Garbage recycling device used after bridge forcible entry
Through the combination of separation components and dust removal components, the problem of difficult concrete blocks to be tightly loaded and dust diffused after bridge demolition is solved, and efficient recycling and environmentally friendly treatment are achieved.
Patent Information
- Application Number
- CN202510636575.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-17
- Publication Date
- 2025-07-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
现有技术中,桥梁破拆后的大型混凝土块难以紧密装载,导致回收效率低,且未分离的钢筋影响经济性,且粉碎过程中粉尘扩散严重。
Separation components are used to separate the steel bars including jaw crushers and electromagnetic rollers, and to crush concrete blocks in combination with crushing rollers, and to reduce dust diffusion through the dust removal assembly.
It improves the economy and efficiency of the recycling system, reduces dust diffusion, and improves the quality of the operating environment.
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Figure CN120286158A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bridge waste recycling, and particularly relates to a waste recycling device after bridge demolition. Background Art
[0002] When a bridge reaches the end of its service life or cannot continue to meet the safety use requirements due to reasons such as design load, material aging, and structural damage, demolition treatment must be carried out. A large number of concrete blocks generated during the demolition process are not only huge in volume, but also contain steel aggregates, cracks, and pollutants. If directly landfilled or discarded, they will not only occupy land resources, but also may cause secondary pollution to the groundwater and soil environment. Therefore, recycling these concrete blocks can achieve resource recycling, reduce carbon emissions, and provide strong support for the sustainable development of the city.
[0003] However, the existing recycling operations usually directly load and transport the concrete blocks in the old bridge structure by a large forklift. However, due to the overly large volume of the concrete blocks, it is difficult for blocks of different shapes to fit tightly together during the loading process, resulting in the underutilization of the space in the silo or transport vehicle, thus seriously reducing the recycling efficiency. At the same time, the concrete blocks often contain uncut steel bars. If the concrete and steel bars are not separated at the source, it will lead to a reduction in the economy of the entire recycling system. To solve the above problems, we propose a waste recycling device after bridge demolition. Summary of the Invention
[0004] In view of the deficiencies of the prior art, the present invention provides a waste recycling device after bridge demolition to solve the problems raised in the background art.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions:
[0006] A waste recycling device after bridge demolition, comprising: a support frame, on the top surface of which a separation box is fixedly installed, on the top surface of the separation box a crushing box is fixedly installed, and on one side of the support frame a pulverizing box is fixedly installed; a separation component, which is arranged inside the crushing box and is used for separating steel bars and concrete blocks; and a dust removal component, which is arranged on one side of the separation box and is used for dust removal.
[0007] By adopting the above technical solutions, by setting the separation component, which is used for separating the steel bars in the concrete blocks and pulverizing the concrete blocks, not only can the economy of the entire recycling system be increased, but also the pulverized concrete blocks are more likely to fill the space of the transport vehicle to increase the recycling efficiency. At the same time, the dust removal component can be used to reduce the escape of dust in the pulverized concrete blocks.
[0008] Preferably, the separation component comprises: a jaw crusher, the jaw crusher is fixedly mounted inside the crushing box, a movable jaw plate is fixedly mounted on the output end of the jaw crusher, a fixed jaw plate is fixedly mounted on one side of the inner part of the crushing box, a first pulley is fixedly mounted on the outer wall of the rotating shaft of the jaw crusher, a first driving motor is fixedly mounted on the top surface of the crushing box, a second pulley is fixedly mounted on one end of the output shaft of the first driving motor, and a plurality of first belts are sleeved between the second pulley and the first pulley.
[0009] By adopting the above technical solution and setting a first drive motor, the jaw crusher can be driven to rotate through the first belt by turning on the first drive motor during use, thereby pulling the jaw plate and the fixed jaw plate to move relative to each other, thereby achieving preliminary crushing of the concrete block and separating the steel bars in the concrete block.
