Intelligent rapid binding and unlocking device for ship deck goods

By designing intelligent fast binding and unlocking devices, the use of motor drive and servo motors to quickly retract and clamp the wire rope, solving the problems of low efficiency and poor accuracy of traditional manual binding, improving the reliability and operation efficiency of cargo fixation, and reducing costs.

CN120270413AInactive Publication Date: 2025-07-08NANTONG JINFAN INTELLIGENT SHIPPING CO LTD
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Patent Information

Application Number
CN202510710338.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-07-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional manual decking cargo is inefficient, has poor accuracy and reliability, and its components are prone to wear, making it difficult to meet the intelligent, rapid and safe needs of decking cargo tied in the ship transportation industry.

Method used

An intelligent rapid binding and unlocking device including a fixed shell, a roller, a retracting device, a clamping device and a wire rope is designed. The motor drive and servo motor are used to achieve rapid retracting and clamping of the wire rope, and the dual requirements of rapid fixing and long-term fixing are achieved in combination with the clamping slot device.

Benefits of technology

It improves binding and unlocking efficiency, improves cargo loading and unloading time, enhances fixed reliability, reduces operating costs, and meets the efficient and safe needs of ship transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an intelligent rapid binding and unlocking device for ship deck cargoes, and relates to the field of ship cargo transportation, the intelligent rapid binding and unlocking device comprises a fixed shell, a roller, a winding and unwinding device, a clamping device, a clamping groove head and a steel wire rope; the device has the advantages of being reasonable and simple in structure, low in production cost and convenient to install, rapid winding and unwinding of the steel wire rope are achieved through motor driving or manual operation of the winding and unwinding device, different operation requirements are met, and the working efficiency is improved; by means of the locking driving mechanism and the clamping groove device of the clamping device, rapid clamping and separation of the steel wire rope clamping groove head are achieved, the dual requirements for rapid fixing and long-term fixing are met, and the fixing reliability is further improved through spring auxiliary clamping; during unlocking, the take-up and pay-off device and the clamping device work cooperatively, the steel wire rope can be released rapidly, operation is convenient and fast, the cargo loading and unloading time is effectively shortened, and the ship operation efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the field of ship cargo transportation, and particularly to an intelligent and rapid lashing and unlocking device for ship deck cargo. Background Art

[0002] In the field of ship cargo transportation, the safe transportation of deck cargo is of crucial importance. When a ship sails at sea, it will face complex environments such as wind, waves, and jolts. This requires that deck cargo must be fixed by reliable lashing devices to prevent the cargo from shifting or falling, and to ensure the safety of ship navigation and the integrity of the cargo.

[0003] Traditional methods for lashing ship deck cargo mostly rely on manual operations, using ordinary tools such as steel wires and chains for lashing and fixing. This method has many drawbacks. On the one hand, manual lashing is inefficient. During the peak periods of loading and unloading, the lashing and unlocking work of a large amount of cargo is time-consuming and laborious, seriously affecting the operation efficiency of the ship. On the other hand, the accuracy and reliability of manual operations are difficult to guarantee. Problems such as uneven lashing force and insecure fixing often occur. In severe sea conditions, the cargo is prone to loosening or even falling off, leading to safety accidents. In addition, after long-term use of traditional lashing tools, the components are severely worn, and repairs and replacements are frequent, increasing the operating costs. With the development of the ship transportation industry towards large-scale and high-efficiency, higher requirements are put forward for the intelligence, rapidity, and safety of deck cargo lashing devices. There is an urgent need for a new type of device to solve the problems in the existing technology and improve the safety and efficiency of ship cargo transportation. Summary of the Invention

[0004] The purpose of the present invention is to provide an intelligent and rapid lashing and unlocking device for ship deck cargo to solve the problems of low efficiency, poor accuracy and reliability of traditional manual lashing, easy wear of components resulting in high operating costs, and difficulty in meeting the requirements of the ship transportation industry for the intelligence, rapidity, and safety of deck cargo lashing.

[0005] To solve the above problems, the present invention provides a technical solution: an intelligent and rapid lashing and unlocking device for ship deck cargo, comprising a fixed housing, a drum, a winding and unwinding device, a clamping device, a slot head, and a steel wire rope; the drum is movably connected inside the fixed housing, the front side of the fixed housing is fixedly connected with a winding and unwinding device, and the rear shaft end of the winding and unwinding device is fixedly connected with the center of the front side of the drum; the clamping device is fixedly connected to the upper left side of the fixed housing; one side of the steel wire rope is wound around the outside of the drum, and the other end of the steel wire rope is fixedly connected with a slot head, and the slot head is connected to the clamping device.

