Neodymium magnet production intelligent suspension conveying process adsorption separation device
By designing an adsorption and separation device for intelligent suspension conveying process, using pushing, transporting, cleaning and discharging devices, the problems of multiple rows of magnet separation and clamping materials in neodymium magnet production are solved, and efficient separation, clean transmission and quality control are achieved.
Patent Information
- Application Number
- CN202510612103.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-07-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing neodymium magnet production equipment is difficult to separate when multiple rows of magnets are adsorbed, and it is prone to material picking during transportation, which increases the risk of operators and the probability of equipment downtime.
A neodymium magnet production intelligent suspension conveying process adsorption and separation device is designed, including pushing, transmission, cleaning and discharging devices. Using telescopic rods, sliding plates, transmission belts, electrostatic brushes and other components, the magnets are driven by electric push rods and motors to achieve layered pushing, limiting, anti-adsorption, cleaning and impurity removal.
It improves magnet separation efficiency, reduces equipment downtime and operation risks, ensures production fluency and product quality, and reduces impurity pollution.
Smart Images

Figure CN120270753A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of neodymium magnet production, and particularly to an adsorption and separation device for the intelligent suspension conveying process in neodymium magnet production. Background Technique
[0002] With the continuous growth of the demand for high-performance neodymium magnets, the demand for adsorption and separation devices in the production and transmission process of neodymium magnets in the market has also increased accordingly. During the production and transmission process of neodymium magnets, the demand for adsorption and separation devices is growing day by day. Such a device is related to optimizing the adsorption and separation processes between neodymium magnets to ensure efficient separation, precise control during the manufacturing process, thereby improving product quality, reducing production losses, lowering impurity content, and at the same time meeting the continuous demand for high-quality magnets. This technology can provide key solutions for neodymium magnet production to ensure the optimization of product quality and process efficiency.
[0003] The utility model patent with the patent announcement number CN214298133U discloses a rapid separation device for magnet production. This patent relates to the field of magnet production. It discloses a rapid separation device for magnet production, which relates to the technical field of magnet production. This patent includes a separation mechanism, and a feeding mechanism is fixedly communicated with the separation mechanism. The separation mechanism includes a separation box, a second U-shaped block, and a fixed rod. A second support plate is fixed on one surface of the separation box, a second motor is fixed on one surface of the second support plate, a first round roller is rotatably connected between a pair of opposite inner walls of the separation box through a bearing, the first round roller is driven by the second motor, and a group of axially symmetrically distributed separation plates are fixed on the outer wall of the first round roller. This patent drives a group of separation plates to rotate through the second motor in the separation mechanism, so that the separation plates effectively separate the magnets conveyed by the feeding mechanism to the separation mechanism, and the separated magnets slide along the second slide plate onto the first slide plate, and finally are discharged along the discharge slot to complete the separation process of the magnets. This method greatly improves the efficiency of magnet separation and reduces the consumption of manpower during the magnet separation process.
[0004] However, the current rapid separation device for magnet production has the following problems: When encountering multiple rows of magnet adsorption, it is not easy to separate them, and during the transportation of the magnets, there will be a phenomenon of material jamming. This device requires manual debugging for this phenomenon, greatly increasing the operation risk of the operators. Therefore, we propose an adsorption and separation device for the intelligent suspension conveying process in neodymium magnet production that is convenient for dealing with material jamming. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides an adsorption and separation device for the intelligent suspension conveying process in neodymium magnet production, which solves the problems raised in the above background technique.
[0006] To achieve the above object, the present invention is realized through the following technical solutions: An adsorption and separation device for the intelligent suspension conveying process of neodymium magnet production, including a fuselage. At the top left end of the fuselage, a feeding device is fixedly installed. On the inner wall of the left cavity of the fuselage, several bumps are fixedly installed. On the inner wall of the fuselage, a resisting plate is fixedly installed. It is characterized in that: a pushing device is arranged on the left side of the fuselage, a transmission device is arranged inside the fuselage, a cleaning device is arranged at the top right of the fuselage, and a waste discharging device is arranged at the bottom of the fuselage. The pushing device includes a telescopic rod, a sliding plate and a pushing block. The telescopic rod is driven by an electric push rod, and the electric push rod is fixedly installed on the outer wall of the left side of the fuselage. The sliding plate is fixedly installed on the side wall of the telescopic rod close to the fuselage. The pushing block is fixedly installed on the side wall of the sliding plate close to the fuselage, and a cavity is formed inside the pushing block. When the electric push rod is turned on, the electric push rod drives the telescopic rod to move forward, the telescopic rod drives the sliding plate to move forward, the sliding plate drives the pushing block to move forward, and the pushing block can layer and push away multiple neodymium magnets on the feeding device, reducing the time for layer-by-layer pushing away of a single neodymium magnet and improving the working efficiency of the device.
