Automatic sugarcane cutting machine

Abstract

The invention is suitable for the technical field of sugarcane processing, and provides an automatic sugarcane cutting machine which comprises a water receiving tank used for collecting water used for cleaning sugarcanes, a placing frame is fixedly installed on the water receiving tank, a support is arranged on one side of the water receiving tank, and a mounting plate is arranged on the support; the first servo motor is fixedly mounted on the mounting plate, and the cutting disc is fixedly mounted on an output shaft of the first servo motor and used for cutting sugarcanes; the material rack is fixedly mounted on one side of the water receiving tank and used for placing the cleaned sugarcanes, and a mounting rack is arranged on the material rack. According to the automatic sugarcane cutting machine provided by the scheme, sugarcane can be cut and processed, the sugarcane can be cleaned before being cut, impurities are prevented from being attached to the cut sugarcane, the condition of the cut sugarcane is improved, and meanwhile, the complexity of sugarcane processing is reduced.

Description

Technical Field

[0001] The present invention belongs to the technical field of sugarcane processing, and particularly relates to an automatic sugarcane cutting machine. Background Art

[0002] Sugarcane is a perennial tall and solid herbaceous plant of the genus Saccharum in the family Poaceae. The rhizome of sugarcane is thick and well-developed, with a stalk height of 3 - 5 meters, and some can reach 6 meters. The stalks are straight and thick, and the colors are diverse, including green, light yellow or light purple, etc. In daily life, it is deeply loved by people.

[0003] When processing sugarcane, it is necessary to cut the sugarcane, so a corresponding cutting machine needs to be used. After cutting, the sugarcane is convenient for packaging and corresponding processing operations. However, there will be some dander and leaves on the surface of the sugarcane, and these impurities on the surface of the sugarcane will adhere to the cut surface of the sugarcane. Some existing sugarcane cutting machines cannot clean the sugarcane before cutting, resulting in poor appearance of the cut sugarcane. Workers also need to perform separate re-cleaning, which is limited in use and cannot better meet the processing requirements of sugarcane. After retrieval, the patent document with the authorization announcement number CN221430185U discloses an automatic sugarcane cutting machine. After cleaning the outer surface of the sugarcane, it cannot wash away the residual debris on the surface of the sugarcane, and the remaining impurities will still adhere to the cut surface of the sugarcane. Summary of the Invention

[0004] The present invention provides an automatic sugarcane cutting machine, aiming to solve the problem that the currently used sugarcane cutting machine cannot clean the impurities on the surface of the sugarcane, resulting in poor appearance of the cut sugarcane as mentioned in the above background art.

[0005] To solve the above problems, the present invention is implemented as follows. An automatic sugarcane cutting machine includes: a water receiving tank for collecting water used to wash the sugarcane, a placement rack fixedly installed on the water receiving tank, and a support provided on one side of the water receiving tank, with a mounting plate provided on the support; a first servo motor fixedly installed on the mounting plate, and a cutting disc fixedly installed on the output shaft of the first servo motor for cutting the sugarcane; a material rack fixedly installed on one side of the water receiving tank for placing the washed sugarcane, an installation rack provided on the material rack, and a pushing mechanism provided on the installation rack for pushing the rows of sugarcane on the material rack towards the cutting disc for cutting processing; a cleaning mechanism assembled on the placement rack for cleaning the sugarcane.

[0006] Preferably, the pusher mechanism includes: a first telescopic rod assembled on the mounting frame, with a vertical plate fixedly installed on the output shaft of the first telescopic rod; a second telescopic rod fixedly installed on the vertical plate, with a push plate fixedly installed on the output shaft of the second telescopic rod for pushing the sugarcane; a screw rod rotatably installed on the mounting frame, with a connecting block threadedly installed on the screw rod, and the connecting block is fixedly connected to the first telescopic rod; a fourth servo motor fixedly installed on the mounting frame, and the output shaft of the fourth servo motor is connected to one end of the screw rod through a coupling.

