Waste plastic hot melting recovery device for injection molding panel preparation

By setting up a stirring structure and decompression structure in the hot melt recycling device for injection molding panel preparation, the problem of insufficient melting is solved, faster melting speed and higher working efficiency are achieved, and product quality is improved.

CN120269703AInactive Publication Date: 2025-07-08DANYANG YIFAN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202510519399.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2025-07-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing hot melt recycling device for injection molding panel preparation is insufficiently stirred during the melting process, resulting in slow melting speed and affecting working efficiency.

Method used

A device including a heating tank, a stirring structure, a protective structure and a decomposition structure is designed. By reverse rotation of the main and auxiliary stirring shafts in the stirring structure and turning the spiral blades, uniform stirring of the plastic is achieved, and through the decomposition structure, metal particles are adsorbed by magnets, improving melting efficiency and product quality.

Benefits of technology

The plastics are fully contacted during the melting process, the melting speed is accelerated, the working efficiency is improved, and the product quality of injection molded panels is improved through the decomposition structure.

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Abstract

The invention relates to the technical field of plastic waste recycling, and provides a waste plastic hot melting recovery device for injection molding panel preparation, the waste plastic hot melting recovery device comprises a heating tank, one side of the bottom of the heating tank is fixedly provided with a discharge port, and the top end of the heating tank is provided with a cover body. According to the plastic stirring device, the stirring structure is arranged, second stirring rods can stir plastic between the first stirring rods, the moving directions of the second stirring rods and the first stirring rods are opposite, the plastic can be stirred more uniformly, spiral blades can drive the plastic to move upwards during rotation, the plastic is turned over, and the plastic stirring effect is improved. Under the meshing action of a transmission gear and a tooth groove, a first auxiliary stirring shaft and a second auxiliary stirring shaft can rotate around a main stirring shaft while rotating, so that plastic in the heating tank can be stirred and turned up and down at the same time, the stirring efficiency is improved, the plastic can make more sufficient contact with heat in the melting process, the melting speed is increased, and the melting effect is improved. And therefore, the working efficiency of the device in use is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of plastic waste recycling, and particularly relates to a waste plastic hot melt recycling device for preparing injection molding panels. Background Art

[0002] Injection molding panels are common plastic products widely used in fields such as electronic devices, household appliances, and automobiles. The plastic raw materials used for preparing injection molding panels need to have good fluidity to ensure uniform filling of the mold during the injection molding process, have a uniform particle size distribution to prevent product defects caused by uneven particle sizes, and also require extremely low impurity content to avoid affecting product properties such as transparency and strength. Therefore, when recycling waste plastics, a waste plastic hot melt recycling device for preparing injection molding panels is required;

[0003] For this reason, the patent with the authorization announcement number CN217226290U discloses a hot melt device for recycling waste plastics, including a device main body. Above the inside of the device main body, a screening frame is fixed. A screen is installed around the outer surface of the screening frame. A screen material component is arranged at the bottom of the screening frame. Cylinders are installed on both sides of the screening frame. The output end of the cylinder is connected to a piston rod, and a pressing material component is arranged at the bottom of the piston rod. In this device, through the setting of the screen material component, when the plastic is crushed by the blade, the fan blows air upwards, so that the falling plastic will be blown, and the plastic will move along the guiding frame towards the blade direction. The plastics with small particle sizes can be screened through the screen, and the plastics with large particle sizes will continue to be cut by the blade under the influence of the wind until they reach the particle size suitable for screening by the screen, making the plastic crushing more comprehensive and avoiding the situation that large particle plastics sink to the bottom and cannot be further crushed, resulting in omissions in plastic processing;

[0004] The above-mentioned hot melt device for recycling waste plastics inputs waste plastics into the inside of the device main body through the feed port, and then drives the blade to crush the plastics through the motor. After screening, it is subjected to hot melt treatment. However, during the hot melt process, it is inconvenient to stir the waste plastics, resulting in insufficient contact between the plastics and heat during the melting process, slow melting speed, and affecting work efficiency. Summary of the Invention

[0005] The purpose of the present invention is to provide a waste plastic hot melt recycling device for preparing injection molding panels to solve the defect of insufficient melting and stirring of the existing waste plastic hot melt recycling device for preparing injection molding panels.

