Winding device and winding system
By introducing base frames, unwinding components, guide components and roller components into the winding equipment, the problem of inaccurate control of laying pressure and holding time of existing equipment is solved, the interlayer bonding strength and product quality of the pipe are improved, and the equipment structure is simplified.
Patent Information
- Application Number
- CN202510486144.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-07-08
AI Technical Summary
Existing thermoplastic reinforced pipe wrapping equipment cannot accurately control the laying pressure and holding time, resulting in inaccurate melt bonding process between layers, affecting the shear strength and overall pressure bearing capacity of the pipe.
The winding equipment is adopted, including a base frame, unwinding assembly, guide assembly and roller pressing assembly, which provides winding tension through the winding layer and guide assembly, and the roller pressing assembly is used to ensure the bonding strength between the winding layer and the outer peripheral surface of the pipe, simplifying the equipment structure and reducing layering.
It improves the inter-layer bonding strength of the pipe, reduces the layering phenomenon, improves the product quality of the pipe, simplifies the equipment structure, and reduces the equipment weight and cost.
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Figure CN120269809A_ABST
Abstract
Description
Technical Field
[0001] This application generally relates to the technical field of pipe processing, and more specifically to a winding device and a winding system. Background Art
[0002] Reinforced Thermoplastic Pipe (RTP) is currently mainly applied in industrial fields, especially in oil extraction, natural gas pipelines, hydrogen transmission pipelines, etc. The most prominent advantage of this pipe is its good flexibility and coiled supply, which can eliminate a large amount of connection work, flexibly adapt to the terrain, achieve very rapid and economical laying, and is very easy to relocate and reuse.
[0003] Most of the Reinforced Thermoplastic Pipes are of a three-layer structure. The inner layer is a polyethylene pipe that is corrosion-resistant and wear-resistant. The middle layer is a reinforced winding layer (the winding materials include various high-strength synthetic fibers, glass fibers, carbon fibers, and fine metal wires). The outer layer is a protective polyethylene layer. The strength of the reinforcement layer plays a decisive role in the overall pressure-bearing capacity of the RTP; therefore, how to improve the shear strength between the reinforcement layers has become a difficulty in the production of RTP. For example, in-situ consolidation techniques (such as laser, infrared, and hot air-assisted fiber winding) are adopted, and at the same time, the winding process parameters are precisely controlled (temperature gradient ±2°C, pressure ≥5 MPa, dwell time optimized). However, the existing RTP winding equipment directly lays the pre-impregnated tape on the surface of the pipe after heating, and there are problems such as the inability to accurately control parameters such as laying pressure and dwell time, and the inability to accurately control the interlayer melting bonding process.
[0004] Therefore, there is a need to provide a winding device and a winding system to at least partially solve the above problems. Summary of the Invention
[0005] A series of simplified concepts are introduced in the Summary of the Invention section, which will be further detailed in the Detailed Description section. The Summary of the Invention section of this application does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the protection scope of the claimed technical solution.
[0006] To at least partially solve the above problems, a first aspect of this application provides a winding device for pipes, and the winding device includes:
[0007] A base frame that is pivotable about the axis of the pipe, and the base frame is used to be arranged on the outer peripheral side of the pipe;
[0008] Unwinding assembly, the unwinding assembly is arranged on the base frame and can pivot along with the base frame, the unwinding assembly stores a winding layer, and one end of the winding layer away from the unwinding assembly is used to connect to the outer peripheral surface of the pipe;
[0009] Guiding assembly, the guiding assembly is arranged on the base frame and can pivot along with the base frame, the guiding assembly is used to be arranged between the unwinding assembly and the pipe, and the guiding assembly is used to clamp a part of the winding layer to make the winding layer have winding tension; and
[0010] Rolling assembly, the rolling assembly is arranged on the base frame and can pivot along with the base frame, the rolling assembly is used to be arranged on the outer peripheral side of the pipe and cooperate with the pipe to roll the winding layer wound on the outer peripheral surface of the pipe.