[0007] According to the above technical solution, the pushing device further includes a touch sliding rod, several hinge rods, several sliding blocks and several limiting plates. The touch sliding rod is slidably installed on the inner wall of the cavity of the pushing block far from the fuselage, and convex balls are arranged at both ends of the touch sliding rod, and the convex balls are located on the movement trajectories of several bumps. One ends of several hinge rods far from the fuselage are respectively hinged to the side wall of the touch sliding rod close to the fuselage. Several sliding blocks are respectively fixedly installed at one ends of several hinge rods close to the fuselage, and several sliding blocks are respectively slidably installed on the inner wall of the pushing block close to the fuselage. Several limiting plates are respectively fixedly installed on the inner wall of the cavity of the pushing block, and several limiting plates are in contact with the hinge rods. By driving the touch sliding rod to move forward by the pushing block, the touch sliding rod touches the bump, causing the touch sliding rod to slide left and right. The touch sliding rod drives the hinge rods to slide left and right. The hinge rods make small arc-shaped movements through the limiting plates, and the hinge rods drive the sliding blocks to make small arc-shaped movements. The sliding blocks swing the neodymium magnets separated in front left and right to prevent them from getting stuck on the inner wall of the feeding device during the separation process, thereby reducing the downtime rate of the equipment and improving the smoothness of the equipment operation at the same time.
[0008] According to the above technical solution, the transmission device includes a rotating rod, a transmission belt, a plurality of sliders, a plurality of limiting strips and a plurality of return springs. The rotating rod is driven by a motor, and the motor is fixedly installed on the right outer wall of the fuselage. The transmission belt is rotatably installed on the outer wall of the rotating rod, and a plurality of sliding grooves are formed in the surface wall of the transmission belt. A plurality of the sliders are respectively slidably installed in the sliding grooves of the transmission belt, and a plurality of the sliders are located on the movement track of the abutting plate. Two sliders are in a group. A plurality of the limiting strips are respectively fixedly installed on the tops of a group of sliders. A plurality of the return springs are respectively fixedly installed on the side walls of a group of sliders close to the left side of the fuselage. When the motor is started, the motor drives the rotating rod to rotate, the rotating rod drives the transmission belt to rotate, the transmission belt drives the slider to rotate, the slider drives the limiting strip to rotate, and at the same time the bottom of the slider abuts against the abutting plate, the slider will slide in the opposite direction of the transmission belt. At this time, the slider drives the limiting strip to slide in the opposite direction. The limiting strip can help to limit the neodymium magnet at the top during transmission and prevent the neodymium magnet in front and the neodymium magnet behind from being adsorbed again.
[0009] According to the above technical solution, the transmission device further includes a plurality of abutting plates, a plurality of pushing rods and an abutting transmission strip. A plurality of the abutting plates are respectively slidably installed on the inner walls of the sliding grooves of the transmission belt. A plurality of the pushing rods are respectively fixedly installed on the tops of a plurality of the abutting plates, and a plurality of the pushing rods are in contact with the bottoms of the limiting strips. The abutting transmission strip is rotatably installed on the outer wall of the rotating rod close to the right side of the fuselage, and an abutting ball is arranged on the outer wall of the abutting transmission strip away from the right side of the fuselage. At the same time, the transmission belt drives the abutting plate to rotate, the abutting plate drives the pushing rod to move upward, and the pushing rod knocks on the limiting strip, so that the neodymium magnet on the upper limiting strip vibrates, cooperating with the slider to enhance its limiting effect, and can also prevent it from getting stuck on the inner wall of the fuselage during transmission.
[0010] According to the above technical solution, the cleaning device includes a limit box, a plurality of sliding boxes, a plurality of moving rods, a plurality of connecting blocks, a plurality of touch plates and a plurality of anti-adsorption strips. The limit box is fixedly installed at the top of the body transmission area. A plurality of the sliding boxes are respectively fixedly installed in the middle of the limit box. A plurality of the moving rods respectively penetrate and are slidably installed at the side walls of the plurality of sliding boxes. The side walls of the plurality of touch plates close to the body are respectively fixedly installed at the ends of the plurality of moving rods away from the body. And cylindrical blocks are arranged on the side walls of the plurality of touch plates away from the body. One ends of the plurality of connecting blocks are respectively fixedly installed on the side walls of the plurality of touch plates close to the body. The plurality of anti-adsorption strips are respectively fixedly installed at the other ends of the plurality of connecting blocks. While the conveyor belt rotates, the conveyor belt drives the contact transmission strip to rotate. The contact balls on the contact transmission strip contact the cylindrical blocks on the touch plates, causing the touch plates to move inward. The touch plates drive the connecting blocks to move inward. The connecting blocks drive the anti-adsorption strips to move leftward. The anti-adsorption strips separate the sides of the magnets on both sides of the limit box, preventing the magnets from being re-adsorbed on the inner wall of the limit box due to magnetic force, which may lead to the magnets being unable to be normally transmitted, forming a pile-up and causing congestion of materials.
[0011] The cleaning device further includes a plurality of moving blocks and a plurality of static brushes. The plurality of moving blocks are respectively slidably installed on the outer walls of the plurality of moving rods. The plurality of static brushes are respectively fixedly installed at the bottoms of the plurality of moving blocks. At the same time, the touch plates drive the moving rods to move inward. The moving rods drive the moving blocks to move inward. The moving blocks drive the static brushes to move inward. The static brushes will reset to the left due to the setting of the spring, so that the static brushes brush the static electricity generated by the friction on the top of the magnets during transmission, preventing the magnets from adsorbing particulate matter on the surface due to static electricity, thus affecting the product preparation process and the final quality.
