Trench construction system and construction method

Through the combined design of construction bench, bidirectional hybrid components and oscillation knocking units, the problems of low efficiency and uneven quality in traditional ditch construction are solved, efficient and automated concrete pouring is achieved, adapting to different terrain needs, and improving construction efficiency and quality.

CN120273308AInactive Publication Date: 2025-07-08YANCHENG LIANGGONG CONSTR FORMWORK CO LTD
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Patent Information

Application Number
CN202510525148.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-07-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In traditional ditches, there are problems such as long construction cycle, low formwork reuse rate, uneven concrete density, high transportation costs, complex joint processing, and difficulty in adapting to complex terrain. Especially in long-distance ditches or non-standard cross-section projects in the field, the construction efficiency is low, and the concrete is insufficient in anti-solidification capacity, which can easily lead to clogging of the feed hole and interruption of casting.

Method used

The combined design of the construction table, two-way mixing components and oscillation and strike units is adopted. By moving the formwork, the formwork can be adjusted flexibly and evenly stirred and tightened. Combined with the precision conveying of the feed holes, the flowability and casting quality of the concrete are ensured.

Benefits of technology

It improves construction efficiency, enhances the quality of concrete pouring, reduces manual operations, improves the degree of automation of the construction process, and adapts to different construction needs, is easy to dismantle and relocate, and achieves efficient circular construction.

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Abstract

The invention discloses a ditch construction system and method, and relates to the technical field of constructional engineering, the ditch construction system comprises a construction table, two groups of ditch outer templates, a ditch inner template, a bidirectional mixing assembly and an oscillation knocking unit. A formwork is installed at the bottom of the construction table to form a U-shaped pouring cavity, a material conveying hole is formed in the construction table, a bidirectional mixing assembly is installed to prevent concrete from being solidified, and uniform stirring is guaranteed. And the vibration knocking unit knocks the formwork, so that concrete is compacted, bubbles are removed, voids and pitted surfaces are avoided, and the pouring quality is improved. The method has the advantages of being high in construction efficiency, stable in quality and easy and convenient to operate, is particularly suitable for large-scale ditch construction, and can effectively improve the construction quality and shorten the construction period.
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Description

Technical Field

[0001] The present invention relates to the technical field of construction engineering, and particularly to a ditch construction system and a construction method. Background Art

[0002] In the ditch construction in fields such as municipal engineering and agriculture, the concrete pouring process is the core link determining the project quality and efficiency. Traditional ditch construction mostly adopts the methods of segmental formwork support pouring or precast component assembly. Among them, segmental formwork support relies on manual erection of formwork, pouring and vibrating section by section, and has problems such as long construction period, low formwork reuse rate, and uneven concrete density; while precast assembly faces defects such as high transportation cost, complex joint treatment, and difficulty in adapting to complex terrains.

[0003] In recent years, related technologies have improved the construction quality by improving the mold structure or optimizing the material ratio. For example, in the prior art CN202311207722 - a pouring device for producing resin concrete drainage ditches, the mixing of resin concrete and curing agent and the mold pouring and forming are realized through the cooperation of the pushing umbrella cone in the U - shaped empty pipe rack and the oscillation driver. The device can improve the standardization degree of precast drainage ditch components by matching the raw material ratio through the pressure - sensing adjustment mechanism.

[0004] However, the above - mentioned technologies still have the following technical limitations: on the one hand, this patent is only applicable to the batch production of standard components in the factory and cannot achieve on - site continuous pouring. Especially for long - distance ditches in the wild or non - standard cross - section projects, it is necessary to repeatedly transport and install precast components, resulting in low construction efficiency. On the other hand, the concrete anti - solidification ability is insufficient, relying on an external feeding system to input resin concrete and curing agent, lacking a dynamic stirring anti - block mechanism for the decrease in concrete fluidity during on - site pouring, which is easy to cause the blockage of the feeding hole or the interruption of pouring. Moreover, the device integration degree is low, and modules such as an oscillation driver and a pressure - sensing adjustment mechanism need to be independently configured, with a complex structure and high energy consumption, making it difficult to integrate with a mobile construction platform and restricting the flexibility of on - site construction.