[0007] Preferably, the cleaning mechanism includes two brushing mechanisms for brushing the surface of the sugarcane and a flushing mechanism for flushing the surface of the sugarcane. The two brushing mechanisms are symmetrically arranged on the placement rack. The brushing mechanism includes: a plurality of brushing rollers rotatably installed on the placement rack; a second servo motor fixedly installed on the outer wall of one side of the placement rack, and the output shaft of the second servo motor is connected to the rotating shaft of one of the brushing rollers through a coupling; a plurality of first synchronous wheels respectively fixedly sleeved on the plurality of brushing rollers, and a plurality of first synchronous belts are sleeved on the plurality of first synchronous wheels.

[0008] Preferably, the flushing mechanism includes: a water pump fixedly installed on the placement rack; a horizontal pipe fixedly installed on the inner wall of the top of the placement rack, and the horizontal pipe is communicated with the water outlet end of the water pump; a plurality of flushing pipes fixedly installed on the inner wall of the top of the placement rack, and the plurality of flushing pipes are all communicated with the horizontal pipe, and the flushing pipes are located above the brushing rollers. A plurality of nozzles are arranged on the flushing pipes, and the water sprayed by the nozzles is used to flush the sugarcane brushed on the brushing rollers.

[0009] Preferably, a conveying mechanism is arranged on the placement rack, and the conveying mechanism is used to convey the sugarcane cleaned on the brushing rollers to the material rack. The conveying mechanism includes: a plurality of conveying rollers rotatably installed on the placement rack; a plurality of second synchronous wheels respectively fixedly sleeved on the plurality of conveying rollers and one of the brushing rollers, and a plurality of second synchronous belts are sleeved on the plurality of second synchronous wheels.

[0010] Preferably, a drying mechanism for drying the sugarcane conveyed on the conveying rollers is arranged on the placement rack. The drying mechanism includes: a blower fixedly installed on the placement rack, with a bent pipe connected to the air outlet end of the blower; a drying pipe fixedly installed on the inner wall of the top of the placement rack, and the drying pipe is communicated with the bent pipe. A plurality of air outlets are opened on the drying pipe, and the drying pipe is located above the conveying rollers. The air blown out by the drying pipe is used to dry the sugarcane conveyed on the conveying rollers.

[0011] Preferably, a filter box is provided at the air inlet end of the fan. The filter box is used to filter impurities in the air diverted by the fan, and a heating box is provided on the elbow pipe. The heating box is used to heat the air discharged by the fan.

[0012] Preferably, a moving mechanism is provided on the bracket and the mounting plate. The moving mechanism is used to drive the cutting disc to move and continuously cut the rows of sugarcane on the material rack. The moving mechanism includes: a lead screw rotatably installed on the bracket; a third servo motor fixedly installed on the outer wall of one side of the bracket, and the output shaft of the third servo motor is connected to one end of the lead screw through a coupling; a mounting block threadedly installed on the lead screw, and the mounting block is fixedly connected to the mounting plate.

[0013] Preferably, a fixing mechanism is provided above the material rack for fixing the rows of sugarcane on the material rack. The fixing mechanism includes: a placement rack fixedly installed above the material rack, and a third telescopic rod fixedly installed on the placement rack; a pressing plate fixedly installed on the output shaft of the third telescopic rod for fixing the rows of sugarcane on the material rack.

[0014] Preferably, a filter plate is fixedly installed in the water receiving tank. The filter plate is used to filter and remove impurities from the wastewater generated by washing the sugarcane. A guide plate is fixedly installed in the water receiving tank. The guide plate is used to guide the wastewater generated by washing the sugarcane onto the filter plate. The filter plate is inclined, and a auger for cleaning the impurities filtered on the filter plate is rotatably installed in the water receiving tank. A fifth servo motor is fixedly installed on the outer wall of one side of the water receiving tank, and the output shaft of the fifth servo motor is connected to one end of the auger through a coupling.

