Automatic production equipment for automobile instrument desk products

Abstract

The invention discloses automatic production equipment for automobile instrument desk products, which is characterized in that a product feeding device is used for conveying product materials to a robot material taking side to be taken by a ground-mounted robot; the product rotary table device is used for adsorbing and fixing product materials and pushing the product materials to corresponding fixing positions of the ground-mounted robot; the product positioning device is used for positioning product materials and pushing the product materials to corresponding fixing positions of the ground-mounted robot. The ground-mounted robot transfers the taken product materials to a product mold, so that product preparation is completed; the product detection device is used for detecting mistakes and omissions of products and transferring the products to the stub bar shearing device to be sheared, and the top loading robot transfers and outputs the sheared products. By means of the technical scheme, automatic collaborative production of automobile instrument desk products is achieved, the space utilization rate of equipment is remarkably increased, the positioning precision and the dynamic process adjusting efficiency of the equipment are improved, and the integrated and light-weight production capacity of automobile interior trim parts is effectively improved.

Description

Technical Field

[0001] The present invention relates to the technical field of automobile manufacturing, and particularly relates to an automated production device for automobile instrument panel products. Background Art

[0002] Currently, with the rapid development of the automobile manufacturing industry towards intelligence and flexibility, the automated production equipment for precision interior parts such as automobile instrument panels faces higher requirements. The traditional production system has the following technical bottlenecks: Poor process coordination: Most existing production lines adopt the independent workstation mode, and the feeding, positioning, and detection processes are completed by separate equipment, resulting in low material flow efficiency.

[0003] Insufficient positioning accuracy: Displacement deviation is likely to occur during the transfer of parts, leading to misalignment of the injection mold, and these deviations may cause product defects.

[0004] Low space utilization rate: Although the ordinary gantry robot system can complete multiple processes, its overhead track structure causes the height of the equipment to exceed 4.2 m, which cannot adapt to the 3.5 m floor height limit of the mainstream workshop. Moreover, there is a lack of coordinated control between the floor-mounted and ceiling-mounted equipment, and there is a 20% risk of movement interference.

[0005] More seriously, it is difficult for the existing technology to achieve dynamic process adjustment. Due to the lack of an online detection and feedback mechanism in traditional equipment, the injection parameters cannot be corrected in real time, resulting in a sharp drop in the qualified rate of product assembly holes.

[0006] The above defects have seriously hindered the upgrade of automobile interior parts towards integration and lightweight. Summary of the Invention

[0007] In view of the above problems, the present invention provides an automated production device for automobile instrument panel products. Through the coordinated cooperation of the floor-mounted robot coordination component and the ceiling-mounted robot coordination component for the floor-mounted robot and the ceiling-mounted robot respectively, the automated coordinated production of automobile instrument panel products is realized. At the same time, based on the coordinated cooperation of the above equipment, the space utilization rate of the equipment can be significantly improved, the positioning accuracy and the dynamic process adjustment efficiency of the equipment can be improved, and the integration and lightweight production capacity of automobile interior parts can be effectively improved.

[0008] To achieve the above object, the present invention provides an automated production device for automobile instrument panel products, including: a floor-mounted robot, a floor-mounted robot coordination component, a ceiling-mounted robot, and a ceiling-mounted robot coordination component; The floor-mounted robot coordination component includes a product feeding device, a product turntable device, and a product positioning device. The product feeding device is used to convey product materials from the manual feeding side to the robot picking side through a slide rail mechanism, and the floor-mounted robot picks up the product materials. The product turntable device is used to adsorb and fix product materials on the material hanging table through a magnetic adsorption component, and push the product materials from the material hanging table to the corresponding fixed position of the floor-mounted robot through a push cylinder, so as to realize the picking of the product materials by the floor-mounted robot; The product positioning device is used to position product materials and push the product materials from a preset station to the corresponding fixed position of the floor-mounted robot, so as to realize the picking of the product materials by the floor-mounted robot; The floor-mounted robot transfers the picked product materials to preset positions of a product mold respectively to complete product preparation; The top-mounted robot collaborative component includes a product detection device and a sprue cutting device. The product detection device is used to detect errors and omissions in the products prepared by the product mold, and the top-mounted robot is used to transfer the products that pass the detection to the sprue cutting device; After the sprue of the product that passes the inspection is sheared by the sprue cutting device, the top-mounted robot transfers and outputs the sheared product.