[0006] To solve the above technical problems, the present invention provides the following technical solution: A waste plastic hot melt recycling device for preparing injection molding panels, including a heating tank;

[0007] One side of the bottom of the heating tank is fixedly provided with a discharge port. A cover body is arranged at the top end of the heating tank. A protective structure is fixedly installed at the bottom end of the cover body. The protective structure includes a rotating plate arranged inside the cover body. A pressure bearing is arranged at the bottom end of the rotating plate. A support seat is arranged at the bottom end of the pressure bearing;

[0008] One side of the top of the heating tank is fixedly provided with a hopper. An impurity removal structure is arranged on one side of the top of the hopper;

[0009] A stirring structure is arranged inside the heating tank. The stirring structure includes a main stirring shaft arranged at the middle position inside the heating tank. First secondary stirring shafts are arranged on both the left and right sides of the main stirring shaft. Second secondary stirring shafts are arranged on both the front and back sides of the main stirring shaft. The top end of the main stirring shaft passes through the rotating plate and is fixed with a driving gear. The top ends of the first secondary stirring shafts and the second secondary stirring shafts both pass through the rotating plate and are fixed with transmission gears.

[0010] Preferably, a driving motor is fixedly installed at the middle position of the top end of the cover body. Tooth grooves are evenly formed on the inner wall of the top of the cover body.

[0011] Preferably, the output end of the driving motor extends to the inside of the cover body and is fixedly connected to the top end of the driving gear.

[0012] Preferably, a baffle is installed at the neck of the hopper. The hopper and the baffle are slidably connected.

[0013] Preferably, the impurity removal structure includes a clamping groove, a fixed frame, a magnet, a micro motor, a belt roller, a conveyor belt and a blanking frame. The clamping groove is formed on one side inside the hopper. The fixed frame is arranged inside the clamping groove. One end of the fixed frame extends to the outside of the hopper. A blanking frame is fixedly arranged on the outer wall of the hopper below the fixed frame. Belt rollers are rotatably connected to both sides inside the fixed frame. Conveyor belts are arranged on the outer sides of the belt rollers. A magnet is fixedly arranged on one side inside the fixed frame close to the hopper. A micro motor is fixedly installed on one side of the top end of the fixed frame away from the hopper.

[0014] Preferably, the fixed frame and the hopper are clamped with each other through the clamping groove. One end of the magnet is located outside the hopper. The output end of the micro motor is fixedly connected to one end of the belt roller. The inner side wall of the conveyor belt is in contact with the outer side wall of the magnet.

[0015] Preferably, the support seat is in a stepped ring shape. The support seat and the cover body are fixedly connected by bolts. The support seat and the rotating plate form a rotating structure through the pressure bearing.

[0016] Preferably, the outer wall of the main stirring shaft is uniformly fixed with first stirring rods, the outer walls of the first auxiliary stirring shafts are all fixed with second stirring rods, and the outer walls of the second auxiliary stirring shafts are all fixed with spiral blades.

[0017] Preferably, the transmission gears are equally spaced outside the driving gear, the driving gear and the transmission gears are meshed, and the transmission gears and the cover body are meshed through tooth grooves.

[0018] Preferably, the first stirring rods and the second stirring rods are distributed alternately.

[0019] The waste plastic hot melt recycling device for preparing an injection molding panel provided by the present invention has the following advantages:

[0020] By providing a stirring structure, the driving gear and the transmission gears are meshed, so that the first auxiliary stirring shaft and the second auxiliary stirring shaft both rotate in the opposite direction to the main stirring shaft. The first stirring rods and the second stirring rods are distributed alternately, so that the second stirring rods can stir the plastic between the first stirring rods, and the moving directions of the second stirring rods and the first stirring rods are opposite, which can stir the plastic more evenly;

[0021] Furthermore, when the spiral blades rotate, they will drive the plastic to move upward, moving the plastic at the bottom to the top, turning the plastic, and enhancing the uniformity of stirring;

[0022] Furthermore, under the meshing action of the transmission gears and the tooth grooves, the first auxiliary stirring shaft and the second auxiliary stirring shaft rotate around the main stirring shaft while rotating on their own axes. Thus, the first auxiliary stirring shaft and the second auxiliary stirring shaft move inside the heating tank, so that the plastic inside the heating tank can be turned up and down while being stirred, improving the stirring efficiency, enabling the plastic to contact heat more fully during the melting process, accelerating the melting speed, and thus improving the working efficiency of the device during use;

[0023] By providing a protection structure, the support seat supports the rotating plate inside the cover body through a pressure bearing. Under the shielding action of the support seat and the rotating plate, it is avoided that the plastic splashes into the inside of the cover body during the stirring process;