[0010] Preferably, the separation component also includes: two external holes, the two external holes are respectively opened on the left and right sides of the crushing box, bearings are fixedly installed inside the external holes, an electromagnetic roller is fixedly installed between the two bearings, a discharge hole is opened on one side of the crushing box, a discharge plate is fixedly installed inside the discharge hole, a limit block is fixedly installed inside the crushing box, an arc groove is opened on one side of the limit block, the arc groove and the electromagnetic roller are sleeved together, a third pulley is fixedly installed on one end of the first pulley, a fourth pulley is fixedly installed on the left connecting end of the electromagnetic roller, and the third pulley and the fourth pulley are sleeved together through a second belt.
[0011] By adopting the above technical solution and setting up an electromagnetic roller, the first drive motor can drive the electromagnetic roller to rotate through the action of the second belt during use. At this time, the concrete blocks will flow out through the discharge plate, and the steel bars will be adsorbed on the surface of the electromagnetic roller until it rotates to the limit block, so that the steel bars are separated from the electromagnetic roller, thereby achieving the separation effect.
[0012] Preferably, the separation component also includes: two crushing rollers, both of which are arranged inside the crushing box, and two side holes are respectively opened on the left and right sides of the crushing box, the crushing rollers are sleeved together with the adjacent side holes, and a gear is fixedly installed on the right connecting end of the crushing roller, and the two gears are meshed together, a fifth pulley is fixedly installed on one side of the fourth pulley, and a sixth pulley is fixedly installed on the left connecting shaft of the left crushing roller, and the sixth pulley and the fifth pulley are sleeved together through a third belt.
[0013] By adopting the above technical solution and setting crushing rollers, the two crushing rollers can be rotated by the action of the third belt in conjunction with the two meshing gears to crush the concrete blocks flowing out of the discharge plate for subsequent recycling.
[0014] Preferably, the dust removal assembly includes: a dust extraction hole, which is opened on one side of the separation box, a centrifugal impeller is fixedly installed inside the dust extraction hole, a side frame is fixedly installed on one side of the separation box, a mounting hole is opened on one side of the side frame, a second drive motor is fixedly installed on one side of the side frame, and the output shaft of the second drive motor passes through the mounting hole and is fixedly connected to the centrifugal impeller.
[0015] By adopting the above technical solution and setting a centrifugal impeller, when in use, the second drive motor can be turned on to drive the centrifugal impeller to rotate to generate air flow negative pressure, thereby sucking in the dust generated during crushing to prevent the dust from spreading to the external environment.
[0016] Preferably, the dust removal assembly also includes: a water tank, which is fixedly mounted on the top surface of the side frame, a bracket is fixedly mounted on one side of the side frame, a water pump is fixedly mounted inside the bracket, the water pumping end of the water pump is connected to the water outlet of the water tank, and a nozzle is fixedly mounted on the water outlet end of the water pump.
[0017] By adopting the above technical solution and setting up a nozzle, when in use, water can be pumped from the water tank by turning on the water pump, transported to the nozzle and sprayed into the side frame with fine mist. The water mist can be fully in contact with the dust particles and then condensed and sunk, which can prevent secondary dusting and improve the dust removal efficiency and working environment quality.
[0018] Preferably, a brush is fixedly installed inside the arc-shaped groove, and a filter is fixedly installed inside the dust extraction hole.
[0019] By adopting the above technical solution, a brush is provided to clean the surface of the electromagnetic drum, and a filter is provided to effectively intercept larger particles and impurities.
[0020] Preferably, a discharge frame is fixedly mounted on the bottom surface of the crushing box, and a storage hole is opened on the top surface of the support frame.
[0021] By adopting the above technical solution, a discharge frame is provided to discharge the crushed concrete, and a storage hole is provided to store the separated steel bars.
