Automatic medicament filling device and process method

Abstract

The invention relates to the technical field of automatic control, and discloses an automatic medicament filling device which comprises a medicament tank used for bearing medicaments. The mixing mechanism comprises a stirring assembly used for stirring the medicament to prevent the medicament from sinking to the bottom and is arranged in the medicament tank; the stirring assembly comprises a servo motor adaptively mounted on the outer side of the medicament tank, a connecting rod fixedly connected to the output end of the servo motor through a coupler, and stirring blades distributed at the penetrating end of the connecting rod in a circumferential array; the transmission assembly is used for transmitting the rotating power of the stirring assembly and is arranged on the outer side of the medicament tank. Through cooperation of all components in the mixing mechanism, not only can drugs be prevented from precipitating at the bottom of the inner wall of the drug tank, but also whether the inner wall of the drug tank is cleaned and scraped or not can be selected by controlling the rotating direction of a servo motor, the drugs are prevented from being attached to the inner side wall of the drug tank, and the concentration and filling precision of the drugs are not affected; the effect of reducing equipment abrasion is achieved while the use accuracy and stability of the medicament are guaranteed.

Description

Technical Field

[0001] The present invention relates to the technical field of automatic control, and particularly relates to an automatic chemical dosing device and a process method. Background Art

[0002] In recent years, in many industrial processes such as chemical industry, pharmaceuticals, and water treatment, the dosage requirements for chemicals in many treatment processes have become increasingly strict. The automatic chemical dosing device can operate automatically according to the set program or real-time monitoring data, without frequent manual operation. For example, in a water treatment plant, disinfectants, flocculants and other chemicals are automatically dosed according to the water quality monitoring data to ensure continuous and stable water supply, which can reduce the manual intervention time and workload and improve the overall production efficiency.

[0003] Some existing automatic chemical dosing devices usually have a stirring device inside. Although the stirring device can prevent chemical precipitation to a certain extent, the centrifugal force generated during the stirring process may drive the chemicals to flow towards the inner wall of the barrel, resulting in the problem of chemicals adhering to the inner wall of the barrel. As the chemicals adhering to the inner wall gradually accumulate, it may lead to a decrease in the actual amount of chemicals participating in the cycle and reaction, resulting in a change in the chemical concentration in the barrel. Summary of the Invention

[0004] In view of the problems existing in the above-mentioned existing automatic chemical dosing devices, the present invention is proposed.

[0005] Therefore, the object of the present invention is to provide an automatic chemical dosing device.

[0006] To solve the above technical problems, the present invention provides the following technical solutions: including, A chemical injection mechanism, including a chemical tank for carrying chemicals; A mixing mechanism, including a stirring assembly for stirring the chemicals to prevent them from sinking to the bottom, which is arranged inside the chemical tank; The stirring assembly includes a servo motor adaptively installed outside the chemical tank, a connecting rod fixedly connected to the output end of the servo motor through a coupling, and stirring blades circumferentially arrayed at the penetrating end of the connecting rod; A transmission assembly for transmitting the rotational power of the stirring assembly, which is arranged outside the chemical tank; The transmission assembly includes a first belt pulley fixedly sleeved on the outer surface of the connecting rod, a synchronous belt sleeved on the outer surface of the first belt pulley, a second belt pulley sleeved on the inner surface of the other end of the synchronous belt, a transmission rod fixedly connected to the inner surface of the second belt pulley, and a ratchet fixedly installed on the outer end face of the transmission rod; And a clutch assembly and a cleaning assembly for scraping or stopping scraping the inner wall of the chemical tank according to the rotation direction of the ratchet, which are arranged inside the chemical tank.

[0007] As a preferred embodiment of the automatic medicament filling device of the present invention, wherein: the clutch assembly includes a rotating rod fixedly installed on the inner wall of the medicament tank through a bearing, a fixed column fixedly installed at the penetrating end of the rotating rod, limiting grooves circumferentially arranged on the outer surface of the fixed column, springs fixedly installed on the inner walls of the limiting grooves, and a pawl fixedly connected to the other end of the limiting groove and cooperating with the ratchet wheel.

[0008] As a preferred embodiment of the automatic medicament filling device of the present invention, wherein: a bearing sleeve for cooperating with rotation is installed at the connection between the rotating rod and the medicament tank, the ratchet wheel and the pawl are engaged, and the outer surface of the pawl is in sliding contact with the inner wall of the spring.