[0011] Optionally, the rolling assembly includes:
[0012] The first bracket, the first bracket is connected to the base frame, and the first bracket is configured to be adjustable in position relative to the base frame;
[0013] The pressing roller, the pressing roller is pivotally connected to the first bracket around the axis of the pressing roller; and
[0014] The rolling layer, the rolling layer is arranged on the outer peripheral surface of the pressing roller, and the rolling layer is used to act on the winding layer.
[0015] Optionally, the pressing rollers are arranged in pairs, and the two pressing rollers in a pair are spaced along the radial direction of the pressing roller,
[0016] The rolling layer is configured in a closed shape and wound around the outer peripheral surfaces of the two pressing rollers in a pair.
[0017] Optionally, the winding device further includes a connecting shaft, the connecting shaft is arranged on the base frame and can pivot along with the base frame,
[0018] The connecting shaft is configured to be pivotally adjustable relative to the base frame around the axis of the connecting shaft, and the rolling assembly is connected to one end of the connecting shaft and can pivot along with the connecting shaft to adjust the angle or spacing of the rolling assembly relative to the pipe.
[0019] Optionally, the winding device further includes a driving member, the driving member is arranged between the connecting shaft and the rolling assembly, one end of the driving member is connected to the connecting shaft and can pivot along with the connecting shaft, the other end of the driving member away from the connecting shaft is connected to the rolling assembly, and the driving member is used to drive the rolling assembly to move along the extension direction of the connecting shaft to adjust the acting force between the rolling assembly and the pipe.
[0020] Optionally, the winding device further includes a second bracket, the second bracket is connected to the connecting shaft and can pivot with the connecting shaft, and the guiding assembly is arranged on the second bracket.
[0021] Optionally, the winding device further includes a heating element, and the heating element is used to heat the winding layer that is about to be wound around the outer peripheral surface of the pipe.
[0022] Optionally, the guiding assembly includes a guiding roller, and the guiding roller is pivotally connected to the second bracket around the axis of the guiding roller.
[0023] The guiding rollers are arranged in pairs, and the two guiding rollers in a pair are spaced apart along the radial direction of the guiding roller. Along the radial direction of the guiding roller, the distance between the two guiding rollers in a pair is adjustable.
[0024] Optionally, the winding device further includes a mounting seat, the mounting seat is arranged on the base frame and can pivot with the base frame, the connecting shaft is connected to the mounting seat, and the connecting shaft is configured to be pivotally adjustable relative to the mounting seat around the axis of the connecting shaft.
[0025] Optionally, the connecting shaft is configured to be adjustable relative to the mounting seat along the extending direction of the connecting shaft.
[0026] Optionally, the mounting seat has a mounting hole that penetrates along the thickness direction of the mounting seat, and the other end of the connecting shaft away from the roller pressing assembly penetrates into the mounting hole.
[0027] Optionally, a threaded structure is provided between the connecting shaft and the mounting hole; and / or
[0028] The winding device further includes a limiting assembly, the limiting assembly is arranged between the connecting shaft and the mounting seat, and the limiting assembly is used to limit the position of the connecting shaft relative to the mounting seat.
[0029] Optionally, the mounting seat includes:
[0030] A rigid part, one end of the rigid part is connected to the base frame; and
[0031] An elastic part, the elastic part is connected to the other end of the rigid part away from the base frame;
[0032] Wherein, the elastic part has a mounting hole that penetrates along the thickness direction of the mounting seat, and the elastic part is further provided with an opening communicating with the outside and the mounting hole.
[0033] Optionally, the unwinding assembly is configured to be position - adjustable relative to the base frame, and the positions of the unwinding assembly, the guiding assembly, and the rolling - pressing assembly are correspondingly set so that the winding layer is smoothly wound around the outer peripheral surface of the pipe.
[0034] In a second aspect of the present application, a winding system is provided, and the winding system includes:
[0035] A driving device, the driving device is connected to the base frame, and the driving device is used to drive the base frame to pivot around the axis of the pipe;
[0036] A traction assembly, the traction assembly is connected to the pipe, and the traction assembly is used to drive the pipe to move along the axial direction of the pipe; and
[0037] The winding device according to the first aspect of the present application, and the winding device is used to wind the winding layer around the outer peripheral surface of the pipe.
