Motor iron core welding device

By designing the motor core welding device, using the combination of the ball nut pair and the cleaning sponge pad, the problem of oil stain removal during the core welding process is solved, and the quality of the weld and the stability of the motor are improved.

CN120269142AInactive Publication Date: 2025-07-08AUDI (SHANDONG) MOTOR CO LTD
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Patent Information

Application Number
CN202510254165.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-07-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the welding of the motor core, it is difficult to effectively remove the oil stain on the outside of the iron chip, resulting in pores in the weld, affecting the density and strength of the weld.

Method used

A motor core welding device is designed, including support feet, drive components, positioning components and loading components. The core positioning and cleaning is achieved through ball nut pairs and extrusion rollers. The emulsifier is absorbed and removed by cleaning sponge pads, and welding is performed through laser welding machines.

Benefits of technology

Effectively removes oil stains on the outside of the iron core, improves the density and strength of the welds, and ensures the stable operation of the motor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The motor iron core welding device comprises supporting legs and further comprises a driving assembly, a positioning assembly and a feeding assembly, a machine body is fixedly connected to the tops of the supporting legs, a sliding seat is arranged between the left side and the right side of the top of the machine body, a laser welder is slidably connected to the bottom in the sliding seat, and a rotating base is rotatably connected to the middle of the top of the machine body. After the cleaning work of the outer side of the iron core is finished, a first driving motor is controlled to work, a ball nut pair moves on the outer side of a two-way threaded rod, at the moment, an extrusion frame is separated from an air bag, a first one-way valve in an air outlet pipe at the bottom of a liquid storage tank works, air in the liquid storage tank is exhausted, and at the moment, the air bag is elastically recovered; meanwhile, a second one-way valve in an air suction pipe works to suck air outside the iron core at the top of the machine body, air flowing outside the iron core can be accelerated, meanwhile, when a second driving motor drives a positioning rotating disc to rotate, the iron core on the lower side of the positioning rotating disc rotates at the top of a rotating base, and the drying rate of the iron core can be increased.
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Description

Technical Field

[0001] The present invention relates to the technical field of motor production equipment, and particularly to a welding device for a motor iron core. Background Art

[0002] A motor mainly consists of a stator, a rotor, and other accessories. The motor stator iron core is one of the most important parts of the motor. Its structure can directly affect the performance and stability of the motor. Welding can arrange the iron core sheets according to certain rules and fuse and connect them through heating and pressure to form a solid whole. This connection method significantly enhances the structural stability of the iron core, enabling it to withstand various forces and vibrations during the operation of the motor, thereby ensuring the long-term stable operation of the motor.

[0003] When welding the iron core sheets of the motor, it is preferred to arrange them first. At this time, the outer sides of the iron core sheets are stacked together, and it is difficult to uniformly remove oil from the outer sides of the iron core sheets during the production process, resulting in oil adhesion on the outer sides of the iron core sheets. The oil will decompose or volatilize under laser heating, generating a large amount of gases, such as organic substances like hydrogen and carbon, or inorganic substances like water vapor. These gases will form pores in the weld, affecting the density and strength of the weld. This problem needs to be improved. Summary of the Invention

[0004] The purpose of the present invention is to provide a welding device for a motor iron core to solve the problems raised in the above background art.

[0005] To solve the above technical problems, the present invention provides the following technical solution: A welding device for a motor iron core, including support feet, and further including a driving component, a positioning component, and a feeding component. The top of the support feet is fixedly connected with a body. The middle of the left and right sides of the top of the body is provided with sliding seats. The bottom of the sliding seats is slidably connected with a laser welder. The middle of the top of the body is rotatably connected with a rotating base.

[0006] Among them, the driving component includes:

[0007] A fixed support frame, which is fixedly connected to the inner top of the body. The right side of the fixed support frame is fixedly connected with a driving motor I. The driving motor I has an output shaft. The inner side of the driving motor I is rotatably connected with a bidirectional threaded rod. The outer side of the bidirectional threaded rod is threadedly connected with a ball nut pair. The top of the inner side of the ball nut pair is rotatably connected with a pressing roller.