[0012] According to the above technical solution, the impurity discharging device includes a rotating rod, a conical gear, a lead screw, a lead screw block, two impurity pushing plates and a plurality of square blocks. The rotating rod is driven by a small motor, and the small motor is fixedly installed on the right side wall of the body. The conical gear is fixedly installed at the end of the rotating rod close to the body. The lead screw is rotatably installed at the side wall of the impurity discharging port at the bottom of the body. The lead screw block is slidably installed on the outer wall of the lead screw. The two impurity pushing plates are respectively fixedly installed on both sides of the lead screw block. The plurality of square blocks are respectively fixedly installed on the tops of the two impurity pushing plates. When the small motor is started, the small motor drives the rotating rod to rotate. The rotating rod drives the conical gear to rotate. The conical gear drives the lead screw to rotate. The lead screw drives the lead screw block to move back and forth. The lead screw block drives the impurity pushing plates to move back and forth. The impurity pushing plates scrape the impurities in the impurity discharging chamber, improving the cleaning efficiency of the production line and providing a more stable working environment for the production process.
[0013] According to the above technical solution, the impurity removal device further includes a plurality of L-shaped fixing rods, a plurality of curved panels, a plurality of side sliding rods and a plurality of top surface touching plates. The plurality of L-shaped fixing rods are respectively fixedly installed on the wall surface near the impurity removal port at the bottom on the left side of the fuselage. The plurality of curved panels are respectively rotatably installed on the side walls at one ends of the plurality of L-shaped fixing rods close to the right side of the fuselage. The plurality of side sliding rods are respectively fixedly installed on the side walls at the other ends of the plurality of curved panels close to the right side of the fuselage, and the plurality of side sliding rods are respectively slidably installed on the side walls of the plurality of L-shaped fixing rods. The plurality of top surface touching plates are respectively fixedly installed on the tops of the plurality of side sliding rods, and the plurality of top surface touching plates are in contact with the conveyor belt. At the same time, the pushing plate drives the square block to move back and forth. When the square block touches the curved panel, the curved panel will move upward. The curved panel drives the side sliding rod to slide on the wall surface of the L-shaped fixing rod. The curved panel drives the top surface touching plate to move upward. The top surface touching plate knocks on the conveyor belt at the top, and the top surface touching plate knocks off the impurities attached to the conveyor belt at the top, so that the impurities can be impacted and fall off, preventing them from moving to the surface of the magnet along the conveyor belt, helping to reduce surface contamination and maintaining the clean state of the magnet.
[0014] The present invention provides an adsorption and separation device for the intelligent suspension and transportation process in neodymium magnet production. It has the following beneficial effects: (1) Through the setting of the feeding device, the telescopic rod, the sliding plate, the feeding block, the touch sliding rod, the hinge rod and the sliding block cooperate with the limiting plate. When the electric push rod is turned on, the electric push rod drives the telescopic rod to move forward, the telescopic rod drives the sliding plate to move forward, the sliding plate drives the feeding block to move forward, and the feeding block can layer and push away a plurality of neodymium magnets on the feeding device, reducing the time for layer-by-layer pushing away of a single neodymium magnet and improving the working efficiency of the device. Then, the feeding block drives the touch sliding rod to move forward. When the touch sliding rod touches the convex block, the touch sliding rod slides left and right. The touch sliding rod drives the hinge rod to slide left and right. The hinge rod makes a small arc movement through the limiting plate, and the hinge rod drives the sliding block to make a small arc movement. The sliding block swings the separated neodymium magnet left and right to prevent it from getting stuck on the inner wall of the feeding device during the separation process, thereby reducing the downtime rate of the equipment and improving the smoothness of the equipment operation.
[0015] (2) The present invention sets a transmission device so that the rotating rod, transmission belt, slider, limit bar, contact plate and push rod cooperate to contact the transmission bar, turn on the motor, the motor drives the rotating rod to rotate, the rotating rod drives the transmission belt to rotate, the transmission belt drives the slider to rotate, the slider drives the limit bar to rotate, and at the same time, the bottom of the slider contacts the contact plate, the slider will slide in the opposite direction of the transmission belt, at this time, the slider drives the limit bar to slide in the opposite direction, the limit bar can help the top neodymium magnet to limit during transmission, and prevent the front neodymium magnet and the rear neodymium magnet from being adsorbed again, at the same time, the transmission belt drives the contact plate to rotate, the contact plate drives the push rod to move upward, and the push rod knocks the limit bar, so that the neodymium magnet on the upper limit bar vibrates, which cooperates with the slider to enhance its limiting effect and prevent it from being stuck on the inner wall of the fuselage during transmission.
[0016] (3) The present invention sets a cleaning device so that the limit box, the sliding box, the moving rod, the connecting block, the touch plate and the anti-adsorption strip, the moving block and the electrostatic brush, while the transmission belt rotates, the transmission belt drives the resistance transmission strip to rotate, the resistance ball on the resistance transmission strip contacts the cylindrical block on the touch plate, so that the touch plate moves inward, the touch plate drives the connecting block to move inward, the connecting block drives the anti-adsorption strip to move leftward, the anti-adsorption strip separates the side edges of the magnets on both sides of the limit box, and prevents the magnets from being re-adsorbed on the inner wall of the limit box due to magnetic force, thereby causing the magnets to be unable to be transmitted normally, forming accumulation and causing material congestion. At the same time, the touch plate drives the moving rod to move inward, the moving rod drives the moving block to move inward, the moving block drives the electrostatic brush to move inward, the electrostatic brush will reset to the left due to the setting of the spring, so that the electrostatic brush can brush away the static electricity generated by the friction generated by the transmission on the top of the magnet, and prevent the magnet from adsorbing particles on the surface due to static electricity, thereby affecting the preparation process and final quality of the product.
