (92) is provided with a second dust blowing assembly (99), the upper end face of the first box body (91) is provided with a gas injection assembly (910), and one side of the gas injection assembly (910) is provided with a water injection assembly (911). The inner cavity of the cleaning ring (96) is provided with a cleaning brush (963), the first dust blowing assembly (98) comprises a first angle adjusting mechanism (981) and a gas nozzle (982), the second dust blowing assembly (99) comprises a second angle adjusting mechanism (991) and a mixed spray pipe (992), the second dust blowing assembly (99) is provided with three groups, the gas nozzle (982) is communicated with the protective cover, the air pump and the booster pump in the air jet assembly (910) through a gas pipe, and the mixed spray pipe (992) is communicated with the water tank and the water pump in the water jet assembly (911) through a water pipe. The second angle adjusting mechanism (991) comprises a rotating disc (993) and a fixed plate (994), the bottom end face of the rotating disc (993) is provided with the fixed plate (994), the bottom end face of the fixed plate (994) is provided with a bearing seat, the mixed spray pipe (992) is connected to the bearing seat through a bearing, one end of the hydraulic telescopic rod (995) is connected to the side end face of the fixed plate (994) through the bearing seat, the other end of the hydraulic telescopic rod (995) is connected to the outer diameter surface of the mixed spray pipe (992) through the connecting rod (996), and the first angle adjusting mechanism (981) and the second angle adjusting mechanism (991) are the same in structure. The fixed plate (994) and the inner cavity of the first box body (91) are connected through the rotating disc (993) to form a rotating structure that rotates around the center of the rotating disc (993), the hydraulic telescopic rod (995) and the bearing seat are connected through a bearing to form a rotating structure that rotates around the center of the bearing, and the gas nozzle (982) and the mixed spray pipe (992) are connected through a bearing to form a rotating structure that rotates around the center of the bearing.

2. The aluminum clad copper cladding production line of claim 1, wherein: The first box body (91) is provided with a discharge port (94) away from the feeding port (93), a driving motor (97) that can drive the cleaning ring (96) to rotate is arranged above the limiting rod (95), and the side end face of the first box body (91) is connected with a closing door (913) through a rotating shaft, and the bottom end face of the inner cavity of the first box body (91) is provided with a collecting groove (914).

3. The aluminum clad copper cladding production line of claim 2, wherein: The side end face of the cleaning ring (96) is provided with a circular sliding groove (961), and the outer diameter surface of the cleaning ring (96) is provided with a tooth (962), the output end of the driving motor (97) is provided with a driving gear, the side end face of the second box body (92) is provided with a through hole (912), and the feeding port (93), the discharge port (94) and the through hole (912) are located on the same horizontal line.

4. The aluminum clad copper cladding production line of claim 3, wherein: The inner cavity of the mixed spray pipe (992) is provided with a water jet pipe (9921), the upper portion of the water jet pipe (9921) is provided with a gas jet pipe (9922), one end of the water jet pipe (9921) and the gas jet pipe (9922) is provided with a mixed cavity (9923), and the length of the water jet pipe (9921) is greater than that of the gas jet pipe (9922).

5. The aluminum clad copper production line of claim 1, wherein: The aluminum rod pay-off rack (1) and the first guide rack (2) are provided with two groups, and the two groups of aluminum rod pay-off racks (1) and first guide racks (2) are arranged side by side, the aluminum rod cleaning box (4) is provided with two groups, and the two groups of aluminum rod cleaning boxes (4) are arranged between the first roller straightening machine (3) and the second roller straightening machine (5), the first roller straightening machine (3), the second roller straightening machine (5), the third roller straightening machine (17) and the fourth roller straightening machine (19) are the same type, and the first guide rack (2) and the second guide rack (10) are the same structure.

6. The aluminum clad copper strip production line of claim 1, wherein: The control cabinet (8) is electrically connected with the first roller straightening machine (3), the aluminum rod cleaning box (4), the second roller straightening machine (5), the hydraulic tension device (6), the hydraulic coating machine (7), the cleaning and cooling device (9), the traction machine (11), the winding machine (13), the pay-off machine (14), the fourth guide rack (16), the third roller straightening machine (17), the copper wire cleaning box (18) and the fourth roller straightening machine (19).

7. The aluminum clad copper strip production line of claim 3, wherein: The limiting rod (95) and the circular chute (961) excavated in the side end face of the cleaning ring (96) constitute a sliding structure, and the output end of the driving motor (97) is connected with the teeth (962) on the outer diameter surface of the cleaning ring (96) through a driving gear to form a gear meshing structure.

Citation Information

Patent Citations

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