[0038] According to the winding device of the present application, the winding tension is provided only by the cooperation between the winding layer and the guiding assembly, and the structure is simple; the winding device is also provided with a rolling - pressing assembly to ensure the bonding strength between the winding layer and the outer peripheral surface of the pipe, reducing the delamination phenomenon that may occur during the use of the pipe and improving the product quality of the pipe. In addition, the rolling - pressing assembly can pivot with the base frame without setting an additional driving structure, further simplifying the overall structure of the winding device. Description of the Drawings
[0039] The following drawings of the embodiments of the present application are hereby taken as a part of the present application for understanding the present application. The embodiments of the present application shown in the drawings and their descriptions are used to explain the principles of the present application. In the drawings,
[0040] Figure 1 is a three - dimensional schematic diagram of a winding system according to a preferred embodiment of the present application, in which the driving device and the traction assembly are omitted;
[0041] Figure 2 is Figure 1 the front - view schematic diagram;
[0042] Figure 3 is Figure 1 the enlarged view of part A in
[0043] Figure 4 is Figure 2 the enlarged view of part B in
[0044] Description of the Reference Numerals:
[0045] 100 Winding system
[0046] 200 Winding device
[0047] 210 Base frame
[0048] 220 Unwinding assembly
[0049] 221 Unwinding reel
[0050] 222 Third support
[0051] 223 Pivot shaft
[0052] 230 Guide assembly
[0053] 231 Guide roller
[0054] 232 Second support
[0055] 233 Heating element
[0056] 234 Winding layer
[0057] 235 Connecting shaft
[0058] 240 Roll pressing assembly
[0059] 241 First support
[0060] 242 Pressing roller
[0061] 243 Roll pressing layer
[0062] 250 Driving member
[0063] 251 First mounting plate
[0064] 252 Second mounting plate
[0065] 253 Third mounting plate
[0066] 260 Mounting seat
[0067] 261 Rigid part
[0068] 262 Elastic part
[0069] 263 Mounting hole
[0070] 264 Opening
[0071] 265 Limiting part
[0072] 266 First limiting hole
[0073] 267 Limiting assembly
[0074] 300 Pipe Detailed implementation manner
[0075] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present application. However, it will be apparent to one of ordinary skill in the art that embodiments of the present application may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the embodiments of the present application.
[0076] In order to thoroughly understand the embodiments of the present application, detailed structures will be presented in the following description. Obviously, the implementation of the embodiments of the present application is not limited to the specific details familiar to those skilled in the art.
[0077] It should be understood that the purpose of the terms used herein is only to describe specific embodiments and is not a limitation of the present application. The singular forms "a", "an", and "the" are also intended to include the plural forms unless the context clearly dictates otherwise. When the terms "comprising" and / or "including" are used in this specification, they specify the presence of the stated features, wholes, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, wholes, steps, operations, elements, components, and / or combinations thereof.
[0078] Ordinal numbers such as "first" and "second" cited in the present application are merely identifiers and do not have any other meanings, such as a specific order, etc. Moreover, for example, the term "first component" does not imply the existence of a "second component" by itself, and the term "second component" does not imply the existence of a "first component" by itself. It should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer" and similar expressions used in the present application are for illustrative purposes only and not limitations.
[0079] Hereinafter, specific embodiments of the present application will be described in more detail with reference to the accompanying drawings, which show representative embodiments of the present application and do not limit the present application.
[0080] The present application provides a winding device.
[0081] Please refer to Figures 1 to 4, The winding device 200 is used for the pipe 300. The winding device 200 includes a base frame 210, an unwinding assembly 220, a guiding assembly 230, and a rolling assembly 240. Specifically, the base frame 210 is pivotable about the axis of the pipe 300, and the base frame 210 is configured to be disposed on the outer peripheral side of the pipe 300. The unwinding assembly 220 is disposed on the base frame 210 and can pivot with the base frame 210. The unwinding assembly 220 stores a winding layer 234, and one end of the winding layer 234 away from the unwinding assembly 220 is used to connect to the outer peripheral surface of the pipe 300. The guiding assembly 230 is disposed on the base frame 210 and can pivot with the base frame 210. The guiding assembly 230 is used to be disposed between the unwinding assembly 210 and the pipe 300. The guiding assembly 230 is used to clamp a part of the winding layer 234 to enable the winding layer 234 to have a winding tension. The rolling assembly 240 is disposed on the base frame 210 and can pivot with the base frame 210. The rolling assembly 240 is used to be disposed on the outer peripheral side of the pipe 300 and cooperate with the pipe 300 to roll the winding layer 234 wound on the outer peripheral surface of the pipe 300.