[0009] In the above technical solution, preferably, the top-mounted robot collaborative component further includes a product removal fixture. Different types of the product removal fixtures are fixed in a fixture library. The robot component selects a corresponding product removal fixture according to the type of the product prepared by the product mold, and clamps, fixes and removes the product prepared by the product mold to a preset station through the product removal fixture and then releases it.

[0010] In the above technical solution, preferably, in the product loading device, the loading station on the manual loading side and the picking station on the robot picking side are connected through the slide rail mechanism; The slide rail mechanism includes a loading slide table, a product loading assembly, a slide rail and a rodless cylinder. The product loading assembly is installed on the loading slide table, the loading slide table is installed on the slide rail, the product loading assembly is used for positioning, fixing and pushing operations on the loaded product materials, and the rodless cylinder drives the loading slide table to move back and forth between the loading station and the picking station; When the product materials are fixed on the product loading assembly and reach the picking station along the slide rail, the product loading assembly can push the product materials so that the robot can pick the product materials.

[0011] In the above technical solution, preferably, the product turntable device includes the material hanging table, the magnetic adsorption component, the push cylinder and a first material detection sensor; Product materials are positioned on the material hanging table through positioning pins and adsorbed and fixed on the material hanging table through the magnetic adsorption component; The pushing cylinder is arranged at the rear side of the material hanging platform, and the movable end of the pushing cylinder can extend relative to the material hanging platform and drive the product material to reach a preset working station; The first material detection sensor is arranged on the material hanging platform to detect whether the product material is correctly placed on the material hanging platform.

[0012] In the above technical solution, preferably, the product turntable device further includes a servo drive mechanism; A preset number of the material hanging platforms are assembled relative to each other to form a prism structure, and the servo drive mechanism drives the material hanging platforms to rotate; The pushing cylinders are respectively arranged at the top and bottom ends of each group of the material hanging platforms, and the pushing cylinders at the top and bottom ends of each group of the material hanging platforms extend and retract synchronously.

[0013] In the above technical solution, preferably, the product positioning device includes a material fixing component, a material positioning component and a material transfer component; The material fixing component is used to fix the product material at a preset position, the material positioning component is used to position the product material fixed at the preset position, the material fixing component is slidably fixed on the sliding component of the material transfer component, and the material transfer component drives the material fixing component and the product material thereon to move to a preset working station through the sliding component, and drives the product material to be transferred to the fixing position of the floor-mounted robot through the telescopic component.

[0014] In the above technical solution, preferably, the material transfer component includes a sliding table, a slide rail, a sliding table servo drive motor, a telescopic cylinder, a cylinder limit and a cylinder in-place switch sensor. The sliding table is slidably arranged on the slide rail, and the sliding table servo drive motor can drive the sliding table to move back and forth along the slide rail; The material fixing component includes a fixing base and a second material detection sensor. The fixing base is fixed on the sliding table, the telescopic cylinder is fixed on the fixing base, the cylinder limit is arranged at the front end of the telescopic cylinder and is used to limit the extending length of the movable end of the telescopic cylinder, and the cylinder in-place switch sensor is used to detect whether the extending and retracting processes of the telescopic cylinder are in place; The material positioning component includes a material positioning pin. The material positioning pin is arranged at the front end of the second material detection sensor. The positioning hole of the product material passes through the material positioning pin and is fixed on the fixing base. The second material detection sensor is used to detect whether the product material is placed in place; The sliding table can move along the slide rail driven by the sliding table servo drive motor and stop at the preset working station stop point; During the extension process of the movable end of the telescopic cylinder, it can drive the product material to be transferred to a preset material taking station.

