High-salt wastewater evaporation crystallization device and operation method thereof

By introducing the material distribution component and ventilation plate design into the high-salt wastewater evaporation crystallization device, the problems of high-salt crystal accumulation and pipeline blockage were solved, and efficient high-salt crystal batch processing and drying were achieved.

CN120271071BActive Publication Date: 2025-09-19HAIZHOU E P GRP CO LTD
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Patent Information

Application Number
CN202510628464.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-15
Publication Date
2025-09-19
Estimated Expiration
2045-05-15

AI Technical Summary

Technical Problem

During the use of existing high-salt wastewater evaporation and crystallization equipment, high-salt crystals accumulate with each other, making it difficult to effectively peel off the highly viscous concentrated liquid, and difficult to process it in batches, which easily causes pipeline blockage.

Method used

The material distribution component, heating component, diversion component, guide component and circulation component are adopted. Through the design of the material stripping plate in the rotating shaft ring and the vent pipe of the vent disc, batch processing of high-salt crystals and effective stripping of high-viscosity concentrates are achieved to prevent crystals from adhering to the pipeline.

Benefits of technology

It effectively avoids the adhesion between high-salt crystals and pipeline blockage, realizes the drying and batch processing of high-salt crystals, and improves the operating efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a high-salt wastewater evaporation crystallization device and an operating method thereof, and relates to the field of wastewater evaporation technology. It includes a processing body, a material distribution component, which is used to discharge the pre-treated salt crystals in batches; a heating component, which is used to heat the high-salt crystals in the pipeline; a diversion component, which is used to evaporate the high-viscosity concentrated liquid in the salt crystals; a guiding component, which is used to prevent the high-salt crystals from sticking in the pipeline; a circulation component, which is used to recycle the air heated by the pipeline and reheat it for reuse; an evaporation component, which is used to evaporate most of the water in the wastewater; and a stirring component, which is used to stir the heated wastewater. The present invention prevents the high-salt crystal clusters from sticking to each other by arranging a number of material stripping plates on the inner wall of the rotating shaft ring, further solving the problem that in the use of the traditional high-salt wastewater evaporation crystallization device, the high-salt crystals accumulate with each other after the high-salt wastewater evaporates, resulting in the high-viscosity concentrated liquid inside being difficult to effectively peel off.
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Description

Technical Field

[0001] The present invention relates to the technical field of wastewater evaporation, and in particular to a high-salt wastewater evaporation and crystallization device and an operating method thereof. Background Art

[0002] High-salt wastewater is a relatively complex type of wastewater. It is characterized by containing high concentrations of salt substances and organic matter, with relatively poor water quality and serious impact on the environment and water quality. This type of wastewater cannot be discharged directly into natural water bodies and must undergo effective treatment to meet national emission standards.

[0003] The existing technology has the following problems:

[0004] 1. During the use of the existing high-salt wastewater evaporation and crystallization device, after the high-salt wastewater evaporates, the high-salt crystals accumulate on each other, resulting in the problem that the highly viscous concentrated liquid inside is difficult to effectively peel off;

[0005] 2. During use, the existing high-salt wastewater evaporation and crystallization device is difficult to effectively and meticulously process high-salt crystals in batches, resulting in residual high-viscosity concentrated liquid in the high-salt crystals. When the high-salt crystals are discharged, it is easy to cause pipeline blockage. Summary of the Invention

[0006] The present invention provides a high-salt wastewater evaporation and crystallization device and an operating method thereof to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0008] A high-salt wastewater evaporation and crystallization device, comprising a processing body,

[0009] A material separation component is used to discharge the pretreated salt crystals in batches;

[0010] A heating component is used to heat the high-salt crystals in the pipeline;

[0011] A diversion component is used to evaporate the highly viscous concentrate in the salt crystallization;

[0012] Guide assembly, used to prevent high salt crystals from sticking in the pipe;

[0013] A circulation component for recovering the air heated in the duct and reheating it for reuse;

[0014] Evaporation component, used to evaporate most of the water in the wastewater;

[0015] The stirring component is used to stir the heated wastewater.

[0016] A further improvement of the technical solution of the present invention is that the material distribution component includes a lower material bin fixedly connected to the middle part of the inner wall of the processing body, the top of the lower material bin is rotatably connected to a rotating shaft ring, and the inner wall of the rotating shaft ring is fixedly connected to a number of material selection plates, and the outer wall of the rotating shaft ring is fixedly connected to a number of arc plates, the top of one side of the inner wall of the lower material bin is fixedly connected to a screen, and the top of the screen is slidably connected to the bottom of the material selection plate.