[0009] As a preferred embodiment of the automatic medicament filling device of the present invention, wherein: when the ratchet wheel rotates clockwise, it can squeeze the pawl into the spring; When the ratchet wheel rotates counterclockwise, it can drive the fixed column, the rotating rod and the reciprocating roller to rotate through cooperation with the pawl.

[0010] As a preferred embodiment of the automatic medicament filling device of the present invention, wherein: the cleaning assembly includes a reciprocating roller fixedly sleeved on the outer surface of the rotating rod, an inner ball sleeve slidably sleeved on the outer surface of the reciprocating roller, a scraping disc fixedly connected to the outer surface of the inner ball sleeve, a positioning block fixedly connected to the inner surface of the other end of the scraping disc, and a positioning rod fixedly installed on the inner wall of the medicament tank and cooperating with the positioning block.

[0011] As a preferred embodiment of the automatic medicament filling device of the present invention, wherein: the outer surface of the scraping disc is in sliding contact with the inner wall of the medicament tank, and the positioning block is slidably sleeved on the outer surface of the positioning rod.

[0012] As a preferred embodiment of the automatic medicament filling device of the present invention, wherein: the medicine injection mechanism further includes a bracket arranged outside the medicament tank, a medicine delivery pipe communicated below the medicament tank, a metering pump communicated with the other end of the medicine delivery pipe, a liquid level gauge communicated with the other end of the metering pump, a medicine supply pipe communicated with the other end of the liquid level gauge, a control cabinet adaptively installed on the outer surface of the bracket, and a medicine adding port opened at the top of the medicament tank.

[0013] As a preferred embodiment of the automatic medicament filling device of the present invention, wherein: the medicine delivery pipe, the metering pump, the liquid level gauge and the medicine supply pipe are all fixedly installed on the outer surface of the bracket; The metering pump, the liquid level gauge and the servo motor are all electrically connected to the control cabinet.

[0014] As a preferred embodiment of the automatic medicament filling device of the present invention, wherein: bearing sleeves for cooperative rotation are installed at the joints between the stirring blades and the medicament tank, and the outer end surface of the transmission rod is fixedly installed at the top of the medicament tank through a bearing.

[0015] The present invention provides the following technical solution: a process method, including the automatic medicament filling device as described above, and the method includes the following steps: S1: First, check whether the medicament tank, the medicine delivery pipe and the medicine supply pipe are damaged or blocked, ensure that the connections of all pipes are tight and there is no risk of leakage, then check whether the stirring blades and the scraping disks are firmly installed to avoid problems such as loosening and falling off during operation, calibrate the liquid level gauge to ensure the accuracy of its measurement data for accurately monitoring the liquid level in the medicament tank, add an appropriate amount of medicament into the medicament tank through the medicine adding port, and observe the change of the value of the liquid level gauge during the adding process to ensure that the amount of medicament added meets the production requirements and avoid overflow caused by excessive addition; S2: Set the stirring time through the control cabinet, and set the stirring speed according to the characteristics of the medicament and the process requirements to ensure that the medicament is fully mixed to achieve the best stirring effect and avoid affecting the quality of the medicament due to too fast or too slow stirring; S3: Start the servo motor to drive the connecting rod to rotate, and then drive the stirring blades to stir the medicament in the medicament tank. During the stirring process, judge whether the stirring is normal by observing the operation of the stirring blades and the flow state of the medicament, and pay attention to the sound and vibration of the stirring device during operation. If there is any abnormality, stop the machine in time for inspection; S4: The first belt pulley rotates synchronously with the connecting rod, and drives the second belt pulley, the transmission rod and the ratchet to rotate through the synchronous belt. If the inner wall of the medicament tank is relatively clean at this time, control the servo motor to make the ratchet rotate clockwise to make the cleaning assembly stop working, reducing unnecessary wear and energy consumption of the equipment; S5: When the medicament is stirred evenly, the control cabinet controls the metering pump to start according to the preset program and the data fed back by the liquid level gauge. The metering pump transports the medicament in the medicament tank to the medicine supply pipe through the medicine delivery pipe according to the set filling amount, and then the medicine supply pipe transports the medicament to the target position to complete the filling work of the medicament; S6: During the medicament filling process, the liquid level height of the medicament in the medicament tank is monitored in real time through the liquid level gauge, and the data is continuously fed back to the control cabinet. If the liquid level is close to the preset minimum liquid level value, the control cabinet issues an alarm to remind the staff to replenish the medicament in time to prevent the production from being affected due to insufficient medicament. At the same time, the control cabinet can automatically adjust the working state of the metering pump according to the change of the liquid level to ensure the stability and accuracy of the filling process; S7: After the chemical agent filling operation has continued for a period of time, the staff determines that there may be chemical agent adhering and accumulating on the inner wall of the chemical agent tank. At this time, the rotation direction of the servo motor is adjusted to drive the ratchet to rotate counterclockwise. Through the cooperation of the ratchet and the pawl, the fixed column, the rotating rod, and the reciprocating roller are driven to rotate, and then the inner ball sleeve drives the scraping disc to perform vertical reciprocating movement along the inner wall of the chemical agent tank to scrape off the chemical agent adhering to the tank wall. S8: After completing one cleaning operation, it is possible to choose to continue cleaning or stop according to the actual situation. After the device stops being used, the equipment is comprehensively cleaned and maintained. The remaining chemical agent in the chemical agent tank is cleaned, the chemical agent delivery pipe and the medicine delivery pipe are rinsed to prevent the chemical agent residue from corroding the pipeline. Check the wear conditions of the stirring blade and the scraping disc. If there are severely worn parts, replace them in time. Perform maintenance on equipment such as the servo motor and the metering pump, add lubricating oil, and check whether the electrical connections are loose to ensure that the equipment can operate normally the next time it is used.