[0015] In the above technical solution, preferably, a floor-mounted robot material taking position, a cloth robot material placing position, and a manual emergency feeding position are set in the product positioning device, and the slide table servo drive motor can drive the slide table to move to the required station stop point; When the slide table slides to the floor-mounted robot material taking position, the floor-mounted robot moves above the slide table and is fixedly locked with the slide table through a locator, and the fixed mold side of the fixture of the floor-mounted robot is fitted with the positioning pin of the slide table. At this time, when the telescopic cylinder extends, the product material can be transferred from the material positioning pin to the fixture of the floor-mounted robot. At the same time, the movable mold side of the fixture of the floor-mounted robot faces upward. After the cloth robot places the product material on the movable mold side on the positioning pin of the movable mold side of the fixture, the floor-mounted robot releases the lock relative to the slide table; When the emergency production mode is started, the slide table slides out of the fence to manually load the product materials on the movable mold side and the fixed mold side, then slides to the floor-mounted robot material taking position to perform the material taking operation of the product material on the fixed mold side, and then rotates 180 degrees to perform the material taking operation of the product material on the movable mold side.

[0016] In the above technical solution, preferably, the product detection device includes an image detection component and a coding detection component. The image detection component is used to collect images of the product and perform missing position detection and defect detection on the product according to the collected images; The coding detection component is used to perform laser coding on the product and perform code scanning verification on the code.

[0017] In the above technical solution, preferably, the material head shearing device includes a material head clamping mechanism, a material head shearing mechanism, a shearing lifting mechanism, and a waste collection component. The material head clamping mechanism includes a material head pneumatic gripper, and the material head pneumatic gripper is used to clamp the product material head. The material head shearing mechanism includes pneumatic scissors, and the pneumatic scissors are used to shear a preset position of the product material head clamped by the material head pneumatic gripper; The material head clamping mechanism and the material head shearing mechanism are fixed on the shearing lifting mechanism, and the shearing lifting mechanism can drive the material head clamping mechanism and the material head shearing mechanism as a whole to perform lifting displacement, so that the material head clamping mechanism and the material head shearing mechanism can adapt to the position height of the product material head; The waste collection component is used to collect the sheared product material head and output it through a conveying pipeline.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: By using the floor-mounted robot cooperation component and the ceiling-mounted robot cooperation component to cooperate with the floor-mounted robot and the ceiling-mounted robot respectively, the automated cooperative production of automotive instrument panel products is realized. At the same time, based on the cooperation of the above-mentioned equipment, the space utilization rate of the equipment can be significantly improved, the positioning accuracy of the equipment and the dynamic process adjustment efficiency are improved, and the integrated and lightweight production capacity of automotive interior parts is effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 FIG. is a schematic structural diagram of a product loading device disclosed in an embodiment of the present invention; Figure 2 FIG. is a schematic structural diagram of a product turntable device disclosed in an embodiment of the present invention; Figure 3 is Figure 2 FIG. is a schematic structural diagram of the push-out cylinder of the product turntable device disclosed in the embodiment shown; Figure 4 is Figure 2 FIG. is a schematic structural diagram of the magnetic attraction and positioning structure of the product turntable device disclosed in the embodiment shown; Figure 5 FIG. is a schematic structural diagram of a product positioning device disclosed in an embodiment of the present invention; Figure 6 is Figure 5 FIG. is a schematic structural diagram of the telescopic cylinder and the positioning pin of the product positioning device disclosed in the embodiment shown; Figure 7 FIG. is a schematic structural diagram of a scrap shear device disclosed in an embodiment of the present invention; Figure 8 FIG. is a schematic structural diagram of a floor-mounted robot disclosed in an embodiment of the present invention; Figure 9 FIG. is a schematic structural diagram of a robot fixture disclosed in an embodiment of the present invention.