[0015] Compared with the related art, the automatic sugarcane cutting machine provided by the present invention has the following beneficial effects: Compared with the prior art, the automatic sugarcane cutting machine provided by this solution can cut and process sugarcane, and can wash the sugarcane before cutting, avoiding the adhesion of impurities on the cut sugarcane, improving the appearance and processing efficiency of the cut sugarcane, and at the same time reducing the complexity of sugarcane processing. Brief Description of the Drawings

[0016] Figure 1 is the front view structural schematic diagram of an automatic sugarcane cutting machine provided by the present invention; Figure 2 is the front view sectional structural schematic diagram of the present invention; Figure 3 is Figure 2 the enlarged structural schematic diagram of part A shown in Figure 4 isFigure 2 Schematic diagram of the enlarged structure of part B shown in Figure 5 is Figure 2 Schematic diagram of the enlarged structure of part C shown in Figure 6 is Figure 2 Schematic diagram of the enlarged structure of part D shown in Figure 7 is Figure 2 Schematic diagram of the enlarged structure of part E shown in Figure 8 is Figure 2 Schematic diagram of the enlarged structure of part F shown in Figure 9 Partial top view structure diagram of the scrubbing roller, second servo motor, first synchronous pulley, first synchronous belt, conveying roller, second synchronous pulley and second synchronous belt in the present invention; Figure 10 Side view sectional structure diagram of the bracket, third servo motor, lead screw and mounting block in the present invention.

[0017] Reference numerals: 1, water receiving tank; 101, placing rack; 2, bracket; 3, mounting plate; 4, first servo motor; 5, cutting disc; 6, material rack; 7, mounting rack; 8, first telescopic rod; 9, vertical plate; 10, second telescopic rod; 11, pushing plate; 12, scrubbing roller; 13, second servo motor; 14, first synchronous pulley; 15, first synchronous belt; 16, water pump; 17, horizontal pipe; 18, flushing pipe; 19, conveying roller; 20, second synchronous pulley; 21, second synchronous belt; 22, blower; 23, elbow pipe; 24, drying pipe; 25, filter box; 26, heating box; 27, third servo motor; 28, lead screw; 29, mounting block; 30, placing rack; 31, third telescopic rod; 32, pressing plate; 33, fourth servo motor; 34, screw rod; 35, connecting block; 36, filter plate; 37, auger; 38, fifth servo motor; 39, guide plate. Detailed implementation manners

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order; the orientation or positional relationship indicated by the terms "inside", "outside", "left", "right" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation on the present invention.

[0019] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in connection with the embodiments can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive of other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0020] An embodiment of the present invention provides an automated sugarcane cutting machine, as Figures 1-10 shown, the automated sugarcane cutting machine includes: a water receiving tank 1 for collecting water used for cleaning sugarcane, a placing rack 101 is fixedly installed on the water receiving tank 1, and a bracket 2 is arranged on one side of the water receiving tank 1, and a mounting plate 3 is arranged on the bracket 2; a first servo motor 4 fixedly installed on the mounting plate 3, a cutting disc 5 fixedly installed on the output shaft of the first servo motor 4 for cutting sugarcane; a material rack 6 fixedly installed on one side of the water receiving tank 1 for placing the cleaned sugarcane, a mounting frame 7 is arranged on the material rack 6, and a pushing mechanism is arranged on the mounting frame 7 for pushing the row of sugarcane on the material rack 6 towards the cutting disc 5 for cutting processing; a cleaning mechanism assembled on the placing rack 101 for cleaning sugarcane.

[0021] In this embodiment, a controller with the model OMRON E5CC-QX2ASM-800 is provided on one side of the device. Through the controller, the entire device can be controlled. The working principle of the controller is prior art and will not be elaborated here. When carrying out cutting and processing of sugarcane, the sugarcane is placed on the cleaning mechanism in the placement rack 101. Through the cleaning mechanism, the impurities and leaves on the surface of the sugarcane can be scrubbed and rinsed, thereby improving the cleanliness of the sugarcane. The cleaned sugarcane is conveyed to the material rack 6. The staff sorts out the cleaned sugarcane on the material rack 6 and places it in rows. Then, the controller starts the stacking mechanism to move the row of sugarcane a certain distance towards the cutting disc 5 and moves the sugarcane to one side of the cutting disc 5. Then, the controller starts the first servo motor 4 to drive the cutting disc 5 to rotate. The rotating cutting disc 5 performs cutting operations on the sugarcane. When a section of cutting is completed, the controller will continue to start the pusher mechanism to push the sugarcane a certain distance further, so as to carry out continuous cutting and processing of the sugarcane. By repeating such operations, the sugarcane can be cut and processed by the entire device, and the sugarcane can be cleaned before cutting, avoiding the adhesion of impurities to the cut sugarcane, improving the appearance of the cut sugarcane and the processing efficiency of the sugarcane, and at the same time reducing the complexity of sugarcane processing.