[0016] Advantages of the present invention: Through the cooperation of the various components in the mixing mechanism, it can not only prevent the chemical agent from precipitating at the bottom of the inner wall of the chemical agent tank, but also control the rotation direction of the servo motor to choose whether to clean the inner wall of the chemical agent tank, avoiding the chemical agent from adhering to the inner side wall of the chemical agent tank and affecting the concentration and filling accuracy of the chemical agent, so as to achieve the effect of ensuring the accuracy and stability of the chemical agent use while reducing equipment wear. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:

[0018] Figure 1 is the overall structural schematic diagram of the present invention.

[0019] Figure 2 is the structural schematic diagram of the interior of the chemical agent tank in the present invention.

[0020] Figure 3 is the present invention Figure 2 The enlarged schematic diagram of the partial structure at A in the present invention.

[0021] Figure 4 is the present invention Figure 2 The enlarged schematic diagram of the partial structure at B in the present invention.

[0022] Figure 5 is the structural schematic diagram of the interior of the fixed column in the present invention.

[0023] In the figure: 100, medicine injection mechanism; 110, medicine tank; 120, bracket; 130, medicine delivery pipe; 140, metering pump; 150, liquid level gauge; 160, medicine supply pipe; 170, control cabinet; 180, medicine adding port; 200, mixing mechanism; 210, stirring assembly; 211, servo motor; 212, connecting rod; 213, stirring blade; 220, transmission assembly; 221, first pulley; 222, synchronous belt; 223, second pulley; 224, transmission rod; 225, ratchet; 230, clutch assembly; 231, rotating rod; 232, fixed column; 233, limiting groove; 234, spring; 235, pawl; 240, cleaning assembly; 241, reciprocating roller; 242, inner ball sleeve; 243, scraping disc; 244, positioning block; 245, positioning rod. Detailed implementation mode

[0024] In order to make the above objects, features and advantages of the present invention more obvious and understandable, the following detailed description of the specific implementation mode of the present invention will be given in conjunction with the accompanying drawings of the specification.

[0025] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

[0026] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation mode of the present invention. The "in one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments.

[0027] Furthermore, the present invention is described in detail in conjunction with the schematic diagrams. When detailing the embodiments of the present invention, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally not in accordance with the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention herein. In addition, in actual production, three-dimensional spatial dimensions including length, width and depth should be included.

[0028] Embodiment 1

[0029] Referring to Figures 1 to 5 , for the first embodiment of the present invention, an automatic medicine injection device is provided, and this device includes, A medicine injection mechanism 100, including a medicine tank 110 for carrying medicine; A mixing mechanism 200, including a stirring assembly 210 for stirring the medicine to prevent it from sinking to the bottom, which is arranged in the medicine tank 110; The stirring assembly 210 includes a servo motor 211 adaptively installed outside the medicine tank 110, a connecting rod 212 fixedly connected to the output end of the servo motor 211 through a coupling, and stirring blades 213 circumferentially arrayed at the penetrating end of the connecting rod 212; It should be noted that the servo motor 211 is used to provide rotational power to drive the connecting rod 212 to rotate, and then drive the stirring blades 213 to rotate through the connecting rod 212 to stir the medicine and prevent the medicine from settling to the bottom.