[0082] For the winding device 200 according to this solution, it provides the winding tension only through the cooperation between the winding layer 234 and the guiding assembly 230, and the structure is simple. The winding device 200 is also provided with a rolling assembly 240 to ensure the bonding strength between the winding layer 234 and the outer peripheral surface of the pipe 300, reduce the delamination phenomenon that may occur during the use of the pipe 300, and improve the product quality of the pipe 300. In addition, the rolling assembly 240 can pivot with the base frame 210, and no additional driving structure needs to be provided, further simplifying the overall structure of the winding device 200. The overall structure of the winding device 200 is simplified, and on the premise of maintaining the original functions of the winding device 200, the number of devices can be simplified, thereby simplifying the transmission composition of the device, reducing the overall weight and cost investment of the device.
[0083] Now please refer to Figure 3 and Figure 4 , The rolling assembly 240 includes a first bracket 241, a pressing roller 242, and a rolling layer 243. Specifically, the first bracket 241 is connected to the base frame 210, and the first bracket 210 is configured to be adjustable in position relative to the base frame 210. The pressing roller 242 is pivotally connected to the first bracket 241 about the axis of the pressing roller 242. The rolling layer 243 is disposed on the outer peripheral surface of the pressing roller 242, and the rolling layer 243 is used to act on the aforementioned winding layer 234. Further, the pressing rollers 242 are arranged in pairs, and the two pressing rollers 242 in a pair are spaced apart in the radial direction of the pressing roller 242. The rolling layer 243 is configured in a closed shape and wound around the outer peripheral surfaces of the two pressing rollers 242 in a pair. Preferably, the rolling layer 243 is configured as a belt. The belt cooperates with the outer peripheral surface of the pipe 300 to clamp the winding layer 234 between the belt and the pipe 300 to ensure the bonding strength between the winding layer 234 and the outer peripheral surface of the pipe 300.
[0084] Please continue to refer toFigure 3 and Figure 4 ,the winding device 200 further includes a connecting shaft 235 disposed on the base frame 210 and capable of pivoting with the base frame 210. Specifically, the connecting shaft 235 is configured to be pivotally adjustable relative to the base frame 210 about the axis of the connecting shaft 235. The roller pressing assembly 240 is connected to one end of the connecting shaft 235 and can pivot with the connecting shaft 235 to adjust the angle or spacing of the roller pressing assembly 240 relative to the pipe 300. Now please refer to Figures 1 to 4 ,one end of the winding layer 234 at the unwinding assembly 220 is connected to the outer peripheral surface of the pipe 300 after being tensioned by the guiding assembly 230. For example Figure 3 and Figure 4 ,the axis of the pressing roller 242 in the roller pressing assembly 240 is arranged parallel to the axis of the pipe 300. When the base frame 210 pivots one week around the axis of the pipe 300, the winding layer 234 winds one week on the outer peripheral surface of the pipe 300. During the winding process, the roller pressing assembly 240 always presses a part of the winding layer 234, and the roller pressing layer 243 rotates with the winding layer 234, thereby driving the pressing roller 242 to pivot around the axis of the pressing roller 242. In this case, the roller pressing layer 243 is adapted to the outer peripheral surface of the pipe 300, that is, the winding layer 234 covered by the roller pressing layer 243 is generally an arc surface.