[0022] In a further preferred embodiment of the present invention, the pusher mechanism includes: a first telescopic rod 8 assembled on the mounting rack 7, and a vertical plate 9 is fixedly installed on the output shaft of the first telescopic rod 8; a second telescopic rod 10 fixedly installed on the vertical plate 9, and a push plate 11 for pushing the sugarcane is fixedly installed on the output shaft of the second telescopic rod 10; a screw rod 34 rotatably installed on the mounting rack 7, a connecting block 35 is threadedly installed on the screw rod 34, and the connecting block 35 is fixedly connected to the first telescopic rod 8; a fourth servo motor 33 fixedly installed on the mounting rack 7, and the output shaft of the fourth servo motor 33 is connected to one end of the screw rod 34 through a coupling.

[0023] In this embodiment, during use, when it is necessary to push the sugarcane on the material rack 6, the controller starts the fourth servo motor 33. Its output shaft drives the screw rod 34 to rotate through the coupling. And a limiting rod is fixedly installed on the mounting rack 7, and the limiting rod is slidably connected to the connecting block 35. The limiting rod plays a role in limiting the connecting block 35. Since the connecting block 35 is threadedly connected to the screw rod 34 and fixedly connected to the first telescopic rod 8, the rotation of the screw rod 34 will cause the connecting block 35 to drive the first telescopic rod 8 to move along the axial direction of the screw rod 34, thereby driving the push plate 11 to move, pushing the row of sugarcane on the material rack 6 towards the cutting disc 5 for cutting and processing. When there is only a little sugarcane left at the end of cutting, the controller starts the second telescopic rod 10 to push the push plate 11 to push out the remaining material from the material rack 6.

[0024] In a further preferred embodiment of the present invention, the cleaning mechanism includes two brushing mechanisms for brushing the surface of the sugarcane and a flushing mechanism for flushing the surface of the sugarcane. The two brushing mechanisms are symmetrically arranged on the placement rack 101. The brushing mechanism includes: a plurality of brushing rollers 12 rotatably installed on the placement rack 101; a second servo motor 13 fixedly installed on the outer wall of one side of the placement rack 101, and the output shaft of the second servo motor 13 is connected to the rotating shaft of one of the brushing rollers 12 through a coupling; a plurality of first synchronous pulleys 14 fixedly sleeved on the plurality of brushing rollers 12 respectively, and a plurality of first synchronous belts 15 are sleeved on the plurality of first synchronous pulleys 14.

[0025] In this embodiment, during use, the second servo motor 13 on one brushing mechanism is started through the controller. Its output shaft drives the connected brushing roller 12 to rotate through the coupling. Since the first synchronous belts 15 and the first synchronous pulleys 14 are sleeved on the plurality of brushing rollers 12, through the transmission of the first synchronous belts 15 and the first synchronous pulleys 14, the rotation of one brushing roller 12 will drive the other brushing rollers 12 to rotate synchronously. Then, the second servo motor 13 on the other brushing mechanism is started to rotate in the reverse direction through the controller, so that the upper and lower rows of brushing rollers 12 on the placement rack 101 rotate relatively. The sugarcane is placed between the upper and lower rows of brushing rollers 12 on the placement rack 101. During the rotation of the plurality of brushing rollers 12, the surface of the sugarcane will be brushed to remove impurities such as dander and leaves on the surface of the sugarcane, and the sugarcane will be continuously conveyed to the material rack 6. At the same time, the flushing mechanism will flush the surface of the sugarcane to further remove residual debris and other impurities on the surface of the sugarcane. The brushing mechanism and the flushing mechanism cooperate with each other. The brushing mechanism first brushes the surface of the sugarcane to brush off most of the impurities, and then the flushing mechanism flushes the surface of the sugarcane to further remove the residual debris, ensuring that the sugarcane reaches a high cleanliness before cutting, improving the efficiency and quality of sugarcane processing, and better meeting the requirements of sugarcane processing.