[0030] The transmission assembly 220 for transmitting the rotational power of the stirring assembly 210 is arranged outside the medicine tank 110; The transmission assembly 220 includes a first pulley 221 fixedly sleeved on the outer surface of the connecting rod 212, a synchronous belt 222 sleeved on the outer surface of the first pulley 221, a second pulley 223 sleeved on the inner surface of the other end of the synchronous belt 222, a transmission rod 224 fixedly connected to the inner surface of the second pulley 223, and a ratchet 225 fixedly installed on the outer end face of the transmission rod 224; It should be further noted that the first pulley 221 can rotate synchronously with the connecting rod 212, and through cooperation with the synchronous belt 222, drive the second pulley 223, the transmission rod 224 to rotate and the ratchet 225 to rotate accordingly.

[0031] And a clutch assembly 230 and a cleaning assembly 240 for scraping or stopping scraping the inner wall of the medicine tank 110 according to the rotation direction of the ratchet 225 are arranged inside the medicine tank 110.

[0032] Specifically, the clutch assembly 230 includes a rotating rod 231 fixedly installed on the inner wall of the medicine tank 110 through a bearing, a fixed column 232 fixedly installed at the penetrating end of the rotating rod 231, limiting grooves 233 circumferentially arrayed on the outer surface of the fixed column 232, springs 234 fixedly installed on the inner walls of the limiting grooves 233, and pawls 235 fixedly connected to the other ends of the limiting grooves 233 and used in cooperation with the ratchet 225.

[0033] It needs to be explained that when the ratchet 225 rotates clockwise, the pawl 235 is squeezed into the spring 234, and at this time the cleaning assembly 240 does not work; when the ratchet 225 rotates counterclockwise, the ratchet 225 cooperates with the pawl 235 to drive the fixed column 232, the rotating rod 231 and the reciprocating roller 241 in the cleaning assembly 240 to rotate.

[0034] Furthermore, a bearing sleeve for cooperating with the rotation is installed at the connection between the rotating rod 231 and the medicine tank 110, the ratchet 225 and the pawl 235 are engaged, and the outer surface of the pawl 235 is in sliding contact with the inner wall of the spring 234.

[0035] Among them, when the ratchet 225 rotates clockwise, it can squeeze the pawl 235 into the spring 234; When the ratchet wheel 225 rotates counterclockwise, it can drive the fixed column 232, the rotating rod 231 and the reciprocating roller 241 to rotate through cooperation with the pawl 235.

[0036] Preferably, the cleaning assembly 240 includes a reciprocating roller 241 fixedly sleeved on the outer surface of the rotating rod 231, an inner ball sleeve 242 slidably sleeved on the outer surface of the reciprocating roller 241, a scraping disc 243 fixedly connected to the outer surface of the inner ball sleeve 242, a positioning block 244 fixedly connected to the inner surface of the other end of the scraping disc 243, and a positioning rod 245 fixedly installed on the inner wall of the medicine tank 110 and used in cooperation with the positioning block 244.

[0037] Among them, when the reciprocating roller 241 rotates with the rotating rod 231, it drives the inner ball sleeve 242 to drive the scraping disc 243 to move vertically back and forth along the inner wall of the medicine tank 110, so as to scrape off the medicine attached to the inner wall of the medicine tank 110. Through the cooperation of the positioning block 244 and the positioning rod 245, it can prevent the inner ball sleeve 242 from rotating synchronously with the reciprocating roller 241, ensuring that the scraping disc 243 can move vertically back and forth along the inner wall of the medicine tank 110.

[0038] It should be noted that the outer surface of the scraping disc 243 is in sliding contact with the inner wall of the medicine tank 110, and the positioning block 244 is slidably sleeved on the outer surface of the positioning rod 245.

[0039] Furthermore, the medicine injection mechanism 100 further includes a bracket 120 arranged outside the medicine tank 110, a medicine delivery pipe 130 communicated with the lower part of the medicine tank 110, a metering pump 140 communicated with the other end of the medicine delivery pipe 130, a liquid level gauge 150 communicated with the other end of the metering pump 140, a medicine supply pipe 160 communicated with the other end of the liquid level gauge 150, a control cabinet 170 adaptively installed on the outer surface of the bracket 120, and a medicine adding port 180 opened on the top of the medicine tank 110.