[0017] A further improvement of the technical solution of the present invention is that: the heating component includes a discharge bin fixedly connected to the bottom of the processing body, and the top of the discharge bin close to one end of the processing body is fixedly connected to a blast bin, the output end of the blast bin is fixedly connected to an exhaust pipe, and one end of the exhaust pipe is fixedly connected to a diversion bin, the outer wall of the diversion bin is fixedly connected to the top of the inner cavity of the processing body, and the inner wall of the diversion bin is fixedly connected to several blast pipes.

[0018] A further improvement of the technical solution of the present invention is that the diversion component includes a distribution plate fixedly connected to the bottom of the inner wall of the lower hopper, and the inner wall of the distribution plate is fixedly connected with a plurality of guide tubes, and one end of the guide tube is fixedly connected to the bottom of the inner wall of the processing body.

[0019] A further improvement of the technical solution of the present invention is that the guide assembly includes a ventilation plate fixedly connected to the middle of the inner wall of the lower hopper, and a plurality of ventilation pipes are fixedly connected to the bottom of the ventilation plate.

[0020] A further improvement of the technical solution of the present invention is that the circulation component includes a centrifugal fan fixedly connected to the top of the discharge bin away from one end of the blower bin, and the input end of the centrifugal fan is fixedly connected to an electric heating pipe, one end of the electric heating pipe is fixedly connected to an intake pipe, and one end of the intake pipe is fixedly connected to the bottom of one side of the outer wall of the processing body.

[0021] A further improvement of the technical solution of the present invention is that an air guide hose is fixedly connected to the top of the centrifugal fan, and the outer wall of the air guide hose passes through the processing body and the lower hopper, and one end of the air guide hose is fixedly connected to one side of the outer wall of the ventilation disk.

[0022] A further improvement of the technical solution of the present invention is that the evaporation component includes a discharge pipe fixedly connected to the top of the processing body, and one end of the discharge pipe is fixedly connected to the evaporation bin, the bottom of the inner wall of the evaporation bin is fixedly connected to the heating plate, and one end of the top of the outer wall of the evaporation bin is fixedly connected to the feed pipe, and one side of the outer wall of the evaporation bin is fixedly connected to the steam pipe.

[0023] A further improvement of the technical solution of the present invention is that the stirring assembly includes a motor fixedly connected to the middle of one side of the outer wall of the evaporation bin, and the output end of the motor is fixedly connected to a transmission rod, the outer wall of the transmission rod is fixedly connected to a plurality of stirring blades, and the outer wall of the stirring blade is fixedly connected to a plurality of support plates, one side of the outer wall of the support plate is fixedly connected to a high-frequency vibrator, and both sides of the outer wall of the support plate are rotatably connected to elastic plates.

[0024] A method for operating a high-salt wastewater evaporation and crystallization device, which uses the above-mentioned high-salt wastewater evaporation and crystallization device, is as follows:

[0025] S1: Pour wastewater into the evaporation chamber from the feed pipe, use the heating plate to evaporate excess water in the wastewater and discharge it from the steam pipe. Then, it is fed into the treatment body through the discharge pipe set at one end of the bottom of the evaporation chamber. The high-salt crystals are broken up by the material distribution component, and the high-salt crystals are pre-treated with the help of the heating component. Then, the high-salt crystals are cleaned more carefully by the circulation component.

[0026] S2: The material separation component is provided with a plurality of arc plates on the outer wall of the rotating shaft. When the high-temperature hot air is discharged through the blast pipe, the arc plates are blown to rotate the rotating shaft. The plurality of stripping plates provided on the inner wall of the rotating shaft squeeze the high-salt crystals from the surface of the screen, so that the high-salt crystal clusters are separated;

[0027] S3: The heating component heats the air to 120 degrees Celsius through the blast chamber, and then sends it into the diversion chamber through the exhaust pipe. By setting a number of blast pipes on the inner wall of the diversion chamber, the blast pipes blow out the high-temperature hot air while driving the rotating shaft ring to rotate, and use the high-temperature hot air to heat the discharge chamber and guide pipe in the processing body;

[0028] S4: The circulation component uses a centrifugal fan to draw the high-temperature hot air in the processing body into the intake pipe, and uses the electric heating tube set at one end of the intake pipe to reheat the high-temperature hot air until the air temperature rises to 220 degrees Celsius. It is then discharged into the ventilation tray through the air guide hose set at the output end of the centrifugal fan, and the ventilation pipe is used to heat the guide pipe again.