[0020] In the figure, the corresponding relationship between each component and the reference numeral is as follows: 11. Product loading device, 12. Product turntable device, 121. Material hanging table, 122. Magnetic attraction component, 123. Push-out cylinder, 124. First material detection sensor, 125. Servo drive mechanism, 126. Positioning pin, 13. Product positioning device, 131. Slide table, 132. Slide rail, 133. Slide table servo drive motor, 134. Telescopic cylinder, 135. Cylinder limit, 136. Cylinder in-place switch sensor, 137. Fixed base, 138. Second material detection sensor, 139. Material positioning pin, 22. Scrap shear device, 221. Scrap pneumatic gripper, 222. Pneumatic scissors, 223. Shearing lifting mechanism, 3. Floor-mounted robot, 31. Fixture fixed mold side, 32. Fixture moving mold side. Specific Embodiments

[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0022] The following provides a more detailed description of the present invention with reference to the accompanying drawings: As Figures 1 to 9 shown, an automated production device for an automotive instrument panel product according to the present invention includes: a floor-mounted robot 3, a floor-mounted robot cooperation component, a ceiling-mounted robot, and a ceiling-mounted robot cooperation component; The floor-mounted robot cooperation component includes a product loading device 11, a product turntable device 12, and a product positioning device 13. The product loading device 11 is used to convey product materials from the manual loading side to the robot picking side through a slide rail mechanism, and the floor-mounted robot 3 picks the product materials. The product turntable device 12 is used to adsorb and fix the product materials on the material hanging platform through a magnetic adsorption component, and push the product materials from the material hanging platform to the corresponding fixed position of the floor-mounted robot 3 through a pushing cylinder, so as to realize the picking of the product materials by the floor-mounted robot 3. The product positioning device 13 is used to position the product materials and push the product materials from a preset station to the corresponding fixed position of the floor-mounted robot 3, so as to realize the picking of the product materials by the floor-mounted robot 3. The floor-mounted robot 3 transfers the picked product materials to the preset positions of the product mold respectively to complete product preparation. The ceiling-mounted robot cooperation component includes a product detection device and a sprue cutting device 22. The product detection device is used to detect errors and omissions in the products prepared by the product mold, and the ceiling-mounted robot is used to transfer the products that pass the detection to the sprue cutting device 22. After the sprue of the qualified product is cut by the sprue cutting device 22, the ceiling-mounted robot transfers and outputs the cut product.

[0023] In this embodiment, the floor-mounted robot cooperation component and the ceiling-mounted robot cooperation component cooperate with the floor-mounted robot 3 and the ceiling-mounted robot respectively to realize the automated cooperative production of automotive instrument panel products. At the same time, based on the cooperative operation of the above equipment, the space utilization rate of the equipment can be significantly improved, the positioning accuracy and dynamic process adjustment efficiency of the equipment can be improved, and the integrated and lightweight production capacity of automotive interior parts can be effectively improved.

[0024] In the above embodiment, preferably, in the product loading device 11, the loading station on the manual loading side and the picking station on the robot picking side are connected through a slide rail mechanism; The slide rail mechanism includes a loading slide table, a product loading assembly, a slide rail, and a rodless cylinder. The product loading assembly is installed on the loading slide table, the loading slide table is installed on the slide rail, the product loading assembly is used for positioning, fixing, and pushing out the product materials to be loaded, and the rodless cylinder drives the loading slide table to move back and forth between the loading station and the picking station; When the product materials are fixed to the product loading assembly and reach the picking station along the slide rail, the product loading assembly can push out the product materials so that the robot can pick up the product materials.

[0025] In this embodiment, through the slide rail mechanism connected between the manual loading side and the robot picking side, the product materials loaded on the manual loading side are transported to the robot picking side, and the manual loading station and the robot picking station are isolated, ensuring personnel safety while realizing manual loading and robot picking. In addition, the structure settings of the loading slide table and the product loading assembly of the slide rail mechanism can ensure the efficient transportation and precise positioning of the product materials, and can effectively improve the picking efficiency when cooperating with the robot.

[0026] During the implementation process, the manual loading side is arranged on the outside, and the loading station is for the staff to load product materials such as the steering column bracket of the automotive instrument panel beam onto the product loading assembly. The robot picking side is arranged on the inside, and the picking station is for the robot to pick up the transported product materials for the next operation.

[0027] Among them, the loading slide table provides a platform for loading the product materials onto the product loading assembly for the loading station, the product loading assembly provides a total structure for fixing, positioning, and pushing out the product materials, and the rodless cylinder provides the movement of the loading slide table and the product loading assembly thereon back and forth between the loading station and the picking station along the slide rail. When the product reaches the picking station, based on the positioning of the product materials by the product loading assembly, the robot can also effectively position the product materials to achieve precise picking of the product materials.