[0085] Please continue to refer to Figures 1 to 4 ,alternatively, when continuously winding the pipe 300, the winding layer 234 has a certain angular offset relative to the outer peripheral surface of the pipe 300; during the winding process, the pipe 300 moves along the axial direction of the pipe 300 (see the following description). That is, the axis of the aforementioned pressing roller 242 intersects (but is not perpendicular to) the axis of the pipe 300. For example, the position of the roller pressing assembly 240 is adjusted by rotating the connecting shaft 235. It can be understood that in order to ensure the flatness of the winding layer 234, the unwinding assembly 220 is preferably configured to be position-adjustable relative to the base frame 210, so as to realize the corresponding setting of the positions of the unwinding assembly 220, the guiding assembly 230 and the roller pressing assembly 240, so that the winding layer 234 is flatly wound on the outer peripheral surface of the pipe 300. In this case, the winding layer 234 covered by the roller pressing layer 243 is at least a line, in other words, the roller pressing assembly 240 is at least in line contact with the winding layer 234 to ensure the roller pressing effect. For example, there are multiple line contacts, or multiple discontinuous surface contacts.
[0086] Now please refer to Figure 3 and Figure 4, the winding device 200 further includes a second bracket 232. The second bracket 232 is connected to the connecting shaft 235 and can pivot with the connecting shaft 235. The guiding assembly 230 is arranged on the second bracket 232. Specifically, the guiding assembly 230 includes guiding rollers 231. The guiding rollers 231 are pivotally connected to the second bracket 232 about the axis of the guiding rollers 231. The guiding rollers 231 are arranged in pairs, and the two guiding rollers 231 in a pair are spaced apart in the radial direction of the guiding rollers 231. In the radial direction of the guiding rollers 231, the distance between the two guiding rollers 231 in a pair is adjustable, so as to adjust the clamping degree of the winding layer 234, or be able to clamp winding layers 234 with different thicknesses, ensuring that the winding layer 234 has the tension required for winding. Further, the winding device 200 further includes a heating member 233. The heating member 233 is used to heat the winding layer 234 that is about to be wound onto the outer peripheral surface of the pipe 300, so that the winding layer 234 can be better welded to the outer peripheral surface of the pipe 300. Preferably, the heating member 233 is configured as a laser heating device.
[0087] Please continue to refer to Figure 3 and Figure 4 , the winding device 200 further includes a mounting seat 260. The mounting seat 260 is arranged on the base frame 210 and can pivot with the base frame 210. Specifically, the connecting shaft 235 is connected to the mounting seat 260, and the connecting shaft 235 is configured to be pivotally adjustable relative to the mounting seat 260 about the axis of the connecting shaft 235. Further, the connecting shaft 235 is also configured to be adjustable relative to the mounting seat 260 along the extending direction of the connecting shaft 235. For example, the mounting seat 260 has a mounting hole 263 penetrating through in the thickness direction of the mounting seat 260, and the other end of the connecting shaft 235 away from the roller pressing assembly 240 penetrates into the mounting hole 263. Figure 3 and Figure 4 In, the other end of the connecting shaft 235 protrudes outward from the mounting hole 263. A threaded structure is arranged between the connecting shaft 235 and the mounting hole 263. Specifically, the mounting hole 263 is configured as a threaded hole, and the outer peripheral surface of the connecting shaft 235 is provided with an external thread adapted to the threaded hole. Rotating the connecting shaft 235 can drive the roller pressing assembly 240 to pivot, and at the same time, rotating the connecting shaft 235 multiple times can also adjust the position of the connecting shaft 235 relative to the mounting seat 260 along the extending direction of the connecting shaft 235, so as to adjust the position of the roller pressing assembly 240. According to the self-locking characteristic of the thread, it can also prevent the position of the roller pressing assembly 240 from changing relative to the base frame 210 along the extending direction of the connecting shaft 235.