[0029] Due to the adoption of the above technical solution, the present invention has the following technical advancements compared to the prior art:

[0030] 1. The present invention provides a high-salt wastewater evaporation and crystallization device and an operating method thereof. The high-salt crystals on the surface of the screen are stirred by a plurality of stripping plates arranged on the inner wall of a rotating shaft ring. Since the bottom of the stripping plate is in a chamfered right-angled shape, the stripping plate causes the high-salt crystals to fall into a lower hopper in small batches along the holes of the screen during rotation. The temperature in the lower hopper is relatively high, and the high-salt crystal clusters, due to their small size, cause the high-viscosity concentrated liquid attached to their surfaces to quickly lose viscosity under the heating of the lower hopper, thereby preventing the high-salt crystal clusters from sticking to each other. This further solves the problem of the traditional high-salt wastewater evaporation and crystallization device in which, during use, the high-salt crystals accumulate with each other after the high-salt wastewater evaporates, making it difficult to effectively peel off the high-viscosity concentrated liquid inside.

[0031] 2. The present invention provides a high-salt wastewater evaporation and crystallization device and an operation method thereof. A plurality of vent pipes are arranged at the bottom of the vent plate, and the number of the vent pipes corresponds to the number of guide pipes. The vent pipes are located inside the guide pipe and are not connected to the guide pipe. An exhaust port is arranged at the bottom of one side of the outer wall of the vent pipe, and the bottom of the inner cavity of the vent pipe is tapered, so that the high-temperature hot air moves along the inner wall of the guide pipe, and part of the high-salt crystals attached to the inner wall of the guide pipe are cleaned, the inner wall of the guide pipe is kept smooth, and the high-salt crystals are prevented from adhering to the inner wall of the guide pipe, causing the guide pipe to be blocked. This further solves the problem that the traditional high-salt wastewater evaporation and crystallization device is difficult to effectively and meticulously process the high-salt crystals in batches during use, resulting in residual high-viscosity concentrate in the high-salt crystals, which easily causes the pipeline to be blocked when the high-salt crystals are discharged. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0033] Figure 2 It is a schematic diagram of the overall back side of the present invention;

[0034] Figure 3 This is a schematic diagram of the discharge bin structure of the present invention;

[0035] Figure 4 This is a front cross-sectional view of the evaporation bin of the present invention;

[0036] Figure 5 is a cross-sectional view of the processing body of the present invention;

[0037] Figure 6 is a top cross-sectional view of the present invention;

[0038] Figure 7 It is a cross-sectional view of the top surface of the rotating shaft ring of the present invention;

[0039] Figure 8 This is a schematic diagram of the lower silo structure of the present invention;

[0040] Figure 9 It is a schematic structural diagram of the ventilation disk of the present invention;

[0041] Figure 10 Schematic diagram of the stirring plate structure of the present invention.

[0042] In the figure: 1. Processing body; 2. Discharge bin; 3. Rotating shaft ring; 4. Diverter plate; 5. Arc plate; 6. Screen; 7. Discharge bin; 8. Blower bin; 9. Exhaust pipe; 10. Diversion bin; 11. Blower pipe; 12. Divider plate; 13. Guide pipe; 14. Ventilation plate; 15. Ventilation pipe; 16. Centrifugal fan; 17. Electric heating pipe; 18. Intake pipe; 19. Air guide hose; 20. Discharge pipe; 21. Evaporation bin; 22. Heating plate; 23. Feed pipe; 24. Steam pipe; 25. Motor; 26. Transmission rod; 27. Stirring blade; 28. Support plate; 29. ​​High-frequency vibrator; 30. Elastic plate. DETAILED DESCRIPTION

[0043] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0044] like Figures 1 to 10 As shown, a high-salt wastewater evaporation and crystallization device described in an embodiment of the present invention includes a processing body, a material distribution component for discharging pretreated salt crystals in batches; a heating component for heating the high-salt crystals in the pipeline; a diversion component for evaporating the high-viscosity concentrated liquid in the salt crystals; a guiding component for preventing the high-salt crystals from sticking to the pipeline; a circulation component for recycling the air heated by the pipeline and heating it for reuse; an evaporation component for evaporating most of the water in the wastewater; and a stirring component for stirring the heated wastewater. The evaporation component includes a discharge pipe 20 fixedly connected to the top of the processing body 1, and one end of the discharge pipe 20 is fixedly connected to The evaporation bin 21 has a heating plate 22 fixedly connected to the bottom of the inner wall of the evaporation bin 21, and a feed pipe 23 fixedly connected to one end of the top of the outer wall of the evaporation bin 21, and a steam pipe 24 fixedly connected to one side of the outer wall of the evaporation bin 21. The stirring assembly includes a motor 25 fixedly connected to the middle of one side of the outer wall of the evaporation bin 21, and the output end of the motor 25 is fixedly connected to a transmission rod 26, the outer wall of the transmission rod 26 is fixedly connected to a plurality of stirring blades 27, and the outer wall of the stirring blade 27 is fixedly connected to a plurality of support plates 28, one side of the outer wall of the support plate 28 is fixedly connected to a high-frequency vibrator 29, and both sides of the outer wall of the support plate 28 are rotatably connected to elastic plates 30.