[0024] Furthermore, while the transmission gears drive the first auxiliary stirring shaft and the second auxiliary stirring shaft to rotate on their own axes, the first auxiliary stirring shaft and the second auxiliary stirring shaft will drive the rotating plate to rotate inside the cover body. The friction between the rotating plate and the support seat is reduced through the pressure bearing, thereby extending the service life of the device;

[0025] By setting up a impurity removal structure, after the waste plastics are crushed, they are added into the interior of the heating tank through a hopper. During the process of the plastics passing through the hopper, a micro-motor drives a conveyor belt to rotate outside a magnet through a belt roller. Under the magnetic force of the magnet, the metal particles in the waste plastics will be adsorbed on the outer wall of the conveyor belt. The rotation of the conveyor belt will transport the metal particles to the outside of the hopper, and when the metal particles move out of the adsorption range of the magnet, they will automatically fall off, realizing the function of impurity removal of the device, thereby improving the product quality of the injection panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is the front view schematic diagram of the present invention;

[0027] Figure 2 is the rear view schematic diagram of the present invention;

[0028] Figure 3 is the first perspective schematic diagram of the front view cross-section of the present invention;

[0029] Figure 4 is the second perspective schematic diagram of the front view cross-section of the present invention;

[0030] Figure 5 of the present invention Figure 4 is the enlarged schematic diagram at A in;

[0031] Figure 6 is the exploded front view schematic diagram of the stirring structure of the present invention;

[0032] Figure 7 is the exploded bottom view schematic diagram of the stirring structure of the present invention;

[0033] Figure 8 is the top view cross-section schematic diagram of the stirring structure of the present invention;

[0034] Figure 9 is the exploded front view schematic diagram of the impurity removal structure of the present invention;

[0035] Figure 10 is the exploded rear view schematic diagram of the impurity removal structure of the present invention.

[0036] Explanation of the reference numerals in the drawings: 1. Heating tank; 2. Discharge port; 3. Cover body; 31. Tooth groove; 4. Driving motor; 5. Hopper; 51. Baffle; 6. Impurity removal structure; 61. Clamping groove; 62. Fixed frame; 63. Magnet; 64. Micro-motor; 65. Belt roller; 66. Conveyor belt; 67. Blanking frame; 7. Protection structure; 71. Support seat; 72. Pressure bearing; 73. Rotating plate; 8. Stirring structure; 81. Main stirring shaft; 811. First stirring rod; 82. First auxiliary stirring shaft; 821. Second stirring rod; 83. Second auxiliary stirring shaft; 831. Spiral blade; 84. Driving gear; 85. Transmission gear. Detailed implementation manners

[0037] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0038] Please refer to Figures 1 - 10 , a waste plastic hot melt recycling device for preparing an injection molding panel provided by the present invention includes a heating tank 1.

[0039] Refer to Figures 4 - 7 As shown, a discharge port 2 is fixed on one side of the bottom of the heating tank 1. A cover body 3 is arranged at the top end of the heating tank 1. A driving motor 4 is fixedly installed at the middle position of the top end of the cover body 3. Tooth grooves 31 are uniformly formed on the inner wall of the top of the cover body 3. A protection structure 7 is fixedly installed at the bottom end of the cover body 3. The protection structure 7 includes a rotating plate 73 arranged inside the cover body 3. A pressure bearing 72 is arranged at the bottom end of the rotating plate 73. A support seat 71 is arranged at the bottom end of the pressure bearing 72. The support seat 71 is in a stepped ring shape. The support seat 71 and the cover body 3 are fixedly connected by bolts. The support seat 71 and the rotating plate 73 form a rotating structure through the pressure bearing 72.

[0040] The support seat 71 is fixedly installed at the bottom end of the cover body 3 by bolts. The rotating plate 73 is supported inside the cover body 3 by the support seat 71 through the pressure bearing 72. Under the shielding effect of the support seat 71 and the rotating plate 73, it is avoided that plastics splash into the inside of the cover body 3 during the stirring process. At the same time, the friction between the rotating plate 73 and the support seat 71 is reduced through the pressure bearing 72.