[0005] Therefore, the present invention provides a ditch construction system and a construction method to solve one or more of the above problems. Summary of the Invention

[0006] The purpose of the present invention is to provide a ditch construction system and a construction method to solve one or more problems raised in the above background art.

[0007] To achieve the above object, the present invention provides the following technical solutions: including: a construction platform, two sets of outer formworks for the ditch and one set of inner formwork for the ditch are installed at the bottom of the construction platform, and a "U"-shaped ditch pouring cavity is formed between the two sets of outer formworks for the ditch and the inner formwork for the ditch. A feeding hole communicating with the "U"-shaped pouring cavity is opened on the construction platform. A two-way mixing assembly is installed on the top of the construction platform, and shock knocking units are provided on the outer walls of the two sets of outer formworks for the ditch.

[0008] Preferably, walking wheels are installed at the bottoms of both ends of the construction platform, and two sets of avoidance grooves are symmetrically opened on the construction platform.

[0009] Preferably, the two-way mixing assembly includes: a mixing box body, the mixing box body is fixedly arranged on the top of the construction platform, a driving motor is fixedly arranged on the top of the mixing box body, and the output shaft of the driving motor extends into the mixing box body movably. A concrete feeding port is opened on the outer wall at the rear side of the mixing box body.

[0010] Preferably, the fixed end at the top of the main stirring sleeve is fixedly connected to the output shaft of the driving motor, the auxiliary stirring rod is slidably connected to the main stirring sleeve up and down, a driving disk one is fixedly sleeved on the outer wall of the main stirring sleeve, a driving disk two is movably sleeved on the outer wall of the main stirring sleeve through a bearing sleeve one, and the driving disk one is located above the driving disk two.

[0011] Preferably, on the mutually approaching sides of the driving disk one and the driving disk two, there are the same engaging tooth blocks one, a driving gear one is installed between the driving disk one and the driving disk two, and the driving gear one is engaged with the engaging tooth blocks one.

[0012] Preferably, two sets of surrounding stirring rods are installed at the bottom of the driving disk two through bearings, and a driving gear two is fixedly sleeved at the bottom of the surrounding stirring rods. A limiting guiding groove one is opened on the construction platform. A vertical guiding block is provided at the bottom of the driving frame, and the driving frame is slidably connected to the limiting guiding groove one through the guiding block at the bottom. On the inner wall of the driving frame, there are symmetrically the same engaging tooth blocks two, the driving gear two is arranged inside the driving frame, and the driving gear two is engaged with the engaging tooth blocks two.

[0013] Preferably, a number of groups of limiting rods are fixedly arranged on the outer wall of the auxiliary stirring rod, a number of groups of limiting guiding grooves three are opened on the inner wall of the main stirring sleeve, and the limiting rods are slidably connected to the guiding grooves three. A bearing sleeve two is installed at the bottom of the auxiliary stirring rod. A hinge seat is fixedly arranged at the top of one side of the driving frame. One end of an H-shaped connecting rod is hinged to the bearing sleeve two, and the other end of the H-shaped connecting rod is hinged to the hinge seat at the top of the driving frame.

[0014] Preferably, the oscillation and percussion unit includes: a first connecting rod, one end of the first connecting rod is fixedly connected to the first driving gear, the other end of the first connecting rod extends out of the construction platform movably and is fixedly connected to a first bevel gear, two sets of mounting plates and two sets of limiting members are fixedly arranged on the outer wall of the mixing box from top to bottom in sequence, the third connecting rod is connected to the two sets of mounting plates through bearings, a second bevel gear is fixedly sleeved on the top of the third connecting rod, a third driving disc is fixedly sleeved on the bottom of the third connecting rod, and bumps are fixedly arranged on the outer wall of the third driving disc, and the first bevel gear meshes with the second bevel gear.