[0045] During operation, high-salt wastewater is poured into the evaporation bin 21 from a feed pipe 23 provided at one end of the top of the outer wall of the evaporation bin 21, and the heating plate 22 provided at the bottom of the inner wall of the evaporation bin 21 is started to heat and evaporate the high-salt wastewater in the evaporation bin 21. A motor 25 is provided in the middle of one side of the outer wall of the evaporation bin 21, and the motor 25 drives the transmission rod 26 provided at the output end. A plurality of evenly arranged stirring blades 27 are provided on the outer wall of the transmission rod 26, so that the high-salt wastewater in the evaporation bin 21 is stirred by the stirring blades 27, so that the high-salt wastewater is heated evenly, and high-salt crystals in the high-salt wastewater are prevented from precipitating and adhering to the inner wall of the evaporation bin 21. A support plate 28 is provided on the outer wall of the stirring blade 27, and elastic plates 30 are provided on both sides of the outer wall of the support plate 28. The plate 30 continuously and repeatedly scrapes the inner wall of the evaporation bin 21 to scrape off the high-salt crystals attached to the inner wall of the evaporation bin 21. Since the high-salt wastewater is easily attached to the surface of the stirring piece 27 during the evaporation process, in order to prevent the high-salt crystals from accumulating on the surface of the stirring piece 27, a high-frequency vibrator 29 is provided on one side of the outer wall of the support plate 28. The high-frequency vibrator 29 is used to make the stirring piece 27 generate a high-frequency slight vibration. While not affecting the rotation of the stirring piece 27 driven by the transmission rod 26, the high-salt crystals are prevented from adhering to the surface of the stirring piece 27. As the high-salt wastewater is continuously heated, a large amount of water vapor is generated in the wastewater. By providing a steam pipe 24 on one side of the outer wall of the evaporation bin 21, the steam is discharged by the steam pipe 24, and as the excess water in the high-salt wastewater is discharged, the steam is discharged. After the water is discharged through evaporation, some high-viscosity concentrated liquid still remains inside the high-salt crystals in the evaporation bin 21, which is difficult to be evaporated and discharged through the heating plate 22. At this time, a discharge pipe 20 is set at one end of the bottom of the evaporation bin 21, and the high-salt crystals are slowly discharged into the processing body 1 through the discharge pipe 20. Then the blast bin 8 is started to heat the inhaled air to 120 degrees Celsius, and the hot air is sent into the diversion bin 10 through the exhaust pipe 9 set at the output end of the blast bin 8. The several blast pipes 11 set on the inner wall of the diversion bin 10 are used to make the hot air blow along the blast pipe 11 to the rotating shaft ring 3, and the hot air fills the inner cavity of the processing body 1 and heats the outer wall of the guide pipe 13. At this time, the high-salt crystals fall onto the surface of the screen 6 and are heated by the exhaust pipe 9 set on the inner wall of the rotating shaft ring 3. The stripping plate 4 squeezes the high-salt crystals and makes them fall into the lower hopper 2 through the gaps in the screen 6, so that small batches of high-salt crystals follow the lower hopper 2 into the guide pipe 13 and are discharged in batches into the discharge hopper 7 provided at the bottom of the processing body 1 through the guide pipe 13. In this process, when the high-salt crystals fall along the guide pipe 13, due to the small diameter of the guide pipe 13 and the high-viscosity concentrated liquid contained in the high-salt crystals, the high-salt crystals are easily attached to the inner wall of the guide pipe 13. At this time, the vent plate 14 is used to discharge high-temperature air into the guide pipe 13. Combined with the high temperature of the guide pipe 13 itself, the high-salt crystals attached to the guide pipe 13 are quickly heated, thereby increasing the distance between molecules in the high-viscosity concentrated liquid and reducing the viscosity of the high-viscosity concentrated liquid.Until the flow resistance is lost, thus achieving the purpose of completely drying the high salt crystals.

[0046] The material distribution component includes a lower material bin 2 fixedly connected to the middle of the inner wall of the processing body 1, the top of the lower material bin 2 is rotatably connected to a rotating shaft ring 3, and the inner wall of the rotating shaft ring 3 is fixedly connected to a plurality of material stripping plates 4, and the outer wall of the rotating shaft ring 3 is fixedly connected to a plurality of arc-shaped plates 5, the top of one side of the inner wall of the lower material bin 2 is fixedly connected to a screen 6, and the top of the screen 6 is slidably connected to the bottom of the material stripping plate 4, the heating component includes a discharge bin 7 fixedly connected to the bottom of the processing body 1, and the top of the discharge bin 7 is close to one end of the processing body 1 It is fixedly connected to a blast bin 8, the output end of the blast bin 8 is fixedly connected to an exhaust pipe 9, and one end of the exhaust pipe 9 is fixedly connected to a diversion bin 10, the outer wall of the diversion bin 10 is fixedly connected to the top of the inner cavity of the processing body 1, and the inner wall of the diversion bin 10 is fixedly connected to a number of blast pipes 11, the diversion assembly includes a distribution plate 12 fixedly connected to the bottom of the inner wall of the lower hopper 2, and the inner wall of the distribution plate 12 is fixedly connected to a number of guide pipes 13, and one end of the guide pipe 13 is fixedly connected to the bottom of the inner wall of the processing body 1.