[0041] Refer to Figure 9 and Figure 10As shown in the figure, a hopper 5 is fixed on one side of the top of the heating tank 1. A impurity removal structure 6 is arranged on one side of the top of the hopper 5. The impurity removal structure 6 includes a clamping groove 61, a fixed frame 62, a magnet 63, a micro motor 64, a belt roller 65, a conveyor belt 66 and a blanking frame 67. The clamping groove 61 is opened on one side inside the hopper 5. The fixed frame 62 is arranged inside the clamping groove 61. One end of the fixed frame 62 extends to the outside of the hopper 5. A blanking frame 67 is fixed on the outer wall of the hopper 5 below the fixed frame 62. Belt rollers 65 are rotatably connected to both sides inside the fixed frame 62. Conveyor belts 66 are arranged on the outer sides of the belt rollers 65. A magnet 63 is fixed on one side of the fixed frame 62 close to the hopper 5. A micro motor 64 is fixedly installed on one side of the top of the fixed frame 62 away from the hopper 5. The fixed frame 62 and the hopper 5 are clamped with each other through the clamping groove 61. One end of the magnet 63 is located outside the hopper 5. The output end of the micro motor 64 is fixedly connected to one end of the belt roller 65. The inner side wall of the conveyor belt 66 is in contact with the outer side wall of the magnet 63.

[0042] A waste collection bag is sleeved and fixed at the bottom end of the blanking frame 67. The fixed frame 62 is fixed on one side inside the hopper 5 through the clamping groove 61. The micro motor 64 is started. The micro motor 64 drives the conveyor belt 66 to rotate on the outer side of the magnet 63 through the belt roller 65. When the waste plastic is crushed and added into the heating tank 1 through the hopper 5, under the magnetic force of the magnet 63, the metal particles in the waste plastic will be adsorbed on the outer wall of the conveyor belt 66. The rotation of the conveyor belt 66 will transport the metal particles to the outside of the hopper 5. When the metal particles move out of the adsorption range of the magnet 63, they will automatically fall into the inner side of the blanking frame 67, so that the waste collection bag can recycle the metal particles.

[0043] Refer to Figures 6 - 8As shown, a stirring structure 8 is provided on the inner side of the heating tank 1, and the stirring structure 8 includes a main stirring shaft 81 provided at the middle position of the inner side of the heating tank 1, a first auxiliary stirring shaft 82 is provided on the left and right sides of the main stirring shaft 81, and a second auxiliary stirring shaft 83 is provided on the front and rear sides of the main stirring shaft 81. The top of the main stirring shaft 81 passes through the rotating plate 73 and is fixed with a driving gear 84. The tops of the first auxiliary stirring shaft 82 and the second auxiliary stirring shaft 83 pass through the rotating plate 73 and are fixed with a transmission gear 85. A first stirring rod 811 is evenly fixed on the outer wall of the main stirring shaft 81, and the first auxiliary stirring shaft 82 and the second auxiliary stirring shaft 83 are evenly fixed with a first stirring rod 811. A second stirring rod 821 is fixed on the outer wall of the shaft 82, a spiral blade 831 is fixed on the outer wall of the second auxiliary stirring shaft 83, the transmission gears 85 are evenly spaced on the outside of the driving gear 84, the driving gear 84 and the transmission gear 85 are meshed and connected, the transmission gear 85 and the cover body 3 are meshed and connected through the tooth groove 31, the first stirring rod 811 and the second stirring rod 821 are staggered, the output end of the driving motor 4 extends to the inside of the cover body 3 and is fixedly connected to the top of the driving gear 84, and a baffle 51 is installed on the neck of the hopper 5, and the hopper 5 and the baffle 51 are slidably connected.

[0044] When the driving motor 4 is started, the driving motor 4 will drive the driving gear 84 to rotate, and the transmission gear 85 and the driving gear 84 are meshed and connected, so that the first auxiliary stirring shaft 82 and the second auxiliary stirring shaft 83 both rotate in the opposite direction to the main stirring shaft 81, and the first stirring rod 811 and the second stirring rod 821 are staggered with each other, so that the second stirring rod 821 can stir the plastic between the first stirring rod 811, and the movement directions of the second stirring rod 821 and the first stirring rod 811 are opposite, so that the plastic can be stirred more evenly, and the spiral blade 831 will drive the plastic to move upward when rotating, so that the plastic at the bottom moves to the top and flips the plastic, and under the meshing action of the transmission gear 85 and the tooth groove 31, the first auxiliary stirring shaft 82 and the second auxiliary stirring shaft 83 will rotate around the main stirring shaft 81 while rotating, so that the first auxiliary stirring shaft 82 and the second auxiliary stirring shaft 83 are movable inside the heating tank 1, so that the plastic inside the heating tank 1 can be flipped up and down while being stirred.