[0022] In summary, the present invention mainly has the following beneficial effects:
[0023] By setting up a separation component for separating the steel bars in the concrete blocks and crushing the concrete blocks, not only can the economy of the entire recycling system be increased, but the crushed concrete blocks can also more easily fill the space of the transport vehicle to increase the recycling efficiency. At the same time, a dust removal component can be used to reduce the dust emission in the crushed concrete blocks. By setting up a first drive motor, the first drive motor can be turned on during use to drive the jaw crusher to rotate through the first belt, thereby pulling the jaw plate and the fixed jaw plate to move relative to each other, thereby achieving preliminary crushing of the concrete blocks and separating the steel bars in the concrete blocks.
[0024] By setting up an electromagnetic drum, the second belt can be used to drive the electromagnetic drum to rotate by the first drive motor. At this time, the concrete blocks will flow out through the discharge plate, and the steel bars will be adsorbed on the surface of the electromagnetic drum until it rotates to the limit block, so that the steel bars are separated from the electromagnetic drum, thereby achieving the separation effect. By setting up a crushing roller, the third belt can be used to cooperate with two meshing gears to rotate the two crushing rollers during use, so that the concrete blocks flowing out of the discharge plate can be crushed for subsequent recycling.
[0025] By setting up a centrifugal impeller, when in use, the second drive motor can be turned on to drive the centrifugal impeller to rotate to generate air flow negative pressure, thereby sucking in the dust generated during crushing to prevent the dust from spreading to the external environment. By setting up a nozzle, when in use, the water pump can be turned on to pump water from the water tank, transport it to the nozzle and spray fine mist into the side frame. The water mist can be fully in contact with the dust particles and then condensed and sunk, which can prevent secondary dust and improve the dust removal efficiency and working environment quality.
[0026] A brush is provided to clean the surface of the electromagnetic drum, a filter screen is provided to effectively intercept larger particles and impurities, a discharge frame is provided to discharge crushed concrete, and a storage hole is provided to store separated steel bars. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0028] Figure 2 It is a schematic diagram of the crushing box structure of the present invention;
[0029] Figure 3 It is a schematic diagram of the cross-sectional structure of the separation box of the present invention;
[0030] Figure 4 It is a schematic diagram of the crushing box structure of the present invention;
[0031] Figure 5 It is a schematic diagram of the dust extraction hole structure of the present invention;
[0032] Figure 6 It is a schematic diagram of the side frame structure of the present invention.
[0033] Reference numerals: 100, support frame; 200, separation box; 300, crushing box; 400, pulverizing box; 500, separation component; 501, jaw crusher; 502, moving jaw plate; 503, fixed jaw plate; 504, first pulley; 505, first driving motor; 506, second pulley; 507, first belt; 508, outer hole; 509, bearing; 510, electromagnetic drum; 511, discharge hole; 512, discharge plate; 513, limit block; 514, arc groove; 515, third pulley; 516, fourth pulley; 517, second belt; 518, pulverizing roller; 519, side hole; 520, gear; 521, fifth pulley; 522, sixth pulley; 523, third belt; 600, dust removal component; 601, dust extraction hole; 602, centrifugal impeller; 603, side frame; 604, mounting hole; 605, second driving motor; 606, water tank; 607, support; 608, water pump; 609, spray head; 700, brush; 701, filter screen; 800, discharge frame; 801, storage hole. Detailed implementation manners
[0034] In order to make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0035] The following embodiments are used to illustrate the present invention, but cannot be used to limit the protection scope of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions. Any simple improvement of the method of the present invention under the premise of the concept of the present invention shall fall within the protection scope required by the present invention.
