Steel wire winding equipment and process thereof

Abstract

The invention provides steel wire winding equipment and a process thereof, the steel wire winding equipment comprises a shaft rod support and a wire guiding assembly, the shaft rod support is provided with a sliding shaft and a lead screw which are arranged in parallel, and the sliding shaft and the lead screw are connected with the wire guiding assembly used for guiding a steel wire. A telescopic rod of an electric control telescopic piece is controlled to pull a position adjusting traction seat through a pull rod, so that the position adjusting traction seat pulls one end of a wire rotating shaft, rotating shaft sliding rod parts at the two ends of the wire rotating shaft slide along sliding sleeves in bearing seats, and then wire wheel grooves formed in wire wheel sleeves are adjusted and changed to enter a machining station; and different steel wires can be quickly switched during guiding and conveying, so that the machining efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of wire processing, and particularly to a wire winding device and its process. Background Art

[0002] A winding device is a device used to wind metal wires such as steel wires and aluminum wires around a cylinder for winding. When winding the wire rope, the winding device adopts a movable positioning device and a guiding device, which is convenient for adjusting the winding position of the wire on the winding roller, avoiding the wire winding at a single position on the winding roller, and enabling the wire to be wound orderly on the winding roller cylinder.

[0003] For example, the application number CN202022135476.X provides a wire winding device that is convenient for adjusting the position, including a base and a winding device. When winding the wire, first pass the wire through the sliding wheel of the lower pressing plate, and then by turning the bolt, the lower pressing plate drives the sliding wheel to press the wire downward, and the wire is squeezed and fixed through the sliding wheel and the moving block. The function of the first spring is to make the lower pressing plate always receive the reverse force of the first spring during the extrusion process, so that the extrusion of the wire is tighter, so that the wire is always in a taut state during winding, which is convenient for the tight winding of the wire. However, in this device, the wheel groove diameter of the sliding wheel for guiding the wire is fixed, and when guiding and winding wires with different diameters, it cannot effectively cooperate with the wire guiding, and the operation of replacing the sliding wheel is rather cumbersome. Summary of the Invention

[0004] In order to solve the above problems, the present invention proposes a wire winding device and its process to more precisely solve the above problems.

[0005] The present invention is achieved through the following technical solutions: The present invention proposes a wire winding device, including a shaft rod support and a wire guiding assembly. On the shaft rod support, there are a sliding shaft and a lead screw arranged in parallel. A wire guiding assembly for guiding the wire is connected to the sliding shaft and the lead screw. The wire guiding assembly includes a guiding base frame. On the back of the guiding base frame, there is a connection seat connected to the sliding shaft and the lead screw. On both sides of the guiding base frame, there are side support plates. On both side support plates, there are bearing seats, and a wire guiding rotating shaft is connected between the two bearing seats. In the middle of the wire guiding rotating shaft, there is a wire guiding wheel sleeve, and on the wire guiding wheel sleeve, there are several wire guiding wheel grooves for guiding the wire. On one side of the side support plate, there is an electric control telescopic member. The telescopic rod of the electric control telescopic member penetrates and extends to the middle of the guiding base frame, and the end of the telescopic rod of the electric control telescopic member is connected to an adjustment traction seat through a pull rod, and the adjustment traction seat is connected to one end of the wire guiding rotating shaft.

[0006] Further, the connection seat is slidably connected with the sliding shaft, the connection seat is in transmission meshing with the lead screw, an electric motor is provided on the outer wall of one side of the shaft rod support, and the output shaft end of the electric motor is in transmission connection with one end of the lead screw.

[0007] Further, the middle part of the wire rotating shaft is a supporting stepped shaft part, the wire wheel sleeve is composed of two semi-cylindrical body structures spliced together, the two semi-cylindrical body structures of the wire wheel sleeve are cooperatively clamped and sleeved outside the supporting stepped shaft part, and the two semi-cylindrical body structures are connected by bolts.

[0008] Further, both ends of the wire rotating shaft are rotating shaft sliding rod parts, the inner ring of the bearing seat is in interference fit with a sliding sleeve, and the rotating shaft sliding rod parts are slidably connected with the sliding sleeve in cooperation.

[0009] Further, a bearing is in interference fit inside the position-adjusting traction seat, and the bearing is rotationally connected with the wire rotating shaft.

[0010] Further, the bearing is a double-row roller bearing, a retaining ring is integrally formed on the wire rotating shaft, the retaining ring abuts against the inner side of the bearing, and a snap ring is provided at the outer end of the wire rotating shaft, and the snap ring abuts against the outer side of the bearing.