[0088] Furthermore, the mounting base 260 includes a rigid portion 261 and an elastic portion 262. One end of the rigid portion 261 is connected to the base frame 210. The elastic portion 262 is connected to the other end of the rigid portion 261 away from the base frame 210. It can be understood that the elastic portion 262 can undergo elastic deformation under an external force. Specifically, the elastic portion 262 has a mounting hole 263 penetrating along the thickness direction of the mounting base 260; that is, the mounting hole 263 is provided in the elastic portion 262. Among them, the elastic portion 262 is further provided with an opening 264 communicating with the outside and the mounting hole 263. It can be understood that in order to further limit the position of the connecting shaft 235, the winding device 200 further includes a limiting component 267. The limiting component 267 is arranged between the connecting shaft 235 and the mounting base 260, and the limiting component 267 is used to limit the position of the connecting shaft 235 relative to the mounting base 260. For example, the mounting base 260 has a first limiting hole 266 penetrating therethrough. The first limiting hole 266 extends through the opening, and the first limiting hole 266 is connected to a limiting member 265. That is, the limiting component 267 includes the first limiting hole 266 and the limiting member 265. The first limiting hole 266 can be configured as a threaded hole, and the limiting member 265 is configured as a matching bolt; or, the first limiting hole 266 is configured as a common through hole, and the limiting member 265 is configured as a combination of a bolt and a nut. With such a setting, the mounting hole 263 can be tightened, so as to at least avoid the sliding of the connecting shaft 235 along the extending direction of the connecting shaft 235. Furthermore, the limiting component 267 can further include a second limiting hole, and the second limiting hole connects the outside and the mounting hole 263. The second limiting hole is configured as a threaded hole, for example, the second limiting hole is connected to a limiting member 265, and the limiting member 265 is configured as a bolt. It should be noted that the limiting member 265 connected to the second limiting hole abuts against the outer peripheral surface of the connecting shaft 235. Preferably, the second limiting holes are arranged in pairs, and the two paired second limiting holes are spaced apart along the radial direction of the connecting shaft 235, so as to limit the pivoting freedom of the connecting shaft 235 around the axis of the connecting shaft 235.
[0089] Please continue to refer to Figure 3 and Figure 4, the winding device 200 further includes a driving member 250 disposed between the connecting shaft 235 and the rolling assembly 240. One end of the driving member 250 is connected to the connecting shaft 235 and can pivot with the connecting shaft 235, and the other end of the driving member 250 away from the connecting shaft 235 is connected to the rolling assembly 240. The driving member 250 is configured to drive the rolling assembly 240 to move along the extending direction of the connecting shaft 235 to adjust the acting force between the rolling assembly 240 and the pipe 300. Specifically, a first mounting plate 251 is disposed between the driving member 250 and the rolling assembly 240. The first mounting plate 251 is connected to the first bracket 241 and the driving member 250. Preferably, the driving member 250 is configured as a four-axis cylinder. It can be understood that the cylinder includes a cylinder body and an actuator rod. A second mounting plate 252 is sleeved on the outer periphery of the cylinder body, and the cylinder further includes a plurality of guide rods, and the second mounting plate 252 is provided with a plurality of through holes adapted to the guide rods. A third mounting plate 235 is further disposed between the cylinder body and the connecting shaft 235, and the third mounting plate 235 is connected to the driving member 250 and the connecting shaft 235. The operation of the four-axis cylinder can adjust the distance between the rolling assembly 240 and the outer peripheral surface of the pipe 300, and the guide rods move along the through holes, so that the rolling assembly 240 moves more smoothly following the actuator rod of the four-axis cylinder.
[0090] Figure 3 and Figure 4 In, the unwinding assembly 220 includes an unwinding reel 221, a third bracket 222, and a pivot shaft 223. Specifically, the third bracket 222 is connected to the base frame 210 and can pivot with the base frame 210. Preferably, the position of the third bracket 222 relative to the base frame 210 is adjustable so that the positions of the unwinding assembly 220, the guiding assembly 230, and the rolling assembly 240 correspond to each other. The pivot shaft 223 is connected to the third bracket 222, and the unwinding reel 221 is sleeved on the outer periphery of the pivot shaft 223. It can be understood that the unwinding reel 221 is used to store the winding layer 234.
[0091] Now please refer back to Figure 1 and Figure 2 , the present application further provides a winding system 100, and the winding system 100 further includes a driving device, a traction assembly, and the foregoing winding device 200. Specifically, the driving device is connected to the base frame 210, and the driving device is configured to drive the base frame 210 to pivot around the axis of the pipe 300. The traction assembly is connected to the pipe 300, and the traction assembly is configured to drive the pipe 300 to move along the axial direction of the pipe 300. The winding device 200 is configured to wind the winding layer 234 around the outer peripheral surface of the pipe 300.