[0047] During operation, a lower material bin 2 is provided in the middle of the inner wall of the processing body 1, and a rotating shaft ring 3 is provided on the top of the lower material bin 2, and a plurality of curved plates 5 are provided on the outer wall of the rotating shaft ring 3. When the blast chamber 8 extracts air and heats the air to 120 degrees Celsius, the high-temperature hot gas passes through the exhaust pipe 9 provided at the output end of the blast chamber 8 and enters the diversion chamber 10. The diversion chamber 10 is used to divert the high-temperature hot gas and discharge it along the plurality of blast pipes 11 provided on the inner wall of the diversion chamber 10. Since the exhaust end of the blast pipe 11 is directly facing the curved plate 5, when the high-temperature hot gas is discharged from the blast pipe 11, it blows directly to the curved plate 5, thereby causing the curved plate 5 to drive the rotating shaft ring 3. The lower hopper 2 is rotated. Since a screen 6 is provided on the top of one side of the inner wall of the lower hopper 2, when the high-salt crystals fall onto the surface of the screen 6, the high-salt crystals on the surface of the screen 6 are stirred by a plurality of stripping plates 4 provided on the inner wall of the rotating shaft ring 3. Since the bottom of the stripping plate 4 is in a right-angled shape, the stripping plate 4 squeezes the high-salt crystals on the surface of the screen 6 during the rotation process, so that the high-salt crystals fall into the lower hopper 2 in small batches along the holes of the screen 6. Since the high-salt crystals contain high-viscosity concentrated liquid and are affected by the hot air discharged from the blast pipe 11, the temperature in the lower hopper 2 is relatively high, and the high-salt crystal clusters are attached to the surface due to their small size. The high-viscosity concentrated liquid quickly loses its viscosity under the heating of the lower hopper 2, thereby preventing the high-salt crystal clusters from sticking to each other. At this time, a dividing plate 12 is set at the bottom of the inner wall of the lower hopper 2, and a number of small-amplitude wave blocks are set on the surface of the dividing plate 12. When the high-salt crystal clusters fall from the screen 6 to the inclined surface at the bottom of the lower hopper 2, they are pulled by the inclined surface to collide with the wave blocks on the surface of the dividing plate 12, and the high-salt crystal clusters are broken and fall into the guide pipe 13 along the holes set on the surface of the dividing plate 12. As the hot air discharged from the blast pipe 11 drives the rotating shaft ring 3 to rotate, the residual heat generated by the high-temperature hot air is used to The discharge bin 2 and the guide tube 13 in the processing body 1 are heated. Since the inner diameter of the guide tube 13 is relatively narrow, when the high-temperature hot air heats the surface of the guide tube 13, the heat can be more evenly distributed in the guide tube 13, so that the high-salt crystals entering the guide tube 13 can be evenly heated in the guide tube 13, and the high-viscosity concentrated liquid in the high-salt crystals can be dried more carefully, thereby achieving the purpose of keeping the high-salt crystals dry and avoiding sticking. This further solves the problem that in the use of traditional high-salt wastewater evaporation and crystallization devices, after the high-salt wastewater evaporates, the high-salt crystals accumulate with each other, resulting in the high-viscosity concentrated liquid inside being difficult to effectively peel off.

[0048] The guide assembly includes a ventilation plate 14 fixedly connected to the middle of the inner wall of the lower material bin 2, and a plurality of ventilation pipes 15 are fixedly connected to the bottom of the ventilation plate 14. The circulation assembly includes a centrifugal fan 16 fixedly connected to the top of the discharge bin 7 away from the end of the blast bin 8, and the input end of the centrifugal fan 16 is fixedly connected to an electric heating pipe 17, one end of the electric heating pipe 17 is fixedly connected to an air intake pipe 18, and one end of the air intake pipe 18 is fixedly connected to the bottom of one side of the outer wall of the processing body 1, the top of the centrifugal fan 16 is fixedly connected to an air guide hose 19, and the outer wall of the air guide hose 19 passes through the processing body 1 and the lower material bin 2, and one end of the air guide hose 19 is fixedly connected to one side of the outer wall of the ventilation plate 14.