[0006] Preferably, the specific structure of the retracting device includes a transmission box, a transmission mechanism, and a handwheel. A transmission mechanism is provided inside the transmission box, and the output end at the rear side of the transmission mechanism is fixedly connected to the center of the front side of the drum. Additionally, a handwheel is fixedly connected to the input end on the right side of the transmission mechanism.

[0007] Preferably, the specific structure of the transmission mechanism includes an inner cavity, a worm gear, a connecting shaft, a worm, and a retracting motor. The inner cavity is provided inside the transmission box. The connecting shaft is movably connected to the center of the lower side of the inner cavity, and a worm gear is fixedly connected to the outside of the connecting shaft. Additionally, the output end at the rear side of the connecting shaft is fixedly connected to the center of the front side of the drum. The retracting motor is fixedly connected inside the transmission box. A worm is fixedly connected to the output shaft on the left side of the retracting motor, and the worm is connected to the worm gear. The right shaft end of the retracting motor is fixedly connected to the center of the handwheel.

[0008] Preferably, the specific structure of the clamping device includes a housing, a locking drive mechanism, a locking cavity, a card slot device, and a card hole. A locking cavity is provided inside the housing. A locking drive mechanism is provided below the locking cavity, and card slot devices are fixedly connected to the moving components on both the left and right sides of the locking drive mechanism. The card hole is opened at the center of the upper side of the locking cavity.

[0009] Preferably, the specific structure of the locking drive mechanism includes a double-headed screw, movable blocks, a locking drive device, and sliding grooves. Horizontal sliding grooves are opened on both the left and right lower sides of the locking cavity. The left and right sides of the double-headed screw are respectively movably connected to the center of the corresponding sliding grooves. The left end of the double-headed screw is fixedly connected to the output shaft of the locking drive device, and the locking drive device is fixedly connected to the outside of the left side of the housing. There are two movable blocks. The outside of each of the two movable blocks is movably connected inside the corresponding sliding groove. The threaded holes provided in the centers of the two movable blocks are respectively connected to the external threads on the left and right sides of the double-headed screw. Card slot devices are fixedly connected to the tops of the two movable blocks.

[0010] Preferably, the locking drive device is a servo motor or a stepper motor.

[0011] Preferably, the specific structure of the card slot device includes a guide hole seat, a limit block, a connecting block, a guide hole, a spring, a card slot seat, and a card slot. A horizontal guide hole is provided inside the center of the guide hole seat. The outside of the connecting block is movably connected inside the guide hole. The limit block is fixedly connected to the outer end of the connecting block. The card slot seat is fixedly connected to the inner end of the connecting block. A spring is provided between the card slot seat and the guide hole. A card slot is opened on the inner side of the card slot seat, and the card slot matches the outside of one side of the card slot head.

[0012] Preferably, the guide hole is a stepped hole.

[0013] Preferably, a guiding conical head is provided below the card slot head.

[0014] Advantages of the present invention: (1) The present invention has the characteristics of reasonable and simple structure, low production cost, and convenient installation. The rapid retraction and extension of the wire rope are realized by the motor drive or manual operation of the retraction and extension device, meeting different operation requirements and improving work efficiency.

[0015] (2) The present invention utilizes the locking drive mechanism and the card slot device of the clamping device to realize the rapid clamping and separation of the wire rope card slot head, meeting the dual requirements of rapid fixation and long-term fixation. The spring-assisted clamping further improves the fixation reliability.

[0016] (3) When unlocking, the retraction and extension device and the clamping device of the present invention work together to quickly release the wire rope, with convenient operation, effectively shortening the cargo loading and unloading time and improving the ship operation efficiency. Brief Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of the present invention.

[0018] Figure 2 is Figure 1 a cross-sectional view of

[0019] Figure 3 is a schematic structural diagram of the retraction and extension device.

[0020] Figure 4 is a schematic structural diagram of the transmission mechanism.

[0021] Figure 5 is a schematic structural diagram of the clamping device.

[0022] Figure 6 is a schematic structural diagram of the locking drive mechanism.

[0023] Figure 7 is a schematic structural diagram of the card slot device.