[0028] As Figures 2 to 4 shown, in the above embodiment, preferably, the product turntable device 12 includes a material hanging table 121, a magnetic attraction component 122, a pushing cylinder 123, and a first material detection sensor 124; The product materials are positioned on the material hanging table 121 through the positioning pins 126 and adsorbed and fixed on the material hanging table 121 through the magnetic attraction component 122; The pushing cylinder 123 is arranged at the rear side of the material hanging table 121, and the movable end of the pushing cylinder 123 can extend relative to the material hanging table 121 and drive the product materials to reach the preset station; The first material detection sensor 124 is arranged on the material hanging platform 121 to detect whether the product material is correctly placed on the material hanging platform 121.

[0029] In this embodiment, through the adsorption and fixing effect of the magnetic attraction component 122 and the positioning effect of the positioning pin 126, the precise positioning and fixing of the product material are realized. At the same time, the fixing efficiency and operation convenience of the product material in the fixing process are improved. The detection result of the first material detection sensor 124 can effectively improve the efficiency of the product turntable process and the dynamic connection efficiency.

[0030] In the above embodiment, preferably, the product turntable device 12 further includes a servo drive mechanism 125; A preset number of material hanging platforms 121 are assembled relative to form a prism structure, and the servo drive mechanism 125 drives the material hanging platform 121 to rotate; Push cylinders 123 are respectively arranged at the top and bottom of each group of material hanging platforms 121, and the push cylinders 123 at the top and bottom of each group of material hanging platforms 121 extend and retract synchronously.

[0031] Specifically, a plurality of material hanging platforms 121 can simultaneously fix various different types of product materials. For example, the material hanging platform 121 is set as a hexagonal prism structure, forming a hexagon in the top view state. Then, different product materials can be mounted on each material hanging platform 121. For example, sheet metals of different projects can be alternately placed on the material hanging platforms 121 on each side of the hexagon. In order to facilitate the adsorption and mounting of the sheet metal, the servo drive mechanism 125 drives the material hanging platform 121 to accurately rotate to the set angle.

[0032] In addition, the push cylinders 123 that extend and retract synchronously at the top and bottom of the material hanging platform 121 can ensure the stability of the material hanging platform 121.

[0033] Such as Figure 5 and Figure 6 As shown, in the above embodiment, preferably, the product positioning device 13 includes a material fixing component, a material positioning component, and a material transfer component; The material fixing component is used to fix the product material at a preset position, the material positioning component is used to position the product material fixed at the preset position, the material fixing component is slidably fixed on the sliding component of the material transfer component, and the material transfer component drives the material fixing component and the product material thereon to move to a preset working station through the sliding component, and drives the product material to be transferred to the fixing position of the floor-mounted robot 3 through the telescopic component.

[0034] In the above embodiment, preferably, the material transfer component includes a sliding table 131, a slide rail 132, a sliding table servo drive motor 133, a telescopic cylinder 134, a cylinder limit 135, and a cylinder in-place switch sensor 136. The sliding table 131 is slidably disposed on the slide rail 132, and the sliding table servo drive motor 133 can drive the sliding table 131 to move back and forth along the slide rail 132; The material fixing component includes a fixed base 137 and a second material detection sensor 138. The fixed base 137 is fixed on the sliding table 131, the telescopic cylinder 134 is fixed on the fixed base 137, the cylinder limit 135 is disposed at the front end of the telescopic cylinder 134 and is used to limit the extending length of the movable end of the telescopic cylinder 134, and the cylinder in-place switch sensor 136 is used to detect whether the extending and retracting processes of the telescopic cylinder 134 are in place; The material positioning component includes a material positioning pin 139. The material positioning pin 139 is disposed at the front end of the second material detection sensor 138. The positioning hole of the product material passes through the material positioning pin 139 and is fixed on the fixed base 137. The second material detection sensor 138 is used to detect whether the product material is placed in place; The sliding table 131 can move along the slide rail 132 under the drive of the sliding table servo drive motor 133 and stop at the preset work station stop point; During the extending process of the movable end of the telescopic cylinder 134, it can drive the product material to be transferred to the preset material taking work station.