[0015] Preferably, a second limiting and guiding groove is formed in one of the mounting plates, a supporting block is movably arranged on the top of this set of mounting plates, and the width of the supporting block is greater than the width of the second limiting and guiding groove. The top of the fourth connecting rod passes through the second limiting and guiding groove and is fixedly connected to the bottom of the supporting block. The bottom of the fourth connecting rod movably passes through the limiting member and the avoidance groove and is arranged in parallel with the outer wall of the ditch outer formwork, and a plurality of rubber heads are connected to the fourth connecting rod through rubber heads. A return spring is arranged in the limiting member, one end of the return spring is fixedly connected to the outer wall of the mixing box, and the other end of the return spring is fixedly connected to the fourth connecting rod.

[0016] A ditch construction method for constructing by using the ditch construction system described in any one of the above. The construction method includes:

[0017] S1: Use an excavator to dig a construction ditch at the location where construction is required, and then move the construction platform above the construction ditch through the walking wheels;

[0018] S2: Install two sets of ditch outer formworks and one set of ditch inner formwork at the bottom of the construction platform and inside the construction ditch;

[0019] S3: After injecting concrete into the mixing box, start the driving motor to stir the concrete in the mixing box to prevent it from solidifying;

[0020] S4: On the basis of S3, move the construction platform slowly along the construction ditch through the walking wheels, and make the concrete in the mixing box be injected into the "U"-shaped ditch casting cavity between the two sets of ditch outer formworks and the ditch inner formwork through the material conveying holes;

[0021] S5: On the basis of S4, the oscillation and percussion unit will synchronously strike the ditch outer formwork to make the concrete more compact, improving the pouring quality.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. Improve construction efficiency: Through the walking wheels and modular design of the construction platform, the formworks can be conveniently moved and the formwork length can be flexibly adjusted, shortening the construction period and optimizing the construction process at the same time.

[0024] 2. Enhance the quality of concrete pouring: The two-way mixing component effectively prevents the solidification of concrete during pouring, ensuring that the concrete remains evenly flowing. The knocking action of the oscillation knocking unit on the formwork helps the concrete to be more compactly distributed, removes air bubbles, avoids quality problems such as honeycombing and pockmarks, and improves the pouring quality.

[0025] 3. Efficient mixing and transportation: The mixing system in the mixing chamber and the design of the stirring rod around ensure the uniform mixing of concrete, and the concrete is smoothly transported to the pouring cavity through precise feeding holes, avoiding blockage problems and improving the workability of concrete.

[0026] 4. Good formwork adaptability: The design of the two groups of outer formwork and inner formwork can be extended or shortened arbitrarily to adapt to different construction requirements, increasing the flexibility of the system.

[0027] 5. Save labor and time: Through the automated driving mixing and vibration system, the need for manual operation is reduced, the degree of automation of the construction process is improved, and at the same time, human errors are reduced, ensuring the accuracy of construction.

[0028] 6. Easy to disassemble and relocate: The construction platform and formwork system are easy to disassemble and move, can be quickly adjusted to the next construction position, realizing an efficient construction cycle and improving the work efficiency at the construction site. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a front view structural schematic diagram of the present invention;

[0030] Figure 2 is a structural schematic diagram of the two-way mixing component in the present invention;

[0031] Figure 3 is a schematic diagram of the cooperation between the driving frame and the construction platform in the present invention;

[0032] Figure 4 is a schematic diagram of the cooperation between the main stirring sleeve and the auxiliary stirring rod in the present invention;

[0033] Figure 5 is a structural schematic diagram of the oscillation knocking unit in the present invention;

[0034] Figure 6 is a schematic diagram of the cooperation between the support block and the mounting plate in the present invention.