[0092] Now in combination with Figures 1 to 4 the working process of the winding system 100 will be described. The pipe 300 is, for example, a thermoplastic reinforced pipe, and the winding layer 234 is a continuous fiber reinforced thermoplastic resin prepreg tape.
[0093] Before winding, the positions of the unwinding assembly 220 and the connecting shaft 235 are adjusted to make the positions of the unwinding assembly 220, the guiding assembly 230, and the roll pressing assembly 240 correspond to each other. In order to perform continuous winding, in this embodiment, the axis of the pressing roller 242 intersects but is not perpendicular to the axis of the pipe 300. That is, the connecting shaft 235 can control the winding angle of the winding layer 234 relative to the pipe 300. One end of the winding layer 234 at the unwinding disk 221 is passed between the two guiding rollers 231 and led to the outer peripheral surface of the pipe 300. One end of this winding layer 234 is connected to the outer peripheral surface of the pipe 300. The winding layer 234 obtains the tension required for winding through the guiding assembly 230. The distance between the roll pressing assembly 240 and the outer peripheral surface of the pipe 300 is adjusted by the connecting shaft 235 and / or the driving member 250 so that a part of the winding layer 234 is clamped between the roll pressing layer 243 and the outer peripheral surface of the pipe 300. Start the heating element 233, the driving device, and the traction assembly to operate. The driving device drives the base frame 210 to pivot around the axis of the pipe 300, so that the winding layer 234 at the unwinding assembly 220 is continuously unwound and wound onto the outer peripheral surface of the pipe 300. Before the winding layer 234 is wound onto the pipe 300, it is heated by the heating element 233, which is beneficial to better welding of the winding layer 234 to the outer peripheral surface of the pipe 300. The traction assembly drives the pipe 300 to move along the axial direction of the pipe 300, so that the winding layer 234 is continuously wound onto the outer peripheral surface of the pipe 300. During this process, the winding layer 234 is always in contact with the roll pressing layer 243, and the winding layer 234 drives the pressing roller 242 to pivot through the roll pressing layer 243.
[0094] According to the roll pressing device of the present application, compared with the traditional winding device, it only provides the winding pressure through the tension of the winding layer. Moreover, the winding device of the present application provides an additional roll pressing structure, thereby improving the interlayer bonding strength between the winding layer and the pipe, reducing the delamination phenomenon that may occur during the use of the pipe, and improving the product quality of the wound pipe.
[0095] Unless otherwise defined, the technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the technical field of the present application. The terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present application. Terms such as "arranged" that appear herein can either mean that one component is directly attached to another component or that one component is attached to another component through an intermediate component. The features described in one embodiment herein can be applied to another embodiment alone or in combination with other features, unless the feature is not applicable or otherwise stated in that other embodiment.
[0096] The present application has been described through the above embodiments. However, it should be understood that the above embodiments are only for illustrative and explanatory purposes, and are not intended to limit the present application to the scope of the described embodiments. Those skilled in the art can understand that more variations and modifications can be made according to the teachings of the present application, and these variations and modifications all fall within the scope claimed by the present application.
Claims
1. A winding device for pipes, characterized in that, The winding device includes: A base frame that is pivotable about the axis of the pipe, and the base frame is configured to be disposed on the outer peripheral side of the pipe; An unwinding assembly that is disposed on the base frame and can pivot with the base frame. The unwinding assembly stores a winding layer, and one end of the winding layer away from the unwinding assembly is used to connect to the outer peripheral surface of the pipe; A guiding assembly that is disposed on the base frame and can pivot with the base frame. The guiding assembly is used to be disposed between the unwinding assembly and the pipe, and the guiding assembly is used to clamp a part of the winding layer to enable the winding layer to have winding tension; and A rolling press assembly that is disposed on the base frame and can pivot with the base frame. The rolling press assembly is used to be disposed on the outer peripheral side of the pipe and cooperate with the pipe to roll the winding layer wound on the outer peripheral surface of the pipe.