[0035] In this embodiment, when the robot places the product material from the feeding system onto the product positioning device 13, the product material directly passes through the material positioning pin 139 and is placed on the fixed base 137. After the second material detection sensor 138 detects the product material, it can be determined that the product material is placed in place. When the product material needs to be transferred, the telescopic cylinder 134 extends. When the telescopic cylinder 134 reaches the cylinder limit 135, it stops extending forward. At this time, it just drives the product material to reach the designated position, and the extending and retracting states of the telescopic cylinder 134 are detected by the cylinder in-place switch sensor 136.

[0036] As Figure 9 shown, in the above embodiment, preferably, a floor-mounted robot material taking position, a fabric robot material placing position, and a manual emergency feeding position are set in the product positioning device 13, and the sliding table servo drive motor 133 can drive the sliding table 131 to move to the required work station stop point; When the sliding table 131 slides to the loading position of the floor-mounted robot, the floor-mounted robot 3 moves above the sliding table 131 and is fixedly locked with the sliding table 131 through a locator. Moreover, the fixed mold side 31 of the fixture of the floor-mounted robot 3 fits with the positioning pin of the sliding table 131. At this time, when the telescopic cylinder 134 extends, it can enable the product material to be transferred from the material positioning pin 139 to the fixture of the floor-mounted robot 3. At the same time, the moving mold side 32 of the fixture of the floor-mounted robot 3 faces upward. After the fabric robot places the product material on the moving mold side on the positioning pin of the moving mold side 32 of the fixture, the floor-mounted robot 3 releases the lock relative to the sliding table 131; When the emergency production mode is started, the sliding table 131 slides out of the fence for manual feeding of the product materials on the moving mold side and the fixed mold side, then slides to the loading position of the floor-mounted robot to pick up the product materials on the fixed mold side, and then rotates 180 degrees to pick up the product materials on the moving mold side.

[0037] During the implementation process, the coordinated cooperation between the overhead-mounted robot and the floor-mounted robot 3 and the coordinated components of the overhead-mounted robot and the coordinated components of the floor-mounted robot can significantly improve the space utilization rate of the equipment, improve the positioning accuracy and dynamic process adjustment efficiency of the equipment, effectively improve the integrated and lightweight production capacity of automotive interior parts, and complete the automated production of automotive instrument panel products or other various spare parts.

[0038] In the above embodiment, preferably, the coordinated component of the overhead-mounted robot further includes a product extraction fixture. Different types of product extraction fixtures are fixed in the fixture library. The robot component selects the corresponding product extraction fixture according to the product type prepared by the product mold, and clamps and fixes the product prepared by the product mold with the product extraction fixture and then takes it out to a preset station and releases it.

[0039] Specifically, through the selection and movement of the product extraction fixture by the robot component and the coordinated positioning and clamping of the product by the product extraction fixture, the automated extraction operation of the product is realized, the positioning accuracy and extraction speed of the product are improved. At the same time, the setting of the fixture library can quickly change the type of the product extraction fixture and quickly realize the extraction operation of different products.

[0040] During the implementation process, the coordinated component of the overhead-mounted robot selects the product extraction fixture according to the product type to be produced. Once selected, it will not be replaced during the production process of this product until the product type to be produced changes, and then the corresponding product extraction fixture is selected to ensure that the product extraction fixture can effectively position, clamp and extract the product.

[0041] In the above embodiment, preferably, the product detection device includes an image detection component and a coding detection component. The image detection component is used to collect images of the product and perform missing position detection and defect detection on the product according to the collected images; The coding detection component is used to perform laser coding on the product and verify the code by scanning the code.