[0035] In the figure: 1, construction ditch; 2, construction platform; 3, walking wheel; 4, outer formwork of the ditch; 5, inner formwork of the ditch; 6, two-way mixing assembly; 7, material feeding hole; 8, avoidance groove; 9, mixing box body; 10, driving motor; 11, main stirring sleeve; 12, driving disc one; 13, driving disc two; 14, driving gear one; 15, meshing tooth block one; 16, first connecting rod; 17, stirring rod sleeve; 18, bearing sleeve one; 19, surrounding stirring rod; 20, bearing sleeve two; 21, H-shaped connecting rod; 22, driving frame; 23, driving gear two; 24, meshing tooth block two; 25, limiting guide groove one; 26, third connecting rod; 27, bevel gear one; 28, bevel gear two; 29, mounting plate; 30, convex block; 31, driving disc three; 32, limiting member; 33, return spring; 34, fourth connecting rod; 35, fifth connecting rod; 36, rubber head; 37, limiting guide groove two; 38, supporting block; 39, vibration knocking unit; 40, auxiliary stirring rod; 41, limiting rod; 42, limiting guide groove three; 43, hinge seat. Detailed implementation mode

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0038] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] Embodiment 1

[0040] Please refer toFigure 1 - Figure 2 , the present invention provides a technical solution, including: a construction table 2, two sets of outer ditch formworks 4 and one set of inner ditch formwork 5 are installed at the bottom of the construction table 2, and a "U"-shaped ditch pouring cavity is formed between the two sets of outer ditch formworks 4 and the inner ditch formwork 5. A feeding hole 7 communicating with the "U"-shaped pouring cavity is opened on the construction table 2. A two-way mixing assembly 6 is installed on the top of the construction table 2, and an oscillation knocking unit 39 is provided on the outer walls of the two sets of outer ditch formworks 4.

[0041] Preferably, walking wheels 3 are installed at the bottoms of both ends of the construction table 2, and two sets of avoidance grooves 8 are symmetrically opened on the construction table 2.

[0042] Preferably, the outer ditch formwork 4 and the inner ditch formwork 5 are detachably installed at the bottoms of the two sets of outer ditch formworks 4 and the inner ditch formwork 5, and need to be adjusted according to the actual size of the ditch.

[0043] The present invention also provides a ditch construction method for constructing through a ditch construction system. The construction method includes:

[0044] S1: Use an excavator to dig a construction ditch 1 at the location where construction is required, and then move the construction table 2 above the construction ditch 1 through the walking wheels 3;

[0045] S2: Install the two sets of outer ditch formworks 4 and one set of inner ditch formwork 5 at the bottom of the construction table 2 and inside the construction ditch 1;

[0046] S3: After injecting concrete into the mixing box 9, start the driving motor 10 to stir the concrete in the mixing box 9 to prevent it from solidifying;

[0047] S4: On the basis of S3, move the construction table 2 slowly along the construction ditch 1 through the walking wheels 3, and make the concrete in the mixing box 9 be injected into the "U"-shaped ditch pouring cavity formed between the two sets of outer ditch formworks 4 and the inner ditch formwork 5 through the feeding hole 7;

[0048] S5: On the basis of S4, the oscillation knocking unit 39 will synchronously strike the outer ditch formwork 4 to make the concrete more compact, improving the pouring quality.

[0049] The working principle and beneficial effects of the above technical solution are as follows: The construction trench 1 is dug at the location where construction is required by an excavator. Subsequently, the construction platform 2 is moved above the construction trench 1 through the walking wheels 3. Two sets of outer trench formworks 4 and one set of inner trench formwork 5 are installed at the bottom of the construction platform 2 and located within the construction trench 1. In order to ensure the construction effect and efficiency, the two sets of outer trench formworks 4 and one set of inner trench formwork 5 can be extended or shortened arbitrarily. Subsequently, concrete is injected into the two-way mixing assembly 6 by a concrete truck to prevent the concrete from solidifying during pouring. At this time, the construction platform 2 is moved slowly along the construction trench 1 through the walking wheels 3, and the concrete in the two-way mixing assembly 6 is injected between the two sets of outer trench formworks 4 and the inner trench formwork 5 to form a "U"-shaped trench pouring cavity. At the same time, the vibration knocking unit 39 will synchronously strike the outer trench formwork 4 to make the concrete more compact, thereby improving the pouring quality. After the first section of the trench is poured, the set of outer trench formwork 4 and the inner trench formwork 5 can be disassembled and moved to the position of the next section of the trench to be poured, thus realizing a reciprocating cycle construction, greatly improving the construction effect and efficiency.