[0017] (4) The present invention arranges the impurity removal device so that the rotating rod, the conical teeth, the screw rod, the screw rod block, the impurity pushing plate and the block, the L-shaped fixed rod, the curved plate and the side sliding rod cooperate with the top surface touch plate, turn on the small motor, the small motor drives the rotating rod to rotate, the rotating rod drives the conical teeth to rotate, the conical teeth drive the screw rod to rotate, the screw rod drives the screw rod block to move forward and backward, the screw rod block drives the impurity pushing plate to move forward and backward, the impurity pushing plate scrapes the impurities in the impurity removal chamber, improves the cleaning efficiency of the production line, and provides a more stable working environment for the production process. At the same time, the impurity pushing plate drives the block to move forward and backward. When the block hits the curved plate, the curved plate moves upward, the curved plate drives the side sliding rod to slide on the surface wall of the L-shaped fixed rod, the curved plate drives the top surface touch plate to move upward, the top surface touch plate knocks the top transmission belt, and the top surface touch plate knocks the impurities attached to the top transmission belt off the transmission belt, so that the impurities are impacted and fall off, and are prevented from moving to the magnet surface with the conveyor belt, which helps to reduce surface contamination and maintain the clean state of the magnet. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is the front view schematic diagram of the whole invention; Figure 2 is the sectional view schematic diagram of the whole invention; Figure 3 is the sectional view schematic diagram of the whole pushing device of the invention; Figure 4 is the sectional view schematic diagram of the whole conveying device of the invention; Figure 5 is the schematic diagram of the whole cleaning device of the invention; Figure 6 is the enlarged schematic diagram of part A of the cleaning device of the invention; Figure 7 is the partial schematic diagram of the whole impurity discharging device of the invention.
[0019] In the figure: 1, fuselage; 11, feeding device; 12, convex block; 13, abutting plate; 2, pushing device; 21, telescopic rod; 22, sliding plate; 23, pushing block; 24, touch sliding rod; 25, hinged rod; 26, sliding block; 27, limiting plate; 3, conveying device; 31, rotating rod; 32, transmission belt; 33, slider; 34, limiting strip; 35, return spring; 36, abutting plate; 37, pushing rod; 38, abutting transmission strip; 4, cleaning device; 41, limiting box; 42, sliding box; 43, moving rod; 44, connecting block; 45, touch plate; 46, anti - adsorption strip; 47, moving block; 48, static brush; 5, impurity discharging device; 51, rotating rod; 52, bevel gear; 53, lead screw; 54, lead screw block; 55, impurity pushing plate; 56, square block; 57, L - shaped fixing rod; 58, curved panel; 59, side sliding rod; 510, top surface touch plate. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Please refer to Figures 1-5, an embodiment of the present invention is: an adsorption and separation device for the intelligent suspension conveying process of neodymium magnet production, including a fuselage 1. At the top of the left end of the fuselage 1, a feeding device 11 is fixedly installed. On the inner wall of the left cavity of the fuselage 1, several bumps 12 are fixedly installed. A backing plate 13 is fixedly installed on the inner wall of the fuselage 1. A pushing device 2 is arranged on the left side of the fuselage 1. A transmission device 3 is arranged inside the fuselage 1. A cleaning device 4 is arranged at the top of the right side of the fuselage 1. A waste discharging device 5 is arranged at the bottom of the fuselage 1. The pushing device 2 includes a telescopic rod 21, a sliding plate 22 and a pushing block 23. The telescopic rod 21 is driven by an electric push rod, and the electric push rod is fixedly installed on the outer wall of the left side of the fuselage 1. When the electric push rod is turned on, the electric push rod drives the telescopic rod 21 to move forward. The sliding plate 22 is fixedly installed on the side wall of the telescopic rod 21 close to the fuselage 1. The telescopic rod 21 drives the sliding plate 22 to move forward. The pushing block 23 is fixedly installed on the side wall of the sliding plate 22 close to the fuselage 1, and a cavity is formed inside the pushing block 23. The sliding plate 22 drives the pushing block 23 to move forward. The pushing block 23 can layer and push away multiple neodymium magnets on the feeding device 11, reducing the time for layer-by-layer pushing away of a single neodymium magnet and improving the working efficiency of the device.