[0024] 1 - fixed housing; 2 - drum; 3 - retraction and extension device; 4 - clamping device; 5 - card slot head; 6 - wire rope; 31 - transmission box; 32 - transmission mechanism; 33 - handwheel; 321 - inner cavity; 322 - worm gear; 323 - connecting shaft; 324 - worm; 325 - retraction and extension motor; 41 - outer housing; 42 - locking drive mechanism; 43 - locking cavity; 44 - card slot device; 45 - card hole; 421 - double-headed screw; 422 - movable block; 423 - locking drive device; 424 - chute; 441 - guide hole seat; 442 - limit block; 443 - connecting block; 444 - guide hole; 445 - spring; 446 - card slot seat; 447 - card slot. Detailed Embodiments

[0025] As Figure 1 and Figure 2As shown in the figure, the following technical solution is adopted in this specific embodiment: an intelligent and rapid lashing and unlocking device for ship deck cargo, including a fixed housing 1, a drum 2, a winding and unwinding device 3, a clamping device 4, a slot head 5 and a steel wire rope 6; the drum 2 is movably connected inside the fixed housing 1, the front side of the fixed housing 1 is fixedly connected with a winding and unwinding device 3, and the rear shaft end of the winding and unwinding device 3 is fixedly connected with the front center of the drum 2; the clamping device 4 is fixedly connected to the upper left side of the fixed housing 1; one side of the steel wire rope 6 is wound around the outside of the drum 2, the other end of the steel wire rope 6 is fixedly connected with a slot head 5, and the slot head 5 is connected with the clamping device 4.

[0026] As Figure 3 shown, the specific structure of the winding and unwinding device 3 includes a transmission box 31, a transmission mechanism 32 and a hand wheel 33; a transmission mechanism 32 is arranged inside the transmission box 31, the rear output end of the transmission mechanism 32 is fixedly connected with the front center of the drum 2, and a hand wheel 33 is fixedly connected to the right input end of the transmission mechanism 32.

[0027] As Figure 4 shown, the specific structure of the transmission mechanism 32 includes an inner cavity 321, a worm gear 322, a connecting shaft 323, a worm 324 and a winding and unwinding motor 325; the inner cavity 321 is arranged inside the transmission box 31, the lower center of the inner cavity 321 is movably connected with a connecting shaft 323, a worm gear 322 is fixedly connected to the outside of the connecting shaft 323, and the rear output end of the connecting shaft 323 is fixedly connected with the front center of the drum 2; the winding and unwinding motor 325 is fixedly connected inside the transmission box 31, a worm 324 is fixedly connected to the left output shaft of the winding and unwinding motor 325, the worm 324 is connected with the worm gear 322, and the right shaft end of the winding and unwinding motor 325 is fixedly connected with the center of the hand wheel 33.

[0028] As Figure 5 shown, the specific structure of the clamping device 4 includes a housing 41, a locking drive mechanism 42, a locking cavity 43, a slot device 44 and a card hole 45; a locking cavity 43 is arranged inside the housing 41; a locking drive mechanism 42 is arranged below the locking cavity 43, and slot devices 44 are fixedly connected to the moving parts on the left and right sides of the locking drive mechanism 42; the card hole 45 is opened at the upper center of the locking cavity 43.

[0029] As Figure 6As shown, the specific structure of the locking drive mechanism 42 includes a double-headed screw 421, a movable block 422, a locking drive device 423, and a chute 424; horizontal chutes 424 are provided on the lower left and right sides of the locking cavity 43; the left and right sides of the double-headed screw 421 are respectively movably connected to the center of the corresponding chute 424, the left end of the double-headed screw 421 is fixedly connected to the output shaft of the locking drive device 423, and the locking drive device 423 is fixedly connected to the outside of the left side of the outer housing 41; there are two movable blocks 422, the outside of the two movable blocks 422 are respectively movably connected to the inside of the corresponding chute 424, the threaded holes provided in the center of the two movable blocks 422 are respectively connected to the external threads on the left and right sides of the double-headed screw 421, and clamping groove devices 44 are fixedly connected to the tops of the two movable blocks 422.

[0030] Among them, the locking drive device 423 is a servo motor or a stepping motor.

[0031] As Figure 7 shown, the specific structure of the clamping groove device 44 includes a guide hole seat 441, a limit block 442, a connecting block 443, a guide hole 444, a spring 445, a clamping groove seat 446, and a clamping groove 447; a horizontal guide hole 444 is provided inside the center of the guide hole seat 441; the outside of the connecting block 443 is movably connected to the inside of the guide hole 444; the limit block 442 is fixedly connected to the outer end of the connecting block 443; the clamping groove seat 446 is fixedly connected to the inner end of the connecting block 443, a spring 445 is provided between the clamping groove seat 446 and the guide hole 444, a clamping groove 447 is provided inside the clamping groove seat 446, and the clamping groove 447 matches the outside of one side of the clamping groove head 5.