[0050] Embodiment 2

[0051] On the basis of Embodiment 1, please refer to Figure 2 - Figure 4 , the two-way mixing assembly 6 includes: a mixing box body 9, the mixing box body 9 is fixedly arranged on the top of the construction platform 2, a driving motor 10 is fixedly arranged on the top of the mixing box body 9, and the output shaft of the driving motor 10 extends into the mixing box body 9 movably. A concrete feeding port is opened on the rear outer wall of the mixing box body 9.

[0052] Preferably, the fixed end of the main stirring sleeve 11 is fixedly connected to the output shaft of the driving motor 10, the auxiliary stirring rod 40 is slidably connected to the main stirring sleeve 11 up and down, the driving disk one 12 is fixedly sleeved on the outer wall of the main stirring sleeve 11, the driving disk two 13 is movably sleeved on the outer wall of the main stirring sleeve 11 through a bearing sleeve one 18, and the driving disk one 12 is located above the driving disk two 13.

[0053] Preferably, the driving disk one 12 and the driving disk two 13 are both provided with the same meshing tooth blocks one 15 on the side close to each other, the driving gear one 14 is installed between the driving disk one 12 and the driving disk two 13, and the driving gear one 14 meshes with the meshing tooth blocks one 15.

[0054] Preferably, two groups of surrounding stirring rods 19 are installed at the bottom of the second driving disc 13 through bearings, and a second driving gear 23 is fixedly sleeved at the bottom of the surrounding stirring rod 19. A first limiting and guiding groove 25 is formed on the construction table 2. A vertical guiding block is arranged at the bottom of the driving frame 22, and the driving frame 22 is slidably connected with the first limiting and guiding groove 25 through the guiding block at the bottom. Second engaging teeth 24 are symmetrically arranged on the inner wall of the driving frame 22. The second driving gear 23 is arranged in the driving frame 22 and meshes with the second engaging teeth 24.

[0055] Preferably, a number of groups of limiting rods 41 are fixedly arranged on the outer wall of the secondary stirring rod 40. A number of groups of third limiting and guiding grooves 42 are formed on the inner wall of the main stirring sleeve 11, and the limiting rods 41 are slidably connected with the third guiding grooves 42. A second bearing sleeve 20 is installed at the bottom of the secondary stirring rod 40. A hinge seat 43 is fixedly arranged at the top of one side of the driving frame 22. One end of the H-shaped connecting rod 21 is hinged with the second bearing sleeve 20, and the other end of the H-shaped connecting rod 21 is hinged with the hinge seat 43 at the top of the driving frame 22.

[0056] Preferably, the range of the up-and-down movement of the secondary stirring rod 40 needs to be smaller than the distance between two groups of stirring blades on the outer wall of the surrounding stirring rod 19.

[0057] Preferably, the rotation angle of the driving motor 10 each time needs to be less than 180 degrees.

[0058] The working principle and the beneficial effects of the above technical solution are as follows: During use, by starting the driving motor 10, the main stirring sleeve 11 is driven to rotate reciprocally, so as to drive the main stirring sleeve 11 and the secondary stirring rod 40 below to rotate, so as to initially stir the concrete in the mixing box 9. At the same time, the main stirring sleeve 11 synchronously drives the first driving disc 12 to rotate, and further, the first engaging teeth 15 at the bottom of the first driving disc 12 drive the first driving gear 14 to rotate. When the first driving gear 14 rotates, it first drives the first connecting rod 16 to rotate so as to provide power for the shock knocking unit 39. Secondly, the first engaging teeth 15 on the second driving disc 13 drive the first engaging teeth 15 to rotate in the opposite direction (i.e., in the opposite direction to the rotation direction of the first driving disc 12). At this time, the second driving disc 13 can drive the stirring rod sleeve 17 to rotate through the first bearing sleeve 18, and the rotation direction of the stirring rod sleeve 17 is opposite to that of the main stirring sleeve 11, so that the stirring blades of the stirring rod sleeve 17 and the main stirring sleeve 11 rotate synchronously in opposite directions, further enabling the concrete in the mixing box 9 to rub and collide with each other, thereby preventing it from coagulating.