[0049] During operation, a centrifugal fan 16 is provided at one end of the top of the discharge bin 7 away from the blast bin 8, the centrifugal fan 16 is started, an electric heating pipe 17 is provided at its input end, and an air intake pipe 18 is provided at one end of the electric heating pipe 17, the high-temperature hot air in the processing body 1 is recovered by the air intake pipe 18, and the high-temperature hot air is secondary heated by the electric heating pipe 17, so that the circulating air is heated to 220 degrees Celsius and enters the centrifugal fan 16 for pressurization, and an air guide hose 19 is provided at the output end of the centrifugal fan 16 so that the pressurized hot air is discharged. The high-temperature hot air flows along the air guide hose 19 into the vent plate 14 provided in the middle of the inner wall of the lower hopper 2. A plurality of vent pipes 15 are provided at the bottom of the vent plate 14, and the number of the vent pipes 15 corresponds to the number of the guide pipes 13. The vent pipes 15 are located inside the guide pipe 13 and are not connected to the guide pipe 13. An exhaust port is provided at the bottom of one side of the outer wall of the vent pipe 15, and the bottom of the inner cavity of the vent pipe 15 is tapered. When high salt crystals flow along the gap between the vent pipe 15 and the dividing plate 12 into the guide pipe 13, the high-temperature hot air flows along the air guide hose 19 into the vent plate 14. When the hot air is discharged from the vent pipe 15, the high-temperature pressurized hot air is discharged into the guide pipe 13. On the one hand, it is easy to blow away the high-salt crystals that fall into the guide pipe 13, so that the gaps between the crystals are increased, and it is convenient to use the heat in the guide pipe 13 to thoroughly dry the surface of the crystals. On the other hand, since the high-temperature hot air is pressurized, the circulation speed is faster. When the high-temperature hot air is discharged from the vent pipe 15, it rushes to the conical block set at the bottom of the inner cavity of the vent pipe 15, so that the high-temperature steam is ejected from the opening of the vent pipe 15 and forms a wind mast, which helps to blow away the high-salt crystals. During the separation, the high-temperature hot air is moved along the inner wall of the guide tube 13 to clean up some high-salt crystals attached to the inner wall of the guide tube 13, keep the inner wall of the guide tube 13 smooth, and avoid high-salt crystals adhering to the inner wall of the guide tube 13, causing the guide tube 13 to be blocked. This further solves the problem that the traditional high-salt wastewater evaporation and crystallization device is difficult to effectively and meticulously process the high-salt crystals in batches during use, resulting in residual high-viscosity concentrate in the high-salt crystals, which easily causes the pipeline to be blocked when the high-salt crystals are discharged.

[0050] A method for operating a high-salt wastewater evaporation and crystallization device, which uses the above-mentioned high-salt wastewater evaporation and crystallization device, is as follows:

[0051] S1: Pour wastewater from the feed pipe 23 into the evaporation chamber 21, evaporate excess water in the wastewater using the heating plate 22, and discharge it from the steam pipe 24. The wastewater is then fed into the treatment body 1 through the discharge pipe 20 provided at one end of the bottom of the evaporation chamber 21. The high-salt crystals are broken up using the distributing component, pre-treated with the heating component, and then cleaned more carefully using the circulation component.

[0052] S2: The material separation component is provided with a plurality of curved plates 5 on the outer wall of the rotating shaft ring 3. When the high-temperature hot air is discharged through the blast pipe 11, the curved plates 5 are blown to rotate the rotating shaft ring 3. The plurality of material stripping plates 4 provided on the inner wall of the rotating shaft ring 3 are used to squeeze the high-salt crystals from the surface of the screen 6, so that the high-salt crystal clusters are separated;

[0053] S3: The heating component heats the air to 120 degrees Celsius through the blast chamber 8 and then sends it into the diversion chamber 10 through the exhaust pipe 9. A number of blast pipes 11 are provided on the inner wall of the diversion chamber 10. The blast pipes 11 blow out the high-temperature hot air while driving the rotating shaft ring 3 to rotate, and the high-temperature hot air is used to heat the lower bin 2 and the guide pipe 13 in the processing body 1;

[0054] S4: The circulation component draws the high-temperature hot air in the processing body 1 into the air intake pipe 18 through the centrifugal fan 16, and uses the electric heating tube 17 provided at one end of the air intake pipe 18 to reheat the high-temperature hot air until the air temperature rises to 220 degrees Celsius. It is then discharged into the ventilation disk 14 through the air guide hose 19 provided at the output end of the centrifugal fan 16, and the guide pipe 13 is heated again by the ventilation pipe 15.

[0055] The working principle of the high-salt wastewater evaporation crystallization device and its operation method are described in detail below.