[0040] It should be noted that the medicine delivery pipe 130 is used to deliver the medicine in the medicine tank 110 to the metering pump 140. The metering pump 140 precisely controls the dosing amount of the medicine, and according to the set program or the instruction of the control cabinet 170, it delivers a fixed amount of medicine to ensure the dosing accuracy and meet the strict requirements of different industrial processes for the medicine dosage. The liquid level gauge 150 is used to monitor the liquid level height of the medicine in the medicine tank 110 in real time and feed the data back to the control cabinet 170, so that the operator can understand the medicine surplus and replenish the medicine in time. At the same time, it is also used to control the dosing process to avoid over-dosing or under-dosing of the medicine. The medicine supply pipe 160 is used to deliver the medicine metered by the metering pump 140 to the target position to complete the medicine dosing work. The control cabinet 170 is used to receive the data of the liquid level gauge 150 and control the operation of the metering pump 140 and the rotation of the servo motor 211 according to the preset program, realizing the automatic operation of the whole device. The medicine adding port 180 is used to add medicine into the medicine tank 110 to replenish the medicine reserve.

[0041] Further, the medicine delivery pipe 130, the metering pump 140, the liquid level gauge 150 and the medicine supply pipe 160 are all fixedly installed on the outer surface of the bracket 120; The metering pump 140, the liquid level gauge 150 and the servo motor 211 are all electrically connected to the control cabinet 170.

[0042] Specifically, bearing sleeves for coordinated rotation are installed at the joints between the stirring blades 213 and the medicine tank 110, and the outer end face of the transmission rod 224 is fixedly installed on the top of the medicine tank 110 through a bearing.

[0043] During use, Medicines are added into the medicine tank 110 through the medicine adding port 180 to supplement the medicine reserve. Then, the control cabinet 170 issues an instruction according to a preset program to start the servo motor 211. The servo motor 211 drives the connecting rod 212 to rotate, so that the connecting rod 212 drives the stirring blades 213 to rotate synchronously. Then, the stirring blades 213 stir the medicines in the medicine tank 110 to prevent the medicines from settling to the bottom and ensure uniform mixing of the medicines; Meanwhile: The first pulley 221 rotates synchronously with the connecting rod 212. Through the cooperation between the first pulley 221 and the synchronous belt 222, the second pulley 223, the transmission rod 224 and the ratchet wheel 225 are driven to rotate accordingly; When the ratchet wheel 225 rotates counterclockwise: Through its cooperation with the pawl 235, the pawl 235, the fixed column 232, the rotating rod 231 and the reciprocating roller 241 are driven to rotate synchronously. Then, the reciprocating roller 241 drives the inner ball sleeve 242 to drive the scraping disc 243 to move vertically back and forth along the inner wall of the medicine tank 110, so as to scrape off the medicines attached to the inner wall of the medicine tank 110; When the ratchet wheel 225 rotates clockwise: The pawl 235 is squeezed into the spring 234, and the cleaning assembly 240 stops working; The staff can flexibly control the operating state of the cleaning assembly according to actual needs. For example, at the initial stage of the device operation, when the inner wall of the medicine tank 110 is relatively clean, the rotation direction of the servo motor 211 can be controlled to make the ratchet wheel 225 rotate clockwise, so as to avoid unnecessary operation of the cleaning assembly 240, reduce equipment wear and lower energy consumption; After the medicine filling work lasts for a period of time, adjust the rotation direction of the servo motor 211 to make the ratchet wheel 225 rotate counterclockwise, start the cleaning assembly 240, and timely clean the medicines attached to the inner wall of the medicine tank 110 to prevent the accumulation of medicines from affecting the filling accuracy and the quality of the medicines; Dosing control stage: The liquid level of the chemical agent in the chemical agent tank 110 is monitored in real time by the liquid level gauge 150, and the data is fed back to the control cabinet 170. The control cabinet 170 controls the operation of the metering pump 140 according to the preset program and the data fed back by the liquid level gauge 150. The chemical agent in the chemical agent tank 110 is transported to the medicine delivery pipe 160 through the metering pump 140 via the chemical agent delivery pipe 130. During this process, the dosing amount of the chemical agent is precisely controlled according to the set program or the instruction of the control cabinet 170, and the quantitative chemical agent is transported to, and then the metered chemical agent is transported to the target position through the medicine delivery pipe 160 to complete the dosing work of the chemical agent.