[0036] Reference Figures 1 - 6, a garbage recycling device after bridge demolition, comprising: a support frame 100, a separation box 200 is fixedly installed on the top surface of the support frame 100, a crushing box 300 is fixedly installed on the top surface of the separation box 200, a crushing box 400 is fixedly installed on one side of the support frame 100, a separation component 500 is arranged inside the crushing box 300 for separating steel bars and concrete blocks, and a dust removal component 600 is arranged on one side of the separation box 200 for dust removal. By setting the separation component 500 to separate the steel bars in the concrete blocks and crush the concrete blocks, it can not only increase the economy of the entire recycling system, but also make the crushed concrete blocks easier to fill the space of the transport vehicle to increase the recycling efficiency. At the same time, the dust removal component 600 can be used to reduce the dust dispersion in the crushed concrete blocks. The separation component 500 includes: a jaw crusher 501, the jaw crusher 501 is fixedly installed inside the crushing box 300, a moving jaw plate 502 is fixedly installed at the output end of the jaw crusher 501, a fixed jaw plate 503 is fixedly installed on one side inside the crushing box 300, a first belt pulley 504 is fixedly installed on the outer wall of the rotating shaft of the jaw crusher 501, a first driving motor 505 is fixedly installed on the top surface of the crushing box 300, a second belt pulley 506 is fixedly installed at one end of the output shaft of the first driving motor 505, and a plurality of first belts 507 are sleeved between the second belt pulley 506 and the first belt pulley 504. By setting the first driving motor 505, when in use, the first driving motor 505 can be started to drive the jaw crusher 501 to rotate through the first belt 507, so as to drive the moving jaw plate 502 to move relative to the fixed jaw plate 503, realizing the preliminary crushing of the concrete blocks and separating the steel bars in the concrete blocks.
[0037] Reference Figures 1 - 6The separation assembly 500 further includes: two outer holes 508, the two outer holes 508 are respectively opened on the left and right sides of the crushing box 400, a bearing 509 is fixedly installed inside the outer hole 508, an electromagnetic roller 510 is fixedly installed between the two bearings 509, a discharge hole 511 is opened on one side of the crushing box 400, a discharge plate 512 is fixedly installed inside the discharge hole 511, a limit block 513 is fixedly installed inside the crushing box 400, and an arc groove 514 is opened on one side of the limit block 513, and an arc groove 514 is opened on one side of the limit block 513. The groove 514 is sleeved with the electromagnetic drum 510, a third pulley 515 is fixedly installed at one end of the first pulley 504, a fourth pulley 516 is fixedly installed at the left connecting end of the electromagnetic drum 510, and the third pulley 515 and the fourth pulley 516 are sleeved together through a second belt 517. By setting the electromagnetic drum 510, the first drive motor 505 can drive the electromagnetic drum 510 to rotate through the action of the second belt 517 when in use, and at this time, the concrete block will flow out through the discharge plate 512 , and the steel bar will be adsorbed on the surface of the electromagnetic drum 510 until it rotates to the limit block 513, so that the steel bar is separated from the electromagnetic drum 510 to achieve the separation effect. The separation component 500 also includes: two crushing rollers 518, both of which are arranged inside the crushing box 400, and two side holes 519 are respectively provided on the left and right sides of the crushing box 400. The crushing rollers 518 are sleeved with the adjacent side holes 519, and a gear 520 is fixedly installed on the right connecting end of the crushing roller 518. The two gears 520 are meshed together. A fifth pulley 521 is fixedly installed on one side of the fourth pulley 516, and a sixth pulley 522 is fixedly installed on the left connecting shaft of the left crushing roller 518. The sixth pulley 522 and the fifth pulley 521 are sleeved together through a third belt 523. By setting the crushing roller 518, when in use, the two meshing gears 520 can be cooperated with the action of the third belt 523 to rotate the two crushing rollers 518 to crush the concrete blocks flowing out of the discharge plate 512 for subsequent recycling.