[0026] In a further preferred embodiment of the present invention, the flushing mechanism includes: a water pump 16 fixedly installed on the placement rack 101; a cross pipe 17 fixedly installed on the inner wall of the top of the placement rack 101, and the cross pipe 17 is communicated with the water outlet end of the water pump 16; a plurality of flushing pipes 18 fixedly installed on the inner wall of the top of the placement rack 101, and the plurality of flushing pipes 18 are all communicated with the cross pipe 17, and the flushing pipes 18 are located above the brushing rollers 12. A plurality of nozzles are arranged on the flushing pipes 18, and the water sprayed by the nozzles is used to flush the sugarcane brushed by the brushing rollers 12.

[0027] In this embodiment, during use, after the sugarcane is brushed by the brushing roller 12 on the placement rack 101, the water inlet end of the water pump 16 is connected to the corresponding water source pipe. The water pump 16 is started to draw water from the water source and transport it to the horizontal pipe 17. The water is diverted from the horizontal pipe 17 into each flushing pipe 18 and finally sprayed out through multiple nozzles on the flushing pipe 18 to flush the sugarcane brushed on the brushing roller 12, ensuring that all parts of the sugarcane surface can be fully flushed, effectively removing the debris remaining after brushing, and improving the cleanliness of the sugarcane.

[0028] In a further preferred embodiment of the present invention, a conveying mechanism is provided on the placement rack 101. The conveying mechanism is used to convey the sugarcane cleaned on the brushing roller 12 to the material rack 6. The conveying mechanism includes: a plurality of conveying rollers 19 rotatably installed on the placement rack 101; a plurality of second synchronous wheels 20 respectively fixedly sleeved on the plurality of conveying rollers 19 and one of the brushing rollers 12, and a plurality of second synchronous belts 21 are sleeved on the plurality of second synchronous wheels 20.

[0029] In this embodiment, during use, after the sugarcane is cleaned on the brushing roller 12, since one of the brushing rollers 12 and the plurality of conveying rollers 19 are respectively fixedly sleeved with second synchronous wheels 20, and these second synchronous wheels 20 are sleeved with second synchronous belts 21, when the brushing roller 12 rotates while brushing the sugarcane, it will drive the conveying rollers 19 to rotate synchronously through the second synchronous wheels 20 and the second synchronous belts 21. After the sugarcane is brushed, with the rotation of the conveying rollers 19, it will be conveyed to the material rack 6 to prepare for subsequent cutting operations.

[0030] In a further preferred embodiment of the present invention, a drying mechanism for drying the sugarcane conveyed on the conveying roller 19 is provided on the placement rack 101. The drying mechanism includes: a blower 22 fixedly installed on the placement rack 101, and a bent pipe 23 is connected to the air outlet end of the blower 22; a drying pipe 24 fixedly installed on the inner wall of the top of the placement rack 101, the drying pipe 24 is communicated with the bent pipe 23, a plurality of air outlets are opened on the drying pipe 24, the drying pipe 24 is located above the conveying roller 19, and the air blown out by the drying pipe 24 is used to dry the sugarcane conveyed on the conveying roller 19.

[0031] In this embodiment, during use, when the sugarcane is being conveyed on the conveying roller 19, the blower 22 is started to generate wind. The wind enters the bent pipe 23 from the air outlet end of the blower 22, and then is conveyed to the drying pipe 24 through the bent pipe 23. Finally, the wind is blown out through the plurality of air outlets on the drying pipe 24 to dry the sugarcane conveyed on the conveying roller 19, removing the residual moisture on the surface of the sugarcane and facilitating subsequent cutting and processing of the sugarcane.

[0032] In a further preferred embodiment of the present invention, a filter box 25 is provided at the air inlet end of the fan 22. The filter box 25 is used to filter impurities in the air diverted by the fan 22. A heating box 26 is provided on the elbow pipe 23. The heating box 26 is used to heat the air discharged by the fan 22.