[0056] like Figures 1-10As shown, high-salt wastewater is poured into the evaporation chamber 21 from a feed pipe 23 provided at one end of the top of the outer wall of the evaporation chamber 21, and the heating plate 22 provided at the bottom of the inner wall of the evaporation chamber 21 is started to heat and evaporate the high-salt wastewater in the evaporation chamber 21. A motor 25 is provided in the middle of one side of the outer wall of the evaporation chamber 21, and the motor 25 drives the transmission rod 26 provided at the output end. A plurality of evenly arranged stirring blades 27 are provided on the outer wall of the transmission rod 26, so that the high-salt wastewater in the evaporation chamber 21 is stirred by the stirring blades 27, so that the high-salt wastewater is heated evenly, and high-salt crystals in the high-salt wastewater are prevented from precipitating and adhering to the inner wall of the evaporation chamber 21. A support is provided on the outer wall of the stirring blade 27. The plate 28 is provided with elastic plates 30 on both sides of the outer wall of the support plate 28, and the inner wall of the evaporation chamber 21 is repeatedly scraped and cleaned by the elastic plates 30 to scrape off the high-salt crystals attached to the inner wall of the evaporation chamber 21. As the high-salt wastewater is continuously heated, a large amount of water vapor is generated in the wastewater. A steam pipe 24 is provided on one side of the outer wall of the evaporation chamber 21 to discharge the steam. As the excess water in the high-salt wastewater is discharged through evaporation, some high-viscosity concentrated liquid still remains inside the high-salt crystals in the evaporation chamber 21, which is difficult to be evaporated and discharged through the heating plate 22. At this time, a discharge pipe 20 is provided at one end of the bottom of the evaporation chamber 21 to discharge the water through the discharge pipe. 20 The high-salt crystals are slowly discharged into the processing body 1, and then the blast chamber 8 is started to heat the inhaled air to 120 degrees Celsius, and the hot air is sent to the diversion chamber 10 through the exhaust pipe 9 set at the output end of the blast chamber 8. The hot air is blown along the blast pipes 11 to the rotating shaft ring 3 by using the multiple blast pipes 11 set on the inner wall of the diversion chamber 10, and the hot air is filled with the inner cavity of the processing body 1 and heats the outer wall of the guide pipe 13. At this time, the high-salt crystals fall onto the surface of the screen 6, and the stripping plate 4 set on the inner wall of the rotating shaft ring 3 is used to squeeze the high-salt crystals and make them fall into the lower hopper 2 through the gaps in the screen 6, so that small batches of high-salt crystals flow along the lower hopper 2. The high-salt crystals enter the guide pipe 13 and are discharged in batches into the discharge bin 7 provided at the bottom of the processing body 1 through the guide pipe 13. During this process, when the high-salt crystals fall along the guide pipe 13, due to the small diameter of the guide pipe 13 and the high-viscosity concentrated liquid contained in the high-salt crystals, the high-salt crystals are easily attached to the inner wall of the guide pipe 13. At this time, the vent plate 14 is used to discharge high-temperature air into the guide pipe 13. Combined with the high temperature of the guide pipe 13 itself, the high-salt crystals attached to the guide pipe 13 are rapidly heated, thereby increasing the distance between the molecules in the high-viscosity concentrated liquid and reducing the viscosity of the high-viscosity concentrated liquid until the flow resistance is lost, thereby achieving the purpose of completely drying the high-salt crystals.