[0038] refer to Figures 1 - 6, the dust removal assembly 600 includes: a dust extraction hole 601, which is opened on one side of the separation box 200. An impeller 602 is fixedly installed inside the dust extraction hole 601. A side frame 603 is fixedly installed on one side of the separation box 200. An installation hole 604 is opened on one side of the side frame 603. A second drive motor 605 is fixedly installed on one side of the side frame 603. The output shaft of the second drive motor 605 passes through the installation hole 604 and is fixedly connected to the impeller 602. By providing the impeller 602, during use, the second drive motor 605 can be turned on to drive the impeller 602 to rotate to generate air flow negative pressure, thereby sucking in the dust generated during crushing and preventing the dust from spreading to the external environment. The dust removal assembly 600 further includes: a water tank 606, which is fixedly installed on the top surface of the side frame 603. A bracket 607 is fixedly installed on one side of the side frame 603. A water pump 608 is fixedly installed inside the bracket 607. The water suction end of the water pump 608 is connected to the water outlet of the water tank 606. A spray head 609 is fixedly installed at the water outlet end of the water pump 608. By providing the spray head 609, during use, the water pump 608 can be turned on to pump water from the water tank 606, deliver it to the spray head 609 and spray fine mist inside the side frame 603. After the water mist fully contacts the dust particles and condenses and sinks, it can prevent secondary dust generation and improve the dust removal efficiency and the quality of the working environment.
[0039] Reference Figures 1 - 6 , a brush 700 is fixedly installed inside the arc-shaped groove 514, and a filter screen 701 is fixedly installed inside the dust extraction hole 601. By providing the brush 700, it is used to clean the surface of the electromagnetic roller 510. By providing the filter screen 701, larger particles and impurities can be effectively intercepted. A discharge frame 800 is fixedly installed on the bottom surface of the crushing box 400. A storage hole 801 is opened on the top surface of the support frame 100. By providing the discharge frame 800, it is used to discharge the crushed concrete. By providing the storage hole 801, it is used to store the separated steel bars.
[0040] Working principle: Please refer to Figures 1 - 6As shown, when in use, the first driving motor 505 can be turned on to drive the jaw crusher 501 to rotate, thereby pulling the jaw plate 502 and the fixed jaw plate 503 to move relative to each other, thereby achieving preliminary crushing of the concrete block and separating the steel bars in the concrete block. Through the action of the second belt 517, the first driving motor 505 can drive the electromagnetic drum 510 to rotate. At this time, the concrete block will flow out through the discharge plate 512, and the steel bars will be adsorbed on the surface of the electromagnetic drum 510 until it rotates to the limit block 513, so that the steel bars are separated from the electromagnetic drum 510, and the separation effect is achieved. Through the action of the third belt 523, the electromagnetic drum 510 is driven by the electromagnetic drum 510 to separate the steel bars. The two meshing gears 520 are engaged, and the two crushing rollers 518 are rotated to crush the concrete blocks flowing out of the discharge plate 512. When in use, the second drive motor 605 can be turned on to drive the centrifugal impeller 602 to rotate to generate air flow negative pressure, and then the dust generated in the crushing can be sucked in to prevent the dust from spreading to the external environment. By setting the nozzle 609, when in use, the water pump 608 can be turned on to pump water from the water tank 606, and the water is transported to the nozzle 609 and sprayed into the side frame 603. The water mist is fully in contact with the dust particles and then condensed and sunk, which can prevent secondary dust and improve the dust removal efficiency and the quality of the working environment.
[0041] Although the embodiments of the present invention have been shown and described, it is understandable to those skilled in the art that, unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "including" or "comprising" and the like used in the present invention mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. The words "connect" or "connected" and the like are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the described object changes, the relative position relationship may also change accordingly.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A garbage recycling device after bridge demolition, characterized in that, Including: A support frame (100), on the top surface of which a separation box (200) is fixedly installed, on the top surface of the separation box (200) a crushing box (300) is fixedly installed, and on one side of the support frame (100) a pulverizing box (400) is fixedly installed; A separation component (500), which is arranged inside the crushing box (300) and is used for separating steel bars and concrete blocks; A dust removal component (600), which is arranged on one side of the separation box (200) and is used for dust removal.