[0008] According to the above technical solution, the positioning component includes a storage groove, a fixed rotating rod, a rotating arm plate, a cleaning sponge pad, a lifting positioning frame, an electric lifting rod, a lifting plate, a driving motor II, and a positioning turntable. The storage groove is opened on the left and right sides of the top of the machine body. The fixed rotating rod is fixedly connected to the inner side of the storage groove. The rotating arm plate is rotatably connected to the middle of the fixed rotating rod. The cleaning sponge pad is fixedly connected to the top of the rotating arm plate. The lifting positioning frame is fixedly connected to the top of the machine body. The electric lifting rod is fixedly connected to the middle of the top of the lifting positioning frame. The electric lifting rod has a telescopic end. The lifting plate is fixedly connected to the telescopic end of the electric lifting rod. The driving motor II is fixedly connected to the bottom of the lifting plate. The driving motor II has an output shaft. The positioning turntable is fixedly connected to the output shaft of the driving motor II.

[0009] According to the above technical solution, the feeding component includes a fixed partition, an airbag, a pressing frame, a flow-through pipe, a liquid storage tank, a spring, a piston plate, an air suction pipe, and a feeding hose. The fixed partition is fixedly connected to the middle of the inner top of the machine body. The airbag is fixedly connected to the outer side of the fixed partition. The pressing frame is fixedly connected to the back of the ball screw pair. The flow-through pipe is fixedly connected to the back of the airbag. The liquid storage tank is fixedly connected to the rear side of the inner top of the machine body. The spring is fixedly connected to the front inner wall of the liquid storage tank. The piston plate is fixedly connected to the rear end of the spring. The air suction pipe is fixedly connected to the front of the airbag. The feeding hose is fixedly connected to the rear side of the top of the liquid storage tank.

[0010] According to the above technical solution, the output shaft of the driving motor I penetrates through the fixed support frame and extends to the inner side of the fixed support frame and is fixedly connected to the bidirectional threaded rod. The outer side of the pressing roller is slidably connected to the bottom of the rotating arm plate.

[0011] According to the above technical solution, a receiving block is fixedly connected to the inner bottom of the storage groove. The lifting section of the electric lifting rod penetrates through the top of the lifting positioning frame and extends to the lower side of the lifting positioning frame and is fixedly connected to the top of the lifting plate.

[0012] According to the above technical solution, an air outlet pipe is opened at the bottom of the liquid storage tank, and a one-way valve I is arranged in the air outlet pipe. The input end of the one-way valve I is at the top. A one-way valve II is arranged in the air suction pipe. The input end of the one-way valve II is at the top.

[0013] According to the above technical solution, an emulsifier is filled in the liquid storage tank at the rear side of the piston plate. A feeding pipe is fixedly connected to the back of the liquid storage tank. The rear end of the feeding pipe penetrates through the inner wall of the back of the machine body and extends to the rear of the machine body.

[0014] According to the above technical solution, the rear end of the flow-through pipe is fixedly connected to the front of the liquid storage tank, and the airbag is communicated with the front side inside the liquid storage tank through the flow-through pipe.

[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: Before welding the iron core, place the iron core on the top of the rotating base, and then control the first driving motor to work. When the first driving motor works, the bidirectional threaded rod rotates accordingly. At this time, the ball nut pair moves on the bidirectional threaded rod, and the ball nut pair gradually moves towards the middle of the bidirectional threaded rod. At the same time, the pressing roller at the inner top of the ball nut pair contacts the bottom of the rotating arm plate, causing the pressing roller to lift the bottom of the rotating arm plate, enabling the rotating arm plate to rotate within the fixed rotating rod. When the ball nut pair moves close to the middle of the bidirectional threaded rod, the distance when the pressing roller lifts the rotating arm plate is the largest, making the rotating arm plate perpendicular to the top surface of the machine body. At this time, the surface of the cleaning sponge pad contacts the surface of the iron core. Then, control the electric lifting rod to drive the lifting plate to press down, enabling the positioning turntable to position the top of the iron core. As the second driving motor works, the positioning turntable drives the iron core to rotate on the top of the rotating base. At this time, the outer wall of the iron core rotates and contacts the cleaning sponge pad, and the outer side of the iron core can be cleaned;