[0044] In summary, through the cooperation of the various components in the mixing mechanism 200, it is not only possible to prevent the chemical agent from precipitating at the bottom of the inner wall of the chemical agent tank 110, but also to select whether to scrape the inner wall of the chemical agent tank 110 by controlling the rotation direction of the servo motor 211, avoiding the chemical agent adhering to the inner side wall of the chemical agent tank 110 and affecting the concentration and dosing accuracy of the chemical agent, so as to achieve the effect of ensuring the accuracy and stability of the chemical agent use while reducing equipment wear.

[0045] Embodiment 2

[0046] Refer to Figures 1 - 5 , which is the second embodiment of the present invention. Different from the previous embodiment, this embodiment provides a process method, including an automatic chemical agent dosing device, and its method includes the following steps: S1: First, check whether the chemical agent tank 110, the chemical agent delivery pipe 130 and the medicine delivery pipe 160 are damaged or blocked, ensure that the connections of all pipelines are tight and there is no leakage risk, then check whether the stirring blade 213 and the scraping disc 243 are firmly installed to avoid problems such as loosening and falling off during operation, calibrate the liquid level gauge 150 to ensure the accuracy of its measurement data, so as to accurately monitor the liquid level in the chemical agent tank 110, add an appropriate amount of chemical agent to the chemical agent tank 110 through the chemical agent adding port 180, and observe the change of the value of the liquid level gauge 150 during the adding process to ensure that the added amount of the chemical agent meets the production requirements and avoid overflow caused by excessive addition; S2: Set the stirring time through the control cabinet 170, and set the stirring speed according to the characteristics and process requirements of the chemical agent to ensure that the chemical agent is fully mixed to achieve the best stirring effect and avoid affecting the quality of the chemical agent due to too fast or too slow stirring; S3: Start the servo motor 211 to drive the connecting rod 212 to rotate, and then drive the stirring blade 213 to stir the chemical agent in the chemical agent tank 110. During the stirring process, judge whether the stirring is normal by observing the operation of the stirring blade 213 and the flow state of the chemical agent, and at the same time pay attention to the sound and vibration of the stirring device during operation. If there is any abnormality, stop the machine immediately for inspection; S4: The first pulley 221 rotates synchronously with the connecting rod 212, drives the second pulley 223, the transmission rod 224 and the ratchet 225 to rotate through the synchronous belt 222. If the inner wall of the medicine tank 110 is relatively clean at this time, control the servo motor 211 to rotate the ratchet 225 clockwise, so that the cleaning assembly 240 is in a stopped working state, reducing unnecessary wear and energy consumption of the equipment; S5: When the medicine is stirred evenly, the control cabinet 170 controls the metering pump 140 to start according to the preset program and the data fed back by the liquid level gauge 150. The metering pump 140 conveys the medicine in the medicine tank 110 to the medicine delivery pipe 160 through the medicine delivery pipe 130 according to the set dosing amount, and then the medicine delivery pipe 160 conveys the medicine to the target position to complete the dosing work of the medicine; S6: During the dosing process of the medicine, the liquid level gauge 150 monitors the liquid level height of the medicine in the medicine tank 110 in real time and continuously feeds back the data to the control cabinet 170. If the liquid level is close to the preset minimum liquid level value, the control cabinet 170 issues an alarm to remind the staff to replenish the medicine in time to prevent the production from being affected due to insufficient medicine. At the same time, the control cabinet 170 can automatically adjust the working state of the metering pump 140 according to the liquid level change situation to ensure the stability and accuracy of the dosing process.

[0047] S7: After the dosing work of the medicine lasts for a period of time, the staff judges that there may be medicine adhering and accumulating on the inner wall of the medicine tank 110. At this time, adjust the rotation direction of the servo motor 211 to drive the ratchet 225 to rotate counterclockwise. Through the cooperation of the ratchet 225 and the pawl 235, drive the fixed column 232, the rotating rod 231 and the reciprocating roller 241 to rotate, and then drive the inner ball sleeve 242 to drive the scraping disc 243 to move vertically back and forth along the inner wall of the medicine tank 110 to scrape off the medicine adhering to the tank wall.

[0048] S8: After completing a cleaning work, you can choose to continue cleaning or stop according to the actual situation. After the device stops being used, conduct a comprehensive cleaning and maintenance of the equipment, clean the residual medicine in the medicine tank 110, rinse the medicine delivery pipe 130 and the medicine delivery pipe 160 to prevent the medicine residue from corroding the pipeline, check the wear conditions of the stirring blade 213 and the scraping disc 243, replace the severely worn parts in time, conduct maintenance on equipment such as the servo motor 211 and the metering pump 140, add lubricating oil, and check whether the electrical connections are loose to ensure that the equipment can operate normally when used next time.