[0059] Furthermore, while the second driving disk 13 rotates, it can drive the two sets of surrounding stirring rods 19 at its bottom to rotate around the stirring rod sleeve 17 as the central axis. And since the second driving gear 23 installed at its bottom is engaged in the driving frame 22, while the surrounding stirring rod 19 rotates around the stirring rod sleeve 17, the second driving gear 23 moves along the inside of the driving frame 22 and can push the driving frame 22 to slide along the first limiting guide groove 25. At this time, since the two sets of surrounding stirring rods 19 are installed at the bottom of the second driving disk 13 through bearings, when the surrounding stirring rod 19 rotates around the stirring rod sleeve 17, it will collide with the concrete in the mixing box 9, causing it to have a tendency of passive self-rotation. Coupled with the rotation of the second driving gear 23 due to the engagement with the second tooth block 24 in the driving frame 22, therefore, the surrounding stirring rod 19 will rotate around the stirring rod sleeve 17 while rotating, so as to fully stir the concrete in the mixing box 9 and prevent the concrete from solidifying during pouring.

[0060] Furthermore, one of the driving frames 22 is connected to the second bearing sleeve 20 at the bottom of the auxiliary stirring rod 40 through the H-shaped connecting rod 21. Therefore, when the driving frame 22 reciprocates along the first limiting guide groove 25, due to the arrangement of the limiting rod 41 on the outer wall of the auxiliary stirring rod 40, the H-shaped connecting rod 21 will pull the auxiliary stirring rod 40 to move up and down along the inner wall of the main stirring sleeve 11 through the second bearing sleeve 20, so that the auxiliary stirring rod 40 can move up and down within a small range while rotating, further avoiding the solidification of the concrete at the bottom of the mixing box 9. And when the driving frame 22 reciprocates along the bottom of the mixing box 9, it can push the accumulated concrete at the bottom to enter the "U"-shaped ditch pouring cavity between the two sets of ditch outer templates 4 and the ditch inner template 5 through the feeding hole 7, thus preventing the concrete from being blocked at the feeding hole 7.

[0061] It should be noted that the stirring blades on the outer walls of the stirring rod sleeve 17, the surrounding stirring rod 19, and the auxiliary stirring rod 40 are staggered respectively to prevent collision during rotation. And the range of the up and down movement of the auxiliary stirring rod 40 should be less than the distance between the two sets of stirring blades on the outer wall of the surrounding stirring rod 19. And the rotation angle of the driving motor 10 each time should be less than 180 degrees (that is, the rotation angles in both the clockwise and counterclockwise directions need to be less than 180 degrees, and it immediately reverses when reaching the preset angle) to avoid damage to the H-shaped connecting rod 21 and the driving frame 22.

[0062] Embodiment 3

[0063] On the basis of any one of Embodiments 1-2, please refer to Figure 5 - Figure 6, the oscillating knocking unit 39 includes: a first connecting rod 16, one end of the first connecting rod 16 is fixedly connected to the first driving gear 14, the other end of the first connecting rod 16 extends out of the construction table 2 movably and is fixedly connected to a first bevel gear 27, two sets of mounting plates 29 and two sets of limiting members 32 are fixedly arranged on the outer wall of the mixing box 9 from top to bottom in sequence, the third connecting rod 26 is connected to the two sets of mounting plates 29 through bearings, a second bevel gear 28 is fixedly sleeved on the top of the third connecting rod 26, a third driving disc 31 is fixedly sleeved on the bottom of the third connecting rod 26, and bumps 30 are fixedly arranged on the outer wall of the third driving disc 31, and the first bevel gear 27 meshes with the second bevel gear 28.