[0022] The pushing device 2 further includes a touch sliding rod 24, several hinge rods 25, several sliding blocks 26 and several limiting plates 27. The touch sliding rod 24 is slidably installed on the inner wall of the cavity of the pushing block 23 away from the fuselage 1, and convex balls are arranged at both ends of the touch sliding rod 24, and the convex balls are located on the movement tracks of several bumps 12. The pushing block 23 drives the touch sliding rod 24 to move forward. When the touch sliding rod 24 touches the bump 12, the touch sliding rod 24 slides left and right. One end of several hinge rods 25 away from the fuselage 1 is respectively hinged to the side wall of the touch sliding rod 24 close to the fuselage 1. The touch sliding rod 24 drives the hinge rods 25 to slide left and right. Several sliding blocks 26 are respectively fixedly installed at one end of several hinge rods 25 close to the fuselage 1, and several sliding blocks 26 are respectively slidably installed on the inner wall of the pushing block 23 close to the fuselage 1. Several limiting plates 27 are respectively fixedly installed on the inner wall of the cavity of the pushing block 23, and several limiting plates 27 are in contact with the hinge rods 25. The hinge rods 25 make small-amplitude arc-shaped movements through the limiting plates 27. The hinge rods 25 drive the sliding blocks 26 to make small-amplitude arc-shaped movements. The sliding blocks 26 swing the separated neodymium magnets left and right to prevent them from getting stuck on the inner wall of the feeding device 11 during the separation process, thereby reducing the downtime rate of the equipment and improving the smoothness of the equipment operation at the same time.
[0023] The transmission device 3 includes a rotating rod 31, a transmission belt 32, a plurality of sliders 33, a plurality of limiting strips 34 and a plurality of return springs 35. The rotating rod 31 is driven by a motor, and the motor is fixedly installed on the right outer wall of the fuselage 1. The transmission belt 32 is rotatably installed on the outer wall of the rotating rod 31, and a plurality of chutes are provided on the surface wall of the transmission belt 32. The plurality of sliders 33 are respectively slidably installed in the chutes of the transmission belt 32, and the plurality of sliders 33 are located on the movement track of the abutting plate 13. Two sliders 33 form a group. The plurality of limiting strips 34 are respectively fixedly installed on the tops of a group of sliders 33. The plurality of return springs 35 are respectively fixedly installed on the side walls of a group of sliders 33 close to the left side of the fuselage 1. When the motor is started, the motor drives the rotating rod 31 to rotate, the rotating rod 31 drives the transmission belt 32 to rotate, the transmission belt 32 drives the sliders 33 to rotate, the sliders 33 drive the limiting strips 34 to rotate. At the same time, the bottom of the slider 33 abuts against the abutting plate 13, and the slider 33 will slide in the opposite direction of the transmission belt 32. At this time, the slider 33 drives the limiting strip 34 to slide in the opposite direction. The limiting strip 34 can help limit the neodymium magnets at the top during transmission, preventing the neodymium magnets in the front and the neodymium magnets in the back from adsorbing again.
[0024] The transmission device 3 further includes a plurality of abutting plates 36, a plurality of push rods 37 and an abutting transmission strip 38. The plurality of abutting plates 36 are respectively slidably installed on the inner wall of the chute of the transmission belt 32. The transmission belt 32 drives the abutting plates 36 to rotate. The plurality of push rods 37 are respectively fixedly installed on the tops of the plurality of abutting plates 36, and the plurality of push rods 37 are in contact with the bottoms of the limiting strips 34. The abutting plates 36 drive the push rods 37 to move upward. The abutting transmission strip 38 is rotatably installed on the outer wall of the rotating rod 31 close to the right side of the fuselage 1, and a abutting ball is provided on the outer wall of the abutting transmission strip 38 far from the right side of the fuselage 1. The push rod 37 knocks on the limiting strip 34, causing the neodymium magnets on the upper limiting strip 34 to vibrate, cooperating with the slider 33 to enhance its limiting effect, and also preventing it from getting stuck on the inner wall of the fuselage 1 during transmission.
[0025] During use, the neodymium magnets to be processed are placed in the feeding device 11. The electric push rod is started, the electric push rod drives the telescopic rod 21 to move forward, the telescopic rod 21 drives the sliding plate 22 to move forward, and the sliding plate 22 drives the pushing block 23 to move forward. The pushing block 23 can push and separate multiple neodymium magnets on the feeding device 11 in layers, reducing the time for pushing and separating a single neodymium magnet layer by layer and improving the working efficiency of the device.
[0026] The pushing block 23 drives the trigger slide bar 24 to move forward. The trigger slide bar 24 touches the convex block 12, causing the trigger slide bar 24 to slide left and right. The trigger slide bar 24 drives the hinge rod 25 to slide left and right. The hinge rod 25 makes a small arc movement through the limit plate 27. The hinge rod 25 drives the sliding block 26 to make a small arc movement. The sliding block 26 swings the separated neodymium magnet in front left and right, preventing it from getting stuck on the inner wall of the feeding device 11 during the separation process, thereby reducing the equipment shutdown rate and improving the smoothness of equipment operation.
[0027] Turn on the motor. The motor drives the rotating rod 31 to rotate. The rotating rod 31 drives the transmission belt 32 to rotate. The transmission belt 32 drives the slider 33 to rotate. The slider 33 drives the limit strip 34 to rotate. At the same time, the bottom of the slider 33 touches the abutting plate 13, and the slider 33 will slide in the opposite direction of the transmission belt 32. At this time, the slider 33 drives the limit strip 34 to slide in the opposite direction. The limit strip 34 can help limit the neodymium magnet at the top during transmission, preventing the neodymium magnet in front and the neodymium magnet behind from attracting again.