[0033] In this embodiment, when air-drying the washed sugarcane, when the fan 22 is started, external air first enters the filter box 25. The filter box 25 filters impurities in the air, such as dust and leaf fragments, making the air entering the fan 22 cleaner. The air pressurized by the fan 22 enters the elbow pipe 23 and then flows through the heating box 26. The heating box 26 heats the air, and the heated air is blown out through multiple air outlets on the drying pipe 24 to air-dry the sugarcane conveyed on the conveying roller 19. The heating box (26) heats the air discharged by the fan 22, and the hot air can carry away the moisture on the surface of the sugarcane faster. Compared with normal-temperature air, the air-drying efficiency is greatly improved, the air-drying time is shortened, so that the sugarcane can enter subsequent processing links such as cutting faster, improving the overall production efficiency. The filter box 25 filters the air entering the fan 22, removing impurities in the air, preventing the impurities from adhering to the surface of the sugarcane along with the air-drying air, ensuring the cleanliness of the sugarcane during the air-drying process, further improving the processing quality of the sugarcane, and reducing the risk of sugarcane quality decline caused by impurity pollution.

[0034] In a further preferred embodiment of the present invention, a moving mechanism is provided on the bracket 2 and the mounting plate 3. The moving mechanism is used to drive the cutting disc 5 to move and continuously cut the row of sugarcane on the material rack 6. The moving mechanism includes: a lead screw 28 rotatably installed on the bracket 2; a third servo motor 27 fixedly installed on the outer wall of one side of the bracket 2, and the output shaft of the third servo motor 27 is connected to one end of the lead screw 28 through a coupling; a mounting block 29 threadedly installed on the lead screw 28, and the mounting block 29 is fixedly connected to the mounting plate 3.

[0035] In this embodiment, when it is necessary to cut the rows of sugarcane on the material rack 6, the third servo motor 27 is started, and its output shaft drives the lead screw 28 to rotate through a coupling. Moreover, a limiting rod is fixedly installed on the bracket 2, and the limiting rod is slidably connected to the mounting block 29. The limiting rod plays a role in limiting the mounting block 29. Since the mounting block 29 is threadedly installed on the lead screw 28 and the mounting block 29 is fixedly connected to the mounting plate 3, the rotation of the lead screw 28 will drive the mounting block 29 to move along the axial direction of the lead screw 28, and then drive the mounting plate 3 to move. And the cutting disc 5 is installed on the mounting plate 3. As the mounting plate 3 moves, the rotating cutting disc 5 will also move accordingly, so as to realize the continuous cutting of the rows of sugarcane on the material rack 6. By driving the cutting disc 5 to move through the moving mechanism, the continuous cutting of the rows of sugarcane on the material rack 6 can be realized, the cutting efficiency is improved, the manual intervention is reduced, the automation of sugarcane cutting is realized, and the labor intensity is reduced.

[0036] In a further preferred embodiment of the present invention, a fixing mechanism for fixing the rows of sugarcane on the material rack 6 is provided above the material rack 6. The fixing mechanism includes: a storage rack 30 fixedly installed above the material rack 6, and a third telescopic rod 31 fixedly installed on the storage rack 30; a pressing plate 32 fixedly installed on the output shaft of the third telescopic rod 31 for fixing the rows of sugarcane on the material rack 6.

[0037] In this embodiment, during the use process, after the sugarcane is transported to the material rack 6 and placed in rows, first, the pusher mechanism is started through the controller to push the sugarcane out a certain distance, and then the third telescopic rod 31 is started through the controller. Its output shaft extends downward, driving the pressing plate 32 to move downward. As the pressing plate 32 continues to move downward, it will finally press on the rows of sugarcane on the material rack 6, tightly fixing the sugarcane on the material rack 6. At this time, the moving mechanism drives the rotating cutting disc 5 to move to cut the sugarcane. Since the sugarcane is fixed by the fixing mechanism, it will not move or shake during the cutting process, thus ensuring the cutting accuracy and quality. After the cutting is completed, the output shaft of the third telescopic rod 31 contracts, driving the pressing plate 32 to move upward to release the fixation of the sugarcane. Then the controller continues to start the pusher mechanism to feed the sugarcane a certain distance again. After the feeding is completed, the controller starts the third telescopic rod 31 again to drive the pressing plate 32 to move downward, tightly fixing the sugarcane on the material rack 6 again, and then the cutting disc 5 cuts the sugarcane again. By repeating such operations, stable and continuous cutting and processing of sugarcane can be carried out.