[0049] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without substantially departing from the novel teachings and advantages of the subject matter described in this application (for example, the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, color, orientation changes, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature, number or position of discrete elements may be altered or changed. Accordingly, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures that perform the recited function described herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present invention. Accordingly, the present invention is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0050] In addition, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently contemplated best mode of carrying out the present invention or those that are not relevant to the implementation of the present invention).

[0051] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.

Claims

1. An automatic medicament filling device, characterized in that: Including, a medicine injection mechanism (100), including a medicine tank (110) for carrying medicine; a mixing mechanism (200), including a stirring assembly (210) for stirring the medicine to prevent it from settling to the bottom, which is arranged inside the medicine tank (110); the stirring assembly (210) includes a servo motor (211) adaptively installed outside the medicine tank (110), a connecting rod (212) fixedly connected to the output end of the servo motor (211) through a coupling, and stirring blades (213) circumferentially arrayed at the penetrating end of the connecting rod (212); a transmission assembly (220) for transmitting the rotational power of the stirring assembly (210), which is arranged outside the medicine tank (110); the transmission assembly (220) includes a first pulley (221) fixedly sleeved on the outer surface of the connecting rod (212), a synchronous belt (222) sleeved on the outer surface of the first pulley (221), a second pulley (223) sleeved on the inner surface of the other end of the synchronous belt (222), a transmission rod (224) fixedly connected to the inner surface of the second pulley (223), and a ratchet (225) fixedly installed on the outer end face of the transmission rod (224); and a clutch assembly (230) and a cleaning assembly (240) for scraping or stopping scraping the inner wall of the medicine tank (110) according to the rotation direction of the ratchet (225), which are arranged inside the medicine tank (110).

2. The automatic medicament filling device according to claim 1, wherein: The clutch assembly (230) includes a rotating rod (231) fixedly installed on the inner wall of the medicine tank (110) through a bearing, a fixed column (232) fixedly installed at the penetrating end of the rotating rod (231), limiting grooves (233) circumferentially arrayed on the outer surface of the fixed column (232), springs (234) fixedly installed on the inner walls of the limiting grooves (233), and a pawl (235) fixedly connected to the other end of the limiting groove (233) and used in cooperation with the ratchet (225).

3. The automatic medicine dosing device according to claim 2, wherein: A bearing sleeve for cooperative rotation is installed at the connection between the rotating rod (231) and the medicine tank (110), the ratchet (225) and the pawl (235) are engaged, and the outer surface of the pawl (235) is in sliding contact with the inner wall of the spring (234).

4. The automatic medicament filling device according to claim 3, wherein: When the ratchet (225) rotates clockwise, it can squeeze the pawl (235) into the spring (234); When the ratchet (225) rotates counterclockwise, it can drive the fixed column (232), the rotating rod (231) and the reciprocating roller (241) to rotate through cooperation with the pawl (235).

5. The automatic medicine dosing device according to claim 4, characterized in that: The cleaning component (240) includes a reciprocating roller (241) fixedly sleeved on the outer surface of the rotating rod (231), an inner ball sleeve (242) slidably sleeved on the outer surface of the reciprocating roller (241), a scraping disc (243) fixedly connected to the outer surface of the inner ball sleeve (242), a positioning block (244) fixedly connected to the inner surface of the other end of the scraping disc (243), and a positioning rod (245) fixedly installed on the inner wall of the medicine tank (110) and used in cooperation with the positioning block (244).

6. The automatic medicament filling device according to claim 5, wherein: The outer surface of the scraping disc (243) is in sliding contact with the inner wall of the medicine tank (110), and the positioning block (244) is slidably sleeved on the outer surface of the positioning rod (245).

7. The automatic medicament filling device according to claim 6, characterized in that: The medicine injection mechanism (100) further includes a bracket (120) arranged outside the medicine tank (110), a medicine delivery pipe (130) communicated below the medicine tank (110), a metering pump (140) communicated with the other end of the medicine delivery pipe (130), a liquid level gauge (150) communicated with the other end of the metering pump (140), a medicine supply pipe (160) communicated with the other end of the liquid level gauge (150), a control cabinet (170) adaptively installed on the outer surface of the bracket (120), and a medicine adding port (180) opened on the top of the medicine tank (110).