[0028] At the same time, the transmission belt 32 drives the abutting plate 36 to rotate. The abutting plate 36 drives the push rod 37 to move upward. The push rod 37 knocks on the limit strip 34, causing the neodymium magnet on the upper limit strip 34 to vibrate, cooperating with the slider 33 to enhance its limiting effect and also preventing it from getting stuck on the inner wall of the fuselage 1 during transmission.
[0029] Please refer to Figures 1-7 , on the basis of the above embodiment, in another embodiment of the present invention, the cleaning device 4 includes a limit box 41, a plurality of sliding boxes 42, a plurality of moving rods 43, a plurality of connecting blocks 44, a plurality of touch plates 45 and a plurality of anti-adsorption strips 46. The limit box 41 is fixedly installed on the top of the transmission area of the fuselage 1. A plurality of sliding boxes 42 are respectively fixedly installed in the middle of the limit box 41. A plurality of moving rods 43 respectively penetrate and are slidably installed on the side walls of the plurality of sliding boxes 42. The side walls of the plurality of touch plates 45 close to the fuselage 1 are respectively fixedly installed at the ends of the plurality of moving rods 43 away from the fuselage 1, and a cylindrical block is provided on the side wall of the plurality of touch plates 45 away from the fuselage 1. One ends of the plurality of connecting blocks 44 are respectively fixedly installed on the side walls of the plurality of touch plates 45 close to the fuselage 1. The plurality of anti-adsorption strips 46 are respectively fixedly installed at the other ends of the plurality of connecting blocks 44. While the transmission belt 32 rotates, the transmission belt 32 drives the abutting transmission strip 38 to rotate. The abutting ball on the abutting transmission strip 38 touches the cylindrical block on the touch plate 45, causing the touch plate 45 to move inward. The touch plate 45 drives the connecting block 44 to move inward. The connecting block 44 drives the anti-adsorption strip 46 to move left. The anti-adsorption strip 46 separates the sides of the magnets on both sides of the limit box 41, preventing the situation that the magnets are re-adsorbed on the inner wall of the limit box 41 due to magnetic force, resulting in the magnets being unable to be normally transmitted, forming a pile-up and causing material congestion.
[0030] The cleaning device 4 further includes a plurality of moving blocks 47 and a plurality of static brushes 48. The plurality of moving blocks 47 are respectively slidably installed on the outer walls of the plurality of moving rods 43. The touch plate 45 drives the moving rods 43 to move inwards, the moving rods 43 drive the moving blocks 47 to move inwards, and the plurality of static brushes 48 are respectively fixedly installed at the bottoms of the plurality of moving blocks 47. Due to production requirements, non-conductive materials such as plastic or rubber will cover the surfaces of some magnets. When these non-conductive materials rub against the conveyor belt 32, static electricity will be generated. The moving blocks 47 drive the static brushes 48 to move inwards, and the static brushes 48 will reset to the left due to the setting of the spring, so that the static brushes 48 brush the static electricity on the tops of the magnets, preventing the magnets from adsorbing particulate matter on the surface due to static electricity, thereby affecting the product preparation process and the final quality.
[0031] The impurity removal device 5 includes a rotating rod 51, bevel gears 52, a lead screw 53, a lead screw block 54, two impurity pushing plates 55 and a plurality of square blocks 56. The rotating rod 51 is driven by a small motor, and the small motor is fixedly installed on the right side wall of the fuselage 1. When the small motor is turned on, the small motor drives the rotating rod 51 to rotate. The bevel gear 52 is fixedly installed at one end of the rotating rod 51 close to the fuselage 1. The rotating rod 51 drives the bevel gear 52 to rotate. The lead screw 53 is rotatably installed on the wall surface of the impurity discharge port at the bottom of the fuselage 1. The bevel gear 52 drives the lead screw 53 to rotate. The lead screw block 54 is slidably installed on the outer wall of the lead screw 53. The two impurity pushing plates 55 are respectively fixedly installed on both sides of the lead screw block 54. The plurality of square blocks 56 are respectively fixedly installed on the tops of the two impurity pushing plates 55. The lead screw 53 drives the lead screw block 54 to move back and forth, and the lead screw block 54 drives the impurity pushing plates 55 to move back and forth. The impurity pushing plates 55 scrape the impurities in the impurity discharge chamber, improving the cleaning efficiency of the production line and providing a more stable working environment for the production process.
[0032] The debris removal device 5 also includes a plurality of L-shaped fixed rods 57, a plurality of curved panels 58, a plurality of side sliding rods 59 and a plurality of top surface touch plates 510. The plurality of L-shaped fixed rods 57 are respectively fixedly mounted on the surface wall near the debris removal port at the bottom of the left side of the fuselage 1, and the plurality of curved panels 58 are respectively rotatably mounted on the side wall of one end of the plurality of L-shaped fixed rods 57 near the right side of the fuselage 1. The debris pushing plate 55 drives the block 56 to move forward and backward. When the block 56 contacts the curved panel 58, the plurality of side sliding rods 59 are respectively fixedly mounted on the side wall of the other end of the plurality of curved panels 58 near the right side of the fuselage 1, and the plurality of side sliding rods 59 are respectively slidably mounted on the plurality of L-shaped fixed rods 57. At the side wall of 7, several top touch plates 510 are respectively fixedly installed on the top of several side sliding rods 59, and several top touch plates 510 are in contact with the transmission belt 32, the curved plate 58 will move upward, the curved plate 58 drives the side sliding rod 59 to slide on the surface wall of the L-shaped fixed rod 57, the curved plate 58 drives the top touch plate 510 to move upward, the top touch plate 510 knocks the top transmission belt 32, the top touch plate 510 knocks the impurities attached to the top transmission belt 32 off the transmission belt 32, the impurities can be impacted and fall off, and prevented from moving to the magnet surface with the conveyor belt, which helps to reduce surface contamination and maintain the clean state of the magnet.