[0042] As Figure 7 shown, in the above embodiment, preferably, the blanking shear device 22 includes a blanking clamping mechanism, a blanking shear mechanism, a shear lifting mechanism 223 and a waste collection component. The blanking clamping mechanism includes a blanking pneumatic gripper 221, and the blanking pneumatic gripper 221 is used to clamp the product blank. The blanking shear mechanism includes a pneumatic scissors 222, and the pneumatic scissors 222 is used to shear the preset position of the product blank clamped by the blanking pneumatic gripper 221; The blanking clamping mechanism and the blanking shear mechanism are fixed on the shear lifting mechanism 223. The shear lifting mechanism 223 can drive the blanking clamping mechanism and the blanking shear mechanism to perform lifting displacement as a whole, so that the blanking clamping mechanism and the blanking shear mechanism can adapt to the position height of the product blank; The waste collection component is used to collect the sheared product blanks and output them through a conveying pipeline.

[0043] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An automated production device for an automotive instrument panel product, characterized in that, Including: Floor-mounted robots, floor-mounted robot collaborative components, ceiling-mounted robots, and ceiling-mounted robot collaborative components; The floor-mounted robot collaborative component includes a product loading device, a product turntable device, and a product positioning device. The product loading device is used to convey product materials from the manual loading side to the robot picking side through a slide rail mechanism, and the floor-mounted robot picks up the product materials; The product turntable device is used to adsorb and fix the product materials on the material hanging table through a magnetic adsorption component, and push the product materials from the material hanging table to the corresponding fixed position of the floor-mounted robot through a push cylinder, so as to realize the picking of the product materials by the floor-mounted robot; The product positioning device is used to position the product materials and push the product materials from a preset station to the corresponding fixed position of the floor-mounted robot, so as to realize the picking of the product materials by the floor-mounted robot; The floor-mounted robot transfers the picked product materials to preset positions of the product mold respectively to complete product preparation; The ceiling-mounted robot collaborative component includes a product detection device and a sprue cutting device. The product detection device is used to detect errors and omissions of the products prepared by the product mold, and the ceiling-mounted robot is used to transfer the products that pass the detection to the sprue cutting device; After the sprue of the qualified product is cut by the sprue cutting device, the ceiling-mounted robot transfers and outputs the cut product.

2. The automated production equipment for the automotive instrument panel product according to claim 1, characterized in that The ceiling-mounted robot collaborative component further includes a product extraction fixture. Different types of the product extraction fixtures are fixed in the fixture library. The robot component selects the corresponding product extraction fixture according to the type of the product prepared by the product mold, and clamps and fixes the product prepared by the product mold through the product extraction fixture and takes it out to a preset station and then releases it.

3. The automated production equipment for the automotive instrument panel product according to claim 1, characterized in that In the product loading device, the loading station on the manual loading side is communicated with the picking station on the robot picking side through the slide rail mechanism; The slide rail mechanism includes a loading slide table, a product loading assembly, a slide rail, and a rodless cylinder. The product loading assembly is installed on the loading slide table, the loading slide table is installed on the slide rail, the product loading assembly is used to position, fix, and push the loaded product materials, and the rodless cylinder drives the loading slide table to move back and forth between the loading station and the picking station; When the product materials are fixed on the product loading assembly and reach the picking station along the slide rail, the product loading assembly can push out the product materials so that the robot can pick up the product materials.

4. The automated production equipment for the automotive instrument panel product according to claim 1, characterized in that, The product turntable device includes the material hanging table, the magnetic adsorption component, the push cylinder, and a first material detection sensor; The product materials are positioned on the material hanging table through positioning pins and adsorbed and fixed on the material hanging table through the magnetic adsorption component; The push cylinder is arranged at the rear side of the material hanging table, and the movable end of the push cylinder can extend relative to the material hanging table and drive the product materials to reach a preset station; The first material detection sensor is arranged on the material hanging table to detect whether the product material is correctly placed on the material hanging table.

5. The automated production equipment for the automotive instrument panel product according to claim 4, characterized in that, The product turntable device further includes a servo drive mechanism; A preset number of the material hanging tables are relatively assembled to form a prism structure, and the servo drive mechanism drives the material hanging tables to rotate; The pushing cylinders are respectively arranged at the top and bottom of each group of the material hanging tables, and the pushing cylinders at the top and bottom of each group of the material hanging tables extend and retract synchronously.