[0064] Preferably, a second limiting and guiding groove 37 is formed in one of the mounting plates 29, a supporting block 38 is movably arranged on the top of this set of mounting plates 29, and the width of the supporting block 38 is greater than the width of the second limiting and guiding groove 37. The top of the fourth connecting rod 34 passes through the second limiting and guiding groove 37 and is fixedly connected to the bottom of the supporting block 38. The bottom of the fourth connecting rod 34 movably passes through the limiting member 32 and the avoidance groove 8 and is arranged in parallel with the outer wall of the ditch outer formwork 4, and a plurality of rubber heads 36 are connected to the fourth connecting rod 34 through the rubber heads 36. A return spring 33 is arranged in the limiting member 32, one end of the return spring 33 is fixedly connected to the outer wall of the mixing box 9, and the other end of the return spring 33 is fixedly connected to the fourth connecting rod 34.

[0065] The working principle and its beneficial effects of the above technical solution are as follows: when the first driving gear 14 rotates, it simultaneously drives the first connecting rod 16 to rotate, so that the first bevel gear 27 drives the second bevel gear 28 to rotate, and then the third connecting rod 26 rotates. When the third driving disc 31 arranged at the bottom of the third connecting rod 26 rotates, the two bumps 30 on its outer wall will reciprocally push the fourth connecting rod 34 to move towards the direction close to the outer wall of the mixing box 9, and when the bumps 30 are no longer in contact with the fourth connecting rod 34, the return spring 33 can assist the fourth connecting rod 34 to reset. Through the above method, the fourth connecting rod 34 can realize reciprocating movement in the horizontal direction. Then, driven by the fifth connecting rod 35, the rubber heads 36 knock on the ditch outer formwork 4, so that the concrete in the formwork is more closely and evenly distributed, and the air bubbles are removed through vibration, avoiding the appearance of honeycombing or pockmarked phenomena, and ensuring the improvement of the concrete pouring quality.

[0066] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A ditch construction system, characterized in that: including: a construction platform (2), two groups of outer ditch formworks (4) and one group of inner ditch formworks (5) are installed at the bottom of the construction platform (2), and a "U"-shaped ditch pouring cavity is formed between the two groups of outer ditch formworks (4) and the inner ditch formworks (5). A feeding hole (7) communicating with the "U"-shaped pouring cavity is opened on the construction platform (2). A two-way mixing assembly (6) is installed at the top of the construction platform (2), and an oscillation knocking unit (39) is arranged on the outer walls of the two groups of outer ditch formworks (4).

2. The ditch construction system according to claim 1, characterized in that: Walking wheels (3) are installed at the bottoms of both ends of the construction platform (2), and two groups of avoidance grooves (8) are symmetrically opened on the construction platform (2).

3. The ditch construction system according to claim 2, characterized in that: The two-way mixing assembly (6) includes: a mixing box body (9), the mixing box body (9) is fixedly arranged at the top of the construction platform (2), a driving motor (10) is fixedly arranged at the top of the mixing box body (9), and the output shaft of the driving motor (10) extends into the mixing box body (9) movably. A concrete feeding port is opened on the outer wall at the rear side of the mixing box body (9).

4. The ditch construction system according to claim 3, characterized in that: The fixed end at the top of the main stirring sleeve (11) is fixedly connected with the output shaft of the driving motor (10). The auxiliary stirring rod (40) is slidably connected with the main stirring sleeve (11) up and down. A driving disk one (12) is fixedly sleeved on the outer wall of the main stirring sleeve (11). A driving disk two (13) is movably sleeved on the outer wall of the main stirring sleeve (11) through a bearing sleeve one (18), and the driving disk one (12) is located above the driving disk two (13).

5. The ditch construction system according to claim 4, characterized in that: On the mutually approaching sides of the driving disk one (12) and the driving disk two (13), there are the same meshing tooth blocks one (15). A driving gear one (14) is installed between the driving disk one (12) and the driving disk two (13), and the driving gear one (14) meshes with the meshing tooth blocks one (15).