8. The automatic medicament filling device according to claim 7, characterized in that: The medicine delivery pipe (130), the metering pump (140), the liquid level gauge (150) and the medicine supply pipe (160) are all fixedly installed on the outer surface of the bracket (120); The metering pump (140), the liquid level gauge (150) and the servo motor (211) are all electrically connected to the control cabinet (170).

9. The automatic medicament filling device according to claim 8, wherein: Bearing sleeves for cooperating with rotation are installed at the joints between the stirring blades (213) and the medicine tank (110), and the outer end face of the transmission rod (224) is fixedly installed on the top of the medicine tank (110) through a bearing.

10. A process method, characterized in that: Including the automatic medicine injection device according to any one of claims 7 to 9, the method includes the following steps: S1: First, check whether the medicine tank (110), the medicine delivery pipe (130) and the medicine supply pipe (160) are damaged or blocked, ensure that the connections of all pipes are tight and there is no leakage risk, then check whether the stirring blades (213) and the scraping disc (243) are firmly installed to avoid problems such as loosening and falling off during operation, calibrate the liquid level gauge (150) to ensure the accuracy of its measurement data for accurately monitoring the liquid level in the medicine tank (110), add an appropriate amount of medicine into the medicine tank (110) through the medicine adding port (180), and pay attention to observing the numerical change of the liquid level gauge (150) during the adding process to ensure that the amount of medicine added meets the production requirements and avoid overflow due to excessive addition; S2: Set the stirring time through the control cabinet (170), set the stirring speed according to the characteristics of the medicine and the process requirements to ensure that the medicine is fully mixed to achieve the best stirring effect and avoid affecting the quality of the medicine due to too fast or too slow stirring; S3: Start the servo motor (211) to drive the connecting rod (212) to rotate, thereby driving the stirring blade (213) to stir the medicament in the medicament tank (110). During the stirring process, judge whether the stirring is normal by observing the operation of the stirring blade (213) and the flow state of the medicament. At the same time, pay attention to the sound and vibration of the stirring device during operation. If there is any abnormality, stop the machine immediately for inspection; S4: The first pulley (221) rotates synchronously with the connecting rod (212), and drives the second pulley (223), the transmission rod (224) and the ratchet (225) to rotate through the synchronous belt (222). If the inner wall of the medicament tank (110) is relatively clean at this time, control the servo motor (211) to make the ratchet (225) rotate clockwise, so that the cleaning assembly (240) is in a stopped working state, reducing unnecessary wear and energy consumption of the equipment; S5: When the medicament is stirred evenly, the control cabinet (170) controls the metering pump (140) to start according to the preset program and the data fed back by the liquid level gauge (150). The metering pump (140) transports the medicament in the medicament tank (110) to the medicine delivery pipe (160) through the medicine delivery pipe (130) according to the set filling amount, and then the medicine delivery pipe (160) transports the medicament to the target position to complete the filling work of the medicament; S6: During the filling process of the medicament, the liquid level gauge (150) continuously monitors the liquid level height of the medicament in the medicament tank (110) and continuously feeds back the data to the control cabinet (170). If the liquid level is close to the preset minimum liquid level value, the control cabinet (170) will issue an alarm to remind the staff to replenish the medicament in time to prevent the production from being affected due to insufficient medicament. At the same time, the control cabinet (170) can automatically adjust the working state of the metering pump (140) according to the liquid level change situation to ensure the stability and accuracy of the filling process; S7: After the filling work of the medicament lasts for a period of time, the staff judges that there may be medicament adhesion and accumulation on the inner wall of the medicament tank (110). At this time, adjust the rotation direction of the servo motor (211) to drive the ratchet (225) to rotate counterclockwise. Through the cooperation of the ratchet (225) and the pawl (235), drive the fixed column (232), the rotating rod (231) and the reciprocating roller (241) to rotate, and then the inner ball sleeve (242) drives the scraping disc (243) to move vertically back and forth along the inner wall of the medicament tank (110) to scrape off the medicament attached to the tank wall; S8: After completing one scraping operation, continue scraping or stop according to the actual situation. After the device stops being used, conduct a comprehensive cleaning and maintenance of the equipment, clean the remaining medicament in the medicament tank (110), rinse the medicament delivery pipe (130) and the medicine delivery pipe (160) to prevent the remaining medicament from corroding the pipes, check the wear conditions of the stirring blades (213) and the scraping discs (243), replace the severely worn components in a timely manner, maintain equipment such as the servo motor (211) and the metering pump (140), add lubricating oil, and check whether the electrical connections are loose to ensure that the equipment can operate normally during the next use.

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