[0016] During the process of the ball nut pair moving close to the middle of the bidirectional threaded rod, the pressing frame moves and squeezes the airbag, causing the air in the airbag to be sent into the liquid storage tank through the flow pipe, increasing the pressure on the front side in the liquid storage tank. At this time, the spring stretches, causing the piston plate to move. When the piston plate moves, the emulsion liquid in the liquid storage tank is squeezed into the cleaning sponge pad through the feeding hose, absorbed by the cleaning sponge pad, and under the action of gravity, the emulsifier infiltrates from the upper side to the lower side of the cleaning sponge pad, achieving a better cleaning effect when removing oil from the outer side of the iron core;

[0017] After the cleaning work on the outer side of the iron core is completed, control the first driving motor to work, causing the ball nut pair to move outside the bidirectional threaded rod. At this time, the pressing frame separates from the airbag, causing the one-way valve in the air outlet pipe at the bottom of the liquid storage tank to work, discharging the air in the liquid storage tank. At this time, the airbag elastically recovers, and at the same time, the one-way valve in the air suction pipe works, sucking in the air outside the iron core at the top of the machine body, which can accelerate the air flow outside the iron core. At the same time, when the second driving motor drives the positioning turntable to rotate, the iron core under the positioning turntable rotates on the top of the rotating base, which can accelerate the drying rate of the iron core;

[0018] When welding is required, slide the laser welder on the sliding seat to the designated position, and then start the laser welder to work, causing the laser welder to weld the outer side of the iron core. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:

[0020] Figure 1 is the overall structural schematic diagram of the present invention;

[0021] Figure 2 is a schematic diagram of the interior of the body of the present invention;

[0022] Figure 3 is a schematic diagram of the explosion at the fixed rotating rod of the present invention;

[0023] Figure 4 is a schematic diagram of the extrusion frame of the present invention;

[0024] Figure 5 is a schematic diagram of the fixed partition of the present invention;

[0025] Figure 6 is a schematic diagram of the spring of the present invention;

[0026] Figure 7 is a schematic diagram of the feeding hose of the present invention.

[0027] In the figure: 1, support feet; 2, body; 3, sliding seat; 4, laser welder; 5, rotating base; 6, drive assembly; 601, fixed support frame; 602, drive motor 1; 603, bidirectional threaded rod; 604, ball screw nut pair; 605, extrusion roller; 7, positioning assembly; 701, storage groove; 702, fixed rotating rod; 703, rotating arm plate; 704, cleaning sponge pad; 705, lifting positioning frame; 706, electric lifting rod; 707, lifting plate; 708, drive motor 2; 709, positioning turntable; 8, feeding assembly; 801, fixed partition; 802, airbag; 803, extrusion frame; 804, flow-through pipe; 805, liquid storage tank; 806, spring; 807, piston plate; 808, suction pipe; 809, feeding hose. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0029] Please refer to Figure 1-2 , the present invention provides a technical solution: a motor core welding device, including support feet 1, and further including a drive assembly 6, a positioning assembly 7, and a feeding assembly 8. The top of the support feet 1 is fixedly connected to the body 2. The middle of the left and right sides of the top of the body 2 is provided with a sliding seat 3. The bottom of the sliding seat 3 is slidably connected to a laser welder 4. The middle of the top of the body 2 is rotatably connected to a rotating base 5.