6. The ditch construction system according to claim 5, characterized in that: Two groups of surrounding stirring rods (19) are installed at the bottom of the driving disk two (13) through bearings, and a driving gear two (23) is fixedly sleeved at the bottom of the surrounding stirring rod (19). A limiting guiding groove one (25) is opened on the construction platform (2). A vertical guiding block is arranged at the bottom of the driving frame (22), and the driving frame (22) is slidably connected with the limiting guiding groove one (25) through the guiding block at the bottom. On the inner walls of the driving frame (22), there are symmetrically the same meshing tooth blocks two (24). The driving gear two (23) is arranged in the driving frame (22), and the driving gear two (23) meshes with the meshing tooth blocks two (24).

7. The ditch construction system according to claim 6, characterized in that: A plurality of groups of limiting rods (41) are fixedly arranged on the outer wall of the secondary stirring rod (40). A plurality of groups of limiting guide grooves three (42) are formed in the inner wall of the main stirring sleeve (11). The limiting rods (41) are slidably connected with the guide grooves three (42). A bearing sleeve two (20) is installed at the bottom of the secondary stirring rod (40). A hinge seat (43) is fixedly arranged at the top of the driving frame (22) on one side. One end of the H-shaped connecting rod (21) is hinged with the bearing sleeve two (20), and the other end of the H-shaped connecting rod (21) is hinged with the hinge seat (43) at the top of the driving frame (22).

8. A ditch construction system according to claim 5, characterized in that: The shock knocking unit (39) includes: a first connecting rod (16). One end of the first connecting rod (16) is fixedly connected with the driving gear one (14). The other end of the first connecting rod (16) extends out of the construction platform (2) movably and is fixedly connected with a bevel gear one (27). Two groups of mounting plates (29) and two groups of limiting members (32) are fixedly arranged on the outer wall of the mixing box body (9) from top to bottom in sequence. The third connecting rod (26) is connected with the two groups of mounting plates (29) through bearings. A bevel gear two (28) is fixedly sleeved at the top of the third connecting rod (26). A driving disc three (31) is fixedly sleeved at the bottom of the third connecting rod (26). A convex block (30) is fixedly arranged on the outer wall of the driving disc three (31). The bevel gear one (27) is meshed with the bevel gear two (28).

9. A ditch construction system according to claim 8, characterized in that: A limiting guide groove two (37) is formed in one of the mounting plates (29). A support block (38) is movably arranged on the top of this group of mounting plates (29). The width of the support block (38) is greater than the width of the limiting guide groove two (37). The top of the fourth connecting rod (34) passes through the limiting guide groove two (37) and is fixedly connected with the bottom of the support block (38). The bottom of the fourth connecting rod (34) movably passes through the limiting member (32) and the avoidance groove (8) and is arranged in parallel with the outer wall of the ditch outer formwork (4). A plurality of groups of rubber heads (36) are connected with the fourth connecting rod (34) through the rubber heads (36). A return spring (33) is arranged in the limiting member (32). One end of the return spring (33) is fixedly connected with the outer wall of the mixing box body (9), and the other end of the return spring (33) is fixedly connected with the fourth connecting rod (34).

10. A trench construction method for construction by means of a trench construction system as described in any one of the above claims 1-9, characterized in that, The construction method includes: S1: Use an excavator to dig a construction ditch (1) at the location where construction is required. Then, move the construction platform (2) above the construction ditch (1) through the traveling wheels (3). S2: Install two groups of ditch outer formworks (4) and one group of ditch inner formworks (5) at the bottom of the construction platform (2) and inside the construction ditch (1). S3: After injecting concrete into the mixing box body (9), start the driving motor (10) to stir the concrete in the mixing box body (9) to prevent it from solidifying; S4: On the basis of S3, the construction platform (2) is slowly moved along the construction ditch (1) by the walking wheels (3), and the concrete in the mixing box body (9) is injected into the "U"-shaped ditch casting cavity formed between the two groups of ditch outer templates (4) and the ditch inner template (5) through the material conveying hole (7); S5: On the basis of S4, the vibration knocking unit (39) will synchronously strike the ditch outer template (4) to make the concrete more compact and improve the casting quality.

Citation Information

Patent Citations

  • A casting device for producing resin concrete drainage ditch

    CN117183175B