[0011] Further, a hinge seat is provided on one side of the guiding base frame close to the wire wheel sleeve, a pair of curved arms are hinged on both sides of the hinge seat, a wire pressing wheel is rotatably connected to the upper ends of the pair of curved arms, the wire pressing wheel is arranged above the wire wheel sleeve, and a torsion spring support seat is provided on one side of the guiding base frame and located at the hinge seat, and a torsion spring is assembled between the torsion spring support seat and the curved arm.

[0012] A process applied to the steel wire winding equipment includes the following steps: Step 1: Selection and position adjustment of the wire wheel groove on the wire wheel sleeve: According to the diameter of the steel wire to be wound, select the wire wheel groove with the corresponding diameter provided on the wire wheel sleeve to enter the processing station. By controlling the telescopic rod of the electric control telescopic part to traction the position-adjusting traction seat through the pull rod, the position-adjusting traction seat traction one end of the wire rotating shaft, and the rotating shaft sliding rod parts at both ends of the wire rotating shaft slide along the sliding sleeve in the bearing seat, so as to adjust and change the wire wheel groove opened on the wire wheel sleeve to enter the processing station; Step 2: Winding of the steel wire: During the winding and take-up process of the steel wire by the winding roller, by controlling the electric motor to drive the lead screw, the lead screw and the connection seat are in meshing transmission, so that the wire assembly reciprocates under the guidance of the sliding shaft, thereby guiding the steel wire to be wound on the winding roller evenly and orderly; In addition, the wire pulley sleeve can be selectively replaced: by loosening the bolts connecting the two semi-cylindrical structures constituting the wire pulley sleeve, the wire pulley sleeve can be detached from the supporting step shaft portion, and by selecting the wire pulley groove on the wire pulley sleeve that matches the wire diameter, the two semi-cylindrical structures can be re-engaged on the supporting step shaft portion provided with the wire shaft, and re-fixed by bolts, the wire pulley sleeve can be replaced.

[0013] Beneficial effects of the present invention: 1. The present invention controls the motor to drive the lead screw, so that the lead screw and the connecting seat are meshed and transmitted, so that the wire assembly moves back and forth under the guidance of the sliding shaft, thereby guiding the steel wire to be wound around the winding roller evenly and orderly. At the same time, under the action of the torsion spring, the curved arm has a tendency to deflect downward, so that the pressure wheel presses the steel wire guided on the wire wheel sleeve to prevent the steel wire from being derailed from the wire wheel groove of the wire wheel sleeve; 2. The present invention controls the telescopic rod of the electric telescopic member to pull the position-adjusting traction seat through the pull rod, so that the position-adjusting traction seat pulls one end of the wire shaft, and the shaft slide rods at both ends of the wire shaft slide along the sliding sleeve in the bearing seat, thereby adjusting and changing the wire wheel groove opened on the wire wheel sleeve to enter the processing station, making rapid switching when guiding different steel wires, and improving processing efficiency; 3. The present invention can detach the wire pulley sleeve from the supporting step shaft by loosening the bolts connecting the two semi-cylindrical structures constituting the wire pulley sleeve. By selecting a wire pulley groove on the wire pulley sleeve that matches the wire diameter, the two semi-cylindrical structures are re-engaged on the supporting step shaft provided on the wire shaft, and re-connected and fixed by bolts, the wire pulley sleeve is replaced, thereby further improving the applicability to different wire processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the wire assembly in the present invention; Figure 3 A top view of the structure of the present invention; Figure 4 It is a front cross-sectional view of the structure of the present invention; Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0015] In the figure: 1. Shaft rod bracket; 101. Sliding shaft; 102. Lead screw; 1021. Electric motor; 2. Wire assembly; 201. Guide base frame; 2011. Side support plate; 2012. Connecting seat; 2013. Hinge seat; 2014. Torsion spring support seat; 202. Bearing seat; 2021. Sliding sleeve; 203. Wire rotating shaft; 2031. Wire wheel sleeve; 2032. Wire wheel groove; 2033. Support stepped shaft part; 2034. Rotating shaft sliding rod part; 2035. Retaining ring; 2036. Snap ring; 204. Electrically controlled telescopic part; 2041. Pull rod; 205. Position adjusting traction seat; 2051. Bearing; 206. Crank arm; 2061. Wire pressing wheel; 2062. Torsion spring; 3. Wire winding roller; 4. Steel wire. Detailed implementation mode