[0030] Among them, the drive assembly 6 includes:

[0031] A fixed support frame 601 is fixedly connected to the top of the machine body 2, a driving motor 602 is fixedly connected to the right side of the fixed support frame 601, the driving motor 602 has an output shaft, a bidirectional threaded rod 603 is rotatably connected to the inner side of the driving motor 602, a ball nut pair 604 is threadedly connected to the outer side of the bidirectional threaded rod 603, and an extrusion roller 605 is rotatably connected to the inner top of the ball nut pair 604.

[0032] The output shaft of the driving motor 1 602 penetrates the fixed support frame 601 and extends to the inner side of the fixed support frame 601 to be fixedly connected with the bidirectional threaded rod 603 , and the outer side of the squeezing roller 605 is slidably connected with the bottom of the rotating arm plate 703 .

[0033] See also Figure 1-7 The present invention provides a technical solution: the positioning component 7 includes a storage slot 701, a fixed rotating rod 702, a rotating arm plate 703, a cleaning sponge pad 704, a lifting and positioning frame 705, an electric lifting rod 706, a lifting plate 707, a second driving motor 708 and a positioning turntable 709. The storage slot 701 is opened on the left and right sides of the top of the body 2, the fixed rotating rod 702 is fixedly connected to the inner side of the storage slot 701, the rotating arm plate 703 is rotatably connected to the middle of the fixed rotating rod 702, the cleaning sponge pad 704 is fixedly connected to the top of the rotating arm plate 703, the lifting and positioning frame 705 is fixedly connected to the top of the body 2, the electric lifting rod 706 is fixedly connected to the middle of the top of the lifting and positioning frame 705, the electric lifting rod 706 has a telescopic end, the lifting plate 707 is fixedly connected to the telescopic end of the electric lifting rod 706, the second driving motor 708 is fixedly connected to the bottom of the lifting plate 707, the second driving motor 708 has an output shaft, and the positioning turntable 709 is fixedly connected to the output shaft of the second driving motor 708.

[0034] The feeding assembly 8 includes a fixed partition 801, an air bag 802, an extrusion frame 803, a flow pipe 804, a liquid storage tank 805, a spring 806, a piston plate 807, an air suction pipe 808 and a feeding hose 809. The fixed partition 801 is fixedly connected to the middle of the top inside the body 2, the air bag 802 is fixedly connected to the outside of the fixed partition 801, the extrusion frame 803 is fixedly connected to the back of the ball nut pair 604, the flow pipe 804 is fixedly connected to the back of the air bag 802, the liquid storage tank 805 is fixedly connected to the rear side of the top inside the body 2, the spring 806 is fixedly connected to the inner wall of the front side of the liquid storage tank 805, the piston plate 807 is fixedly connected to the rear end of the spring 806, the air suction pipe 808 is fixedly connected to the front side of the air bag 802, and the feeding hose 809 is fixedly connected to the rear side of the top of the liquid storage tank 805.

[0035] A receiving block is fixedly connected to the bottom of the storage groove 701 , and the lifting section of the electric lifting rod 706 passes through the top of the lifting positioning frame 705 and extends to the bottom of the lifting positioning frame 705 and is fixedly connected to the top of the lifting plate 707 .

[0036] The bottom of the liquid storage tank 805 is provided with an air outlet pipe, and a check valve one is arranged in the air outlet pipe. The input end of the check valve one is at the top. A check valve two is arranged in the air suction pipe 808, and the input end of the check valve two is at the top.

[0037] The inside of the liquid storage tank 805 is filled with an emulsifier at the rear side of the piston plate 807. The back of the liquid storage tank 805 is fixedly connected with a feeding pipe, and the rear end of the feeding pipe penetrates through the inner wall of the back surface of the machine body 2 and extends to the rear of the machine body 2.

[0038] The rear end of the flow-through pipe 804 is fixedly connected to the front surface of the liquid storage tank 805, and the airbag 802 is communicated with the front side inside the liquid storage tank 805 through the flow-through pipe 804.