2. The winding device according to claim 1, characterized in that, The rolling press assembly includes: A first bracket that is connected to the base frame, and the first bracket is configured to be adjustable in position relative to the base frame; A pressing roller that is pivotally connected to the first bracket about the axis of the pressing roller; and A rolling press layer that is disposed on the outer peripheral surface of the pressing roller, and the rolling press layer is used to act on the winding layer.
3. The winding device according to claim 2, wherein The pressing rollers are arranged in pairs, and the two pressing rollers in a pair are spaced apart along the radial direction of the pressing roller. The rolling press layer is configured in a closed shape and wound around the outer peripheral surfaces of the two pressing rollers in a pair.
4. The winding device according to claim 1, wherein The winding device further includes a connecting shaft that is disposed on the base frame and can pivot with the base frame. The connecting shaft is configured to be pivotally adjustable relative to the base frame about the axis of the connecting shaft. The rolling press assembly is connected to one end of the connecting shaft and can pivot with the connecting shaft to adjust the angle or spacing of the rolling press assembly relative to the pipe.
5. The winding device according to claim 4, characterized in that, The winding device further includes a driving member that is disposed between the connecting shaft and the rolling press assembly. One end of the driving member is connected to the connecting shaft and can pivot with the connecting shaft, and the other end of the driving member away from the connecting shaft is connected to the rolling press assembly. The driving member is used to drive the rolling press assembly to move along the extending direction of the connecting shaft to adjust the acting force between the rolling press assembly and the pipe.
6. The winding device according to claim 4, characterized in that, The winding device further includes a second bracket that is connected to the connecting shaft and can pivot with the connecting shaft, and the guiding assembly is disposed on the second bracket.
7. The winding device according to claim 6, characterized in that, The winding device further includes a heating member that is used to heat the winding layer about to be wound on the outer peripheral surface of the pipe.
8. The winding device according to claim 6, characterized in that, The guiding assembly includes guiding rollers that are pivotally connected to the second bracket about the axis of the guiding rollers. The guiding rollers are arranged in pairs, and the two guiding rollers in a pair are spaced apart along the radial direction of the guiding roller. Along the radial direction of the guiding roller, the spacing between the two guiding rollers in a pair is adjustable.
9. The winding device according to claim 4, characterized in that, The winding device further includes a mounting seat, the mounting seat is arranged on the base frame and can pivot with the base frame, the connecting shaft is connected to the mounting seat, and the connecting shaft is configured to be pivotally adjustable relative to the mounting seat about the axis of the connecting shaft.
10. The winding device according to claim 9, characterized in that, The connecting shaft is configured to be adjustable relative to the mounting seat along the extending direction of the connecting shaft.
11. The winding device according to claim 9, characterized in that, The mounting seat has a mounting hole penetrating through in the thickness direction of the mounting seat, and the other end of the connecting shaft away from the rolling assembly penetrates into the mounting hole.
12. The winding device according to claim 11, characterized in that, A threaded structure is provided between the connecting shaft and the mounting hole; and / or The winding device further includes a limiting assembly, the limiting assembly is arranged between the connecting shaft and the mounting seat, and the limiting assembly is used for limiting the position of the connecting shaft relative to the mounting seat.
13. The winding device according to claim 9, characterized in that, The mounting seat includes: A rigid part, one end of the rigid part is connected to the base frame; and An elastic part, the elastic part is connected to the other end of the rigid part away from the base frame; Wherein, the elastic part has a mounting hole penetrating through in the thickness direction of the mounting seat, and the elastic part is further provided with an opening communicating with the outside and the mounting hole.
14. The winding device according to any one of claims 1 to 13, characterized in that, The unwinding assembly is configured to be adjustable in position relative to the base frame, and the positions of the unwinding assembly, the guiding assembly and the rolling assembly are correspondingly arranged so that the winding layer is smoothly wound around the outer peripheral surface of the pipe.
15. A winding system, characterized in that, The winding system includes: A driving device, the driving device is connected to the base frame, and the driving device is used for driving the base frame to pivot around the axis of the pipe; A traction assembly, the traction assembly is connected to the pipe, and the traction assembly is used for driving the pipe to move along the axial direction of the pipe; and The winding device according to any one of claims 1 to 14, the winding device is used for winding the winding layer around the outer peripheral surface of the pipe.