[0016] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention. Embodiment 1

[0017] A steel wire winding device includes a shaft rod bracket 1 and a wire assembly 2. A sliding shaft 101 and a lead screw 102 are arranged in parallel on the shaft rod bracket 1. A wire assembly 2 for guiding the steel wire 4 is connected to the sliding shaft 101 and the lead screw 102. The wire assembly 2 includes a guide base frame 201. A connecting seat 2012 connected to the sliding shaft 101 and the lead screw 102 is provided on the back of the guide base frame 201. The connecting seat 2012 is slidably connected with the sliding shaft 101 in a matching manner, and the connecting seat 2012 is in transmission engagement with the lead screw 102. An electric motor 1021 is provided on the outer wall of one side of the shaft rod bracket 1, and the output shaft end of the electric motor 1021 is in transmission connection with one end of the lead screw 102. Side support plates 2011 are provided on both sides of the guide base frame 201. Bearing seats 202 are provided on both of the two side support plates 2011, and a wire rotating shaft 203 is connected between the two bearing seats 202. A wire wheel sleeve 2031 is connected to the middle of the wire rotating shaft 203, and a number of wire wheel grooves 2032 for guiding the steel wire 4 are provided on the wire wheel sleeve 2031. By controlling the electric motor 1021 to drive the lead screw 102, the lead screw 102 is in transmission engagement with the connecting seat 2012, so that the wire assembly 2 reciprocates under the guidance of the sliding shaft 101, thereby guiding the steel wire 4 to be evenly and orderly wound on the wire winding roller 3.

[0018] On one side of the guiding base frame 201 close to the wire wheel sleeve 2031, there is a hinge seat 2013. A pair of curved arms 206 are hinged on both sides of the hinge seat 2013. The upper ends of the pair of curved arms 206 are rotatably connected with a wire pressing wheel 2061. The wire pressing wheel 2061 is arranged above the wire wheel sleeve 2031. On the guiding base frame 201 and on one side of the hinge seat 2013, there is a torsion spring support seat 2014. A torsion spring 2062 is assembled between the torsion spring support seat 2014 and the curved arm 206. Under the action of the torsion spring 2062, the curved arm 206 has a tendency to deflect downward, so that the wire pressing wheel 2061 presses the steel wire 4 fed on the wire wheel sleeve 2031, preventing the steel wire 4 from slipping out of the wire wheel groove 2032 of the wire wheel sleeve 2031.

[0019] The technical solution in the above embodiment of the present application has at least the following technical effects or advantages: By controlling the motor 1021 to drive the lead screw 102, the lead screw 102 is in meshing transmission with the connecting seat 2012, so that the wire assembly 2 reciprocates under the guidance of the sliding shaft 101, thereby guiding the steel wire 4 to be wound evenly and orderly on the winding roller 3. At the same time, under the action of the torsion spring 2062, the curved arm 206 has a tendency to deflect downward, so that the wire pressing wheel 2061 presses the steel wire 4 fed on the wire wheel sleeve 2031, preventing the steel wire 4 from slipping out of the wire wheel groove 2032 of the wire wheel sleeve 2031. Embodiment 2

[0020] On one side of the side support plate 2011, there is an electric control telescopic member 204. The telescopic rod of the electric control telescopic member 204 penetrates and extends to the middle of the guiding base frame 201. And the end of the telescopic rod of the electric control telescopic member 204 is connected with an adjustment traction seat 205 through a pull rod 2041. The adjustment traction seat 205 is connected to one end of the wire rotating shaft 203. The two ends of the wire rotating shaft 203 are shaft sliding rod parts 2034. The inner ring of the bearing seat 202 is in interference fit with a sliding sleeve 2021, and the shaft sliding rod part 2034 is in sliding connection with the sliding sleeve 2021 by matching.

[0021] A bearing 2051 is in interference fit inside the adjustment traction seat 205. The bearing 2051 is rotatably connected with the wire rotating shaft 203. The bearing 2051 is a double-row roller bearing. A retaining ring 2035 is integrally formed on the wire rotating shaft 203. The retaining ring 2035 abuts against the inner side of the bearing 2051. A snap ring 2036 is arranged at the outer end of the wire rotating shaft 203. The snap ring 2036 abuts against the outer side of the bearing 2051, so as to realize the axial position limitation between the adjustment traction seat 205 and the wire rotating shaft 203.