[0039] Before welding the iron core, place the iron core on the top of the rotating base 5, and then control the driving motor one 602 to work. When the driving motor one 602 works, the bidirectional threaded rod 603 rotates accordingly. At this time, the ball nut pair 604 moves on the bidirectional threaded rod 603, so that the ball nut pair 604 gradually moves towards the middle of the bidirectional threaded rod 603. At the same time, the pressing roller 605 at the top inside the ball nut pair 604 contacts the bottom of the rotating arm plate 703, so that the pressing roller 605 jacks up the bottom of the rotating arm plate 703, causing the rotating arm plate 703 to rotate within the fixed rotating rod 702. When the ball nut pair 604 moves close to the middle of the bidirectional threaded rod 603, the distance when the pressing roller 605 jacks up the rotating arm plate 703 is the largest, making the rotating arm plate 703 perpendicular to the top surface of the machine body 2. At this time, the surface of the cleaning sponge pad 704 contacts the surface of the iron core. Then control the electric lifting rod 706 to drive the lifting plate 707 to press down, so that the positioning turntable 709 positions the top of the iron core. As the driving motor two 708 works, the positioning turntable 709 drives the iron core to rotate on the top of the rotating base 5. At this time, the outer wall of the iron core rotates and contacts the cleaning sponge pad 704, and the outside of the iron core can be cleaned.

[0040] During the process of the ball nut pair 604 moving close to the middle of the bidirectional threaded rod 603, the pressing frame 803 moves and squeezes the airbag 802, so that the air in the airbag 802 is sent into the liquid storage tank 805 through the flow-through pipe 804, increasing the pressure on the front side inside the liquid storage tank 805. At this time, the spring 806 stretches, causing the piston plate 807 to move. When the piston plate 807 moves, the emulsion liquid in the liquid storage tank 805 is squeezed into the cleaning sponge pad 704 through the feeding hose 809, absorbed by the cleaning sponge pad 704, and under the action of gravity, the emulsifier infiltrates from the upper side to the lower side of the cleaning sponge pad 704, making the cleaning effect better when removing oil from the outside of the iron core.

[0041] After the cleaning work on the outer side of the iron core is completed, control the driving motor 602 to work, so that the ball nut pair 604 moves on the outer side of the bidirectional threaded rod 603. At this time, the extrusion frame 803 is separated from the airbag 802, and the check valve I in the air outlet pipe at the bottom of the liquid storage tank 805 works to discharge the air in the liquid storage tank 805. At this time, the airbag 802 elastically recovers. At the same time, the check valve II in the air suction pipe 808 works to suck the air at the outer side of the iron core at the top of the machine body 2, which can accelerate the air flow on the outer side of the iron core. At the same time, when the driving motor 708 drives the positioning turntable 709 to rotate, the iron core under the positioning turntable 709 rotates on the top of the rotating base 5, which can accelerate the drying rate of the iron core.

[0042] When welding is required, make the laser welder 4 slide on the sliding seat 3 to the specified position, and then start the laser welder 4 to work, so that the laser welder 4 welds the outer side of the iron core.

[0043] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0044] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A motor iron core welding device, including support feet (1), characterized in that: It further includes a driving component (6), a positioning component (7) and a feeding component (8). The top of the support foot (1) is fixedly connected to the body (2). The middle of the left and right sides of the top of the body (2) is provided with sliding seats (3). The inner bottom of the sliding seat (3) is slidably connected to a laser welder (4). The middle of the top of the body (2) is rotatably connected to a rotating base (5). Among them, the driving component (6) includes: A fixed support frame (601). The fixed support frame (601) is fixedly connected to the inner top of the body (2). The right side of the fixed support frame (601) is fixedly connected to a first driving motor (602). The first driving motor (602) has an output shaft. The inner side of the first driving motor (602) is rotatably connected to a bidirectional threaded rod (603). The outer side of the bidirectional threaded rod (603) is threadedly connected to a ball nut pair (604). The inner top of the ball nut pair (604) is rotatably connected to an extrusion roller (605).