[0057] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made based on the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A high-salt wastewater evaporation and crystallization device, characterized in that: Including the processing subject (1), A material separation component is used to discharge the pretreated salt crystals in batches; A heating component is used to heat the high-salt crystals in the pipeline; A diversion component is used to evaporate the highly viscous concentrate in the salt crystallization; Guide assembly, used to prevent high salt crystals from sticking in the pipe; A circulation component for recovering the air heated in the duct and reheating it for reuse; Evaporation component, used to evaporate most of the water in the wastewater; A stirring component, used for stirring the heated wastewater; The material distribution component comprises a lower material bin (2) fixedly connected to the middle of the inner wall of the processing body (1); the top of the lower material bin (2) is rotatably connected to a rotating shaft ring (3); the inner wall of the rotating shaft ring (3) is fixedly connected to a plurality of material-dispensing plates (4); and the outer wall of the rotating shaft ring (3) is fixedly connected to a plurality of arc-shaped plates (5); the top of one side of the inner wall of the lower material bin (2) is fixedly connected to a screen (6), and the top of the screen (6) is slidably connected to the bottom of the material-dispensing plate (4); The heating component comprises a discharge bin (7) fixedly connected to the bottom of the processing body (1), and a blast bin (8) is fixedly connected to one end of the top of the discharge bin (7) close to the processing body (1), the output end of the blast bin (8) is fixedly connected to an exhaust pipe (9), and one end of the exhaust pipe (9) is fixedly connected to a diversion bin (10), the outer wall of the diversion bin (10) is fixedly connected to the top of the inner cavity of the processing body (1), and the inner wall of the diversion bin (10) is fixedly connected to a plurality of blast pipes (11); The flow distribution assembly comprises a distribution plate (12) fixedly connected to the bottom of the inner wall of the lower hopper (2), and a plurality of guide tubes (13) are fixedly connected to the inner wall of the distribution plate (12), and one end of the guide tube (13) is fixedly connected to the bottom of the inner wall of the processing body (1); The guide assembly comprises a vent plate (14) fixedly connected to the middle of the inner wall of the lower hopper (2), and a plurality of vent pipes (15) are fixedly connected to the bottom of the vent plate (14); The evaporation assembly comprises a discharge pipe (20) fixedly connected to the top of the processing body (1), one end of the discharge pipe (20) is fixedly connected to the evaporation bin (21), the bottom of the inner wall of the evaporation bin (21) is fixedly connected to a heating plate (22), one end of the top of the outer wall of the evaporation bin (21) is fixedly connected to a feed pipe (23), and one side of the outer wall of the evaporation bin (21) is fixedly connected to a steam pipe (24); The stirring assembly comprises a motor (25) fixedly connected to the middle of one side of the outer wall of the evaporation bin (21), and the output end of the motor (25) is fixedly connected to a transmission rod (26), the outer wall of the transmission rod (26) is fixedly connected to a plurality of stirring blades (27), and the outer wall of the stirring blades (27) is fixedly connected to a plurality of support plates (28), one side of the outer wall of the support plate (28) is fixedly connected to a high-frequency vibrator (29), and both sides of the outer wall of the support plate (28) are rotatably connected to elastic plates (30).

2. The high-salt wastewater evaporation and crystallization device according to claim 1, characterized in that: The circulation component comprises a centrifugal fan (16) fixedly connected to the top of the discharge bin (7) away from one end of the blast bin (8), and the input end of the centrifugal fan (16) is fixedly connected to an electric heating pipe (17), one end of the electric heating pipe (17) is fixedly connected to an air intake pipe (18), and one end of the air intake pipe (18) is fixedly connected to the bottom of one side of the outer wall of the processing body (1).

3. The high-salt wastewater evaporation and crystallization device according to claim 2, characterized in that: An air guide hose (19) is fixedly connected to the top of the centrifugal fan (16), and the outer wall of the air guide hose (19) passes through the processing body (1) and the lower hopper (2), while one end of the air guide hose (19) is fixedly connected to one side of the outer wall of the ventilation plate (14).

4. A method for operating a high-salt wastewater evaporation crystallization device, the method using the high-salt wastewater evaporation crystallization device according to claim 3, characterized in that: The method is as follows: S1: Pour wastewater from the feed pipe (23) into the evaporation chamber (21), evaporate excess water in the wastewater using the heating plate (22), and discharge it from the steam pipe (24), and then feed it into the treatment body (1) along the discharge pipe (20) provided at one end of the bottom of the evaporation chamber (21), use the material distribution component to break up the high-salt crystals, cooperate with the heating component to pre-treat the high-salt crystals, and then use the circulation component to clean the high-salt crystals more carefully; S2: The material separation component is provided with a plurality of arc-shaped plates (5) on the outer wall of the rotating shaft ring (3). When the high-temperature hot air is discharged through the blast pipe (11), the arc-shaped plates (5) are blown to rotate the rotating shaft ring (3). The plurality of material-dispensing plates (4) provided on the inner wall of the rotating shaft ring (3) are used to squeeze the high-salt crystals from the surface of the screen (6), so that the high-salt crystal clusters are separated; S3: The heating component heats the air to 120 degrees Celsius through the blast chamber (8), and then sends the air into the diversion chamber (10) through the exhaust pipe (9). By arranging a plurality of blast pipes (11) on the inner wall of the diversion chamber (10), the blast pipes (11) blow out the high-temperature hot air while driving the rotating shaft ring (3) to rotate, and the high-temperature hot air is used to heat the lower bin (2) and the guide pipe (13) in the processing body (1); S4: The circulation component draws the high-temperature hot air in the processing body (1) into the air intake pipe (18) through the centrifugal fan (16), and uses the electric heating pipe (17) provided at one end of the air intake pipe (18) to perform secondary heating on the high-temperature hot air until the air temperature rises to 220 degrees Celsius. The hot air is then discharged into the ventilation disk (14) through the air guide hose (19) provided at the output end of the centrifugal fan (16), and the guide pipe (13) is heated again by the ventilation pipe (15).

Citation Information

Patent Citations

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