[0033] When in use, as the transmission belt 32 rotates, the transmission belt 32 drives the resistance transmission bar 38 to rotate, and the resistance ball on the resistance transmission bar 38 resists against the cylindrical block on the touch plate 45, causing the touch plate 45 to move inward, and the touch plate 45 drives the connecting block 44 to move inward, and the connecting block 44 drives the anti-adsorption bar 46 to move to the left. The anti-adsorption bar 46 separates the side edges of the magnets on both sides of the limit box 41 to prevent the magnets from being re-adsorbed on the inner wall of the limit box 41 due to magnetic force, thereby causing the magnets to be unable to be transmitted normally, resulting in accumulation and congestion of materials.
[0034] Due to production requirements, the surface of some magnets will be covered with non-conductive materials, such as plastic or rubber. These non-conductive materials will generate static electricity after friction with the transmission belt 32. The touch plate 45 drives the moving rod 43 to move inward, and the moving rod 43 drives the moving block 47 to move inward. The moving block 47 drives the static electricity brush 48 to move inward. The static electricity brush 48 will reset to the left due to the setting of the spring, so that the static electricity brush 48 can brush away the static electricity on the top of the magnet, preventing the magnet from adsorbing particles on the surface due to static electricity, thereby affecting the preparation process and final quality of the product.
[0035] Turn on the small motor, the small motor drives the rotating rod 51 to rotate, the rotating rod 51 drives the conical teeth 52 to rotate, the conical teeth 52 drives the screw rod 53 to rotate, the screw rod 53 drives the screw rod block 54 to move back and forth, the screw rod block 54 drives the impurity pushing plate 55 to move back and forth, the impurity pushing plate 55 scrapes away the impurities in the impurity discharge chamber, thereby improving the cleaning efficiency of the production line and providing a more stable working environment for the production process.
[0036] Meanwhile, the miscellaneous plate 55 is pushed to drive the square block 56 to move back and forth. When the square block 56 touches the curved panel 58, the curved panel 58 will move upward. The curved panel 58 drives the side sliding rod 59 to slide on the wall surface of the L-shaped fixed rod 57. The curved panel 58 drives the top touch plate 510 to move upward. The top touch plate 510 knocks on the top conveyor belt 32. The top touch plate 510 knocks off the impurities attached to the top conveyor belt 32, so that the impurities can be impacted and fall off, preventing them from moving to the surface of the magnet along with the conveyor belt, helping to reduce surface contamination and maintaining the clean state of the magnet.
[0037] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, should be covered within the protection scope of the present invention.
Claims
1. An adsorption and separation device for the intelligent suspension conveying process of neodymium magnet production, comprising a fuselage (1), wherein a feeding device (11) is fixedly installed at the top of the left end of the fuselage (1), several bumps (12) are fixedly installed on the inner wall of the left cavity of the fuselage (1), and a resisting plate (13) is fixedly installed on the inner wall of the fuselage (1), and the characteristics are as follows: On the left side of the fuselage (1), a feeding device (2) is provided. Inside the fuselage (1), a transmission device (3) is provided. On the top right of the fuselage (1), a cleaning device (4) is provided. At the bottom of the fuselage (1), a waste discharging device (5) is provided. The feeding device (2) includes a telescopic rod (21), a sliding plate (22), and a feeding block (23). The telescopic rod (21) is driven by an electric push rod, and the electric push rod is fixedly installed on the outer wall of the left side of the fuselage (1). The sliding plate (22) is fixedly installed on the side wall of the telescopic rod (21) close to the fuselage (1). The feeding block (23) is fixedly installed on the side wall of the sliding plate (22) close to the fuselage (1), and a cavity is formed inside the feeding block (23).
2. The adsorption and separation device for the intelligent suspension conveying process of neodymium magnet production according to claim 1, wherein: The feeding device (2) further includes a touch slide rod (24), a plurality of hinge rods (25), a plurality of sliding blocks (26), and a plurality of limiting plates (27). The touch slide rod (24) is slidably installed on the inner wall of the cavity of the feeding block (23) away from the fuselage (1), and convex balls are provided at both ends of the touch slide rod (24), and the convex balls are located on the movement tracks of a plurality of convex blocks (12). One end of each of the plurality of hinge rods (25) away from the fuselage (1) is respectively hinged to the side wall of the touch slide rod (24) close to the fuselage (1). Each of the plurality of sliding blocks (26) is fixedly installed at one end of each of the plurality of hinge rods (25) close to the fuselage (1), and each of the plurality of sliding blocks (26) is slidably installed on the inner wall of the feeding block (23) close to the fuselage (1). Each of the plurality of limiting plates (27) is fixedly installed on the inner wall of the cavity of the feeding block (23), and each of the plurality of limiting plates (27) contacts the hinge rod (25).