[0032] Among them, the guide hole 444 is a stepped hole; a guiding taper head is provided below the clamping groove head 5.

[0033] The usage state of the present invention is as follows: The present invention has a reasonable and simple structure, low production cost, and is easy to install. During the process of transporting goods on the ship deck, when using the intelligent and rapid lashing and unlocking device for ship deck goods, the fixed housing 1 is installed and fixed at a designated position on the ship deck to ensure its stability. If it is necessary to release the steel wire rope 6, start the winding and unwinding motor 325 in the winding and unwinding device 3. The left output shaft of the winding and unwinding motor 325 drives the worm 324 to rotate. The worm 324 meshes with the worm wheel 322 for transmission, thereby driving the connecting shaft 323 and the drum 2 to rotate, and the drum 2 releases the steel wire rope 6. If manual operation is required, the hand wheel 33 can be rotated. The hand wheel 33 drives the right shaft end of the winding and unwinding motor 325 to rotate, and also rotates the drum 2 through the transmission mechanism 32 to wind and unwind the steel wire rope 6. After the steel wire rope 6 is released to an appropriate length, the released steel wire rope 6 is connected to the fixed point of the goods, and then the card slot head 5 is inserted into the card hole 45. Here, start the locking drive device 423 (servo motor or stepping motor) in the clamping device 4. The output shaft of the locking drive device 423 drives the double-headed screw 421 to rotate. Since the external threads on the left and right sides of the double-headed screw 421 have opposite helix directions, the two movable blocks 422 move left and right along the double-headed screw 421 in the chute 424, driving the card slot device 44 connected to the top of the movable block 422 to move towards the middle. The connecting block 443 slides in the guide hole 444 of the guide hole seat 441, and the card slot seat 446 moves with the connecting block 443. When the movable block 422 is located in the center of the chute 424, it is convenient for the card slot head 5 to be directly inserted into the card hole 45 and then be clamped by the card slot 447 inside the card slot seat 446 outside the card slot head 5, thus meeting the need for rapid fixation. Here, the spring 445 plays a role in buffering and assisting in clamping. When long-term fixation is required, start the locking drive device 423 to drive the guide hole seat 441 to press tightly against the card slot seat 446. When it is necessary to tighten the steel wire rope 6, start the winding and unwinding motor 325 in the winding and unwinding device 3. The left output shaft of the winding and unwinding motor 325 drives the worm 324 to rotate. The worm 324 meshes with the worm wheel 322 for transmission, thereby driving the connecting shaft 323 and the drum 2 to rotate, and the drum 2 tightens the steel wire rope 6, thereby improving the bundling effect. When rapid unlocking is required, first start the winding and unwinding motor 325 in the winding and unwinding device 3. The left output shaft of the winding and unwinding motor 325 drives the worm 324 to rotate. The worm 324 meshes with the worm wheel 322 for transmission, thereby driving the connecting shaft 323 and the drum 2 to rotate, and the drum 2 releases the steel wire rope 6. Then start the locking drive device 423 to rotate in the reverse direction. The double-headed screw 421 rotates in the reverse direction, and the two movable blocks 422 drive the card slot device 44 to move towards both sides. The card slot seat 446 is separated from the card slot head 5, and then the steel wire rope 6 can be separated from the fixed point of the goods to complete the unlocking.

[0034] The control mode of the present invention is controlled by manual start or through existing automation technologies. The wiring diagram of the power components and the power supply are common knowledge in the art, and the present invention mainly aims to protect mechanical devices, so the control mode and wiring layout are not explained in detail in the present invention.

[0035] In the description of the invention, it should be understood that the orientation or positional relationship indicated by terms such as "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends", etc. is based on the orientation or positional relationship shown in the drawings. This is only for the convenience of describing the invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the invention.

[0036] In the invention, unless otherwise clearly specified and defined, terms such as "installed", "set", "connected", "fixed", "swivelly connected", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the invention can be understood according to specific circumstances.

[0037] The above has shown and described the basic principles, main features and advantages of the invention. Those skilled in the art should understand that the invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the invention. Without departing from the spirit and scope of the invention, the invention will have various changes and improvements, and these changes and improvements all fall within the scope of the invention claimed. The scope of the invention claimed is defined by the appended claims and their equivalents.