6. The automated production equipment for the automotive instrument panel product according to claim 1, characterized in that, The product positioning device includes a material fixing component, a material positioning component and a material transfer component; The material fixing component is used to fix the product material at a preset position, the material positioning component is used to position the product material fixed at the preset position, the material fixing component is slidably fixed on the sliding component of the material transfer component, and the material transfer component drives the material fixing component and the product material thereon to move to a preset working station through the sliding component, and drives the product material to be transferred to the fixing position of the floor-mounted robot through the telescopic component.

7. The automated production equipment for the automotive instrument panel product according to claim 6, characterized in that, The material transfer component includes a slide table, a slide rail, a slide table servo drive motor, a telescopic cylinder, a cylinder limit and a cylinder in-place switch sensor. The slide table is slidably arranged on the slide rail, and the slide table servo drive motor can drive the slide table to move back and forth along the slide rail; The material fixing component includes a fixing base and a second material detection sensor. The fixing base is fixed on the slide table, the telescopic cylinder is fixed on the fixing base, the cylinder limit is arranged at the front end of the telescopic cylinder and is used to limit the extending length of the movable end of the telescopic cylinder, and the cylinder in-place switch sensor is used to detect whether the extending and retracting processes of the telescopic cylinder are in place; The material positioning component includes a material positioning pin. The material positioning pin is arranged at the front end of the second material detection sensor. The positioning hole of the product material passes through the material positioning pin and is fixed on the fixing base. The second material detection sensor is used to detect whether the product material is placed in place; The slide table can move along the slide rail under the drive of the slide table servo drive motor and stop at the preset working station stop point; During the extending process of the movable end of the telescopic cylinder, the telescopic cylinder can drive the product material to be transferred to a preset material taking working station.

8. The automated production equipment for the automotive instrument panel product according to claim 7, characterized in that A floor-mounted robot material taking position, a cloth robot material placing position and a manual emergency feeding position are set in the product positioning device, and the slide table servo drive motor can drive the slide table to move to the required working station stop point; When the slide table slides to the floor-mounted robot material taking position, the floor-mounted robot moves above the slide table and is fixedly locked with the slide table through a locator, and the fixed mold side of the fixture of the floor-mounted robot is attached to the positioning pin of the slide table. At this time, when the telescopic cylinder extends, the product material can be transferred from the material positioning pin to the fixture of the floor-mounted robot. At the same time, the movable mold side of the fixture of the floor-mounted robot faces upward. After the cloth robot places the product material on the movable mold side on the positioning pin of the movable mold side of the fixture, the floor-mounted robot releases the lock with respect to the slide table; When the emergency production mode is started, after the sliding table slides out of the fence and manual feeding of product materials on the moving die side and the fixed die side is carried out, it slides to the material taking position of the floor-mounted robot to perform the material taking operation of the product materials on the fixed die side, and then rotates 180 degrees to perform the material taking operation of the product materials on the moving die side.

9. The automated production equipment for the automotive instrument panel product according to claim 1, characterized in that, The product detection device includes an image detection component and a coding detection component. The image detection component is used to collect images of the product and perform missing position detection and defect detection on the product according to the collected images; The coding detection component is used to perform laser coding on the product and perform code scanning verification on the code.

10. The automated production equipment for the automotive instrument panel product according to claim 1, characterized in that, The sprue cutting device includes a sprue clamping mechanism, a sprue cutting mechanism, a cutting lifting mechanism and a waste collection component. The sprue clamping mechanism includes a pneumatic sprue gripper, and the pneumatic sprue gripper is used to clamp the product sprue. The sprue cutting mechanism includes pneumatic scissors, and the pneumatic scissors are used to cut a preset position of the product sprue clamped by the pneumatic sprue gripper; The sprue clamping mechanism and the sprue cutting mechanism are fixed on the cutting lifting mechanism, and the cutting lifting mechanism can drive the sprue clamping mechanism and the sprue cutting mechanism as a whole to perform lifting displacement, so that the sprue clamping mechanism and the sprue cutting mechanism can adapt to the position height of the product sprue; The waste collection component is used to collect the cut product sprue and output it through a conveying pipeline.

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