[0022] The technical solutions in the embodiments of the present application described above have at least the following technical effects or advantages: In the present invention, the telescopic rod of the electric control telescopic member 204 is used to traction the position-adjusting traction seat 205 through the pull rod 2041, so that the position-adjusting traction seat 205 traction one end of the wire rotating shaft 203, and the rotating shaft sliding rod portions 2034 at both ends of the wire rotating shaft 203 slide along the sliding sleeve 2021 in the bearing seat 202, thereby adjusting and changing the wire wheel groove 2032 formed on the wire wheel sleeve 2031 to enter the processing station, and quickly switching during the wire feeding of different steel wires 4, improving the processing efficiency. Embodiment 3

[0023] The middle part of the wire rotating shaft 203 is the supporting stepped shaft portion 2033. The wire wheel sleeve 2031 is composed of two semi-cylindrical body structures spliced together. The two semi-cylindrical body structures of the wire wheel sleeve 2031 are cooperatively clamped and sleeved outside the supporting stepped shaft portion 2033, and the two semi-cylindrical body structures are connected by bolts.

[0024] The technical solutions in the embodiments of the present application described above have at least the following technical effects or advantages: In the present invention, by loosening the bolts connecting the two semi-cylindrical body structures that make up the wire wheel sleeve 2031, the wire wheel sleeve 2031 can be separated from the supporting stepped shaft portion 2033. By selecting the wire wheel groove 2032 on the wire wheel sleeve 2031 that matches the diameter of the steel wire 4, the two semi-cylindrical body structures are re-fastened to the supporting stepped shaft portion 2033 provided on the wire rotating shaft 203, and are re-fixed by bolt connection to complete the replacement of the wire wheel sleeve 2031, further improving the applicability to the processing of different steel wires.

[0025] A process for applying a steel wire winding device includes the following steps: Step 1: Selection and position adjustment of the wire wheel groove 2032 on the wire wheel sleeve 2031: According to the diameter of the steel wire 4 to be wound, select the corresponding wire wheel groove 2032 on the wire wheel sleeve 2031 to enter the processing station. By controlling the telescopic rod of the electric control telescopic member 204 to traction the position-adjusting traction seat 205 through the pull rod 2041, the position-adjusting traction seat 205 traction one end of the wire rotating shaft 203, and the rotating shaft sliding rod portions 2034 at both ends of the wire rotating shaft 203 slide along the sliding sleeve 2021 in the bearing seat 202, thereby adjusting and changing the wire wheel groove 2032 formed on the wire wheel sleeve 2031 to enter the processing station; Step 2: Winding of the steel wire 4: During the winding and take-up process of the steel wire 4 by the winding roller 3, by controlling the motor 1021 to drive the lead screw 102, the lead screw 102 is engaged with the connecting seat 2012 for transmission, so that the wire assembly 2 reciprocates under the guidance of the sliding shaft 101, thereby guiding the steel wire 4 to be wound evenly and orderly on the winding roller 3; In addition, the wire wheel sleeve 2031 can be selectively replaced: by loosening the bolts connecting the two semi-cylindrical body structures that make up the wire wheel sleeve 2031, the wire wheel sleeve 2031 can be detached from the support stepped shaft portion 2033. By selecting a wire wheel groove 2032 on the wire wheel sleeve 2031 that matches the diameter of the wire 4, the two semi-cylindrical body structures are re-fastened to the support stepped shaft portion 2033 provided on the wire rotating shaft 203, and then fixed by bolt connection again to complete the replacement of the wire wheel sleeve 2031.

[0026] Certainly, the present invention may have many other implementation manners. Based on this implementation manner, other implementation manners obtained by ordinary technicians in the art without any creative labor belong to the scope protected by the present invention.

Claims

1. A steel wire winding device, comprising a shaft rod support (1) and a wire guiding assembly (2), characterized in that, The shaft rod bracket (1) is provided with a sliding shaft (101) and a lead screw (102) arranged in parallel. A wire guiding assembly (2) for guiding a steel wire (4) is connected to the sliding shaft (101) and the lead screw (102). The wire guiding assembly (2) includes a guiding base frame (201). A connecting seat (2012) connected to the sliding shaft (101) and the lead screw (102) is provided on the back of the guiding base frame (201). Side support plates (2011) are provided on both sides of the guiding base frame (201). Bearing seats (202) are provided on both of the two side support plates (2011). A wire guiding rotating shaft (203) is connected between the two bearing seats (202). A wire guiding wheel sleeve (2031) is connected to the middle of the wire guiding rotating shaft (203). A number of wire guiding wheel grooves (2032) for guiding the steel wire (4) are provided on the wire guiding wheel sleeve (2031). An electric control telescopic member (204) is provided on one side of the side support plate (2011). The telescopic rod of the electric control telescopic member (204) penetrates and extends to the middle of the guiding base frame (201). The end of the telescopic rod of the electric control telescopic member (204) is connected with an adjusting position traction seat (205) through a pull rod (2041). The adjusting position traction seat (205) is connected to one end of the wire guiding rotating shaft (203).