[0045] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A waste plastic hot melt recycling device for preparing an injection panel, comprising a heating tank (1); It is characterized in that: One side of the bottom of the heating tank (1) is fixedly provided with a discharge port (2), the top of the heating tank (1) is provided with a cover body (3), the bottom end of the cover body (3) is fixedly installed with a protection structure (7), and the protection structure (7) includes a rotating plate (73) arranged inside the cover body (3), a pressure bearing (72) is arranged at the bottom end of the rotating plate (73), and a support seat (71) is arranged at the bottom end of the pressure bearing (72); One side of the top of the heating tank (1) is fixedly provided with a hopper (5), and a impurity removal structure (6) is arranged on one side of the top of the hopper (5); A stirring structure (8) is arranged inside the heating tank (1), and the stirring structure (8) includes a main stirring shaft (81) arranged at the middle position inside the heating tank (1), first auxiliary stirring shafts (82) are arranged on both the left and right sides of the main stirring shaft (81), second auxiliary stirring shafts (83) are arranged on both the front and back sides of the main stirring shaft (81), the top end of the main stirring shaft (81) passes through the rotating plate (73) and is fixed with a driving gear (84), and the top ends of the first auxiliary stirring shafts (82) and the second auxiliary stirring shafts (83) both pass through the rotating plate (73) and are fixed with transmission gears (85).

2. The waste plastic hot-melt recycling device for preparing an injection molding panel according to claim 1, wherein: A driving motor (4) is fixedly installed at the middle position of the top end of the cover body (3), and tooth grooves (31) are uniformly formed on the inner wall of the top of the cover body (3).

3. The waste plastic hot melt recycling device for preparing an injection molding panel according to claim 2, characterized in that: The output end of the driving motor (4) extends to the inside of the cover body (3) and is fixedly connected to the top end of the driving gear (84).

4. A waste plastic hot melt recycling device for preparing an injection molding panel according to claim 1, characterized in that: A baffle (51) is installed at the neck of the hopper (5), and the hopper (5) is slidably connected to the baffle (51).

5. The waste plastic hot melt recycling device for preparing an injection panel according to claim 1, wherein: The impurity removal structure (6) includes a clamping groove (61), a fixed frame (62), a magnet (63), a micro motor (64), a belt roller (65), a conveyor belt (66) and a blanking frame (67), the clamping groove (61) is opened on one side inside the hopper (5), a fixed frame (62) is arranged inside the clamping groove (61), one end of the fixed frame (62) extends to the outside of the hopper (5), a blanking frame (67) is fixedly installed on the outer wall of the hopper (5) below the fixed frame (62), belt rollers (65) are rotatably connected to both sides inside the fixed frame (62), conveyor belts (66) are arranged on the outer sides of the belt rollers (65), a magnet (63) is fixedly installed on one side of the fixed frame (62) close to the hopper (5), and a micro motor (64) is fixedly installed on one side of the top end of the fixed frame (62) away from the hopper (5).

6. The waste plastic hot melt recycling device for preparing an injection molding panel according to claim 5, characterized in that: The fixed frame (62) and the hopper (5) are clamped with each other through the clamping groove (61), one end of the magnet (63) is located outside the hopper (5), the output end of the micro motor (64) is fixedly connected to one end of the belt roller (65), and the inner side wall of the conveyor belt (66) is in contact with the outer side wall of the magnet (63).

7. A waste plastic hot melt recycling device for preparing an injection molding panel according to claim 1, wherein: The support seat (71) is in a stepped ring shape, the support seat (71) is fixedly connected to the cover body (3) by bolts, and the support seat (71) and the rotating plate (73) form a rotating structure through a pressure bearing (72).

8. An apparatus for hot melting and recycling waste plastics for preparing an injection molding panel according to claim 1, characterized in that: A first stirring rod (811) is evenly fixed on the outer wall of the main stirring shaft (81), a second stirring rod (821) is fixed on the outer wall of the first auxiliary stirring shaft (82), and a spiral blade (831) is fixed on the outer wall of the second auxiliary stirring shaft (83).

9. The waste plastic hot melt recycling device for preparing an injection molding panel according to claim 2, characterized in that: The transmission gears (85) are distributed at equal intervals on the outside of the driving gear (84); the driving gear (84) and the transmission gear (85) are meshed and connected; and the transmission gear (85) and the cover body (3) are meshed and connected via tooth grooves (31).

10. A waste plastic hot melt recycling device for preparing an injection molding panel according to claim 8, characterized in that: The first stirring rod (811) and the second stirring rod (821) are arranged alternately with each other.

Citation Information

Patent Citations

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    CN217226290U

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