[0038] In a further preferred embodiment of the present invention, a filter plate 36 is fixedly installed in the water receiving tank 1. The filter plate 36 is used for filtering and removing impurities from the wastewater generated by cleaning sugarcane. A guide plate 39 is fixedly installed in the water receiving tank 1. The guide plate 39 is used for guiding the wastewater generated by cleaning sugarcane onto the filter plate 36. The filter plate 36 is inclined. And a auger 37 for cleaning the impurities filtered on the filter plate 36 is rotatably installed in the water receiving tank 1. A fifth servo motor 38 is fixedly installed on an outer wall of one side of the water receiving tank 1. An output shaft of the fifth servo motor 38 is connected to one end of the auger 37 through a coupling.

[0039] In this embodiment, during use, the wastewater generated by cleaning sugarcane is guided by the guide plate 39 onto the filter plate 36. The impurities in the wastewater are intercepted by the filter plate 36, while the relatively clean water passes through the filter plate 36 and flows into the bottom of the water receiving tank 1, realizing the preliminary purification of the wastewater. A discharge pipe for discharging the filtered water is provided on the water receiving tank 1. As the filtering process continues, because the filter plate 36 is inclined, the impurities filtered on the filter plate 36 will fall to one side of the water receiving tank 1. When it is necessary to clean the filtered impurities, the fifth servo motor 38 is started. Its output shaft drives the auger 37 to rotate through the coupling, and finally the impurities are cleaned out of the water receiving tank 1 through the discharge pipe on the water receiving tank 1. The discharge pipe is located on one side of the water receiving tank 1, and a control valve is provided on the discharge pipe. Just open the discharge pipe when discharging is required.

[0040] In summary, compared with the related art, through this device, sugarcane can be cut and processed, and the sugarcane can be cleaned before cutting, avoiding the adhesion of impurities on the cut sugarcane, improving the appearance and processing efficiency of the cut sugarcane, and at the same time reducing the complexity of sugarcane processing.

[0041] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.

[0042] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions or other adjustments to the features in the various embodiments of the present invention without creative work according to the circumstances, so as to obtain different technical solutions that essentially do not depart from the concept of the present invention. These technical solutions also fall within the scope of protection of the present invention.

Claims

1. An automated sugarcane cutting machine, characterized in that, Including: A water receiving tank for collecting water used for cleaning sugarcane. A placing rack is fixedly installed on the water receiving tank, and a support is arranged on one side of the water receiving tank, and a mounting plate is arranged on the support; A first servo motor fixedly installed on the mounting plate, and a cutting disc fixedly installed on the output shaft of the first servo motor for cutting sugarcane; A material rack fixedly installed on one side of the water receiving tank for placing the cleaned sugarcane. An installation rack is arranged on the material rack, and a pushing mechanism for pushing the row of sugarcane on the material rack towards the cutting disc for cutting and processing is arranged on the installation rack; A cleaning mechanism assembled on the placing rack for cleaning sugarcane.

2. The automated sugarcane cutting machine according to claim 1, wherein, The pushing mechanism includes: A first telescopic rod assembled on the installation rack, and a vertical plate is fixedly installed on the output shaft of the first telescopic rod; A second telescopic rod fixedly installed on the vertical plate, and a pushing plate for pushing sugarcane is fixedly installed on the output shaft of the second telescopic rod; A screw rod rotatably installed on the installation rack, a connecting block is threadedly installed on the screw rod, and the connecting block is fixedly connected to the first telescopic rod; A fourth servo motor fixedly installed on the installation rack, and the output shaft of the fourth servo motor is connected to one end of the screw rod through a coupling.