3. An adsorption and separation device for the intelligent suspension conveying process of neodymium magnet production according to claim 2, characterized in that: The transmission device (3) includes a rotating rod (31), a transmission belt (32), a plurality of sliders (33), a plurality of limiting strips (34), and a plurality of return springs (35). The rotating rod (31) is driven by a motor, and the motor is fixedly installed on the outer wall of the right side of the fuselage (1). The transmission belt (32) is rotatably installed on the outer wall of the rotating rod (31), and a plurality of chutes are formed on the surface wall of the transmission belt (32). Each of the plurality of sliders (33) is slidably installed in the chute of the transmission belt (32), and each of the plurality of sliders (33) is located on the movement track of the bottom plate (13). Two sliders (33) form a group. Each of the plurality of limiting strips (34) is fixedly installed on the top of a group of sliders (33). Each of the plurality of return springs (35) is fixedly installed on the side wall of a group of sliders (33) close to the left side of the fuselage (1).
4. The adsorption and separation device for the intelligent suspension conveying process of neodymium magnet production according to claim 3, wherein: The transmission device (3) further comprises a plurality of contact plates (36), a plurality of push rods (37) and a contact transmission bar (38); the plurality of contact plates (36) are respectively slidably mounted on the inner wall of the slide groove of the transmission belt (32); the plurality of push rods (37) are respectively fixedly mounted on the top of the plurality of contact plates (36); and the plurality of push rods (37) are in contact with the bottom of the limit bar (34); the contact transmission bar (38) is rotatably mounted on the outer wall of the rotating rod (31) close to the right side of the fuselage (1); and a contact ball is arranged on the outer wall of the contact transmission bar (38) away from the right side of the fuselage (1).
5. An adsorption and separation device for the intelligent suspension conveying process of neodymium magnet production according to claim 4, characterized in that: The cleaning device (4) comprises a limit box (41), a plurality of sliding boxes (42), a plurality of moving rods (43), a plurality of connecting blocks (44), a plurality of touch panels (45) and a plurality of anti-adsorption strips (46); the limit box (41) is fixedly mounted on the top of the transmission area of the body (1); a plurality of sliding boxes (42) are respectively fixedly mounted on the middle end of the limit box (41); a plurality of moving rods (43) are respectively penetrated and slidably mounted on the surface walls of the plurality of sliding boxes (42); a plurality of touch panels (45) are respectively fixedly mounted on the side walls of the body (1) at the ends of the moving rods (43) away from the body (1); and a cylindrical block is arranged on the side walls of the plurality of touch panels (45) away from the body (1); one end of a plurality of connecting blocks (44) is respectively fixedly mounted on the side walls of the plurality of touch panels (45) close to the body (1); and a plurality of anti-adsorption strips (46) are respectively fixedly mounted on the other ends of the plurality of connecting blocks (44).
6. The adsorption and separation device for the intelligent suspension conveying process of neodymium magnet production according to claim 5, characterized in that: The cleaning device (4) further comprises a plurality of moving blocks (47) and a plurality of electrostatic brushes (48), wherein the plurality of moving blocks (47) are respectively slidably mounted on the outer walls of the plurality of moving rods (43), and the plurality of electrostatic brushes (48) are respectively fixedly mounted on the bottoms of the plurality of moving blocks (47).
7. An adsorption and separation device for the intelligent suspension conveying process of neodymium magnet production according to claim 6, characterized in that: The debris removal device (5) comprises a rotating rod (51), a conical tooth (52), a screw rod (53), a screw rod block (54), two debris pushing plates (55) and a plurality of blocks (56). The rotating rod (51) is driven by a small motor, and the small motor is fixedly mounted on the right side wall of the machine body (1). The conical tooth (52) is fixedly mounted on one end of the rotating rod (51) close to the machine body (1). The screw rod (53) is rotatably mounted on the surface wall of the debris removal opening at the bottom of the machine body (1). The screw rod block (54) is slidably mounted on the outer wall of the screw rod (53). The two debris pushing plates (55) are respectively fixedly mounted on both sides of the screw rod block (54). The plurality of blocks (56) are respectively fixedly mounted on the tops of the two debris pushing plates (55).
8. An adsorption and separation device for the intelligent suspension conveying process of neodymium magnet production according to claim 7, characterized in that: The impurity removal device (5) further includes a plurality of L-shaped fixing rods (57), a plurality of curved panels (58), a plurality of side sliding rods (59) and a plurality of top surface touch plates (510). The plurality of L-shaped fixing rods (57) are respectively fixedly installed on the wall surface near the impurity removal port at the bottom left of the fuselage (1). The plurality of curved panels (58) are respectively rotatably installed on the side walls of one ends of the plurality of L-shaped fixing rods (57) close to the right side of the fuselage (1). The plurality of side sliding rods (59) are respectively fixedly installed on the side walls of the other ends of the plurality of curved panels (58) close to the right side of the fuselage (1), and the plurality of side sliding rods (59) are respectively slidably installed on the side walls of the plurality of L-shaped fixing rods (57). The plurality of top surface touch plates (510) are respectively fixedly installed on the tops of the plurality of side sliding rods (59), and the plurality of top surface touch plates (510) are in contact with the conveyor belt (32).
Citation Information
Patent Citations
Rapid separation device for magnet production
CN214298133U