2. The wire winding device according to claim 1, characterized in that, The connecting seat (2012) is in sliding connection with the sliding shaft (101) in a matching manner. The connecting seat (2012) is in transmission engagement with the lead screw (102). A motor (1021) is provided on the outer wall of one side of the shaft rod bracket (1). The output shaft end of the motor (1021) is in transmission connection with one end of the lead screw (102).

3. A wire winding device according to claim 1, characterized in that, The middle part of the wire guiding rotating shaft (203) is a supporting stepped shaft part (2033). The wire guiding wheel sleeve (2031) is composed of two semi-cylindrical body structures spliced together. The two semi-cylindrical body structures of the wire guiding wheel sleeve (2031) are in matching clamping and sleeving on the outside of the supporting stepped shaft part (2033). The two semi-cylindrical body structures are connected by bolts.

4. A wire winding device according to claim 1, characterized in that, The two ends of the wire guiding rotating shaft (203) are rotating shaft sliding rod parts (2034). A sliding sleeve (2021) is in interference fit with the inner ring of the bearing seat (202). The rotating shaft sliding rod part (2034) is in sliding connection with the sliding sleeve (2021) in a matching manner.

5. A wire winding device according to claim 1, characterized in that, A bearing (2051) is in interference fit with the inside of the adjusting position traction seat (205). The bearing (2051) is in rotational connection with the wire guiding rotating shaft (203).

6. The wire winding device according to claim 5, characterized in that, The bearing (2051) is a double-row roller bearing. A retaining ring (2035) is integrally formed on the wire guiding rotating shaft (203). The retaining ring (2035) abuts against the inner side of the bearing (2051). A snap ring (2036) is provided at the outer end of the wire guiding rotating shaft (203). The snap ring (2036) abuts against the outer side of the bearing (2051).

7. A steel wire winding device according to claim 1, characterized in that, A hinged seat (2013) is provided on one side of the guide base frame (201) close to the wire wheel sleeve (2031), a pair of curved arms (206) are hingedly connected to both sides of the hinged seat (2013), a wire pressing wheel (2061) is rotatably connected to the upper ends of the pair of curved arms (206), and the wire pressing wheel (2061) is arranged above the wire wheel sleeve (2031), and a torsion spring support seat (2014) is provided on one side of the guide base frame (201) and located on the hinged seat (2013), and a torsion spring (2062) is installed between the torsion spring support seat (2014) and the curved arm (206).

8. A process applied to the wire winding equipment according to any one of claims 1-7, characterized in that, The following steps are involved: Step 1: Selection and adjustment of the wire wheel groove (2032) on the wire wheel sleeve (2031): According to the required diameter of the wound steel wire (4), a wire wheel groove (2032) of a corresponding diameter on the wire wheel sleeve (2031) is selected to enter the processing station, and the telescopic rod of the electrically controlled telescopic member (204) is controlled to pull the adjustment traction seat (205) through the pull rod (2041), so that the adjustment traction seat (205) pulls one end of the wire rotating shaft (203), and the rotating shaft sliding rod parts (2034) at both ends of the wire rotating shaft (203) slide along the sliding sleeve (221) in the bearing seat (202), thereby adjusting and changing the wire wheel groove (2032) provided on the wire wheel sleeve (2031) to enter the processing station; Step 2: Winding of the steel wire (4): During the process of winding the steel wire (4) by the winding roller (3), the electric motor (1021) is controlled to drive the lead screw (102), so that the lead screw (102) and the connecting seat (2012) are meshed and transmitted, and the conductor assembly (2) moves back and forth under the guidance of the sliding shaft (101), thereby guiding the steel wire (4) to be wound evenly and orderly on the winding roller (3); In addition, the wire pulley sleeve (2031) can be selectively replaced: by loosening the bolts connecting the two semi-cylindrical structures constituting the wire pulley sleeve (2031), the wire pulley sleeve (2031) can be detached from the supporting step shaft portion (2033), and by selecting a wire pulley groove (2032) on the wire pulley sleeve (2031) that matches the diameter of the steel wire (4), the two semi-cylindrical structures are again fastened to the supporting step shaft portion (2033) provided on the wire rotating shaft (203), and then re-connected and fixed by bolts, thereby completing the replacement of the wire pulley sleeve (2031).

Images