2. The garbage recycling device after bridge demolition according to claim 1, characterized in that, The separation component (500) includes: A jaw crusher (501), which is fixedly installed inside the crushing box (300), a moving jaw plate (502) is fixedly installed at the output end of the jaw crusher (501), a fixed jaw plate (503) is fixedly installed on one side inside the crushing box (300), a first belt pulley (504) is fixedly installed on the outer wall of the rotating shaft of the jaw crusher (501), a first driving motor (505) is fixedly installed on the top surface of the crushing box (300), a second belt pulley (506) is fixedly installed at one end of the output shaft of the first driving motor (505), and a number of first belts (507) are sleeved between the second belt pulley (506) and the first belt pulley (504).
3. The garbage recycling device after bridge demolition according to claim 2, characterized in that, The separation component (500) further includes: Two outer holes (508), which are respectively opened on the left and right sides of the pulverizing box (400), bearings (509) are fixedly installed inside the outer holes (508), an electromagnetic roller (510) is fixedly installed between the two bearings (509), a discharge hole (511) is opened on one side of the pulverizing box (400), a discharge plate (512) is fixedly installed inside the discharge hole (511), a limiting block (513) is fixedly installed inside the pulverizing box (400), an arc-shaped groove (514) is opened on one side of the limiting block (513), the arc-shaped groove (514) is sleeved with the electromagnetic roller (510), a third belt pulley (515) is fixedly installed at one end of the first belt pulley (504), a fourth belt pulley (516) is fixedly installed at the left connecting end of the electromagnetic roller (510), and a second belt (517) is sleeved between the third belt pulley (515) and the fourth belt pulley (516).
4. The garbage recycling device after bridge demolition according to claim 3, characterized in that, The separation component (500) further includes: Two crushing rollers (518), both of the two crushing rollers (518) are arranged inside the crushing box (400). Two side holes (519) are respectively formed on the left and right sides of the crushing box (400). The crushing roller (518) is sleeved with the adjacent side hole (519). A gear (520) is fixedly installed at the right connecting end of the crushing roller (518). The two gears (520) are meshed with each other. A fifth pulley (521) is fixedly installed on one side of the fourth pulley (516). A sixth pulley (522) is fixedly installed on the left connecting shaft of the left crushing roller (518). The sixth pulley (522) and the fifth pulley (521) are sleeved together by a third belt (523).
5. A garbage recycling device after bridge demolition according to claim 3, characterized in that The dust removal assembly (600) includes: A dust extraction hole (601), the dust extraction hole (601) is formed on one side of the separation box (200). A centrifugal impeller (602) is fixedly installed inside the dust extraction hole (601). A side frame (603) is fixedly installed on one side of the separation box (200). An installation hole (604) is formed on one side of the side frame (603). A second driving motor (605) is fixedly installed on one side of the side frame (603). The output shaft of the second driving motor (605) passes through the installation hole (604) and is fixedly connected with the centrifugal impeller (602).
6. The garbage recycling device after bridge demolition according to claim 5, characterized in that, The dust removal assembly (600) further includes: A water tank (606), the water tank (606) is fixedly installed on the top surface of the side frame (603). A bracket (607) is fixedly installed on one side of the side frame (603). A water pump (608) is fixedly installed inside the bracket (607). The water pumping end of the water pump (608) is connected with the water outlet of the water tank (606). A spray head (609) is fixedly installed at the water outlet end of the water pump (608).
7. The garbage recycling device after bridge demolition according to claim 5, characterized in that, A brush (700) is fixedly installed inside the arc-shaped groove (514), and a filter screen (701) is fixedly installed inside the dust extraction hole (601).
8. The garbage recycling device after bridge demolition according to claim 1, characterized in that, A discharge frame (800) is fixedly installed on the bottom surface of the crushing box (400), and a storage hole (801) is formed on the top surface of the support frame (100).
Citation Information
Cited By
Concrete recycling method and device
CN121004167A