Claims

1. Intelligent and rapid lashing and unlocking device for ship deck cargo, characterized in that: It includes a fixed housing (1), a drum (2), a winding and unwinding device (3), a clamping device (4), a card slot head (5) and a steel wire rope (6); The drum (2) is movably connected inside the fixed housing (1). The front side of the fixed housing (1) is fixedly connected with a winding and unwinding device (3), and the rear shaft end of the winding and unwinding device (3) is fixedly connected with the center of the front side of the drum (2); The clamping device (4) is fixedly connected to the upper left side of the fixed housing (1); One side of the steel wire rope (6) is wound around the outside of the drum (2), and the other end of the steel wire rope (6) is fixedly connected with a card slot head (5), and the card slot head (5) is connected with the clamping device (4).

2. The intelligent and rapid lashing and unlocking device for ship deck cargo according to claim 1, wherein: The specific structure of the winding and unwinding device (3) includes a transmission box (31), a transmission mechanism (32) and a handwheel (33); The transmission mechanism (32) is arranged inside the transmission box (31), and the rear output end of the transmission mechanism (32) is fixedly connected with the center of the front side of the drum (2). In addition, a handwheel (33) is fixedly connected to the right input end of the transmission mechanism (32).

3. The intelligent and rapid lashing and unlocking device for ship deck cargo according to claim 2, characterized in that: The specific structure of the transmission mechanism (32) includes an inner cavity (321), a worm gear (322), a connecting shaft (323), a worm (324) and a winding and unwinding motor (325); The inner cavity (321) is arranged inside the transmission box (31). The center of the lower side of the inner cavity (321) is movably connected with a connecting shaft (323), and a worm gear (322) is fixedly connected to the outside of the connecting shaft (323). In addition, the rear output end of the connecting shaft (323) is fixedly connected with the center of the front side of the drum (2); The winding and unwinding motor (325) is fixedly connected inside the transmission box (31). A worm (324) is fixedly connected to the left output shaft of the winding and unwinding motor (325), and the worm (324) is connected with the worm gear (322). The right shaft end of the winding and unwinding motor (325) is fixedly connected with the center of the handwheel (33).

4. The intelligent and rapid lashing and unlocking device for ship deck cargo according to claim 1, characterized in that: The specific structure of the clamping device (4) includes a housing (41), a locking drive mechanism (42), a locking cavity (43), a card slot device (44) and a card hole (45); The locking cavity (43) is arranged inside the housing (41); The locking drive mechanism (42) is arranged on the lower side of the locking cavity (43), and card slot devices (44) are fixedly connected to the moving parts on the left and right sides of the locking drive mechanism (42); The card hole (45) is opened at the center of the upper side of the locking cavity (43).

5. The intelligent and rapid lashing and unlocking device for ship deck cargo according to claim 4, wherein: The specific structure of the locking drive mechanism (42) includes a double-headed screw (421), a movable block (422), a locking drive device (423) and a chute (424); Horizontal chutes (424) are opened on the left and right lower sides of the locking cavity (43); The left and right sides of the double-headed screw (421) are respectively movably connected to the center of the corresponding chute (424). The left end of the double-headed screw (421) is fixedly connected with the output shaft of the locking drive device (423), and the locking drive device (423) is fixedly connected to the outside of the left side of the housing (41); There are two of the movable blocks (422). The outer parts of the two movable blocks (422) are respectively movably connected inside the corresponding sliding grooves (424). The threaded holes provided in the centers of the two movable blocks (422) are respectively connected to the external threads on the left and right sides of the double-headed screw rod (421). A clamping groove device (44) is fixedly connected to the top of each of the two movable blocks (422).

6. The intelligent rapid lashing and unlocking device for ship deck cargo according to claim 5, characterized in that: The locking drive device (423) is a servo motor or a stepper motor.

7. The intelligent rapid lashing and unlocking device for ship deck cargo according to claim 4, characterized in that: The specific structure of the clamping groove device (44) includes a guide hole seat (441), a limit block (442), a connecting block (443), a guide hole (444), a spring (445), a clamping groove seat (446) and a clamping groove (447); A horizontal guide hole (444) is provided inside the center of the guide hole seat (441); The outer part of the connecting block (443) is movably connected inside the guide hole (444); The limit block (442) is fixedly connected to the outer end of the connecting block (443); The clamping groove seat (446) is fixedly connected to the inner end of the connecting block (443). A spring (445) is provided between the clamping groove seat (446) and the guide hole (444). A clamping groove (447) is formed inside the clamping groove seat (446), and the clamping groove (447) matches the outer part of one side of the clamping groove head (5).

8. The intelligent and rapid lashing and unlocking device for ship deck cargo according to claim 7, characterized in that: The guide hole (444) is a stepped hole.

9. The intelligent and rapid lashing and unlocking device for ship deck cargo according to claim 1, characterized in that: A guiding taper head is provided on the lower side of the clamping groove head (5).