2. The motor core welding device according to claim 1, characterized in that: The positioning component (7) includes a storage groove (701), a fixed rotating rod (702), a rotating arm plate (703), a cleaning sponge pad (704), a lifting positioning frame (705), an electric lifting rod (706), a lifting plate (707), a second driving motor (708) and a positioning turntable (709). The storage groove (701) is opened on the left and right sides of the top of the body (2). The fixed rotating rod (702) is fixedly connected to the inner side of the storage groove (701). The rotating arm plate (703) is rotatably connected to the middle of the fixed rotating rod (702). The cleaning sponge pad (704) is fixedly connected to the top of the rotating arm plate (703). The lifting positioning frame (705) is fixedly connected to the top of the body (2). The electric lifting rod (706) is fixedly connected to the middle of the top of the lifting positioning frame (705). The electric lifting rod (706) has a telescopic end. The lifting plate (707) is fixedly connected to the telescopic end of the electric lifting rod (706). The second driving motor (708) is fixedly connected to the bottom of the lifting plate (707). The second driving motor (708) has an output shaft. The positioning turntable (709) is fixedly connected to the output shaft of the second driving motor (708).

3. The motor core welding device according to claim 2, characterized in that: The feeding assembly (8) includes a fixed partition plate (801), an airbag (802), a pressing frame (803), a flow-through pipe (804), a liquid storage tank (805), a spring (806), a piston plate (807), an air suction pipe (808), and a feeding hose (809). The fixed partition plate (801) is fixedly connected to the middle of the inner top of the machine body (2). The airbag (802) is fixedly connected to the outside of the fixed partition plate (801). The pressing frame (803) is fixedly connected to the back of the ball screw pair (604). The flow-through pipe (804) is fixedly connected to the back of the airbag (802). The liquid storage tank (805) is fixedly connected to the rear side of the inner top of the machine body (2). The spring (806) is fixedly connected to the front inner wall of the liquid storage tank (805). The piston plate (807) is fixedly connected to the rear end of the spring (806). The air suction pipe (808) is fixedly connected to the front of the airbag (802). The feeding hose (809) is fixedly connected to the rear side of the top of the liquid storage tank (805).

4. The motor core welding device according to claim 3, characterized in that: The output shaft of the first driving motor (602) passes through the fixed support frame (601) and extends to the inside of the fixed support frame (601) and is fixedly connected to the bidirectional threaded rod (603). The outside of the pressing roller (605) is slidably connected to the bottom of the rotating arm plate (703).

5. The motor core welding device according to claim 4, characterized in that: A receiving block is fixedly connected to the inner bottom of the storage groove (701). The lifting section of the electric lifting rod (706) passes through the top of the lifting positioning frame (705) and extends below the lifting positioning frame (705) and is fixedly connected to the top of the lifting plate (707).

6. The welding device for a motor iron core according to claim 5, wherein: An air outlet pipe is opened at the bottom of the liquid storage tank (805), and a one-way valve I is arranged in the air outlet pipe. The input end of the one-way valve I is at the top. A one-way valve II is arranged in the air suction pipe (808), and the input end of the one-way valve II is at the top.

7. The motor core welding device according to claim 6, characterized in that: An emulsifier is filled in the liquid storage tank (805) behind the piston plate (807). A feeding pipe is fixedly connected to the back of the liquid storage tank (805), and the rear end of the feeding pipe passes through the inner wall of the back of the machine body (2) and extends to the rear of the machine body (2).

8. A motor core welding device according to claim 7, characterized in that: The rear end of the flow-through pipe (804) is fixedly connected to the front of the liquid storage tank (805), and the airbag (802) is communicated with the front side inside the liquid storage tank (805) through the flow-through pipe (804).