3. The automated sugarcane cutting machine according to claim 1, characterized in that, The cleaning mechanism includes two brushing mechanisms for brushing the surface of sugarcane and a flushing mechanism for flushing the surface of sugarcane. The two brushing mechanisms are symmetrically arranged on the placing rack. The brushing mechanism includes: A plurality of brushing rollers rotatably installed on the placing rack; A second servo motor fixedly installed on the outer wall of one side of the placing rack, and the output shaft of the second servo motor is connected to the rotating shaft of one of the brushing rollers through a coupling; A plurality of first synchronous wheels respectively fixedly sleeved on the plurality of brushing rollers, and a plurality of first synchronous belts are sleeved on the plurality of first synchronous wheels.

4. The automated sugarcane cutting machine according to claim 3, wherein, The flushing mechanism includes: A water pump fixedly installed on the placing rack; A horizontal pipe fixedly installed on the inner wall of the top of the placing rack, and the horizontal pipe is communicated with the water outlet end of the water pump; A plurality of flushing pipes fixedly installed on the inner wall of the top of the placing rack. The plurality of flushing pipes are all communicated with the horizontal pipe, and the flushing pipes are located above the brushing rollers. A plurality of nozzles are arranged on the flushing pipes, and the water sprayed by the nozzles is used to flush the sugarcane brushed on the brushing rollers.

5. The automated sugarcane cutting machine according to claim 3, characterized in that, A conveying mechanism is arranged on the placing rack. The conveying mechanism is used to convey the sugarcane cleaned on the brushing rollers to the material rack. The conveying mechanism includes: A plurality of conveying rollers rotatably installed on the placing rack; A plurality of second synchronous wheels respectively fixedly sleeved on the plurality of conveying rollers and one of the brushing rollers, and a plurality of second synchronous belts are sleeved on the plurality of second synchronous wheels.

6. The automated sugarcane cutting machine according to claim 5, characterized in that, An air drying mechanism for air drying the sugarcane conveyed on the conveying rollers is arranged on the placing rack. The air drying mechanism includes: A blower fixedly installed on the placing rack, and a bent pipe is connected to the air outlet end of the blower; A drying tube fixedly installed on the inner wall of the top of the placement rack, the drying tube is communicated with the elbow pipe, a plurality of air outlets are opened on the drying tube, the drying tube is located above the conveying roller, and the air blown out by the drying tube is used for air-drying the sugarcane conveyed on the conveying roller.

7. The automated sugarcane cutting machine according to claim 6, characterized in that, A filter box is arranged at the air inlet end of the blower, the filter box is used for filtering impurities in the air diverted by the blower, a heating box is arranged on the elbow pipe, and the heating box is used for heating the air discharged by the blower.

8. The automated sugarcane cutting machine according to claim 1, characterized in that, A moving mechanism is arranged on the bracket and the mounting plate, the moving mechanism is used for driving the cutting disc to move and continuously cutting the row of sugarcane on the material rack, and the moving mechanism includes: A lead screw rotatably installed on the bracket; A third servo motor fixedly installed on the outer wall of one side of the bracket, and the output shaft of the third servo motor is connected to one end of the lead screw through a coupling; A mounting block threadedly installed on the lead screw, and the mounting block is fixedly connected to the mounting plate.

9. The automated sugarcane cutting machine according to claim 1, characterized in that, A fixing mechanism is arranged above the material rack and is used for fixing the row of sugarcane on the material rack. The fixing mechanism includes: A placement rack fixedly installed above the material rack, and a third telescopic rod is fixedly installed on the placement rack; A pressing plate fixedly installed on the output shaft of the third telescopic rod and used for fixing the row of sugarcane on the material rack.

10. The automated sugarcane cutting machine according to claim 1, characterized in that, A filter plate is fixedly installed in the water receiving tank, the filter plate is used for filtering and removing impurities from the waste water generated by washing the sugarcane, a guide plate is fixedly installed in the water receiving tank, the guide plate is used for guiding the waste water generated by washing the sugarcane to the filter plate, the filter plate is inclined, and a auger for cleaning the impurities filtered on the filter plate is rotatably installed in the water receiving tank, and a fifth servo motor is fixedly installed on the outer wall of one side of the water receiving tank, and the output shaft of the fifth servo motor is connected to one end of the auger through a coupling.

Images